Multi-stage sorting device for lead and tin recovery processing
By designing a multi-stage sorting device for lead-tin recycling and processing, the screening separation mechanism and vibration screen mechanism are used to solve the problem of low efficiency of separation and rapid separation of large block materials in the prior art, and the efficiency of lead-tin recycling and processing is significantly improved.
Patent Information
- Application Number
- CN202411969110.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing lead-tin recycling and processing technology is difficult to effectively separate large pieces of broken materials, and it has failed to optimize the rapid separation of plastic parts and lead-tin alloy materials, affecting the recycling efficiency.
A multi-stage sorting device is designed, including a screen separation mechanism and a vibrating screen mechanism. Through components such as feeding belt, roller shaft, rotary motor, screen spacer, vibrating screen bucket and magnet block, the separation and sorting of plastic parts and lead-tin alloy materials are realized.
Through the use of a multi-stage sorting device, large pieces of materials can be effectively separated, and through the cooperation of vibrating screens and magnet blocks, the rapid separation of plastic parts and lead-tin alloy materials is achieved, improving the efficiency of lead-tin recycling and processing.
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Figure CN119819580A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of refining equipment, and more specifically, to a multi-stage separation device for lead-tin recovery processing. Background Art
[0002] Lead-tin alloy is widely used in industry, mainly in the electroplating industry. By changing the ratio of lead and tin in the alloy, different effects can be achieved, such as anti-corrosion coatings, wear-resistant coatings, corrosion-resistant welding, etc.
[0003] At present, the concept of "resource recycling and reuse" is used as the production concept, and all kinds of materials with utilization value are recycled and reused, with special emphasis on the recovery of lead-tin alloys. The main methods of lead-tin alloy recovery are pyrometallurgy and hydrometallurgy, or a combination of the two.
[0004] Chinese utility model patent CN117419558A discloses a refining device for lead-tin alloy recovery and processing, which is to crush the circuit board by setting a crushing structure, and then use the blower to generate flowing wind to blow the plastic parts away from the lead-tin alloy material, so that the plastic parts are separated from the lead-tin alloy material, and set a discharge pipe and a material box to collect the plastic parts, and the plastic parts will not be calcined when the circuit board is calcined, so as to prevent the generation of a large amount of harmful gases during calcination, and greatly reduce the recovery cost and collection difficulty;
[0005] However, the above patent document only has the function of crushing plastic parts and lead-tin alloy materials and removing waste gas, but in actual application, it does not involve the separation of large pieces of materials that still exist after the plastic parts and lead-tin alloy materials are crushed, and it cannot optimize the rapid separation of plastic parts and lead-tin alloy materials, which leads to the sorting work of lead-tin recycling processing being not comprehensive and effective, greatly affecting the efficiency of lead-tin recycling processing.
[0006] In view of the above technical defects, a solution is now provided. Summary of the invention
[0007] In order to overcome the above-mentioned defects of the prior art, the present invention provides a multi-stage sorting device for lead-tin recovery processing.
[0008] To achieve the above object, the present invention provides the following technical solution: a multi-stage sorting device for lead-tin recovery processing, comprising a sorting machine housing, the top of the sorting machine housing is connected to a feeding hopper, the bottom of the feeding hopper is provided with a crushing wheel, and the interior of the sorting machine housing is provided with a screening separation mechanism and a vibrating screening mechanism;
[0009] The screening and separation mechanism includes a feed belt arranged at the bottom of the crushing wheel, the feed belt is arranged in a horizontal state, rollers are rotatably installed on the inner walls of both sides of the feed belt, the two rollers are rotatably installed on the inner wall of the sorting machine housing, a rotating motor is provided on one side of the roller, the rotating motor is fixedly installed on the outer wall of the sorting machine housing, a screen is provided on one side of the feed belt, the screen is fixedly installed on the outer wall of the sorting machine housing, and the outer wall of the screen is in contact with the outer wall of the feed belt.
[0010] In a preferred embodiment, a first pulley is fixedly mounted on the outer wall of the roller shaft, a synchronous belt is rotatably mounted on the outer wall of the first pulley, a second pulley is rotatably mounted on one side of the synchronous belt, and the second pulley is rotatably mounted on the outer wall of the sorting machine housing.
[0011] In a preferred embodiment, a dispersing impeller is fixedly mounted on one side of the second pulley, the dispersing impeller is rotatably mounted on the inner wall of the sorting machine housing, the dispersing impeller is arranged in a horizontal state, the dispersing impeller and the screening mesh are arranged in an interlaced manner, a return hopper is provided at the bottom of the dispersing impeller, the return hopper is fixedly mounted on the inner wall of the sorting machine housing, and the return hopper passes through the outer wall of the sorting machine housing.
[0012] In a preferred embodiment, the vibrating screening mechanism includes a lower hopper arranged at the bottom of the screening mesh, the lower hopper is fixedly mounted on the inner wall of the sorting machine housing, a metal vibrating screening hopper is provided at the bottom of the lower hopper, the metal vibrating screening hopper is arranged upwardly at an angle, a coupling roller is fixedly mounted at the bottom of the metal vibrating screening hopper, and the coupling roller is rotatably mounted on the inner wall of the sorting machine housing.
[0013] In a preferred embodiment, a discharge hopper is provided on one side of the metal vibrating screen bucket, and the discharge hopper is arranged on the outer wall of the sorting machine housing. A convex pad is provided on the bottom of the metal vibrating screen bucket, and the convex pad is rotatably installed on the inner wall of the sorting machine housing. The height of the convex pad is higher than the height of the distance between the metal vibrating screen bucket and the convex pad, and a reduction motor is provided on one side of the convex pad.
[0014] In a preferred embodiment, magnet blocks are provided on both sides of the top of the metal vibrating screen bucket, and a belt-turning plate is fixedly installed on one side of the two magnet blocks. The belt-turning plate is rotatably installed on the inner wall of the sorting machine housing, and a limited tension spring is fixedly installed on the top of the two magnet blocks. The limited tension spring is fixedly installed on the inner wall of the sorting machine housing, and a sweeping brush plate is fixedly installed on one side of the belt-turning plate.
[0015] In a preferred embodiment, a supporting mechanism is provided at the bottom of the discharge hopper, and the supporting mechanism includes a supporting plate provided at the bottom of the discharge hopper, the supporting plate is provided in a vertical state, the top of the supporting plate and the bottom of the discharge hopper are in contact with each other, and a sliding top plate is fixedly installed at the bottom of the supporting plate, and the sliding top plate is slidably installed on the inner wall of the sorting machine housing.
[0016] In a preferred embodiment, a top protrusion is provided on one side of the sliding top plate, the top protrusion is arranged in a vertical state, the top of the top protrusion is in contact with the outer wall of the sliding top plate, and a turning handle is installed at a height of one side of the top protrusion.
[0017] Technical effects and advantages of the present invention:
[0018] The present invention arranges a screening and separation mechanism to send the crushed plastic parts and the lead-tin alloy material to the screen position for separation, so that the bulk materials can be separated in time. At the same time, the vibrating screen mechanism and the supporting mechanism are arranged to assist and cooperate, so that the plastic parts and the lead-tin alloy material can be quickly separated by the vibrating screen that swings up and down, and finally the plastic parts and the lead-tin alloy material are comprehensively sorted, thereby improving the efficiency of the lead-tin recovery processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0020] Figure 2 It is a front view of the present invention.
[0021] Figure 3 It is an internal front view of the present invention.
[0022] Figure 4 It is a partial cross-sectional view of the present invention.
[0023] Figure 5 It is a schematic diagram of the partial structure of the screening and separation mechanism in the present invention.
[0024] Figure 6 It is a vertical cross-sectional view of the vibrating screen mechanism in the present invention.
[0025] Figure 7 It is a schematic diagram of the partial structure of the vibrating screen mechanism in the present invention.
[0026] Figure 8 It is a vertical cross-sectional view of the jacking mechanism in the present invention.
[0027] The accompanying drawings are marked as follows: 1. sorting machine housing; 2. feeding hopper; 3. crushing wheel; 4. screening and separation mechanism; 41. feeding belt; 42. roller; 43. rotating motor; 44. screening mesh; 45. first pulley; 46. synchronous belt; 47. second pulley; 48. dispersing impeller; 49. return hopper; 5. vibrating screening mechanism; 51. lower hopper; 52. metal vibrating screening bucket; 53. connecting roller; 54. discharge hopper; 55. convex pad; 56. rotating rod; 57. reduction motor; 58. magnet block; 59. belt turning plate; 510. tension limiting spring; 511. sweeping brush plate; 6. top support mechanism; 61. pad support plate; 62. sliding top plate; 63. top protrusion; 64. turning handle. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] Embodiment 1: Refer to the attached specification Figure 1-Figure 7 , a multi-stage sorting device for lead-tin recovery processing, such as Figure 1 and Figure 2 As shown, the separator comprises a housing 1, the top of the housing 1 is connected to a hopper 2, a crushing wheel 3 is arranged at the bottom of the hopper 2, and a screening and separation mechanism 4 and a vibrating screen mechanism 5 are arranged inside the housing 1;
[0030] like Figure 4 and Figure 5 As shown, the screening and separation mechanism 4 includes a feeding belt 41 arranged at the bottom of the crushing wheel 3, the feeding belt 41 is arranged in a horizontal state, and rollers 42 are rotatably installed on the inner walls of both sides of the feeding belt 41, and the two rollers 42 are rotatably installed on the inner wall of the separator housing 1, and a rotating motor 43 is arranged on one side of the roller 42;
[0031] The rotating motor 43 is fixedly mounted on the outer wall of the sorting machine housing 1, and a screen 44 is provided on one side of the feeding belt 41. The screen 44 is fixedly mounted on the outer wall of the sorting machine housing 1, and the outer wall of the screen 44 fits with the outer wall of the feeding belt 41. The roller 42 driven by the rotating motor 43 makes the feeding belt 41 rotate, and the feeding belt 41 collects the material falling from the bottom of the crushing wheel 3 and drives it to be screened through the screen 44, so that the large materials in the material are temporarily retained and separated.
[0032] like Figure 3 and Figure 4As shown, a first pulley 45 is fixedly mounted on the outer wall of the roller shaft 42, a synchronous belt 46 is rotatably mounted on the outer wall of the first pulley 45, a second pulley 47 is rotatably mounted on one side of the synchronous belt 46, and the second pulley 47 is rotatably mounted on the outer wall of the sorting machine housing 1, so that when the roller shaft 42 rotates, it drives the first pulley 45 to drive the second pulley 47 to rotate synchronously through the synchronous belt 46.
[0033] like Figure 4 and Figure 5 As shown, a dispersing impeller 48 is fixedly installed on one side of the second pulley 47, and the dispersing impeller 48 is rotatably installed on the inner wall of the sorting machine housing 1. The dispersing impeller 48 is arranged in a horizontal state, and the dispersing impeller 48 and the screening mesh 44 are arranged in an interlaced manner. A return hopper 49 is provided at the bottom of the dispersing impeller 48, and the return hopper 49 is fixedly installed on the inner wall of the sorting machine housing 1. The return hopper 49 passes through the outer wall of the sorting machine housing 1, and the second pulley 47 drives the dispersing impeller 48 to rotate synchronously and pass through the screening mesh 44 to sweep away the large pieces of material on it, and finally the material is sent to the return hopper 49 to be taken away.
[0034] like Figure 3 and Figure 6 As shown, the vibrating screening mechanism 5 includes a lower hopper 51 arranged at the bottom of the screening mesh 44, the lower hopper 51 is fixedly mounted on the inner wall of the sorting machine housing 1, and a metal vibrating screening bucket 52 is provided at the bottom of the lower hopper 51, the metal vibrating screening bucket 52 is arranged upwardly inclined, and a coupling roller 53 is fixedly mounted at the bottom of the metal vibrating screening bucket 52, and the coupling roller 53 is rotatably mounted on the inner wall of the sorting machine housing 1, then the material passing through the screening mesh 44 falls into the lower hopper 51 and is brought to the metal vibrating screening bucket 52, and is completely collected by the metal vibrating screening bucket 52.
[0035] like Figure 3 and Figure 6 As shown, a discharge hopper 54 is provided on one side of the metal vibrating sieve bucket 52, and the discharge hopper 54 is arranged on the outer wall of the separator housing 1. A convex pad 55 is provided at the bottom of the metal vibrating sieve bucket 52, and the convex pad 55 is rotatably mounted on the inner wall of the separator housing 1. The height of the convex pad 55 is higher than the height of the distance between the metal vibrating sieve bucket 52 and the convex pad 55, and a reduction motor 57 is provided on one side of the convex pad 55;
[0036] Then, the reduction motor 57 drives the convex pad 55 to rotate, and the convex pad 55 intermittently lifts the metal vibrating sieve bucket 52, and the connecting roller 53 at the bottom of the metal vibrating sieve bucket 52 makes one side of the metal vibrating sieve bucket 52 be lifted up and dropped reciprocatingly, so that the metal vibrating sieve bucket 52 continuously swings to vibrate the material, that is, due to the different weights of the plastic parts and the lead-tin alloy material, the lighter plastic parts in the material gradually move to one side due to the larger swing amplitude, so that the plastic parts are located at a more forward position of the metal vibrating sieve bucket 52.
[0037] like Figure 6 and Figure 7As shown, magnet blocks 58 are provided on both sides of the top of the metal vibrating sieve bucket 52. When the metal vibrating sieve bucket 52 moves upward, it approaches and absorbs the magnet blocks 58. A belt turning plate 59 is fixedly installed on one side of the two magnet blocks 58. The belt turning plate 59 is rotatably installed on the inner wall of the sorting machine housing 1. A limited tension spring 510 is fixedly installed on the top of the two magnet blocks 58. The limited tension spring 510 is fixedly installed on the inner wall of the sorting machine housing 1.
[0038] When the metal vibrating sieve bucket 52 falls, the magnet block 58 is pulled to drive the flip plate 59 to deflect downward and stretch the tension-limiting spring 510. A sweeping plate 511 is fixedly installed on one side of the flip plate 59, thereby driving the sweeping plate 511 to deflect downward and sweep out the plastic parts located further forward of the metal vibrating sieve bucket 52. After the magnet block 58 is pulled to a certain distance by the falling metal vibrating sieve bucket 52, it is elastically pulled apart by the tension-limiting spring 510 and reset.
[0039] like Figure 6 and Figure 8 As shown, a supporting mechanism 6 is provided at the bottom of the discharge hopper 54, and the supporting mechanism 6 includes a supporting plate 61 provided at the bottom of the discharge hopper 54, the supporting plate 61 is provided in a vertical state, the top of the supporting plate 61 is in contact with the bottom of the discharge hopper 54, and a sliding top plate 62 is fixedly installed at the bottom of the supporting plate 61, and the sliding top plate 62 is slidably installed on the inner wall of the sorting machine housing 1, and the supporting plate 61 driven by the sliding top plate 62 is pressed against the bottom of the discharge hopper 54 so that the discharge hopper 54 is located at a high place.
[0040] like Figure 6 and Figure 8 As shown, a top protrusion 63 is provided on one side of the sliding top plate 62, and the top protrusion 63 is arranged in a vertical state. The top of the top protrusion 63 is in contact with the outer wall of the sliding top plate 62, and a turning handle 64 is installed at a height of one side of the top protrusion 63. The state of the top protrusion 63 is controlled by the turning handle 64, and the sliding top plate 62 is vertically lifted by the top protrusion 63.
[0041] In specific implementation, the roller 42 driven by the rotating motor 43 makes the feeding belt 41 rotate, and the feeding belt 41 collects the materials falling from the bottom of the crushing wheel 3 and drives them to pass through the screening net 44 for screening, so that the large materials in the materials are temporarily separated, and then the roller 42 drives the first pulley 45 to drive the second pulley 47 to rotate synchronously through the synchronous belt 46, and the second pulley 47 drives the scattering impeller 48 to rotate synchronously and pass through the screening net 44 to sweep away the large pieces of materials on it, and finally the materials are sent to the return hopper 49 to be taken away;
[0042] The materials passing through the screen mesh 44 fall into the lower hopper 51 and are brought to the metal vibrating sieve hopper 52, where they are all collected. The reduction motor 57 drives the convex pad 55 to rotate, and the convex pad 55 intermittently lifts up the metal vibrating sieve hopper 52, and the coupling roller 53 at the bottom of the metal vibrating sieve hopper 52 causes one side of the metal vibrating sieve hopper 52 to be lifted up and dropped back and forth. The metal vibrating sieve hopper 52 continuously swings and vibrates the materials, that is, due to the different weights of the plastic parts and the lead-tin alloy material, the light plastic parts in the material gradually move to one side due to the larger swing amplitude, so that the plastic parts are located at a more front side of the metal vibrating sieve hopper 52;
[0043] At the same time, when the metal vibrating sieve bucket 52 moves upward, it approaches and absorbs the magnet block 58. When the metal vibrating sieve bucket 52 falls, it pulls the magnet block 58 to drive the belt turning plate 59 to deflect downward and stretch the limit spring 510, driving the sweeping plate 511 to deflect downward and sweep out the plastic parts located at the front side of the metal vibrating sieve bucket 52. After the magnet block 58 is pulled to a certain distance by the falling metal vibrating sieve bucket 52, it is elastically pulled away by the limit spring 510 and reset.
[0044] First, the support plate 61 driven by the sliding top plate 62 is pressed against the bottom of the discharge hopper 54 so that the discharge hopper 54 is located at a high place, and then the plastic parts discharged first are collected together, and then the state of the top protrusion 63 is controlled by the turning handle 64, and the top protrusion 63 rotates to release the sliding top plate 62, and then the sliding top plate 62 falls and drives the support plate 61 to make one side of the discharge hopper 54 fall. At this time, the reduction motor 57 is stopped to drive the convex pad 55, that is, the discharge hopper 54 is tilted downward to pour out the remaining lead-tin alloy material for recycling.
[0045] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0046] Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
[0047] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A multi-stage sorting device for lead-tin recovery processing, comprising a sorting machine housing (1), characterized in that: The top of the separator housing (1) is connected to a feeding hopper (2), the bottom of the feeding hopper (2) is provided with a crushing wheel (3), and the interior of the separator housing (1) is provided with a screening and separation mechanism (4) and a vibrating screening mechanism (5); The screening and separation mechanism (4) comprises a feeding belt (41) arranged at the bottom of the crushing wheel (3), the feeding belt (41) being arranged in a horizontal state, rollers (42) being rotatably mounted on the inner walls of both sides of the feeding belt (41), the two rollers (42) being rotatably mounted on the inner wall of the separator housing (1), a rotating motor (43) being arranged on one side of the rollers (42), the rotating motor (43) being fixedly mounted on the outer wall of the separator housing (1), a screen (44) being arranged on one side of the feeding belt (41), the screen (44) being fixedly mounted on the outer wall of the separator housing (1), the outer wall of the screen (44) being in contact with the outer wall of the feeding belt (41).
2. The multi-stage separation device for lead-tin recovery processing according to claim 1 is characterized in that: A first pulley (45) is fixedly mounted on the outer wall of the roller shaft (42); a synchronous belt (46) is rotatably mounted on the outer wall of the first pulley (45); a second pulley (47) is rotatably mounted on one side of the synchronous belt (46); and the second pulley (47) is rotatably mounted on the outer wall of the sorting machine housing (1).
3. The multi-stage separation device for lead-tin recovery processing according to claim 2 is characterized in that: A dispersing impeller (48) is fixedly mounted on one side of the second pulley (47). The dispersing impeller (48) is rotatably mounted on the inner wall of the separator housing (1). The dispersing impeller (48) is arranged in a horizontal state. The dispersing impeller (48) and the screening mesh (44) are arranged in an interlaced manner. A return hopper (49) is provided at the bottom of the dispersing impeller (48). The return hopper (49) is fixedly mounted on the inner wall of the separator housing (1). The return hopper (49) passes through the outer wall of the separator housing (1).
4. The multi-stage separation device for lead-tin recovery processing according to claim 3 is characterized in that: The vibrating sieve mechanism (5) comprises a lower hopper (51) arranged at the bottom of the sieve net (44); the lower hopper (51) is fixedly mounted on the inner wall of the separator housing (1); a metal vibrating sieve hopper (52) is arranged at the bottom of the lower hopper (51); the metal vibrating sieve hopper (52) is arranged inclined upward; a coupling roller (53) is fixedly mounted at the bottom of the metal vibrating sieve hopper (52); the coupling roller (53) is rotatably mounted on the inner wall of the separator housing (1).
5. The multi-stage separation device for lead-tin recovery processing according to claim 4 is characterized in that: A discharge hopper (54) is provided on one side of the metal vibrating sieve hopper (52), and the discharge hopper (54) is arranged on the outer wall of the separator housing (1). A convex pad (55) is provided at the bottom of the metal vibrating sieve hopper (52), and the convex pad (55) is rotatably mounted on the inner wall of the separator housing (1). The height of the convex pad (55) is higher than the height of the distance between the metal vibrating sieve hopper (52) and the convex pad (55), and a reduction motor (57) is provided on one side of the convex pad (55).
6. The multi-stage separation device for lead-tin recovery processing according to claim 5 is characterized in that: Magnet blocks (58) are provided on both sides of the top of the metal vibrating screen bucket (52), and a belt-turning plate (59) is fixedly installed on one side of the two magnet blocks (58), and the belt-turning plate (59) is rotatably installed on the inner wall of the sorting machine housing (1). A limited tension spring (510) is fixedly installed on the top of the two magnet blocks (58), and the limited tension spring (510) is fixedly installed on the inner wall of the sorting machine housing (1), and a sweeping plate (511) is fixedly installed on one side of the belt-turning plate (59).
7. The multi-stage separation device for lead-tin recovery processing according to claim 6 is characterized in that: A supporting mechanism (6) is provided at the bottom of the discharge hopper (54), and the supporting mechanism (6) includes a supporting plate (61) provided at the bottom of the discharge hopper (54). The supporting plate (61) is provided in a vertical state, and the top of the supporting plate (61) is in contact with the bottom of the discharge hopper (54). A sliding top plate (62) is fixedly installed at the bottom of the supporting plate (61), and the sliding top plate (62) is slidably installed on the inner wall of the sorting machine housing (1).
8. The multi-stage separation device for lead-tin recovery processing according to claim 7 is characterized in that: A top protrusion (63) is provided on one side of the sliding top plate (62). The top protrusion (63) is arranged in a vertical state. The top of the top protrusion (63) is in contact with the outer wall of the sliding top plate (62). A turning handle (64) is installed at a height on one side of the top protrusion (63).
Citation Information
Patent Citations
Refining device for lead-tin alloy recovery processing
CN117419558A