Stamping equipment for safe manufacturing of metal
By designing the cleaning and decontamination mechanism of metal safety manufacturing stamping equipment, the problem of debris affecting the processing quality before stamping of metal plates is solved, more efficient forming quality and processing efficiency are achieved, and resource utilization and equipment safety are improved.
Patent Information
- Application Number
- CN202411871621.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The metal plate may adhere to the debris produced by processing before stamping, resulting in uneven pressure distribution and affecting the molding quality and processing efficiency.
A metal-safe manufacturing stamping equipment is designed, including a cleaning mechanism and a decontamination mechanism. The cleaning mechanism drives the sweeping brush and the hoisting rod to clean the bottom surface of the metal plate through the hollow rotating shaft, and uses the inner spiral plate to generate airflow to suck debris into the filter box. The decontamination mechanism sprays cleaning fluid through a hydraulic pump to rinse the surface of the metal plate, combines the suction head and slider to clean the top debris, and reduces the temperature of the metal plate through the air pump.
Effectively remove debris and oil stains on the surface of the metal plate, ensure uniform pressure distribution, and improve molding quality and processing efficiency. At the same time, cleaning liquid and cooling airflow are used multiple times to improve the resource utilization and safety of the equipment.
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Figure CN119819785A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stamping equipment, in particular to a metal safety manufacturing stamping equipment. Background Art
[0002] Stamping equipment, also known as punching machine, oil press or hydraulic press, is a large special equipment for pressing containers. It mainly applies pressure to make materials (such as steel plates) plastically deform to obtain the required shape and precision.
[0003] The patent with announcement number "CN220461967U" discloses a metal manufacturing stamping equipment, including an equipment box, the upper end surface of the equipment box is fixedly connected to a support plate, the lower end surface of the support plate is fixedly connected to a first hydraulic rod, the bottom end of the first hydraulic rod is fixedly connected to a stamping head, ventilation holes are provided on both symmetrical sides of the equipment box, a through hole is provided on the front of the equipment box, a door panel is installed in the through hole, a handle is fixedly connected to the front of the door panel, the upper end surface of the equipment box is fixedly connected to a workbench, and a stamping groove is provided in the center of the upper end surface of the workbench.
[0004] During the processing of the metal plate before stamping, debris from the processing may adhere to the metal plate. The debris will cause uneven pressure distribution on the surface of the metal plate during stamping, resulting in poor forming quality on the surface of the metal plate and affecting the stamping efficiency of the metal rod. Summary of the invention
[0005] In view of the deficiencies of the prior art, the present invention provides a metal safety manufacturing stamping equipment to solve the problems raised in the above background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a metal safety manufacturing stamping equipment, including a stamping machine, a die base is fixedly arranged inside the stamping machine, a transport platform is fixedly connected to the front of the stamping machine, a transport motor is fixedly connected inside the transport platform, a transport motor is fixedly connected to the bottom of the transport platform, the bottom of the transport motor is fixedly connected to a support leg, a cleaning mechanism is fixedly connected inside the transport platform, and a decontamination mechanism is fixedly connected inside the transport platform at the back of the cleaning mechanism;
[0007] Cleanup agencies include:
[0008] A hollow rotating shaft, wherein the hollow rotating shaft is movably connected inside the transport platform;
[0009] A filter box, the filter box is fixedly connected to the left side of the transport platform;
[0010] A sweeping brush is fixedly connected to the outer wall of the hollow rotating shaft.
[0011] Preferably, three lifting rods are fixedly connected to the outer wall of the hollow rotating shaft, an inner spiral plate is fixedly connected to the inside of the hollow rotating shaft, and a limiting plate is fixedly connected to the top of the transport platform.
[0012] Preferably, a cleaning brush is fixedly connected to the left side of the hollow shaft inside the filter box, a first filter screen is fixedly connected to the top of the filter box, and a blocking rod is fixedly connected to the bottom of the cleaning brush inside the filter box.
[0013] Preferably, a sweeping belt is fixedly connected to the top of the transport platform, an oblique brush is fixedly connected to the outer wall of the sweeping belt, and a driving motor is fixedly connected to the outer wall of the sweeping belt.
[0014] Preferably, a sliding block is fixedly connected to the top of the transport platform, a suction head is fixedly connected to the outer wall of the sliding block, a connecting tube is fixedly connected to the outer wall of the suction head, the connecting tube is movably connected to the sliding block, the connecting tube is rotatably connected to the connecting tube through a bearing, and a pulley motor is fixedly connected to the corresponding position of the hollow rotating shaft inside the transport platform, and the pulley motor is movably connected to the hollow rotating shaft through a conveyor belt.
[0015] Preferably, the dirt removal mechanism includes a solvent box, which is arranged at the bottom of the transport platform, a hydraulic pump is fixedly connected to the outer wall of the solvent box, an upper discharge plate is fixedly connected to the top of the transport platform, and a lower discharge plate is fixedly connected to the inside of the transport platform, and the hydraulic pump is connected to the lower discharge plate through a pipeline and the upper discharge plate.
[0016] Preferably, the top of the transport platform is located on the front of the upper discharge plate and is fixedly connected to an upper obstruction plate, the inside of the transport platform is located at the bottom of the upper obstruction plate and is fixedly connected to a lower obstruction plate, the top of the solvent box is located at the bottom of the lower obstruction plate and is fixedly connected to a collecting trough, and the bottom of the collecting trough is fixedly connected to a second filter screen.
[0017] Preferably, the top of the transport platform is located at the back of the upper discharge plate and is fixedly connected to an upper air outlet plate, the outer wall of the upper air outlet plate is fixedly connected to an air pump, and the inside of the transport platform is located at the bottom of the upper air outlet plate and is fixedly connected to a lower air outlet plate, the outer wall of the lower air outlet plate is fixedly connected to an air pump.
[0018] The present invention provides a metal safety manufacturing stamping equipment, which has the following beneficial effects:
[0019] 1. The metal safety manufacturing stamping equipment uses a pulley motor to drive the hollow shaft to rotate through a conveyor belt. When the hollow shaft rotates, it will drive the surface sweeping brush to brush the bottom surface of the metal plate. The lifting rod will be driven to continuously hit the metal plate, and the metal plate will be pushed upward. The metal plate will be stopped by the limiting plate and will fall after being pushed upward by the lifting rod, which can make it easier for the sweeping brush to clean up the debris and prevent the debris from affecting the processing quality of the metal surface, thereby improving the processing efficiency.
[0020] 2. The metal safety manufacturing stamping equipment will generate a flowing airflow through the action of the spiral plate inside the hollow shaft when the hollow shaft rotates. The airflow will flow into the filter box. Since the gas inside the hollow shaft is flowing, a pressure difference between the inside and the outside is generated, which will allow the hollow shaft to suck the debris into the hollow shaft through the opening and send it into the filter box by the airflow. The cleaned debris will be collected to prevent the airflow from floating in the air and affecting the processing, which can improve the processing efficiency.
[0021] 3. The metal safety manufacturing stamping equipment drives the sweeping belt to move through the driving motor, so that the oblique brush sweeps the top of the metal plate, sweeps the debris on the top of the metal plate to the suction head, and with the suction force of the suction head, the sliding block drives the suction head to move repeatedly to expand the absorption range of the suction head, and sucks the debris swept by the oblique brush into the filter box through the connecting pipe and the hollow shaft to clean the debris on the top of the metal plate to improve processing efficiency.
[0022] 4. The metal safety manufacturing stamping equipment uses a hydraulic pump to send the cleaning liquid from the inside of the solvent tank through the pipeline into the upper discharge plate and the lower discharge plate. The cleaning liquid will be sprayed from the upper discharge plate to flush the oil stains on the top of the metal plate, and the lower discharge plate will spray the cleaning liquid to flush the bottom of the metal plate to prevent the surface quality of the stamping parts from being affected by oil stains, thereby improving processing efficiency.
[0023] 5. The metal safety manufacturing stamping equipment uses a hollow shaft to drive the sweeping brush to sweep away the debris on the surface of the metal plate, and then the upper discharge plate and the lower discharge plate use cleaning liquid to flush the surface of the metal plate, which can prevent the cleaning liquid from being contaminated and mixed with the debris on the metal surface, allowing the cleaning liquid to be conveniently reused multiple times, which can improve the utilization rate of the cleaning liquid and indirectly improve the efficiency of metal stamping processing.
[0024] 6. The metal safety manufacturing stamping equipment will flush the outside air into the corresponding upper air outlet plate and lower air outlet plate through two solvent boxes, and the airflow discharged from the upper air outlet plate and the lower air outlet plate will blow on the bottom and top of the metal plate, which can reduce the temperature of the metal plate, so that the metal plate can cool the mold through heat conduction when stamping. The airflow blown by the upper air outlet plate will flow through the mold base, cool the mold on the mold base, reduce the loss of the mold due to overheating, and indirectly improve the efficiency of metal stamping. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the main stereoscopic structure of the present invention;
[0026] Figure 2 It is a right-side stereoscopic structural schematic diagram of the present invention;
[0027] Figure 3 It is a top view of the three-dimensional structure of the present invention;
[0028] Figure 4 for Figure 3 A schematic diagram of the enlarged structure of the middle part A;
[0029] Figure 5 It is a bottom-up three-dimensional structural schematic diagram of the present invention;
[0030] Figure 6 This is a schematic diagram of the cross-sectional structure of the filter box of the present invention;
[0031] Figure 7 for Figure 6 The enlarged structural diagram of the middle B part;
[0032] Figure 8 It is a schematic diagram of the cross-sectional structure of the hollow shaft;
[0033] Fig. 9 It is a schematic diagram of the cross-sectional structure of the transport platform of the present invention.
[0034] In the figure: 1, punching machine; 2, die base; 3, transport platform; 4, transport motor; 5, support leg; 6, cleaning mechanism; 601, hollow shaft; 602, filter box; 603, sweeping brush; 604, lifting rod; 605, inner spiral plate; 606, first filter; 607, cleaning brush; 608, blocking rod; 609, connecting pipe; 610, suction head; 611, sliding block; 612, sweeping belt; 613, oblique brush; 614, driving motor; 615, pulley motor; 616, limiting plate; 7, dirt removal mechanism; 701, solvent box; 702, hydraulic pump; 703, upper discharge plate; 704, lower discharge plate; 705, upper blocking plate; 706, collecting tank; 707, lower blocking plate; 708, lower air outlet plate; 709, upper air outlet plate; 710, air pump; 711, second filter. DETAILED DESCRIPTION
[0035] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0036] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0037] Example 1: Please refer to Figure 1-9The present invention provides a technical solution: a metal safety manufacturing stamping equipment, including a stamping machine 1, a die base 2 is fixedly arranged inside the stamping machine 1, a transport platform 3 is fixedly connected to the front of the stamping machine 1, a transport motor 4 is fixedly connected to the inside of the transport platform 3, a transport motor 4 is fixedly connected to the bottom of the transport platform 3, the bottom of the transport motor 4 is fixedly connected to a support leg 5, a cleaning mechanism 6 is fixedly connected to the inside of the transport platform 3, and a decontamination mechanism 7 is fixedly connected to the back of the cleaning mechanism 6 inside the transport platform 3;
[0038] The cleaning mechanism 6 comprises:
[0039] A hollow rotating shaft 601, which is movably connected to the inside of the transport platform 3;
[0040] A filter box 602, the filter box 602 is fixedly connected to the left side of the transport platform 3;
[0041] The sweeping brush 603 is fixedly connected to the outer wall of the hollow rotating shaft 601 .
[0042] Three lifting rods 604 are fixedly connected to the outer wall of the hollow rotating shaft 601 , an inner spiral plate 605 is fixedly connected to the inside of the hollow rotating shaft 601 , and a limiting plate 616 is fixedly connected to the top of the transport platform 3 .
[0043] A cleaning brush 607 is fixedly connected to the filter box 602 on the left side of the hollow shaft 601 , a first filter screen 606 is fixedly connected to the top of the filter box 602 , and a blocking rod 608 is fixedly connected to the bottom of the cleaning brush 607 inside the filter box 602 .
[0044] A sweeping belt 612 is fixedly connected to the top of the transport platform 3 , an oblique brush 613 is fixedly connected to the outer wall of the sweeping belt 612 , and a driving motor 614 is fixedly connected to the outer wall of the sweeping belt 612 .
[0045] A sliding block 611 is fixedly connected to the top of the transport platform 3, a suction head 610 is fixedly connected to the outer wall of the sliding block 611, a connecting pipe 609 is fixedly connected to the outer wall of the suction head 610, the connecting pipe 609 is movably connected to the sliding block 611, the connecting pipe 609 is rotatably connected to the connecting pipe 609 through a bearing, a pulley motor 615 is fixedly connected to the corresponding position of the hollow rotating shaft 601 inside the transport platform 3, and the pulley motor 615 is movably connected to the hollow rotating shaft 601 through a conveyor belt.
[0046] When in use, start the transport motor 4, let the transport motor 4 drive the transport platform 3 for transportation, push the metal plate to the top of the transport platform 3 to start transportation, and transport the metal plate toward the mold base. The pulley motor 615 will drive the hollow shaft 601 to rotate through the conveyor belt. When the hollow shaft 601 rotates, it will drive the surface sweeping brush 603 to brush the bottom surface of the metal plate. When the hollow shaft 601 rotates, the lifting rod 604 will continuously hit the metal plate, and the metal plate will be pushed upward. The metal plate will be stopped by the limiting plate 616 and will fall after being pushed upward by the lifting rod 604. This will help to shake off the debris on the surface of the metal plate and make it easier for the sweeping brush 603 to clean the debris.
[0047] At the same time, when the hollow shaft 601 rotates, a flowing airflow will be generated through the action of the internal spiral plate 605 of the hollow shaft 601, and the airflow will flow into the filter box 602. Since the gas inside the hollow shaft 601 is flowing, a pressure difference between the inside and the outside is generated, which will cause the hollow shaft 601 to suck the debris into the hollow shaft 601 through the opening and send it into the filter box 602 by the airflow.
[0048] The driving motor 614 will drive the sweeping belt 612 to move, and the sweeping belt 612 will continuously drive the oblique brush 613 to sweep the top of the metal plate, sweeping the debris on the top of the metal plate toward the suction head 610. The suction head 610 is connected to the hollow shaft 601 through the connecting pipe 609. The hollow shaft 601 is driven to rotate by the pulley motor 615, which will generate suction force out of the suction head 610. The sliding block 611 will drive the suction head 610 to move repeatedly to expand the absorption range of the suction head 610, so as to suck the debris swept by the oblique brush 613 into the filter box 602 through the connecting pipe 609 and the hollow shaft 601.
[0049] The debris sucked into the filter box 602 will be blocked by the first filter screen 606 to prevent the debris from flying into the outside and floating onto the surface of the metal plate again. When the hollow shaft 601 rotates, it will simultaneously drive the cleaning brush 607 to rotate. The cleaning brush 607 will sweep off the debris at the bottom of the first filter screen 606. When rotating, the cleaning brush 607 will hit the blocking rod 608, allowing the debris swept by the cleaning brush 607 to shake off.
[0050] Example 2: Please refer to Figure 1-9 Based on the first embodiment, the present invention provides a technical solution:
[0051] The dirt removal mechanism 7 includes a solvent box 701, which is arranged at the bottom of the transport platform 3. A hydraulic pump 702 is fixedly connected to the outer wall of the solvent box 701, an upper discharge plate 703 is fixedly connected to the top of the transport platform 3, and a lower discharge plate 704 is fixedly connected to the inside of the transport platform 3. The hydraulic pump 702 is connected to the lower discharge plate 704 through a pipeline and the upper discharge plate 703.
[0052] The top of the transport platform 3 is located at the front of the upper discharge plate 703 and is fixedly connected to an upper obstruction plate 705, the inside of the transport platform 3 is located at the bottom of the upper obstruction plate 705 and is fixedly connected to a lower obstruction plate 707, the top of the solvent box 701 is located at the bottom of the lower obstruction plate 707 and is fixedly connected to a collecting tank 706, and the bottom of the collecting tank 706 is fixedly connected to a second filter screen 711.
[0053] The top of the transport platform 3 is located at the back of the upper discharge plate 703 and is fixedly connected to an upper air outlet plate 709, and the outer wall of the upper air outlet plate 709 is fixedly connected to an air pump 710. The inside of the transport platform 3 is located at the bottom of the upper air outlet plate 709 and is fixedly connected to a lower air outlet plate 708, and the outer wall of the lower air outlet plate 708 is fixedly connected to an air pump 710.
[0054] During use, the metal plate continues to be transported, and the hydraulic pump 702 sends the cleaning liquid from the inside of the solvent tank 701 through the pipeline into the upper discharge plate 703 and the lower discharge plate 704. The cleaning liquid will be sprayed out from the upper discharge plate 703 to flush the oil stains on the top of the metal plate. When the metal plate continues to be transported, the cleaning liquid will fall into the collecting tank 706 from the enlarged gap between the upper obstruction plate 705 and the metal plate, and then be filtered through the second filter screen 711 and then return to the solvent tank 701. The lower discharge plate 704 will spray the cleaning liquid to flush the bottom of the metal plate to prevent the surface quality of the stamping parts from being affected by the generation of slip lines due to oil stains. The flushed cleaning liquid will be blocked by the lower obstruction plate 707 and flow back to the inside of the solvent tank 701 through the collecting tank 706.
[0055] After the hollow shaft 601 drives the sweeping brush 603 to sweep away the debris on the surface of the metal plate, the upper discharge plate 703 and the lower discharge plate 704 use cleaning liquid to flush the surface of the metal plate, which can prevent the cleaning liquid from being contaminated and mixed with the debris on the metal surface, allowing the cleaning liquid to be conveniently reused multiple times, which can improve the utilization rate of the cleaning liquid.
[0056] When the metal plate is transported to the back of the upper air outlet plate 709, the two solvent boxes 701 will rush the outside air into the corresponding upper air outlet plate 709 and the lower air outlet plate 708, and the upper air outlet plate 709 and the lower air outlet plate 708 will exhaust the air flow to the bottom and top of the metal plate to dry the residual liquid on the metal surface, and at the same time can play a role in lowering the temperature of the metal plate. The air flow blown by the upper air outlet plate 709 will flow through the mold base 2, and play a role in cooling the mold on the mold base 2. Blowing the metal plate dry will allow the metal plate to cool the mold through heat conduction when stamping, which can reduce the loss of the mold due to overheating.
[0057] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A metal safety manufacturing stamping equipment, comprising a stamping machine (1), characterized in that: A die base (2) is fixedly arranged inside the punching machine (1); a transport platform (3) is fixedly connected to the front of the punching machine (1); a transport motor (4) is fixedly connected inside the transport platform (3); a transport motor (4) is fixedly connected to the bottom of the transport platform (3); the bottom of the transport motor (4) is fixedly connected to a support leg (5); a cleaning mechanism (6) is fixedly connected inside the transport platform (3); and a decontamination mechanism (7) is fixedly connected to the back of the cleaning mechanism (6) inside the transport platform (3); Cleaning agencies (6) include A hollow rotating shaft (601), wherein the hollow rotating shaft (601) is movably connected inside the transport platform (3); A filter box (602), the filter box (602) being fixedly connected to the left side of the transport platform (3); A sweeping brush (603), wherein the sweeping brush (603) is fixedly connected to the outer wall of the hollow rotating shaft (601).
2. A metal safety manufacturing stamping equipment according to claim 1, characterized in that: Three lifting rods (604) are fixedly connected to the outer wall of the hollow rotating shaft (601), an inner spiral plate (605) is fixedly connected to the interior of the hollow rotating shaft (601), and a limiting plate (616) is fixedly connected to the top of the transport platform (3).
3. A metal safety manufacturing stamping equipment according to claim 2, characterized in that: A cleaning brush (607) is fixedly connected to the left side of the hollow rotating shaft (601) inside the filter box (602), a first filter screen (606) is fixedly connected to the top of the filter box (602), and a blocking rod (608) is fixedly connected to the bottom of the cleaning brush (607) inside the filter box (602).
4. A metal safety manufacturing stamping equipment according to claim 3, characterized in that: The top of the transport platform (3) is fixedly connected to a sweeping belt (612), the outer wall of the sweeping belt (612) is fixedly connected to an inclined brush (613), and the outer wall of the sweeping belt (612) is fixedly connected to a driving motor (614).
5. A metal safety manufacturing stamping equipment according to claim 4, characterized in that: A sliding block (611) is fixedly connected to the top of the transport platform (3); a suction head (610) is fixedly connected to the outer wall of the sliding block (611); a connecting pipe (609) is fixedly connected to the outer wall of the suction head (610); the connecting pipe (609) is movably connected to the sliding block (611); the connecting pipe (609) is rotatably connected to the connecting pipe (609) via a bearing; a pulley motor (615) is fixedly connected to a position corresponding to the hollow rotating shaft (601) inside the transport platform (3); and the pulley motor (615) is movably connected to the hollow rotating shaft (601) via a conveyor belt.
6. A metal safety manufacturing stamping equipment according to claim 5, characterized in that: The decontamination mechanism (7) comprises a solvent box (701), the solvent box (701) being arranged at the bottom of the transport platform (3), the outer wall of the solvent box (701) being fixedly connected to a hydraulic pump (702), the top of the transport platform (3) being fixedly connected to an upper discharge plate (703), the interior of the transport platform (3) being fixedly connected to a lower discharge plate (704), and the hydraulic pump (702) being connected to the lower discharge plate (704) via a pipeline and the upper discharge plate (703).
7. A metal safety manufacturing stamping equipment according to claim 6, characterized in that: The top of the transport platform (3) is located on the front of the upper discharge plate (703) and is fixedly connected to an upper obstruction plate (705); the interior of the transport platform (3) is located on the bottom of the upper obstruction plate (705) and is fixedly connected to a lower obstruction plate (707); the top of the solvent box (701) is located on the bottom of the lower obstruction plate (707) and is fixedly connected to a collecting tank (706); and the bottom of the collecting tank (706) is fixedly connected to a second filter screen (711).
8. The metal safety manufacturing stamping equipment according to claim 7, characterized in that: The top of the transport platform (3) is located at the back of the upper discharge plate (703) and is fixedly connected to an upper air outlet plate (709), and the outer wall of the upper air outlet plate (709) is fixedly connected to an air pump (710). The inside of the transport platform (3) is located at the bottom of the upper air outlet plate (709) and is fixedly connected to a lower air outlet plate (708), and the outer wall of the lower air outlet plate (708) is fixedly connected to an air pump (710).
Citation Information
Patent Citations
Metal manufacturing stamping equipment
CN220461967U