Chemical product processing device and using method thereof
By designing a chemical product processing device including mixing barrels, transportation pipes, mixing rods and temperature control pipes, the problems of insufficient applicability and insufficient temperature adjustment capabilities of existing devices are solved, and efficient mixing of multiple raw materials and temperature adjustment are achieved, and product quality and reaction rate are improved.
Patent Information
- Application Number
- CN202510060590.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing chemical product processing equipment is insufficient in actual use and cannot be suitable for processing different chemical products. It can only be heated and cooled, which reduces the overall practicality.
A chemical product processing device is designed, including mixing barrels, transportation pipes, spiral blades, stirring rods, temperature control pipes and other components. The spiral blade driven by the second motor realizes efficient transportation of solid raw materials, the third feed pipe and the water pump realizes simultaneous transportation of liquid raw materials, the first motor driven agitation rod performs stirring and mixing of multiple raw materials, and the temperature control tube realizes temperature regulation through heating or cooling medium.
It improves the applicability and working efficiency of the device, can be suitable for processing of different types of chemical products, realizes uniform mixing of raw materials and flexible temperature adjustment, and improves the quality and reaction rate of the product.
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Figure CN119819192A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of chemical product processing, in particular to a chemical product processing device and a use method thereof. Background Art
[0002] Chemical product processing refers to the industry that processes raw materials to produce various chemicals, plastic products, rubber products, coatings and paints, cleaning products, pharmaceutical additives and other products. With the development of the chemical industry, the chemical product processing industry has developed rapidly and has become one of the important pillar industries in the national economy. The production of chemical products usually includes the steps of mixing raw materials, reaction process, separation and purification, and processing and molding. By mixing raw materials, the contact area between reactants can be increased, thereby improving the reaction rate and efficiency. In order to make subsequent processing and treatment easier and improve product quality, the present invention proposes a chemical product processing device.
[0003] According to the search, Chinese patent literature, announcement number: CN209952702U, discloses a chemical product processing device, which realizes the automatic discharge and collection of chemical product raw materials by installing a raw material storage box and a material receiving box on the device, without manual control, avoiding the occurrence of chemical product raw materials hurting people, and achieving the goal of safe production; by setting a filter net in the device, the added chemical product raw materials can be effectively filtered to avoid some impurities from mixing into the processing process, resulting in a decrease in the purity of the new products produced by the processing. However, in actual use, since the device is only equipped with two feeding side casings, it can only stir and mix two different liquid raw materials, and thus cannot be used for different chemical product processing; in addition, the electric heating pipe inside the device can only heat the chemical products, and cannot be used when the chemical products need to be cooled, which reduces the overall practicality. Summary of the invention
[0004] 1. Technical issues to be solved
[0005] In view of the deficiencies in the prior art, the present invention provides a chemical product processing device and a method of using the same, which has the advantages of high applicability, simple and convenient operation, and improved work efficiency, and solves the above-mentioned technical problems.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a chemical product processing device, comprising a mixing barrel, a first motor, a first feed pipe and a second feed pipe are fixedly installed on the top surface of the mixing barrel, a transport pipe is fixedly connected to the top end of the first feed pipe, a second motor is fixedly installed on the bottom end of the transport pipe, a rotating shaft is installed inside the transport pipe, a spiral blade is fixedly installed on the outer side of the rotating shaft, a feed port is fixedly installed on the outer side of the transport pipe, a stirring rod and a temperature control tube are installed inside the mixing barrel, a stirring blade is fixedly installed on the outer side of the stirring rod, and a discharge pipe is fixedly installed on the outer side of the mixing barrel.
[0008] Preferably, the output shaft of the second motor is fixedly connected to the bottom end of the rotating shaft.
[0009] Through the above technical solution, the solid raw materials are input from the feed port into the interior of the transport pipe, and then the second motor is started. The output shaft of the second motor can drive the rotating shaft and the spiral blades to rotate together, and the spiral blades can then push the raw materials to move and transport them to the interior of the mixing barrel, which not only improves the overall transportation efficiency, but also enables the raw materials to be added evenly and orderly, ensuring that the various raw materials inside the mixing barrel are fully stirred and mixed, thereby improving the overall practicality.
[0010] Preferably, the number of the second feed pipes is two, and one end of the second feed pipes away from the mixing barrel is fixedly connected to a water pump, and a third feed pipe is fixedly installed on the right side of the water pump.
[0011] Through the above technical solution, the water pump can be started after the third feed pipe is connected to the liquid raw material, and the water pump can then transport the raw material to the interior of the mixing barrel through the second feed pipe, and other raw materials can also be injected into the interior of the mixing barrel through another spare second feed pipe. Therefore, different kinds of raw materials can be effectively transported to the interior of the mixing barrel at the same time, reducing manual workload and improving the working efficiency of the device.
[0012] Preferably, the output shaft of the first motor is fixedly connected to the top end of the stirring rod, and a plurality of stirring blades are provided.
[0013] Through the above technical solution, when the first motor is started, the output shaft of the first motor can drive the stirring rod and multiple stirring blades to rotate together, and the multiple stirring blades can then effectively stir and mix multiple raw materials, which not only improves the quality of the product, but also increases the reaction rate, making subsequent processing and handling easier.
[0014] Preferably, the temperature control tube is spirally installed inside the mixing barrel, and one end of the temperature control tube close to the top of the mixing barrel is fixedly connected to the water inlet pipe, and one end of the temperature control tube close to the bottom of the mixing barrel is fixedly connected to the water outlet pipe.
[0015] Through the above technical scheme, the heating medium or the cooling medium can be transported to the inside of the temperature control tube through the water inlet pipe according to the temperature required by different chemical products. The heating medium or the cooling medium can effectively exchange heat with the chemical product inside the temperature control tube, thereby heating or cooling it. The spiral temperature control tube can effectively increase the contact area with the chemical product, thereby improving the overall heat exchange efficiency. After that, the heating medium or the cooling medium can be discharged normally through the water outlet pipe. It is not only simple and convenient to operate, but also can avoid the contact and mixing of different media, thereby ensuring the normal operation of the device.
[0016] Preferably, a heat-insulating sleeve is fixedly mounted on the outer side of the mixing barrel.
[0017] Through the above technical solution, the insulation sleeve can effectively reduce the heat loss inside the mixing barrel, thereby improving the heat exchange efficiency of the equipment, and the insulation sleeve is also easy to install and disassemble, which is convenient for equipment maintenance personnel to carry out maintenance and reduces the difficulty and cost of maintenance.
[0018] Preferably, an electric valve is installed on the outer side of the discharge pipe.
[0019] Through the above technical solution, when the device is stirring and mixing, the electric valve is in a closed state, which can effectively cut off the flow of chemical products and keep the inside of the mixing barrel closed. By opening the electric valve, the chemical products can be quickly discharged from the discharge pipe. The electric valve is not only highly automated and easy for staff to adjust and operate, but also can quickly and accurately adjust parameters such as flow, pressure and temperature, which helps to ensure the stability of the production process and product quality.
[0020] The present invention also provides a method for using a chemical product processing device, which is performed according to the following steps:
[0021] S1. The solid raw material is input from the feed port into the interior of the transport pipe and the second motor is started, and the output shaft of the second motor drives the shaft and the spiral blade to rotate together;
[0022] S2. The spiral blade pushes the raw materials to move and transport them to the inside of the mixing barrel to ensure that the various raw materials in the mixing barrel are fully stirred and mixed;
[0023] S3. After the third feed pipe is connected to the liquid raw material, the water pump is started, and the water pump delivers the raw material to the inside of the mixing barrel through the second feed pipe, and other raw materials can also be injected into the inside of the mixing barrel through another spare second feed pipe;
[0024] S4. Start the first motor, and the output shaft of the first motor drives the stirring rod and the plurality of stirring blades to rotate together to stir and mix the plurality of raw materials.
[0025] Compared with the prior art, the present invention provides a chemical product processing device and a method of using the same, which have the following beneficial effects:
[0026] 1. The present invention inputs solid raw materials from the feed port into the interior of the transport pipe and starts the second motor. The output shaft of the second motor can drive the rotating shaft and the spiral blades to rotate together. The spiral blades can then push the raw materials to move and transport them to the interior of the mixing barrel, which not only improves the overall transportation efficiency, but also enables the raw materials to be added evenly and orderly, ensuring that the various raw materials in the mixing barrel are fully stirred and mixed; in addition, after the third feed pipe is connected to the liquid raw material, the water pump can be started, and the water pump can then transport the raw materials to the interior of the mixing barrel through the second feed pipe, and other raw materials can also be injected into the interior of the mixing barrel through another spare second feed pipe. Therefore, different kinds of raw materials can be effectively transported to the interior of the mixing barrel at the same time, reducing manual workload and improving the working efficiency of the device.
[0027] 2. The present invention starts the first motor, and the output shaft of the first motor can drive the stirring rod and multiple stirring blades to rotate together. The multiple stirring blades can then effectively stir and mix multiple raw materials, which not only improves the quality of the product, but also increases the reaction rate, making it easier to carry out subsequent processing and treatment; at the same time, according to the temperature required by different chemical products, the heating medium or the cooling medium can be transported to the inside of the temperature control tube through the water inlet pipe, and the heating medium or the cooling medium can effectively exchange heat with the chemical product in the temperature control tube, thereby heating or cooling it. The spiral temperature control tube can effectively increase the contact area with the chemical product, thereby improving the overall heat exchange efficiency. After that, the heating medium or the cooling medium can be normally discharged through the water outlet pipe. Not only is the operation simple and convenient, but it can also avoid the contact and mixing of different media, thereby ensuring the normal operation of the device.
[0028] 3. The present invention can effectively reduce the heat loss inside the mixing barrel through the insulation sleeve, thereby improving the heat exchange efficiency of the equipment, and the insulation sleeve is also easy to install and disassemble, which is convenient for equipment maintenance personnel to carry out maintenance, reducing the difficulty and cost of maintenance. At the same time, the electric valve can be convenient for the staff to adjust the operation, and can also quickly and accurately adjust the parameters such as flow, pressure and temperature, which helps to ensure the stability of the production process and product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a three-dimensional schematic diagram of the structure of the present invention;
[0030] Figure 2 It is a front cross-sectional schematic diagram of the structural transport pipe and other parts of the present invention;
[0031] Figure 3 It is a front cross-sectional schematic diagram of the mixing barrel and other parts of the structure of the present invention;
[0032] Figure 4 It is a three-dimensional cross-sectional schematic diagram of the mixing barrel and other parts of the structure of the present invention.
[0033] Among them: 1. mixing barrel; 2. first motor; 3. first feed pipe; 4. second feed pipe; 5. transport pipe; 6. second motor; 7. rotating shaft; 8. spiral blade; 9. feed port; 10. stirring rod; 11. temperature control tube; 12. stirring blade; 13. discharge pipe; 14. water pump; 15. third feed pipe; 16. water inlet pipe; 17. water outlet pipe; 18. insulation cover; 19. electric valve. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] See also Figure 1-4 A chemical product processing device comprises a mixing barrel 1, a first motor 2, a first feeding pipe 3 and a second feeding pipe 4 are fixedly mounted on the top surface of the mixing barrel 1, a transport pipe 5 is fixedly connected to the top end of the first feeding pipe 3, a second motor 6 is fixedly mounted on the bottom end of the transport pipe 5, a rotating shaft 7 is mounted inside the transport pipe 5, a spiral blade 8 is fixedly mounted on the outer side of the rotating shaft 7, a feed port 9 is fixedly mounted on the outer side of the transport pipe 5, a stirring rod 10 and a temperature control tube 11 are mounted inside the mixing barrel 1, a stirring blade 12 is fixedly mounted on the outer side of the stirring rod 10, and a discharge pipe 13 is fixedly mounted on the outer side of the mixing barrel 1.
[0036] Specifically, the output shaft of the second motor 6 is fixedly connected to the bottom end of the rotating shaft 7. The advantage is that, through this structure, the solid raw material is input from the feed port 9 into the inside of the transport pipe 5, and then the second motor 6 is started, and the output shaft of the second motor 6 can drive the rotating shaft 7 and the spiral blade 8 to rotate together, and the spiral blade 8 can then push the raw material to move and transport it to the inside of the mixing barrel 1, which not only improves the overall transportation efficiency, but also enables the raw materials to be added uniformly and orderly, ensuring that the various raw materials in the mixing barrel 1 are fully stirred and mixed, and improving the overall practicality.
[0037] Specifically, the number of the second feed pipes 4 is two, and one end of the second feed pipes 4 away from the mixing barrel 1 is fixedly connected to the water pump 14, and the right side of the water pump 14 is fixedly installed with the third feed pipe 15. The advantage is that the water pump 14 can be started after the third feed pipe 15 is connected to the liquid raw material through this structure, and the water pump 14 can then transport the raw material to the inside of the mixing barrel 1 through the second feed pipe 4, and other raw materials can also be injected into the inside of the mixing barrel 1 through another spare second feed pipe 4, so different kinds of raw materials can be effectively transported to the inside of the mixing barrel 1 at the same time, reducing the manual workload and improving the working efficiency of the device.
[0038] Specifically, the output shaft of the first motor 2 is fixedly connected to the top of the stirring rod 10, and a plurality of stirring blades 12 are provided. The advantage is that, through this structure, when the first motor 2 is started, the output shaft of the first motor 2 can drive the stirring rod 10 and the plurality of stirring blades 12 to rotate together, and the plurality of stirring blades 12 can then effectively stir and mix a variety of raw materials, which not only improves the quality of the product, but also increases the reaction rate, making it easier to carry out subsequent processing and treatment.
[0039] Specifically, the temperature control tube 11 is installed in a spiral shape inside the mixing barrel 1, and the end of the temperature control tube 11 near the top of the mixing barrel 1 is fixedly connected to the water inlet pipe 16, and the end of the temperature control tube 11 near the bottom of the mixing barrel 1 is fixedly connected to the water outlet pipe 17. The advantage is that, through this structure, the heating medium or the cooling medium can be transported to the inside of the temperature control tube 11 through the water inlet pipe 16 according to the temperature required by different chemical products, and the heating medium or the cooling medium can effectively exchange heat with the chemical product inside the temperature control tube 11, thereby increasing or reducing the temperature. The spiral temperature control tube 11 can effectively increase the contact area with the chemical product, thereby improving the overall heat exchange efficiency. After that, the heating medium or the cooling medium can be discharged normally through the water outlet pipe 17, which is not only simple and convenient to operate, but also can avoid the contact and mixing of different media, thereby ensuring the normal operation of the device.
[0040] Specifically, an insulation sleeve 18 is fixedly installed on the outer side of the mixing barrel 1. The advantage is that the insulation sleeve 18 can effectively reduce the heat loss inside the mixing barrel 1 through this structure, thereby improving the heat exchange efficiency of the equipment, and the insulation sleeve 18 is also easy to install and disassemble, which is convenient for equipment maintenance personnel to perform maintenance, reducing the difficulty and cost of maintenance.
[0041] Specifically, an electric valve 19 is installed on the outer side of the discharge pipe 13. The advantage is that, through this structure, when the device is stirring and mixing, the electric valve 19 is in a closed state, thereby effectively cutting off the flow of chemical products, so that the inside of the mixing barrel 1 remains closed, and by opening the electric valve 19, the chemical products can be quickly discharged from the discharge pipe 13. The electric valve 19 is not only highly automated, which is convenient for the staff to adjust and operate, but also can quickly and accurately adjust parameters such as flow, pressure and temperature, which helps to ensure the stability of the production process and product quality.
[0042] The present invention also provides a method for using a chemical product processing device, which is performed according to the following steps:
[0043] S1. The solid raw material is input from the feed port 9 into the interior of the transport pipe 5 and the second motor 6 is started. The output shaft of the second motor 6 drives the rotating shaft 7 and the spiral blade 8 to rotate together;
[0044] S2. The spiral blade 8 pushes the raw materials to move and transport them to the inside of the mixing barrel 1, which not only improves the overall transportation efficiency, but also enables the raw materials to be added evenly and orderly, ensuring that the various raw materials inside the mixing barrel 1 are fully stirred and mixed;
[0045] S3. After the third feed pipe 15 is connected to the liquid raw material, the water pump 14 is started. The water pump 14 delivers the raw material to the inside of the mixing barrel 1 through the second feed pipe 4, and other raw materials can also be injected into the inside of the mixing barrel 1 through another spare second feed pipe 4 at the same time. Therefore, different kinds of raw materials can be effectively delivered to the inside of the mixing barrel 1 at the same time, reducing the manual workload and improving the working efficiency of the device;
[0046] S4. Start the first motor 2, the output shaft of the first motor 2 drives the stirring rod 10 and the plurality of stirring blades 12 to rotate together, stirring and mixing the various raw materials, which not only improves the quality of the product, but also increases the reaction rate, making it easier to carry out subsequent processing and treatment; at the same time, according to the temperature required by different chemical products, the heating medium or the cooling medium can be transported to the inside of the temperature control tube 11 through the water inlet pipe 16, and the heating medium or the cooling medium can effectively exchange heat with the chemical product in the temperature control tube 11, thereby raising or lowering its temperature. The spiral temperature control tube 11 can effectively increase the contact area with the chemical product, thereby improving The overall heat exchange efficiency is improved, and the heating medium or cooling medium can be discharged normally through the outlet pipe 17. It is not only simple and convenient to operate, but also can avoid the contact and mixing of different types of media, thereby ensuring the normal operation of the device; the heat loss inside the mixing barrel 1 can be effectively reduced through the insulation sleeve 18, thereby improving the heat exchange efficiency of the equipment, and the insulation sleeve 18 is also easy to install and disassemble, which is convenient for equipment maintenance personnel to carry out maintenance, reducing the difficulty and cost of maintenance. At the same time, the electric valve 19 can facilitate the staff to adjust the operation, and can also quickly and accurately realize the adjustment of parameters such as flow, pressure and temperature, which helps to ensure the stability of the production process and product quality.
[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A chemical product processing device, comprising a mixing barrel (1), characterized in that: A first motor (2), a first feeding pipe (3) and a second feeding pipe (4) are fixedly mounted on the top surface of the mixing barrel (1); a transport pipe (5) is fixedly connected to the top end of the first feeding pipe (3); a second motor (6) is fixedly mounted on the bottom end of the transport pipe (5); a rotating shaft (7) is mounted inside the transport pipe (5); a spiral blade (8) is fixedly mounted on the outer side surface of the rotating shaft (7); a feeding port (9) is fixedly mounted on the outer side surface of the transport pipe (5); a stirring rod (10) and a temperature control tube (11) are mounted inside the mixing barrel (1); a stirring blade (12) is fixedly mounted on the outer side surface of the stirring rod (10); and a discharge pipe (13) is fixedly mounted on the outer side surface of the mixing barrel (1).
2. A chemical product processing device according to claim 1, characterized in that: The output shaft of the second motor (6) is fixedly connected to the bottom end of the rotating shaft (7).
3. A chemical product processing device according to claim 1, characterized in that: The number of the second feed pipes (4) is two, and one end of the second feed pipes (4) away from the mixing barrel (1) is fixedly connected to a water pump (14), and a third feed pipe (15) is fixedly installed on the right side of the water pump (14).
4. A chemical product processing device according to claim 1, characterized in that: The output shaft of the first motor (2) is fixedly connected to the top end of the stirring rod (10), and a plurality of stirring blades (12) are provided.
5. A chemical product processing device according to claim 1, characterized in that: The temperature control tube (11) is installed in a spiral shape inside the mixing barrel (1), and one end of the temperature control tube (11) close to the top of the mixing barrel (1) is fixedly connected to a water inlet pipe (16), and one end of the temperature control tube (11) close to the bottom of the mixing barrel (1) is fixedly connected to a water outlet pipe (17).
6. A chemical product processing device according to claim 1, characterized in that: A heat-insulating sleeve (18) is fixedly mounted on the outer side of the mixing barrel (1).
7. A chemical product processing device according to claim 1, characterized in that: An electric valve (19) is installed on the outer side of the discharge pipe (13).
8. A method for using a chemical product processing device, using the chemical product processing device according to any one of claims 1 to 7, characterized in that: Proceed as follows: S1. The solid raw material is fed from the feed port (9) into the interior of the transport pipe (5) and the second motor (6) is started. The output shaft of the second motor (6) drives the rotating shaft (7) and the spiral blade (8) to rotate together; S2. The spiral blade (8) pushes the raw materials to move and transport them to the inside of the mixing barrel (1), ensuring that the various raw materials inside the mixing barrel (1) are fully stirred and mixed; S3. After the third feed pipe (15) is connected to the liquid raw material, the water pump (14) is started, and the water pump (14) transports the raw material to the inside of the mixing barrel (1) through the second feed pipe (4), and other raw materials can also be injected into the inside of the mixing barrel (1) through another spare second feed pipe (4); S4. The first motor (2) is started, and the output shaft of the first motor (2) drives the stirring rod (10) and the plurality of stirring blades (12) to rotate together, so as to stir and mix the plurality of raw materials.
Citation Information
Patent Citations
Chemical product processing device
CN209952702U