A stator thermal disassembly machine
Through the combination of heating and drawing mechanism, the damage problem when the stator core is separated from the shell is solved, and safe separation and efficient recycling are achieved.
Patent Information
- Application Number
- CN202411795871.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2044-12-09
AI Technical Summary
In the prior art, when the stator core is peeled from the stator shell by violent extrusion, it is easy to cause damage to the stator core and the stator shell, which affects recycle and utilization.
The stator shell is heated to expand, reduce the strength of adhesive and welding points, and separate the stator core from the stator shell by using a pulling mechanism, and quickly cool down through the cooling mechanism to protect structural integrity.
The safe separation of the stator core and the shell is achieved, reducing the risk of damage and improving recycling rate.
Smart Images

Figure CN119820247B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of stator disassembly, and in particular to a stator thermal disassembly machine. Background Art
[0002] In the prior art, as disclosed in the patent with the publication number CN 212992162 U, a motor stator disassembly device is disclosed, including a frame, a lifting device arranged on the frame, a placement table, and a disassembly device connected to the lifting device. The disassembly device faces the through hole of the placement table and includes a mandrel that moves up and down along the center line of the through hole, and a bushing sleeved on the mandrel. The mandrel is provided with a spreading head, and the spreading head has an outward extrusion force on the inner wall of the bushing, so that the bushing is expanded outward in the radial direction to increase the outer diameter.
[0003] The above related technology has the following defects: The above solution peels the stator core from the stator shell by means of violent extrusion. However, this method will not only cause damage to the stator core, but also cause serious damage to the inner wall of the stator shell, affecting the recycling and reuse of the stator core and the stator shell. Summary of the Invention
[0004] The present invention provides a stator thermal disassembly machine to solve the above deficiencies in the prior art.
[0005] To achieve the above object, the present invention adopts the following technical solutions:
[0006] A stator thermal disassembly machine includes an installation control mechanism, and further includes:
[0007] An air extraction mechanism, which is installed on one side of the installation control mechanism and is used to extract the gas in the installation control mechanism after the processing is completed;
[0008] A loading and unloading mechanism, which is connected to the installation control mechanism and is used for loading and unloading the stator;
[0009] A heating mechanism, which is connected to the installation control mechanism and is used to heat the outer shell of the stator;
[0010] An outer shell limiting mechanism, which is connected to the installation control mechanism and is used to limit the stator outer shell during thermal disassembly;
[0011] A stator core placement mechanism, which is connected to the outer shell limiting mechanism and is used to place the pulled-out stator core;
[0012] A pulling mechanism, which is connected to the installation control mechanism and is located at the top of the stator core placement mechanism;
[0013] A cooling mechanism, which is connected to the installation control mechanism and the loading and unloading mechanism and is used to cool the stator outer shell.
[0014] Further, the installation control mechanism includes an air pump box, an air pump is installed inside the air pump box, a box body is fixed on the top of the air pump box, a box door is installed on the front side of the box body, a PLC controller and a data display are fixed on the front side of the box body, and the air pump is electrically connected to the PLC controller and the data display.
[0015] Further, the air extraction mechanism includes a second connecting plate fixed on one side of the air pump box, a suction fan is fixed on one side of the second connecting plate, the suction pipe of the suction fan is communicated with one side of the box body, and the suction fan is electrically connected to the PLC controller and the data display.
[0016] Further, the loading and unloading mechanism includes a first slide rail assembly fixed on the inner wall of the bottom of the box body, a push-pull plate is installed on the top of the first slide rail assembly, an installation opening is formed in the push-pull plate, a placement table is fixed inside the installation opening, a plurality of positioning members are fixed on the top of the placement table, a temperature sensor is fixed on the top of the placement table, the temperature sensor and the outer parts of the plurality of positioning members are sleeved with a blanking table, a workpiece is installed on the blanking table, and the temperature sensor is electrically connected to the PLC controller and the data display;
[0017] It further includes a spring limiting member, the spring limiting member includes a bolt threadedly sleeved inside the push-pull plate, a spring hole is formed in the center of the bolt, a pull rod is sleeved inside the spring hole, a plug is fixed at the bottom end of the pull rod, the plug is sleeved inside the spring hole, a first spring is fixed at the top of the plug, the top end of the first spring is fixedly connected to the top wall of the spring hole, a pull block is fixed at the top end of the pull rod, a limiting base is fixed on the inner wall of the bottom of the box body, an arc surface is formed on one side of the limiting base, and the plug is sleeved inside the top jack of the limiting base.
[0018] Further, the heating mechanism includes two support frames symmetrically fixed on the inner wall of the bottom of the box body, a first cylinder is fixed inside the support frame, the two first cylinders are symmetrical, a connecting plate is fixed at the output end of the first cylinder, a shielding member is fixed on each of the opposite sides of the two connecting plates, the two shielding members are symmetrically installed, a heating part mounting frame is fixed on each of the opposite sides of the two shielding members, the two heating part mounting frames are symmetrically installed, a heating part is fixed on the heating part mounting frame, the heating parts are symmetrically installed, and the heating part and the first cylinder are both electrically connected to the PLC controller and the data display;
[0019] A plurality of first guide rods are sleeved inside the support frame, one ends of the plurality of first guide rods facing the connecting plate are fixedly connected to the connecting plate, and a clamping member is fixed inside each of the two connecting plates, and the clamping member is located at the bottom of the shielding member.
[0020] Further, the outer shell limiting mechanism includes a plurality of support members fixed to the inner wall of the bottom of the box body. A top plate is fixed to the top of the support members, and the top plate is fixedly connected to the box body. A plurality of guide rods II are fixed between the top plate and the inner wall of the bottom of the box body. A limiting circular plate is fixed to the outside of the guide rods II. A moving frame is sleeved on the outside of the plurality of guide rods II. The moving frame is located above the limiting circular plate. A blanking port I is formed in the middle of the moving frame. A shell limiting member is fixed to the bottom of the moving frame. A blanking port II is formed in the center of the shell limiting member;
[0021] A cylinder II is fixed to the bottom of the top plate. The bottom end of the output shaft of the cylinder II is fixed with a connecting rod I. The bottom end of the connecting rod I is fixedly connected to the moving frame. The cylinder II is electrically connected to the PLC controller and the data display.
[0022] Further, the stator core placing mechanism includes cylinders III symmetrically fixed to the top of the moving frame. The output end of the cylinder III is fixed with a sliding table. A plurality of slide rail assemblies II are fixed to the top of the moving frame. The two sliding tables are connected to the plurality of slide rail assemblies II. Hollow placing frames are fixed to the opposite sides of the two sliding tables. The cylinder III is electrically connected to the PLC controller and the data display.
[0023] Further, the drawing mechanism includes a hydraulic cylinder penetrating and fixed inside the top plate. An installation plate is fixed to the outside of the output end of the hydraulic cylinder. An installation frame is fixed to the bottom of the installation plate. An installation rod is fixed to the bottom of the installation frame. A moving ring is sleeved on the outside of the installation rod. Two cylinders IV are fixed to the installation frame. The output end of the cylinder IV is fixedly connected to the moving ring. Three installation rings are sleeved on the outside of the installation rod. The installation ring at the uppermost position is fixedly connected to the moving ring. The two installation rings at the lower positions are fixedly connected to the installation rod. The hydraulic cylinder and the cylinder IV are both electrically connected to the PLC controller and the data display;
[0024] It also includes a plurality of contact members. Three connecting rods II are rotatably connected to the contact members. The other ends of the three connecting rods II are respectively rotatably connected to the three installation rings. A plurality of guide rods III are fixed to the top of the installation plate. The guide rods III penetrate and are sleeved inside the top plate.
[0025] Further, the cooling mechanism includes a cylinder V fixed to the bottom of the box body. The output end of the cylinder V is fixed with a connecting frame. A plurality of air outlet nozzles are fixed to the connecting frame. A jet nozzle is fixed inside the placing table. The bottom end of the jet nozzle is communicated with an air pipe. The air inlet end of the air pipe is installed at the bottom of the placing table and above the air outlet nozzle. The air outlet nozzle moves upward to dock with the air inlet end of the air pipe. The air outlet nozzle is externally connected to a cooling device. The cylinder V and the cooling device are both electrically connected to the PLC controller and the data display.
[0026] Compared with the existing technology, the beneficial effects of the present invention are as follows:
[0027] In this application, the stator housing is heated to cause thermal expansion, so that a gap appears at the contact position between the stator housing and the stator core. At the same time, heating reduces the adhesive strength of the adhesive and the strength of the welding points, so that the stator core can be separated from the stator housing more quickly, reducing the damage caused by the separation of the stator housing and the stator core, ensuring the integrity of the structure, and improving the recycling rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 FIG. is a schematic diagram of the overall structure of a stator thermal disassembling machine proposed by the present invention.
[0029] Figure 2 FIG. is a schematic diagram of the internal structure of the box body of a stator thermal disassembling machine proposed by the present invention.
[0030] Figure 3 FIG. is a schematic diagram of the first perspective structure of the loading and unloading mechanism of a stator thermal disassembling machine proposed by the present invention.
[0031] Figure 4 FIG. is a schematic diagram of the second perspective structure of the loading and unloading mechanism of a stator thermal disassembling machine proposed by the present invention.
[0032] Figure 5 FIG. is a schematic diagram of the structure of the housing limiting mechanism of a stator thermal disassembling machine proposed by the present invention.
[0033] Figure 6 FIG. is a schematic diagram of the structure of the stator core placement mechanism of a stator thermal disassembling machine proposed by the present invention.
[0034] Figure 7 FIG. is a schematic diagram of the sectional structure of the cooling mechanism of a stator thermal disassembling machine proposed by the present invention.
[0035] Figure 8 FIG. is a schematic diagram of the internal structure of the spring limiting member of a stator thermal disassembling machine proposed by the present invention.
[0036] Figure 9 FIG. is a schematic diagram of the structure of the pulling mechanism of a stator thermal disassembling machine proposed by the present invention.
[0037] Figure 10 FIG. is a schematic diagram of the structure of the arc heater of a stator thermal disassembling machine proposed by the present invention.
[0038] Figure 11 FIG. is a schematic diagram of the structure of the flexible wrapping heating member of a stator thermal disassembling machine proposed by the present invention.
[0039] In the figure: 1. Installation control mechanism; 11. Air pump box; 12. Box body; 13. Data display; 14. PLC controller; 2. Exhausting mechanism; 21. Second connecting plate; 22. Exhaust fan; 3. Loading and unloading mechanism; 31. First slide rail assembly; 32. Push-pull plate; 33. Spring limiting member; 331. Bolt; 332. Spring hole; 333. Pulling block; 334. First spring; 335. Pull rod; 336. Insert block; 34. Limiting base; 35. Placing table; 36. Positioning member; 37. Feeding table; 38. Workpiece to be processed; 39. Temperature sensor; 4. Heating mechanism; 41. Support frame; 42. First cylinder; 43. First connecting plate; 44. First guide rod; 45. Shielding member; 46. Heating part mounting frame; 47. Heating part; 471. Arc heater; 472. Flexible wrapping heating element; 4721. First arc plate; 4722. Second arc plate; 4723. Sleeve; 4724. Movable rod; 4725. Heating block; 48. Clamping member; 5. Outer shell limiting mechanism; 51. Support member; 52. Top plate; 53. Second cylinder; 54. First connecting rod; 55. Moving frame; 56. Outer shell limiting member; 57. Second guide rod; 58. Limiting circular plate; 59. First blanking port; 510. Second blanking port; 6. Stator core placing mechanism; 61. Third cylinder; 62. Slide table; 63. Hollow placing frame; 64. Second slide rail assembly; 7. Pulling mechanism; 71. Hydraulic cylinder; 72. Mounting plate; 73. Third guide rod; 74. Mounting rod; 75. Contact member; 76. Mounting frame; 77. Fourth cylinder; 78. Moving ring; 79. Mounting ring; 710. Second connecting rod; 8. Cooling mechanism; 81. Fifth cylinder; 82. Air outlet nozzle; 83. Jet nozzle; 84. Connecting frame. Detailed implementation manner
[0040] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0041] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0042] In addition, the terms "first" and "second" are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present invention, "a plurality of" means two or more unless otherwise specifically defined. In addition, the terms "installed", "connected", and "coupled" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0043] Example: Refer to Figures 1-11 : A stator thermal disassembly machine, including an installation control mechanism 1, further including:
[0044] An air extraction mechanism 2, installed on one side of the installation control mechanism 1, for extracting the gas inside the installation control mechanism 1 after processing;
[0045] A loading and unloading mechanism 3, connected to the installation control mechanism 1, for loading and unloading the stator;
[0046] A heating mechanism 4, connected to the installation control mechanism 1, for heating the outer shell of the stator;
[0047] A housing limiting mechanism 5, connected to the installation control mechanism 1, for limiting the stator housing during thermal disassembly;
[0048] A stator core placement mechanism 6, connected to the housing limiting mechanism 5, for placing the pulled-out stator core;
[0049] A pulling mechanism 7, connected to the installation control mechanism 1, located on the top of the stator core placement mechanism 6;
[0050] A cooling mechanism 8, connected to the installation control mechanism 1 and the loading and unloading mechanism 3, for cooling the stator housing.
[0051] The installation control mechanism 1 includes an air pump box 11, an air pump is installed inside the air pump box 11, a box body 12 is fixed on the top of the air pump box 11, a box door is installed on the front side of the box body 12, a PLC controller 14 and a data display 13 are fixed on the front side of the box body 12, and the air pump is electrically connected to the PLC controller 14 and the data display 13.
[0052] The air extraction mechanism 2 includes a second connecting plate 21 fixed to one side of the air pump box 11. A suction fan 22 is fixed to one side of the second connecting plate 21. The suction pipe of the suction fan 22 communicates with one side of the box body 12. The suction fan 22 is electrically connected to the PLC controller 14 and the data display 13.
[0053] The loading and unloading mechanism 3 includes a first slide rail assembly 31 fixed to the inner bottom wall of the box body 12. A push-pull plate 32 is installed on the top of the first slide rail assembly 31. An installation opening is formed in the push-pull plate 32. A placement table 35 is fixed inside the installation opening. A plurality of positioning members 36 are fixed to the top of the placement table 35. A temperature sensor 39 is fixed to the top of the placement table 35. The temperature sensor 39 and the outer parts of the plurality of positioning members 36 are sleeved with a blanking table 37. A workpiece 38 is installed on the blanking table 37. The temperature sensor 39 is electrically connected to the PLC controller 14 and the data display 13;
[0054] It also includes a spring limiting member 33. The spring limiting member 33 includes a bolt 331 threadedly sleeved inside the push-pull plate 32. A spring hole 332 is formed in the center of the bolt 331. A pull rod 335 is sleeved inside the spring hole 332. An insertion block 336 is fixed to the bottom end of the pull rod 335. The insertion block 336 is sleeved inside the spring hole 332. A first spring 334 is fixed to the top of the insertion block 336. The top end of the first spring 334 is fixedly connected to the top wall of the spring hole 332. A pull block 333 is fixed to the top end of the pull rod 335. A limiting base 34 is fixed to the inner bottom wall of the box body 12. An arc surface is formed on one side of the limiting base 34. The insertion block 336 is sleeved inside the top jack of the limiting base 34.
[0055] The heating mechanism 4 includes two support frames 41 symmetrically fixed to the inner bottom wall of the box body 12. A first cylinder 42 is fixed inside the support frame 41. The two first cylinders 42 are symmetrical. The output end of the first cylinder 42 is fixed with a first connecting plate 43. A shielding member 45 is fixed to each of the opposite sides of the two first connecting plates 43. The two shielding members 45 are symmetrically installed. A heating part mounting frame 46 is fixed to each of the opposite sides of the two shielding members 45. The two heating part mounting frames 46 are symmetrically installed. A heating part 47 is fixed to the heating part mounting frame 46. The heating part 47 includes, for example, Figure 10 the arc-shaped heater 471 as shown in
[0056] The arc-shaped heater 471 can be replaced with, for example, as shown in Figure 11The flexible wrapping heating element 472 therein, the flexible wrapping heating element 472 includes a first arc-shaped plate 4721 and a second arc-shaped plate 4722 fixed within the shielding member 45. A plurality of sleeves 4723 are fixed inside the first arc-shaped plate 4721 and the second arc-shaped plate 4722. An active rod 4724 is sleeved inside the sleeve 4723. A second spring is fixed to the inner wall of the sleeve 4723, and the other end of the second spring is fixedly connected to one end of the active rod 4724 located inside the sleeve 4723. A distance sensor is fixed to the inner wall of the sleeve 4723, and the distance sensor is electrically connected to the PLC controller 14 and the data display 13. The other end of the active rod 4724 is fixed with a heating block 4725;
[0057] The PLC controller 14 controls the operation of the first cylinder 42 to push out the piston rod, so that the clamping member 48 approaches the feeding table 37, and the heating part 47 approaches the workpiece 38. The heating block 4725 contacts the surface of the workpiece 38. The position of the stator protrusion will cause the heating block 4725 to push the active rod 4724 to contract severely. The distance sensor obtains the contraction movement distance of the active rod 4724. If the contraction distance is long, it means that the heating block 4725 contacts the position of the stator protrusion. Since one piece of the stator protrusion is thicker than the non-protruding position, it is necessary to increase the power of this heating block 4725 and multiple heating blocks 4725 around this heating block 4725 to make its heating temperature higher than that of the non-protruding heating block 4725, so as to make the temperature rising speed of the stator housing consistent, avoid inconsistent expansion caused by inconsistent temperature, thereby avoiding poor expansion effect, large friction force and large pulling force at some places, which may cause greater damage to the stator core and the stator housing. Moreover, the heating effect is better and the heating speed is faster by the flexible wrapping and the fitting contact with the stator housing;
[0058] The heating parts 47 are symmetrically installed, and the heating parts 47 and the first cylinder 42 are both electrically connected to the PLC controller 14 and the data display 13;
[0059] A plurality of first guide rods 44 are sleeved inside the support frame 41. One end of the plurality of first guide rods 44 facing the first connecting plate 43 is fixedly connected to the first connecting plate 43. Clamping members 48 are fixed inside both first connecting plates 43. The clamping members 48 are located at the bottom of the shielding member 45.
[0060] The housing limiting mechanism 5 includes a plurality of support members 51 fixed to the inner bottom wall of the box body 12. The top of the support member 51 is fixed with a top plate 52, and the top plate 52 is fixedly connected to the box body 12. A plurality of second guide rods 57 are fixed between the top plate 52 and the inner bottom wall of the box body 12. A limiting circular plate 58 is fixed to the outside of the second guide rods 57. A moving frame 55 is sleeved on the outside of the plurality of second guide rods 57. The moving frame 55 is located on the top of the limiting circular plate 58. A first blanking opening 59 is formed in the middle of the moving frame 55. A housing limiting member 56 is fixed to the bottom of the moving frame 55. A second blanking opening 510 is formed in the center of the housing limiting member 56;
[0061] A second cylinder 53 is fixedly installed at the bottom of the top plate 52. The bottom end of the output shaft of the second cylinder 53 is fixedly connected to a first connecting rod 54. The bottom end of the first connecting rod 54 is fixedly connected to a moving frame 55. The second cylinder 53 is electrically connected to the PLC controller 14 and the data display 13.
[0062] The stator core placement mechanism 6 includes third cylinders 61 symmetrically fixed on the top of the moving frame 55. The output ends of the third cylinders 61 are fixedly connected to sliding platforms 62. A plurality of second slide rail assemblies 64 are fixedly installed on the top of the moving frame 55. The two sliding platforms 62 are connected to the plurality of second slide rail assemblies 64. Hollow placement frames 63 are fixedly installed on the opposite sides of the two sliding platforms 62. The third cylinders 61 are electrically connected to the PLC controller 14 and the data display 13.
[0063] The drawing mechanism 7 includes a hydraulic cylinder 71 penetrating and fixedly installed inside the top plate 52. An installation plate 72 is fixedly installed outside the output end of the hydraulic cylinder 71. An installation frame 76 is fixedly installed at the bottom of the installation plate 72. An installation rod 74 is fixedly installed at the bottom of the installation frame 76. A moving ring 78 is sleeved outside the installation rod 74. Two fourth cylinders 77 are fixedly installed on the installation frame 76. The output ends of the fourth cylinders 77 are fixedly connected to the moving ring 78. Three installation rings 79 are sleeved outside the installation rod 74. The uppermost installation ring 79 is fixedly connected to the moving ring 78. The two lower installation rings 79 are fixedly connected to the installation rod 74. The hydraulic cylinder 71 and the fourth cylinders 77 are both electrically connected to the PLC controller 14 and the data display 13;
[0064] It further includes a plurality of contact members 75. Three second connecting rods 710 are rotatably connected to the contact members 75. The other ends of the three second connecting rods 710 are respectively rotatably connected to the three installation rings 79. A plurality of third guide rods 73 are fixedly installed at the top of the installation plate 72. The third guide rods 73 penetrate and are sleeved inside the top plate 52.
[0065] The cooling mechanism 8 includes a fifth cylinder 81 fixedly installed at the bottom of the box body 12. The output end of the fifth cylinder 81 is fixedly connected to a connecting frame 84. A plurality of air outlet nozzles 82 are fixedly installed on the connecting frame 84. An air jet nozzle 83 is fixedly installed inside the placement table 35. The bottom end of the air jet nozzle 83 is communicated with an air pipe. The intake end of the air pipe is installed at the bottom of the placement table 35 and above the air outlet nozzles 82. The air outlet nozzles 82 move upward to dock with the intake end of the air pipe. The air outlet nozzles 82 are externally connected to a cooling device. The fifth cylinder 81 and the cooling device are both electrically connected to the PLC controller 14 and the data display 13.
[0066] Working principle:
[0067] Open the box door, manually lift the pulling block 333, the pull rod 335 and the inserting block 336 to compress the first spring 334 and pull out the inserting block 336 from the limit base 34 to release the limit on the push-pull plate 32. Then place the stator on the top of the blanking table 37, and then push the push-pull plate 32 back into the box so that the workpiece 38 is located between the two heating parts 47. When pushing it back, after the inserting block 336 contacts the arc surface, it compresses the first spring 334 and moves to the top of the limit base 34 and inserts into the jack to limit the push-pull plate 32;
[0068] Then start the fifth cylinder 81 to move the connecting frame 84 and the air outlet nozzle 82 upward so that the air inlet end of the air pipe of the air outlet nozzle 82 is docked with the air jet nozzle 83;
[0069] Close the box door. After starting the program through the data display 13, start the program again through the PLC controller 14. The PLC controller 14 controls the operation of the first cylinder 42 to push out the piston rod, making the clamping member 48 approach the feeding table 37 and the heating part 47 approach the workpiece 38. Then the PLC starts the heating part 47 to heat the workpiece 38. The temperature sensor 39 obtains the temperature at the middle position of the stator. When the temperature reaches the specified temperature, it means that the stator housing has also reached a certain temperature. The expansion coefficients of the stator housing and the stator core are different, and when the stator housing is heated, the heat of the stator core is lower and the expansion speed is slow. Therefore, after the stator housing expands, there will be a slight gap at the contact position between the stator housing and the stator core, thereby reducing the friction force. Then start the hydraulic cylinder 71 to push the mounting plate 72 and the structure mounted at the bottom of the mounting plate 72 downward, so that multiple contact members 75 pass through the first blanking port 59 and the second blanking port 510 and are inserted into the middle of the stator core. Then start the fourth cylinder 77 to extend the piston rod to move the moving ring 78 and the mounting ring 79 fixed at the bottom of the moving ring 78 downward close to the middle mounting ring 79, reducing the distance between the two. Then when the mounting ring 79 moves downward, it will push the contact member 75 toward the inner wall of the stator core through the connecting rod two 710 connected to it and squeeze the inner wall of the stator core. At the same time, start the second cylinder 53 to extend the piston rod to move the connecting rod one 54 and the moving bracket 55 downward. The downward movement of the moving bracket 55 drives the structure mounted above to move downward, so that the housing limiting member 56 presses the top of the stator housing. When processing different housings, it is necessary to replace the housing limiting member 56 matching the stator. Then the hydraulic cylinder 71 contracts the piston rod and pulls the mounting plate 72 and the structure at the bottom of the mounting plate 72 upward. When the contact member 75 moves upward, it pulls the stator core upward to separate it from the stator housing. The stator core passes through the first blanking port 59 and the second blanking port 510 to the upper part. Then control the third cylinder 61 to extend the piston rod to push the slide table 62 and the hollow placing rack 63 to move, so that the two hollow placing racks 63 block the first blanking port 59 below. Then start the fourth cylinder 77 to retract the piston rod, pulling the uppermost mounting ring 79 and the connecting rod two 710 connected to it upward, so that the contact member 75 is away from the inner wall of the stator core, and the removed electronic core falls on the hollow placing rack 63. Then start the cooling device to supply cold air to the air outlet nozzle 82. The cold air passes through the air pipe and is sprayed out from the jet nozzle 83 to the surface of the stator housing, and then cools the stator housing. At the same time, start the exhaust fan 22 to extract the internal hot air, so that the stator housing cools down quickly. Then start the second cylinder 53 to retract the piston rod to move the moving bracket 55 upward to release the pressing on the stator housing. Then manually open the box door, manually pull up the pull block 333, the pull rod 335 and the insert block 336 to compress the first spring 334 and pull out the insert block 336 from the limit base 34, releasing the limit on the push-pull plate 32. Then take the stator off the feeding table 37, and then take out the stator core to complete the processing.
[0070] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes should be covered within the protection scope of the present invention.
Claims
1. A stator thermal disassembly machine, comprising an installation control mechanism (1), characterized in that, It also includes: An exhaust mechanism (2), which is installed on one side of the installation control mechanism (1) and is used to extract the gas in the installation control mechanism (1) after the processing is completed; A loading and unloading mechanism (3), which is connected to the installation control mechanism (1) and is used for loading and unloading the stator; A heating mechanism (4), which is connected to the installation control mechanism (1) and is used to heat the outer shell of the stator; A housing limiting mechanism (5), which is connected to the installation control mechanism (1) and is used to limit the stator housing during hot disassembly; A stator core placement mechanism (6), which is connected to the housing limiting mechanism (5) and is used to place the pulled-out stator core; A pulling mechanism (7), which is connected to the installation control mechanism (1) and is located at the top of the stator core placement mechanism (6); A cooling mechanism (8), which is connected to the installation control mechanism (1) and the loading and unloading mechanism (3) and is used to cool the stator housing; The installation control mechanism (1) includes an air pump box (11), an air pump is installed inside the air pump box (11), and a box body (12) is fixed on the top of the air pump box (11); The loading and unloading mechanism (3) includes a slide rail assembly one (31) fixed on the inner wall of the bottom of the box body (12), a push-pull plate (32) is installed on the top of the slide rail assembly one (31), an installation opening is formed on the push-pull plate (32), a placement table (35) is fixed inside the installation opening, a plurality of positioning parts (36) are fixed on the top of the placement table (35), a temperature sensor (39) is fixed on the top of the placement table (35), the temperature sensor (39) and the outer parts of the plurality of positioning parts (36) are sleeved with a blanking table (37), a workpiece (38) is installed on the blanking table (37), and the temperature sensor (39) is electrically connected to a PLC controller (14) and a data display (13); It also includes a spring limiting part (33), the spring limiting part (33) includes a bolt (331) threadedly sleeved inside the push-pull plate (32), a spring hole (332) is formed in the center of the bolt (331), a pull rod (335) is sleeved inside the spring hole (332), a plug (336) is fixed at the bottom end of the pull rod (335), the plug (336) is sleeved inside the spring hole (332), a spring one (334) is fixed at the top of the plug (336), the top end of the spring one (334) is fixedly connected to the top wall of the spring hole (332), a pull block (333) is fixed at the top end of the pull rod (335), a limiting base (34) is fixed on the inner wall of the bottom of the box body (12), an arc surface is formed on one side of the limiting base (34), and the plug (336) is sleeved inside the top jack of the limiting base (34).
2. The stator thermal disassembly machine according to claim 1, characterized in that, A box door is installed on the front side of the box body (12), a PLC controller (14) and a data display (13) are fixed on the front side of the box body (12), and the air pump is electrically connected to the PLC controller (14) and the data display (13).
3. The stator thermal disassembling machine according to claim 2, wherein The exhaust mechanism (2) includes a second connecting plate (21) fixed to one side of the air pump box (11). A suction fan (22) is fixed to one side of the second connecting plate (21). The suction pipe of the suction fan (22) communicates with one side of the box body (12). The suction fan (22) is electrically connected to the PLC controller (14) and the data display (13).
4. The stator thermal disassembling machine according to claim 3, characterized in that, The heating mechanism (4) includes two support frames (41) symmetrically fixed to the inner wall of the bottom of the box body (12). A first cylinder (42) is fixed inside the support frame (41). The two first cylinders (42) are symmetrical. A connecting plate one (43) is fixed to the output end of the first cylinder (42). A shielding member (45) is fixed to each of the opposite sides of the two connecting plates one (43). The two shielding members (45) are symmetrically installed. A heating part mounting frame (46) is fixed to each of the opposite sides of the two shielding members (45). The two heating part mounting frames (46) are symmetrically installed. A heating part (47) is fixed to the heating part mounting frame (46). The heating parts (47) are symmetrically installed. The heating part (47) and the first cylinder (42) are both electrically connected to the PLC controller (14) and the data display (13). A plurality of first guide rods (44) are sleeved inside the support frame (41). One end of the plurality of first guide rods (44) facing the connecting plate one (43) is fixedly connected to the connecting plate one (43). A clamping member (48) is fixed inside each of the two connecting plates one (43). The clamping member (48) is located at the bottom of the shielding member (45).
5. The stator thermal disassembly machine according to claim 4, characterized in that, The outer shell limiting mechanism (5) includes a plurality of support members (51) fixed to the inner wall of the bottom of the box body (12). A top plate (52) is fixed to the top of the support member (51). The top plate (52) is fixedly connected to the box body (12). A plurality of second guide rods (57) are fixed between the top plate (52) and the inner wall of the bottom of the box body (12). A limiting circular plate (58) is fixed to the outside of the second guide rod (57). A moving frame (55) is sleeved on the outside of the plurality of second guide rods (57). The moving frame (55) is located on the top of the limiting circular plate (58). A first blanking port (59) is formed in the middle of the moving frame (55). A housing limiting member (56) is fixed to the bottom of the moving frame (55). A second blanking port (510) is formed in the center of the housing limiting member (56). A second cylinder (53) is fixed to the bottom of the top plate (52). The bottom end of the output shaft of the second cylinder (53) is fixedly connected to a first connecting rod (54). The bottom end of the first connecting rod (54) is fixedly connected to the moving frame (55). The second cylinder (53) is electrically connected to the PLC controller (14) and the data display (13).
6. The stator thermal disassembly machine according to claim 5, wherein The stator core placement mechanism (6) includes a cylinder three (61) symmetrically fixed on the top of the moving frame (55). The output end of the cylinder three (61) is fixed with a sliding table (62). A plurality of slide rail assemblies two (64) are fixed on the top of the moving frame (55). The two sliding tables (62) are connected to the plurality of slide rail assemblies two (64). Hollow placement frames (63) are fixed on the opposite sides of the two sliding tables (62). The cylinder three (61) is electrically connected to the PLC controller (14) and the data display (13).
7. A stator thermal disassembly machine according to claim 6, characterized in that, The drawing mechanism (7) includes a hydraulic cylinder (71) fixedly penetrating through the inside of the top plate (52). An installation plate (72) is fixed outside the output end of the hydraulic cylinder (71). An installation frame (76) is fixed at the bottom of the installation plate (72). An installation rod (74) is fixed at the bottom of the installation frame (76). A moving ring (78) is sleeved outside the installation rod (74). Two cylinders four (77) are fixed on the installation frame (76). The output ends of the cylinders four (77) are fixedly connected to the moving ring (78). Three installation rings (79) are sleeved outside the installation rod (74). The installation ring (79) at the uppermost position is fixedly connected to the moving ring (78). The two installation rings (79) at the lower positions are fixedly connected to the installation rod (74). The hydraulic cylinder (71) and the cylinders four (77) are both electrically connected to the PLC controller (14) and the data display (13); It further includes a plurality of contact members (75). Three connecting rods two (710) are rotatably connected to the contact members (75). The other ends of the three connecting rods two (710) are respectively rotatably connected to the three installation rings (79). A plurality of guide rods three (73) are fixed on the top of the installation plate (72). The guide rods three (73) penetrate and are sleeved inside the top plate (52).
8. A stator thermal disassembly machine according to claim 7, characterized in that The cooling mechanism (8) includes a cylinder five (81) fixed at the bottom of the box body (12). The output end of the cylinder five (81) is fixed with a connecting frame (84). A plurality of air outlet nozzles (82) are fixed on the connecting frame (84). An air jet nozzle (83) is fixed inside the placement table (35). The bottom end of the air jet nozzle (83) is communicated with an air pipe. The intake end of the air pipe is installed at the bottom of the placement table (35) and above the air outlet nozzles (82). The air outlet nozzles (82) move upward to dock with the intake end of the air pipe. The air outlet nozzles (82) are externally connected to a cooling device. The cylinder five (81) and the cooling device are both electrically connected to the PLC controller (14) and the data display (13).
Citation Information
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Motor stator disassembling equipment
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Heating device, heating method and shafting assembly method
CN107911889A
Disassembling device for disassembling stator assembly
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