Intelligent control method and system for animal harmless treatment equipment

By designing intelligent control methods and systems for animal harmless treatment equipment, the problem of low intelligence in existing equipment is solved, the quality and efficiency of treatment are improved, and the health of workers is guaranteed.

CN119819685AInactive Publication Date: 2025-04-15LANXI BIOMAIS BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411858104.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-04-15
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing animal harmless treatment equipment is relatively low in intelligence, which leads to inevitable mistakes in manual operations, affecting the quality and efficiency of processing. At the same time, workers have long-term working in harsh environments that affect their health.

Method used

Design an intelligent control method and system for animal harmless treatment equipment, and automatically control the operation of equipment and valves by receiving and processing various signals to ensure efficient cooperation between each equipment and valves.

Benefits of technology

It improves the quality and efficiency of harmless animal treatment, reduces manual operations, and protects workers' health.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an intelligent control method and system for animal harmless treatment equipment, and belongs to the technical field of animal harmless treatment. The method comprises the steps that a preparation starting signal is received, a discharging valve is closed, and a steam inlet valve is opened; when the air pressure in the melting machine reaches a set air pressure range, the steam inlet valve is closed, and the first conveying auger and the feeding valve are opened; receiving a feeding stop signal, closing a feed port of a raw material bin, and sequentially shutting down a crusher, a first conveying auger and a feed valve; a chemical system starting signal is received, and a steam inlet valve is opened; receiving a chemical manufacturing ending signal, closing the steam inlet valve, and shutting down the chemical manufacturing machine; receiving a pressure relief starting signal, and starting a circulating pump, a cooling tower and a pressure relief valve; a drying starting signal is received, a vacuum pump is started, and a steam inlet valve and a chemical manufacturing machine are started; a drying ending signal is received, and the steam inlet valve is closed; and a discharging starting signal is received, and the second conveying auger, the temporary storage bin and the melting machine are started. The animal harmless treatment device can effectively improve the animal harmless treatment quality and efficiency, and meanwhile guarantees the body health of workers.
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Description

Technical Field

[0001] The present invention relates to the technical field of harmless animal treatment, and in particular to an intelligent control method for harmless animal treatment equipment. Background Art

[0002] The harmless oil pressing system for dead animals can effectively improve resource utilization and is a better way to harmlessly treat dead animals. The main processing process is as follows: the dead animals are first crushed, then subjected to high temperature and sterilization, and finally pressed through an oil press to separate the oil residue. The by-products obtained can be used as raw materials for organic fertilizer and chemical oil.

[0003] In the prior art, for example, Chinese invention patent No. ZL201410536373.0 discloses a device for harmless treatment of dead animals by drying and decomposing them and a treatment method thereof, wherein the raw material bin used is a raw material bin equipped with a pneumatic bin cover and a screw feeder, the drying and decomposing machine is a tank body with a double-layer inner liner of a decomposing tank, a heating agitator is installed in the middle of the tank body cavity, a stirring shaft of the heating agitator is equipped with a horizontal V-shaped stirring wing that can decompose animal limbs, the stirring shaft is a hollow shaft of which saturated steam is introduced into the axial cavity, a pre-crushing system is also provided to connect the drying and decomposing machine, the drying and decomposing machine is connected to a waste gas and wastewater treatment system and a degreasing system, and the degreasing system is connected to a cooling, crushing and packaging system.

[0004] The whole set of animal harmless treatment equipment contains a lot of equipment, pipelines and valves. The existing technology often relies on manual experience to control the operation of the whole set of equipment, and the degree of intelligence is relatively low. Therefore, on the one hand, due to the large amount of operation, manual operation will inevitably make mistakes, thus affecting the quality and efficiency of the overall harmless treatment; on the other hand, the factory environment and air quality are relatively poor, and workers working in this environment for a long time will affect their health. Summary of the invention

[0005] The purpose of the present invention is to solve the problems existing in the above-mentioned prior art and to provide an intelligent control method and system for animal harmless treatment equipment, which can effectively improve the quality and efficiency of animal harmless treatment while ensuring the health of workers.

[0006] The objective of the present invention is achieved through the following technical solutions: An intelligent control method for animal harmless treatment equipment, the treatment equipment comprising a raw material warehouse, a crusher, a chemical processing machine, a steam gas cylinder, a buffer warehouse, a dust collector, a condenser, a vacuum tank, and a cooling tower; the discharge port of the raw material warehouse is arranged above the feed port of the crusher, a first conveying auger and a feed valve are arranged between the crusher and the chemical processing machine, a steam inlet pipeline and a steam inlet valve are arranged between the steam gas cylinder and the chemical processing machine, a discharge valve and a second conveying auger are arranged between the chemical processing machine and the buffer warehouse, a pressure relief pipeline and a pressure relief valve are arranged between the chemical processing machine and the dust collector, one pipeline of the condenser is connected to the dust collector and the vacuum tank, another pipeline of the condenser is connected to a circulating pump and the cooling tower, and the vacuum tank is connected to a vacuum pump; The intelligent control method comprises: Receive the signal to start preparation, close the discharge valve, and open the steam inlet valve to the set ratio; Monitor the air pressure in the chemical machine. When the air pressure in the chemical machine reaches the set pressure range, close the steam inlet valve, open the first conveying auger and the feed valve; after setting the delay time, start the crusher and open the feed port of the raw material bin; Receive the feeding stop signal, close the feed port of the raw material bin, and shut down the crusher, the first conveying auger, and the feed valve in sequence according to the set interval time; Receive the start signal of the steam control system and open the steam inlet valve in stages according to the set time until 100%; Receive the chemical system end signal, close the steam inlet valve, and shut down the chemical system at the same time; Receive the pressure relief start signal and start the circulation pump, cooling tower and pressure relief valve; Monitor the air pressure and temperature in the chemical machine. When the air pressure and temperature in the chemical machine are lower than the set value and reach the set time, it is allowed to receive the drying start signal; Receive the drying start signal, start the vacuum pump, open the steam inlet valve in stages according to the set time until 100%, and start the chemical machine; Receive the drying end signal and close the steam inlet valve; After receiving the discharge start signal, the second conveying auger and buffer bin are started, and the chemical processing machine rotates forward and reverse in sequence according to the set time; After the chemical machine is reversed, shut down the chemical machine, circulation pump, cooling tower and vacuum pump.

[0007] Preferably, the set air pressure range is 3 bar-5 bar.

[0008] Preferably, the set delay time is 25s-35s.

[0009] Preferably, the step of opening the steam inlet valve in stages according to the set time until 100% is as follows: 25% in 0-1min, 50% in 1-2min, 75% in 2-3min, and 100% in 3-4min.

[0010] Preferably, the pressure relief valve comprises a small pressure relief valve and a large pressure relief valve connected in parallel with each other, and the staged opening of the pressure relief valve comprises: first gradually opening the small pressure relief valve to 100% according to a set time and a set ratio, and then gradually opening the large pressure relief valve to 100% according to the set time and a set ratio.

[0011] The present invention also provides an intelligent control system for animal harmless treatment equipment, the treatment equipment comprising a raw material bin, a crusher, a chemical processing machine, a steam gas cylinder, a buffer bin, a dust collector, a condenser, a vacuum tank, and a cooling tower; the discharge port of the raw material bin is arranged above the feed port of the crusher, a first conveying auger and a feed valve are arranged between the crusher and the chemical processing machine, a steam inlet pipeline and a steam inlet valve are arranged between the steam gas cylinder and the chemical processing machine, a discharge valve and a second conveying auger are arranged between the chemical processing machine and the buffer bin, a pressure relief pipeline and a pressure relief valve are arranged between the chemical processing machine and the dust collector, one pipeline of the condenser is connected to the dust collector and the vacuum tank, another pipeline of the condenser is connected to the circulation pump and the cooling tower, and the vacuum tank is connected to a vacuum pump; The intelligent control system comprises: A preparation module is used to receive a preparation start signal, close the discharge valve, and open the steam inlet valve to a set ratio; The feeding module is used to monitor the air pressure in the chemical processing machine. When the air pressure in the chemical processing machine reaches the set air pressure range, the steam inlet valve is closed, the first conveying auger and the feed valve are opened; after the set delay time, the crusher is started and the feed port of the raw material bin is opened; Receive the feeding stop signal, close the feed port of the raw material bin, and shut down the crusher, the first conveying auger, and the feed valve in sequence according to the set interval time; The chemical control module is used to receive the chemical control start signal and open the steam inlet valve in stages according to the set time until 100%; Receive the chemical system end signal, close the steam inlet valve, and shut down the chemical system at the same time; A pressure relief module is used to receive a pressure relief start signal and start a circulation pump, a cooling tower and a pressure relief valve; Monitor the air pressure and temperature in the chemical machine. When the air pressure and temperature in the chemical machine are lower than the set value and reach the set time, it is allowed to receive the drying start signal; The drying module is used to receive the drying start signal, start the vacuum pump, open the steam inlet valve in stages according to the set time until 100%, and start the chemical processing machine; Receive the drying end signal and close the steam inlet valve; The discharging module is used to receive the discharging start signal, start the second conveying auger and the buffer bin, and the chemical processing machine rotates forward and reverse in sequence according to the set time; After the chemical machine is reversed, shut down the chemical machine, circulation pump, cooling tower and vacuum pump.

[0012] Preferably, the set air pressure range is 3 bar-5 bar.

[0013] Preferably, the set delay time is 25s-35s.

[0014] Preferably, the step of opening the steam inlet valve in stages according to the set time until 100% is as follows: 25% in 0-1min, 50% in 1-2min, 75% in 2-3min, and 100% in 3-4min.

[0015] Preferably, the pressure relief valve comprises a small pressure relief valve and a large pressure relief valve connected in parallel with each other, and the staged opening of the pressure relief valve comprises: first gradually opening the small pressure relief valve to 100% according to a set time and a set ratio, and then gradually opening the large pressure relief valve to 100% according to the set time and a set ratio.

[0016] The advantages of the present invention are: 1. It can automatically control the operation of various equipment and valves from feeding to discharging, ensuring efficient coordination between various equipment and valves, thereby improving the quality and efficiency of animal harmless treatment; 2. Reduce manual operations, avoid workers working in harsh environments for long periods of time, and ensure workers' health. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is the principle block diagram of the existing animal harmless treatment equipment; Figure 2 A flow chart of an intelligent control method for animal harmless treatment equipment provided in an embodiment of this specification; Figure 3 This is a functional module diagram of an intelligent control system for animal harmless treatment equipment provided in an embodiment of this specification. DETAILED DESCRIPTION

[0018] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0019] like Figure 1As shown, the existing animal harmless treatment equipment includes a raw material warehouse 1, a crusher 2, a chemical machine 3, a steam cylinder 4, a buffer warehouse 5, a dust collector 6, a condenser 7, a vacuum tank 8, and a cooling tower 9; the discharge port of the raw material warehouse 1 is arranged above the feed port of the crusher 2, a first conveying auger 10 and a feed valve 11 are arranged between the crusher 2 and the chemical machine 3, a steam inlet pipeline 12 and a steam inlet valve 13 are arranged between the steam cylinder 4 and the chemical machine 3, a discharge valve 19 and a second conveying auger 14 are arranged between the chemical machine 3 and the buffer warehouse 5, a pressure relief pipeline 15 and a pressure relief valve 16 are arranged between the chemical machine 3 and the dust collector 6, one pipeline of the condenser 7 is connected to the dust collector 6 and the vacuum tank 8, another pipeline of the condenser 7 is connected to the circulating pump 17 and the cooling tower 9, and the vacuum tank 8 is connected to the vacuum pump 18. Of course, the whole set of animal harmless treatment equipment also includes an oil press, a centrifuge for purifying the oil produced by the oil press, an oil clearing tank and other equipment. Since the operation of this part of the equipment mainly relies on manual control, this embodiment does not provide a detailed description of this part of the equipment. In addition, all of the above equipment and valves are controlled by a control system, thereby realizing intelligent control of the whole set of equipment.

[0020] Based on the above-mentioned animal harmless treatment equipment, this embodiment provides an intelligent control method for animal harmless treatment equipment, such as Figure 2 As shown, the following steps are included: Step 102, receiving the preparation start signal, closing the discharge valve, and opening the steam inlet valve to the set ratio; wherein, the preparation start signal can be triggered by the staff by clicking the button on the control terminal screen, and then the control system automatically controls the discharge valve of the chemical machine to close, and controls the steam inlet valve to open to 25%, so that the air pressure in the chemical machine gradually increases; since the chemical machine is in a low pressure state after the last round of discharge, this step is to restore the air pressure in the chemical machine to a certain extent, so as to ensure the normal feeding. Specifically, the pressure relief valve has a large pressure relief valve and a small pressure relief valve connected in parallel with each other, and both pressure relief valves need to be closed in this step. The steam inlet pipeline and the steam inlet valve also have two groups, and the two steam inlet valves are respectively the main shaft steam valve and the interlayer steam valve. In this step, both steam valves need to be opened by 25%.

[0021] Step 104, when the control system receives the signal to start preparing, it starts to monitor the air pressure in the chemical machine synchronously. When the air pressure in the chemical machine reaches the set air pressure range, the steam inlet valve is closed, and the first conveying auger and the feed valve are opened; after setting the delay time, the crusher is started and the feed port of the raw material bin is opened; wherein, the control system monitors the air pressure in the chemical machine through the air pressure sensor, and the set air pressure range is specifically 3bar-5bar; since the distance between the crusher and the chemical machine is relatively far, the first conveying auger has two end-to-end connected auger, and the two first conveying auger generally need to be opened at the same time, and the feed valve is located at the feed port of the chemical machine. The set delay time is generally 30s to ensure that when the crusher produces crushed materials, the first conveying auger and the feed valve are in a normal open state, ensuring that the crushed materials are normally output from the crusher to avoid the overflow of the raw materials in the crusher. In this way, after this step, the raw materials enter the crusher from the raw material bin, and the crushed materials produced by the crusher enter the chemical machine through the first conveying auger and the feed valve, completing the automatic feeding.

[0022] Step 106, receiving the feeding stop signal, closing the feed port of the raw material bin, and shutting down the crusher, the first conveying auger, and the feed valve in sequence according to the set interval time; wherein, the feeding stop signal can be triggered by the staff through the button on the screen, or by the material level sensor set in the chemical machine, that is, when the crushed material in the chemical machine reaches the set amount, the feeding is stopped, and the feed port of the raw material bin is immediately closed. However, since there will be residual crushed material in the first conveying auger, the set amount cannot be 100% to avoid excessive crushed material in the chemical machine and affect its normal operation. The set interval time needs to be greater than 2 minutes to ensure safety. First shut down the crusher, and the crusher will stop producing new crushed material; then, the first conveying auger continues to transport the remaining crushed material into the chemical machine; after the set interval time, it can be ensured that the crushed material in the first conveying auger has been fully output, and the first conveying auger can be shut down at this time; after the set interval time after the first conveying auger is shut down, it is ensured that no crushed material continues to enter the chemical machine through the feed valve, and the feed valve can be closed. In addition, as mentioned above, the first conveying augers have two connected in the first place, so when shutting down, the augers close to the crusher can be shut down first, and after a set interval time, the augers close to the chemical machine can be shut down to take into account both safety and energy saving.

[0023] Step 108, receiving the chemical start signal, and opening the steam inlet valve in stages according to the set time until 100%; wherein, the chemical start signal can be triggered by the staff through the button on the screen, or by the relevant signal of the previous step, for example, when the crushed material in the chemical machine reaches the set amount and the feed valve is closed, the chemical start signal is triggered. In order to make the temperature and pressure increase process in the chemical machine more stable and controllable, the steam inlet valve is opened in stages, specifically: 0-1min open 25%, 1-2min open 50%, 2-3min open 75%, 3-4min open 100%. The main shaft steam valve and the interlayer steam valve are synchronously opened in the above-mentioned opening manner.

[0024] Step 110, receiving the chemical process end signal, closing the steam inlet valve, and shutting down the chemical process machine at the same time; wherein, the chemical process end signal can be triggered by the staff through the button on the screen, or it can be automatically triggered after the set chemical process time. The chemical process start time can be when the steam inlet valve is opened to 100%. After the chemical process is completed, the steam inlet valve is automatically closed and the chemical process machine is shut down at the same time.

[0025] Step 112, receiving the pressure relief start signal, starting the circulation pump, the cooling tower, and opening the pressure relief valve in stages; wherein the pressure relief start signal can be triggered by the staff through the button on the screen, or it can be automatically triggered after the end of step 110. This step is mainly used to discharge the steam in the chemical processing machine for the drying process, and at the same time use the condenser, the circulation pump, and the cooling tower for heat exchange to recycle the moisture in the steam. In order to prevent the direct opening of the pressure relief valve from causing the material to block the pressure relief pipeline and ensure the safety of the equipment, the pressure relief valve adopts a proportional opening method, which can be specifically: 0-1min open 25%, 1-2min open 50%, 2-3min open 75%, 3-4min open 100%. In addition, the pressure relief valve includes a small pressure relief valve and a large pressure relief valve connected in parallel. Therefore, the small pressure relief valve can be opened proportionally to 100% first, and then the large pressure relief valve can be opened proportionally to 100% to further ensure safety.

[0026] Step 114, during the pressure relief process, monitor the air pressure and temperature in the chemical processing machine. When the air pressure and temperature in the chemical processing machine are lower than the set value and reach the set time, it is allowed to receive the drying start signal to ensure the balance of inlet and outlet air during the subsequent drying process.

[0027] Step 116, receiving the drying start signal, turning on the vacuum pump, opening the steam inlet valve in stages according to the set time until 100%, and turning on the chemical processing machine; wherein, the drying start signal can be triggered by the staff through the button on the screen, or it can be automatically triggered when the air pressure in the chemical processing machine is less than 0.01 bar in step 114. In order to make the heating process in the chemical processing machine more stable and controllable, the steam inlet valve is opened in stages, specifically: opening 25%, opening 50%, opening 75%, opening 100%, and automatically adjusting according to the set value. The main shaft steam valve and the interlayer steam valve adopt the above-mentioned opening method synchronously. Since the pressure relief valve is in an open state at this time, the steam in the chemical processing machine can be quickly discharged after turning on the vacuum pump, that is, the steam is quickly discharged after heat exchange with the crushed material, ensuring the drying efficiency of the crushed material.

[0028] Step 118, receiving the drying end signal, closing the steam inlet valve; wherein, the drying end signal can be triggered by the staff through the button on the screen, or it can be automatically triggered after the set drying time, that is, it is triggered after the set time in step 116. At this time, the steam inlet valve is closed, and steam is no longer charged into the chemical machine, while the pressure relief valve and the vacuum pump are still in the open state, that is, the chemical machine is continuously evacuated to discharge the remaining steam, which is conducive to the continued drying of the crushed material.

[0029] Step 120, receiving the discharge start signal, starting the second conveying auger and the buffer bin, and the chemical machine rotates forward and reverse in sequence according to the set time; wherein, the discharge start signal can be triggered by the staff through the button on the screen, and can also be triggered by the material level signal in the buffer bin, that is, when there is enough space in the buffer bin to receive the crushed material, and after step 118 is completed, the discharge start signal is triggered. Start the second conveying auger to transport the crushed material from the chemical machine to the buffer bin, and at the same time, the stirring mechanism in the buffer bin is activated to mix the received crushed material with the crushed material in the buffer bin. The chemical machine rotates forward and reversely to avoid the crushed material from being deposited in the chemical machine and to ensure the completeness of the crushed material discharge.

[0030] Step 122, after the chemical machine is reversed, the chemical machine, circulation pump, cooling tower, and vacuum pump are shut down, and the discharge is completed.

[0031] Afterwards, the staff can control the operation of equipment such as oil presses and centrifuges through the control system screen to complete the subsequent oil pressing process and obtain by-products.

[0032] like Figure 3 As shown, the embodiment of this specification also provides an intelligent control system for animal harmless treatment equipment, including: A preparation module is used to receive a preparation start signal, close the feed valve, and open the steam inlet valve to a set ratio; The feeding module is used to monitor the air pressure in the chemical processing machine. When the air pressure in the chemical processing machine reaches the set air pressure range, the steam inlet valve is closed, the first conveying auger and the feed valve are opened; after the set delay time, the crusher is started and the feed port of the raw material bin is opened; Receive the feeding stop signal, close the feed port of the raw material bin, and shut down the crusher, the first conveying auger, and the feed valve in sequence according to the set interval time; The chemical control module is used to receive the chemical control start signal and open the steam inlet valve in stages according to the set time until 100%; Receive the chemical system end signal, close the steam inlet valve, and shut down the chemical system at the same time; A pressure relief module is used to receive a pressure relief start signal, start a circulation pump and a cooling tower, and open a pressure relief valve in stages; Monitor the air pressure and temperature in the chemical machine. When the air pressure and temperature in the chemical machine are lower than the set value and reach the set time, it is allowed to receive the drying start signal; The drying module is used to receive the drying start signal, start the vacuum pump, open the steam inlet valve in stages according to the set time until 100%, and start the chemical processing machine; Receive the drying end signal and close the steam inlet valve; The discharging module is used to receive the discharging start signal, start the second conveying auger and the buffer bin, and the chemical processing machine rotates forward and reverse in sequence according to the set time; After the chemical machine is reversed, shut down the chemical machine, circulation pump, cooling tower and vacuum pump.

[0033] The working principle of this control system is as described in the above-mentioned intelligent control method and will not be elaborated here.

[0034] The above is only a preferred specific embodiment of the present invention, which is an implementation method based on the overall concept of the present invention, and the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. An intelligent control method for animal harmless treatment equipment, characterized in that: The processing equipment includes a raw material warehouse, a crusher, a chemical processing machine, a steam gas cylinder, a buffer warehouse, a dust collector, a condenser, a vacuum tank, and a cooling tower; the discharge port of the raw material warehouse is arranged above the feed port of the crusher, a first conveying auger and a feed valve are arranged between the crusher and the chemical processing machine, a steam inlet pipeline and a steam inlet valve are arranged between the steam gas cylinder and the chemical processing machine, a discharge valve and a second conveying auger are arranged between the chemical processing machine and the buffer warehouse, a pressure relief pipeline and a pressure relief valve are arranged between the chemical processing machine and the dust collector, one pipeline of the condenser is connected to the dust collector and the vacuum tank, another pipeline of the condenser is connected to the circulation pump and the cooling tower, and the vacuum tank is connected to a vacuum pump; The intelligent control method comprises: Receive the signal to start preparation, close the discharge valve, and open the steam inlet valve to the set ratio; Monitor the air pressure in the chemical machine. When the air pressure in the chemical machine reaches the set pressure range, close the steam inlet valve, open the first conveying auger and the feed valve; after setting the delay time, start the crusher and open the feed port of the raw material bin; Receive the feeding stop signal, close the feed port of the raw material bin, and shut down the crusher, the first conveying auger, and the feed valve in sequence according to the set interval time; Receive the start signal of the steam control system and open the steam inlet valve in stages according to the set time until 100%; Receive the chemical system end signal, close the steam inlet valve, and shut down the chemical system at the same time; Receive the pressure relief start signal, start the circulation pump, cooling tower, and open the pressure relief valve in stages; Monitor the air pressure and temperature in the chemical machine. When the air pressure and temperature in the chemical machine are lower than the set value and reach the set time, it is allowed to receive the drying start signal; Receive the drying start signal, start the vacuum pump, open the steam inlet valve in stages according to the set time until 100%, and start the chemical machine; Receive the drying end signal and close the steam inlet valve; After receiving the discharge start signal, the second conveying auger and buffer bin are started, and the chemical processing machine rotates forward and reverse in sequence according to the set time; After the chemical machine is reversed, shut down the chemical machine, circulation pump, cooling tower and vacuum pump.

2. The intelligent control method for animal harmless treatment equipment according to claim 1, characterized in that: The set air pressure range is 3 bar-5 bar.

3. The intelligent control method for animal harmless treatment equipment according to claim 1, characterized in that: The set delay time is 25s-35s.

4. The intelligent control method for animal harmless treatment equipment according to claim 1, characterized in that: The step of opening the steam inlet valve in stages according to the set time until 100% is as follows: 25% during 0-1min, 50% during 1-2min, 75% during 2-3min, and 100% during 3-4min.

5. The intelligent control method for animal harmless treatment equipment according to claim 1, characterized in that: The pressure relief valve comprises a small pressure relief valve and a large pressure relief valve connected in parallel with each other, and the staged opening of the pressure relief valve comprises: first gradually opening the small pressure relief valve to 100% according to a set time and a set ratio, and then gradually opening the large pressure relief valve to 100% according to a set time and a set ratio.

6. An intelligent control system for animal harmless treatment equipment, characterized in that: The processing equipment includes a raw material warehouse, a crusher, a chemical processing machine, a steam gas cylinder, a buffer warehouse, a dust collector, a condenser, a vacuum tank, and a cooling tower; the discharge port of the raw material warehouse is arranged above the feed port of the crusher, a first conveying auger and a feed valve are arranged between the crusher and the chemical processing machine, a steam inlet pipeline and a steam inlet valve are arranged between the steam gas cylinder and the chemical processing machine, a discharge valve and a second conveying auger are arranged between the chemical processing machine and the buffer warehouse, a pressure relief pipeline and a pressure relief valve are arranged between the chemical processing machine and the dust collector, one pipeline of the condenser is connected to the dust collector and the vacuum tank, another pipeline of the condenser is connected to the circulation pump and the cooling tower, and the vacuum tank is connected to a vacuum pump; The intelligent control system comprises: A preparation module is used to receive a preparation start signal, close the discharge valve, and open the steam inlet valve to a set ratio; The feeding module is used to monitor the air pressure in the chemical processing machine. When the air pressure in the chemical processing machine reaches the set air pressure range, the steam inlet valve is closed, the first conveying auger and the feed valve are opened; after the set delay time, the crusher is started and the feed port of the raw material bin is opened; Receive the feeding stop signal, close the feed port of the raw material bin, and shut down the crusher, the first conveying auger, and the feed valve in sequence according to the set interval time; The chemical control module is used to receive the chemical control start signal and open the steam inlet valve in stages according to the set time until 100%; Receive the chemical system end signal, close the steam inlet valve, and shut down the chemical system at the same time; A pressure relief module is used to receive a pressure relief start signal, start a circulation pump and a cooling tower, and open a pressure relief valve in stages; Monitor the air pressure and temperature in the chemical machine. When the air pressure and temperature in the chemical machine are lower than the set value and reach the set time, it is allowed to receive the drying start signal; The drying module is used to receive the drying start signal, start the vacuum pump, open the steam inlet valve in stages according to the set time until 100%, and start the chemical machine; Receive the drying end signal and close the steam inlet valve; The discharging module is used to receive the discharging start signal, start the second conveying auger and the buffer bin, and the chemical processing machine rotates forward and reverse in sequence according to the set time; After the chemical machine is reversed, shut down the chemical machine, circulation pump, cooling tower and vacuum pump.

7. The intelligent control system for animal harmless treatment equipment according to claim 6, characterized in that: The set air pressure range is 3 bar-5 bar.

8. The intelligent control system for animal harmless treatment equipment according to claim 6, characterized in that: The set delay time is 25s-35s.

9. The intelligent control system for animal harmless treatment equipment according to claim 6, characterized in that: The step of opening the steam inlet valve in stages according to the set time until 100% is as follows: 25% during 0-1min, 50% during 1-2min, 75% during 2-3min, and 100% during 3-4min.

10. The intelligent control system for animal harmless treatment equipment according to claim 6, characterized in that: The pressure relief valve comprises a small pressure relief valve and a large pressure relief valve connected in parallel with each other, and the staged opening of the pressure relief valve comprises: first gradually opening the small pressure relief valve to 100% according to a set time and a set ratio, and then gradually opening the large pressure relief valve to 100% according to a set time and a set ratio.

Citation Information

Patent Citations

  • Harmless treatment device and treatment method for dead animals by drying method

    CN104368588B