Full-automatic butterfly valve machining production line
By designing a fully automatic processing production line of butterfly valves, the synergistic effect of the limiting mechanism and pushing plate mechanism is used to solve the problems of low installation accuracy and difficulty in installation of butterfly valve discs, and a fast and efficient butterfly valve installation is achieved.
Patent Information
- Application Number
- CN202510036577.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-04-15
AI Technical Summary
The valve plate installation process of existing butterfly valves has problems such as low accuracy, difficulty in installation and time-consuming and labor-consuming, especially when installing large butterfly valves, it is even more cumbersome.
A fully automatic processing production line of butterfly valves is designed, including a limiting mechanism and a pushing plate mechanism. Through the synergy of components such as lifting frame, extrusion plate, positioning block and pushing rack, precise clamping and installation of the valve plate is achieved.
It effectively improves the accuracy of valve disc access, simplifies the installation process of butterfly valves, realizes rapid installation, and is suitable for efficient assembly of large butterfly valves.
Smart Images

Figure CN119820285A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of product manufacturing, and in particular to a fully automatic processing production line for butterfly valves. Background Art
[0002] Butterfly valves are mainly used for pipeline control, have good linear on-off effect, and are widely applicable.
[0003] The existing butterfly valves are difficult to install because they usually have sealing gaskets inside. Therefore, they are usually installed manually. During the assembly process, when the valve disc is passed into the center of the butterfly valve body, the valve disc is easy to contact the sealing gasket in the center of the butterfly valve body and rotate and offset, and the height cannot be centered, which seriously affects the state of the valve stem. It needs to be adjusted many times, which is time-consuming and labor-intensive. If a large butterfly valve is installed, the correction process is more cumbersome, which is not conducive to large-scale and rapid assembly and production. Summary of the invention
[0004] In order to solve the above problems existing in the prior art, the present invention aims to provide a butterfly valve fully automatic processing production line which can effectively improve the insertion accuracy of the valve disc and facilitate the rapid installation of the valve.
[0005] The technical solution adopted by the present invention is: a fully automatic processing production line for butterfly valves, including a limiting mechanism, the limiting mechanism includes a through-hole carrying plate, the through-hole carrying plate is fixed by a supporting frame, a lifting frame is provided above the through-hole of the through-hole carrying plate, the lifting frame presents a C-shaped structure, positioning blocks are provided between the two ends of the lifting frame and the through-hole carrying plate, a valve stem through-hole is provided in the middle of the positioning block, a connecting rod hingedly connected to the two ends of the positioning block is provided on the positioning block, the ends of the two groups of connecting rods on the positioning block are respectively hinged to the ends of the lifting frame and the plane of the through-hole carrying plate, an extrusion plate is provided in the middle of the lifting frame, the two ends of the extrusion plate are buckled and slidably connected to the lifting frame, a limiting piece is provided on the extrusion plate, and a push plate mechanism is provided below the through-hole carrying plate, the push plate mechanism is used to vertically pass the valve disc into the butterfly valve body, and the push plate mechanism cooperates with the limiting piece to drive the extrusion plate close to the butterfly valve body to clamp and fix the valve disc to the middle of the butterfly valve body.
[0006] In one embodiment, a guide lifting rod is provided in the middle of the extrusion plate, the guide lifting rod passes through and is slidably connected to the lifting frame, and a plurality of return springs are provided between the extrusion plate and the lifting frame.
[0007] In one embodiment, the limiting member includes two groups of extension plates, which are respectively on the same side of the two groups of positioning blocks, and a sliding rotating rod is provided between the two groups of extension plates. The sliding rotating rod passes through and is slidably connected to the extension plates, and a rotating gear is provided in the middle of the sliding rotating rod. The limiting member also includes a movable rack, which is vertically arranged on the through-hole supporting plate, and the movable rack meshes with the rotating gear. An auxiliary connecting plate is provided between one end of the movable rack and the guide lifting rod.
[0008] In one embodiment, the pushing plate mechanism includes a support plate, which is arranged below the through hole on one side of the through hole supporting plate away from the lifting frame, a lifting rod is provided at one end of the support plate away from the through hole supporting plate, and a sliding nail is provided at the other end of the support plate away from the lifting rod, the sliding nail penetrates and is slidably connected to the support plate, a chuck block is provided at one end of the sliding nail, a flaring groove is provided in the middle of the chuck block, and the flaring groove presents a V-shaped structure, and a thrust spring penetrated by the sliding nail is provided between the other end of the sliding nail away from the chuck block and the support plate.
[0009] In one embodiment, a pushing rack is provided on the support plate, and a connecting plate is provided between the pushing rack and the support plate. When the pushing rack and the support plate are approached to the through-hole supporting plate by the lifting rod, the pushing rack gradually engages with the side of the rotating gear away from the movable rack.
[0010] In one embodiment, a disc feeding mechanism is further provided at the end of the chuck block away from the sliding nail, and the disc feeding mechanism includes a disc feeding cylinder, and a gear ring is provided at the end of the disc feeding cylinder away from the chuck block, and the gear ring is rotatably connected to the disc feeding cylinder. A return motor is also provided on the disc feeding cylinder, and an auxiliary gear on the return motor engages with the gear ring and drives the rotation. Two groups of symmetrically arranged guide rods are provided in the inner cavity of the gear ring, and the guide rods pass through and are fixedly connected to the inner cavity of the gear ring. An auxiliary spring is provided at the end of the gear ring close to the chuck block.
[0011] In one embodiment, a disk placing frame is provided on the side of the gear ring away from the disk sending cylinder. The disk placing frame has a barrel-shaped cross-section structure, a thrust plate is provided in the middle of the disk placing frame, and a top plate spring is provided between the thrust plate and the bottom of the disk placing frame.
[0012] In one embodiment, a fixing part is also provided on the through-hole supporting disk, and the fixing part includes a power disk, and a dynamic through hole is also provided in the middle of the power disk. The power disk is arranged on the side of the through-hole supporting disk away from the lifting frame, and two groups of symmetrically arranged fixed arc blocks are provided in the middle through hole of the power disk, and the fixed arc blocks pass through the middle through hole of the through-hole supporting disk. Two groups of symmetrically arranged divergent grooves are provided in the middle of the through-hole supporting disk, and two groups of symmetrically arranged arc expansion grooves are provided in the middle of the through-hole supporting disk. A guide column is provided in the middle of the arc expansion groove, and the two ends of the guide column are respectively passed through and slidably connected to the divergent groove and the arc expansion groove, and a connecting cross bar is provided between the guide column and the adjacent fixed arc block.
[0013] In one embodiment, a torsion motor is further provided on the through hole carrier disk, a torsion gear is provided on the rotating shaft of the torsion motor, a plurality of meshing teeth are provided on the outer peripheral side of the power disk, and the torsion gear meshes with the plurality of meshing teeth.
[0014] In one embodiment, a lifting auxiliary inclined block is provided on the side of the arc-shaped expansion slot away from the through-hole supporting disk, and the lifting auxiliary inclined block is fixedly connected to the power disk. The lifting auxiliary inclined block has a wedge-shaped structure, and one end of the guide column abuts against the inclined surface of the lifting auxiliary inclined block.
[0015] The beneficial effects of the present invention are as follows: the present invention is a fully automatic butterfly valve processing production line that effectively improves the valve disc insertion accuracy and facilitates the rapid installation of the valve. The specific implementation method is as follows;
[0016] The operator first puts the valve disc between the guide rod and the thrust disc, then starts the return motor to drive the auxiliary gear to rotate the gear ring. During the rotation of the gear ring, one end of the guide rod rotates along the outer edge of the valve disc until it is stuck in both ends of the valve disc center axis. The thrust disc is pushed by the top disc spring to allow the valve disc to pass between the guide rods. Repeat this process several times to place multiple valve discs into the disc delivery barrel.
[0017] Then, the height of the lifting frame is raised, and the butterfly valve body is placed above the through-hole bearing plate by using a mechanical arm or manually, and at the same time, the through-hole on the butterfly valve body is in a straight line with the valve stem through-hole, and the lifting frame is lowered so that the lifting frame and the through-hole bearing plate clamp the butterfly valve body, and then the twisting motor is driven to rotate the twisting gear, which drives the meshing teeth on the power plate to rotate, and further drives the guide column along the divergent groove and the arc expansion groove. The guiding effect causes the guide column to push the fixed arc block to expand until the fixed arc block engages with the edge of the butterfly valve body. In order to ensure that the butterfly valve body does not collide with the fixed arc block when it is placed on the through-hole bearing plate, while the fixed arc block expands outward, the guide column gradually moves from the low position of the lifting auxiliary inclined block to the high position, thereby realizing the lifting and lowering effect on the fixed arc block.
[0018] In order to prevent the valve disc from being located below the central axis of the butterfly valve body when the chuck block is buckled, when the valve disc contacts the inner cavity of the butterfly valve body, it is constrained by the inner cavity of the butterfly valve body caused by the gradual approach, driving one end of the chuck block to adjust the relative position of the sliding pin and the support plate until the valve disc is completely located in the center of the butterfly valve body, and then the valve disc can continue to be pushed into the inner cavity of the butterfly valve body;
[0019] After that, start the 1st push plate mechanism to rise, drive the chuck block on the support plate to buckle the valve disc on the guide rod to disengage the auxiliary spring and fall into the flared groove in the chuck block. Since the flared groove is a V-shaped structure, it can buckle the bottom of the valve disc to prevent it from falling off, and continue to start the lifting rod to drive the chuck block on the sliding nail to rise. At the same time, when the pushing rack is about to engage the rotating gear, keep the distance between the bottom of the extrusion plate and the butterfly valve body and the distance between the bottom of the valve disc and the butterfly valve body relative. When the pushing rack rises, the rotating gear is driven to rotate and the movable rack is driven to descend at the same time. When the movable rack descends, it drives the guide lifting rod to resist the reset spring to push the extrusion plate closer to complete the height restriction of the valve disc; until the valve disc contacts the extrusion plate, the position of the valve disc can be determined, and the valve stem can be passed into the valve disc through the valve stem through hole to complete the valve installation; repeat the fixing process of the butterfly valve body in reverse to remove the installed valve.
[0020] The device has a simple structure. After the butterfly valve body is positioned by clamping action, the valve disc pushed into the butterfly valve body cooperates with the extrusion plate to complete the centering of the valve disc, effectively solving the problem of entry accuracy and facilitating the rapid installation of the butterfly valve. It has good stability and practicality, and is beneficial to the promotion and use of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0022] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;
[0023] Figure 2 is a schematic diagram of a second viewing angle stereoscopic structure of the present invention;
[0024] Figure 3 It is a three-dimensional structural schematic diagram of the push plate mechanism of the present invention;
[0025] Figure 4 It is a schematic diagram of the three-dimensional structure of the disc feeding mechanism of the present invention;
[0026] Figure 5 It is a schematic diagram of the three-dimensional structure of the limiting mechanism of the present invention;
[0027] Figure 6 It is a second three-dimensional structural schematic diagram of the limiting mechanism of the present invention;
[0028] Figure 7It is a third partial three-dimensional structural schematic diagram of the limiting mechanism of the present invention;
[0029] Figure 8 It is the fourth partial three-dimensional structural schematic diagram of the limiting mechanism of the present invention.
[0030] Description of the drawings: 1. Disk-feeding mechanism; 11. Disk-feeding cylinder; 13. Gear ring; 131. Guide rod; 132. Auxiliary spring; 14. Disk-placing frame; 15. Thrust plate; 151. Top plate spring; 152. Return motor; 153. Auxiliary gear; 2. Disk-pushing mechanism; 21. Lifting rod; 22. Support plate; 221. Sliding pin; 222. Thrust spring; 223. Chuck block; 224. Expanding groove; 23. Pushing rack; 231. Connecting plate; 3. Limiting mechanism; 31. Through-hole bearing plate; 311. Divergence groove; 32. Power plate; 321. Meshing gear; 322, arc expansion slot; 323, twisting motor; 3231, twisting tooth; 33, lifting auxiliary inclined block; 34, lifting frame; 341, extrusion plate; 342, return spring; 343, guide lifting rod; 35, movable rack; 351, auxiliary connecting plate; 36, positioning block; 3601, connecting rod; 361, valve stem through hole; 362, extension plate; 363, sliding rotating rod; 364, rotating gear; 37, guide column; 371, fixed arc block; 372, connecting cross bar; 5, butterfly valve body; 51, valve stem; 6, valve disc. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical scheme and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention, that is, the embodiments described are only part of the embodiments of the present invention, rather than all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.
[0032] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of the present invention.
[0033] Combine the following Figure 1-8The specific implementation mode of the present invention is described, a fully automatic processing production line for butterfly valves includes a limiting mechanism 3, the limiting mechanism 3 includes a through-hole carrier plate 31, the through-hole carrier plate 31 is fixed by a support frame, a lifting frame 34 is provided above the through-hole of the through-hole carrier plate 31, the lifting frame 34 presents a C-shaped structure, and the opening faces the through-hole carrier plate 31, and positioning blocks 36 are provided between the two ends of the lifting frame 34 and the through-hole carrier plate 31, a valve stem through hole 361 is provided in the middle of the positioning block 36, and a connecting rod 3601 is provided on the positioning block 36 to hinge the two ends of the positioning block 36, and the two groups of connecting rods 3601 are symmetrically arranged, and the ends of the two groups of connecting rods 3601 on the positioning block 36 are respectively hinged to the ends of the lifting frame 34 and the plane of the through-hole carrier plate 31 , an extrusion plate 341 is provided in the middle of the lifting frame 34, and a guide lifting rod 343 is provided in the middle of the extrusion plate 341. The guide lifting rod 343 penetrates and is slidably connected to the lifting frame 34, and a plurality of return springs 342 are provided between the extrusion plate 341 and the lifting frame 34; both ends of the extrusion plate 341 are buckled and slidably connected to the lifting frame 34, and a limiter is provided on the extrusion plate 341. Further, the limiter includes two groups of extension plates 362, and the extension plates 362 are respectively on the same side of the two groups of positioning blocks 36, and a sliding rotating rod 363 is provided between the two groups of extension plates 362. The sliding rotating rod 363 penetrates and is slidably connected to the extension plate 362, and a rotating gear 364 is provided in the middle of the sliding rotating rod 363. The limiter also includes The movable rack 35 is vertically arranged on the through-hole bearing plate 31, the movable rack 35 meshes with the rotating gear 364, and an auxiliary connecting plate 351 is provided between one end of the movable rack 35 and the guide lifting rod 343; a pushing plate mechanism 2 is provided below the through-hole bearing plate 31, and the pushing plate mechanism 2 is used to vertically pass the valve disc 6 into the butterfly valve body 5, and the pushing plate mechanism 2 cooperates with the limit member to drive the extrusion plate 341 close to the butterfly valve body 5 to clamp and fix the valve disc 6 to the middle part of the butterfly valve body 5; further, the pushing plate mechanism 2 includes a support plate 22, and the support plate 22 is arranged below the through hole on one side of the through-hole bearing plate 31 away from the lifting frame 34, and a lifting rod 21 is provided at one end of the support plate 22 away from the through-hole bearing plate 31, and the support plate 2 A sliding nail 221 is provided at the other end away from the lifting rod 21. The sliding nail 221 penetrates and is slidably connected to the support plate 22. A chuck block 223 is provided at one end of the sliding nail 221. A flared groove 224 is provided in the middle of the chuck block 223. The flared groove 224 presents a V-shaped structure. A thrust spring 222 penetrated by the sliding nail 221 is provided between the other end of the sliding nail 221 away from the chuck block 223 and the support plate 22. A pushing rack 23 is provided on the support plate 22. A connecting plate 231 is provided between the pushing rack 23 and the support plate 22. When the pushing rack 23 and the support plate 22 approach the through-hole bearing plate 31 from the lifting rod 21, the pushing rack 23 gradually meshes with the rotating gear 364 away from the side of the movable rack 35.
[0034] In practice, the lifting rod 21 is started to drive the chuck block 223 to rise, and the chuck block 223 on the support plate 22 is driven to buckle the valve disc 6 on the guide rod 131 to disengage the auxiliary spring 132 and fall into the expanded groove 224 in the chuck block 223. Since the expanded groove 224 is a V-shaped structure, it can buckle the bottom of the valve disc 6 to prevent it from falling off.
[0035] Advantageously, a disc feeding mechanism 1 is further provided at one end of the chuck block 223 away from the sliding pin 221, and the disc feeding mechanism 1 comprises a disc feeding cylinder 11, and a gear ring 13 is provided at one end of the disc feeding cylinder 11 away from the chuck block 223, and the gear ring 13 is rotatably connected to the disc feeding cylinder 11, and a homing motor 152 is further provided on the disc feeding cylinder 11, and an auxiliary gear 153 on the homing motor 152 engages with the gear 321 wheel ring 13 and drives the rotation, and two groups of symmetrically arranged guide rods 131 are provided in the inner cavity of the gear ring 13, and the guide rods 131 pass through and are fixedly connected to the inner cavity of the gear ring 13, and an auxiliary spring 132 is provided at one end of the gear ring 13 close to the chuck block 223; a disc placing frame 14 is provided on the side of the gear ring 13 away from the disc feeding cylinder 11, and the disc placing frame 14 has a barrel-shaped cross-section structure, a thrust plate 15 is provided in the middle of the disc placing frame 14, and a top plate spring 151 is provided between the thrust plate 15 and the bottom of the disc placing frame 14.
[0036] Advantageously, a fixing member is further provided on the through-hole bearing plate 31, and the fixing member includes a power plate 32, and a dynamic through hole is also provided in the middle of the power plate 32. The power plate 32 is arranged on the side of the through-hole bearing plate 31 away from the lifting frame 34, and two groups of symmetrically arranged fixed arc blocks 371 are provided in the middle through hole of the power plate 32. The fixed arc blocks 371 penetrate the middle through hole of the through-hole bearing plate 31, and two groups of symmetrically arranged divergent grooves 311 are provided in the middle of the through-hole bearing plate 31. The divergent grooves 311 are linear grooves, and two groups of symmetrically arranged arc expansion grooves 322 are provided in the middle of the through-hole bearing plate 31. The arc expansion grooves 322 gradually deviate from the center of the power plate 32 from one end, and a guide column 37 is provided in the middle of the arc expansion grooves 322. The two ends of the column 37 are respectively passed through and slidably connected to the divergent groove 311 and the arc-shaped expansion groove 322, and a connecting cross bar 372 is provided between the guide column 37 and the adjacent fixed arc-shaped block 371; further, a torsion motor 323 is also provided on the through-hole supporting disk 31, and a torsion gear 3231 is provided on the rotating shaft of the torsion motor 323, and a plurality of meshing teeth 321 are provided on the outer side of the power disk 32, and the torsion teeth mesh with the plurality of meshing teeth 321; a lifting auxiliary inclined block 33 is provided on the side of the arc-shaped expansion groove 322 away from the through-hole supporting disk 31, and the lifting auxiliary inclined block 33 is fixedly connected to the power disk 32, and the lifting auxiliary inclined block 33 presents a wedge-shaped structure, and one end of the guide column 37 abuts against the inclined surface of the lifting auxiliary inclined block 33.
[0037] In practice, the torsion motor 323 is driven to rotate the torsion gear 3231, thereby driving the meshing teeth 321 on the power disk 32 to rotate, and further driving the guide column 37 along the divergent groove 311 and the guiding effect of the arc expansion groove 322 so that the guide column 37 pushes the fixed arc block 371 to expand until the fixed arc block 371 engages with the edge of the butterfly valve body 5. In order to ensure that the butterfly valve body 5 does not collide with the fixed arc block 371 when it is placed on the through-hole supporting disk 31, while the fixed arc block 371 expands outward, the guide column 37 gradually moves from the low position of the lifting auxiliary inclined block 33 to the high position, thereby realizing the lifting and lowering effect on the fixed arc block 371.
[0038] Working principle of the present invention:
[0039] The operator first puts the valve disc 6 between the guide rod 131 and the thrust plate 15, and then starts the return motor 152 to drive the auxiliary gear 153 to rotate the gear 364 ring 13. During the rotation of the gear ring 13, one end of the guide rod 131 rotates along the outer edge of the valve disc 6 until it is stuck in the two ends of the center axis of the valve disc 6. The thrust plate 15 is pushed by the top plate spring 151 to allow the valve disc 6 to pass between the guide rods 131. Repeating this process several times can put multiple valve discs 6 into the disc delivery cylinder 11.
[0040] After that, the lifting frame 34 is raised, and the butterfly valve body 5 is placed above the through-hole supporting plate 31 by using a mechanical arm or manually, and at the same time, the through-hole on the butterfly valve body 5 is in a straight line with the valve stem through-hole 361, and then the lifting frame 34 is dropped so that the lifting frame 34 and the through-hole supporting plate 31 clamp the butterfly valve body 5, and then the twisting motor 323 is driven to rotate the twisting gear 3231, driving the meshing teeth 321 on the power disk 32 to rotate, and further driving the guide column 37 along the divergent groove 311 and the guiding effect of the arc expansion groove 322 so that the guide column 37 pushes the fixed arc block 371 to expand until the fixed arc block 371 engages with the edge of the butterfly valve body 5. In order to ensure that the butterfly valve body 5 does not collide with the fixed arc block 371 when it is placed on the through-hole supporting plate 31, while the fixed arc block 371 expands outward, the guide column 37 gradually moves from the low position of the lifting auxiliary inclined block 33 to the high position, thereby realizing the lifting and lowering effect on the fixed arc block 371.
[0041] In order to prevent the valve disc 6 from not being located below the central axis of the butterfly valve body 5 when the chuck block 223 is buckled, when the valve disc 6 contacts the inner cavity of the butterfly valve body 5, it is constrained by the inner cavity of the butterfly valve body 5 caused by the gradual approach, driving one end of the chuck block 223 to adjust the relative position of the sliding pin 221 and the support plate 22, until the valve disc 6 is completely located at the center of the butterfly valve body 5, and then the valve disc 6 can continue to be pushed into the inner cavity of the butterfly valve body 5;
[0042] Then, the lifting rod 21 is started to drive the chuck block 223 to rise, and the chuck block 223 on the support plate 22 is driven to buckle the valve disc 6 on the guide rod 131 to disengage the auxiliary spring 132 and fall into the flared groove 224 in the chuck block 223. Since the flared groove 224 is a V-shaped structure, it can buckle the bottom of the valve disc 6 to prevent it from falling off. The lifting rod 21 is continued to be started to drive the chuck block 223 on the sliding nail 221 to rise. At the same time, when the push rack 23 is about to engage the rotating gear 364, the distance between the bottom of the extrusion plate 341 and the butterfly valve body 5 and the bottom of the valve disc 6 are maintained. Relative to the distance between the butterfly valve body 5 and the driving rack 23, when the driving rack 23 rises, the rotating gear 364 is driven to rotate and the movable rack 35 is driven to descend. When the movable rack 35 descends, the guide lifting rod 343 is driven to resist the reset spring 342 to push the extrusion plate 341 closer to complete the height restriction of the valve disc 6; until the valve disc 6 contacts the extrusion plate 341, the position of the valve disc 6 can be determined, and the valve stem 51 can be passed into the valve disc 6 through the valve stem through hole 361 to complete the valve installation; the fixing process of the butterfly valve body 5 is repeated in reverse to remove the installed valve.
[0043] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0044] The above contents are merely examples and explanations of the structure of the present invention. The technicians in the technical field of the present invention may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the claims, they should all fall within the protection scope of the present invention.
Claims
1. A butterfly valve fully automatic processing production line, characterized by: The invention comprises a limiting mechanism (3), wherein the limiting mechanism (3) comprises a through-hole bearing plate (31), wherein the through-hole bearing plate (31) is fixed by a supporting frame, wherein a lifting frame (34) is provided above the through-hole of the through-hole bearing plate (31), wherein the lifting frame (34) presents a C-shaped structure, wherein positioning blocks (36) are provided between the two ends of the lifting frame (34) and the through-hole bearing plate (31), wherein a valve stem through-hole (361) is provided in the middle of the positioning block (36), wherein a connecting rod (3601) is provided on the positioning block (36) and is hinged to the two ends of the positioning block (36), wherein two groups of the connecting rods (3601) on the positioning block (36) The ends of the lifting frame (34) and the plane of the through hole bearing plate (31) are respectively hingedly connected. An extrusion plate (341) is provided in the middle of the lifting frame (34). Both ends of the extrusion plate (341) are buckled and slidably connected to the lifting frame (34). A limiting member is provided on the extrusion plate (341). A push plate mechanism (2) is provided below the through hole bearing plate (31). The push plate mechanism (2) is used to vertically pass the valve disc (6) into the butterfly valve body (5). The push plate mechanism (2) cooperates with the limiting member to drive the extrusion plate (341) close to the butterfly valve body (5) to clamp the valve disc (6) to the middle of the butterfly valve body (5).
2. The fully automatic butterfly valve processing production line according to claim 1 is characterized by: A guide lifting rod (343) is provided in the middle of the extrusion plate (341), and the guide lifting rod (343) penetrates and is slidably connected to the lifting frame (34). A plurality of return springs (342) are provided between the extrusion plate (341) and the lifting frame (34).
3. The fully automatic butterfly valve processing production line according to claim 2 is characterized by: The limiting member includes two groups of extension plates (362), and the extension plates (362) are respectively on the same side of the two groups of positioning blocks (36). A sliding rotating rod (363) is provided between the two groups of extension plates (362). The sliding rotating rod (363) passes through and is slidably connected to the extension plates (362). A rotating gear (364) is provided in the middle of the sliding rotating rod (363). The limiting member also includes a movable rack (35), and the movable rack (35) is vertically arranged on the through-hole supporting plate (31). The movable rack (35) meshes with the rotating gear (364). An auxiliary connecting plate (351) is provided between one end of the movable rack (35) and the guide lifting rod (343).
4. The fully automatic butterfly valve processing production line according to claim 3 is characterized by: The push plate mechanism (2) comprises a support plate (22), wherein the support plate (22) is arranged below a through hole on one side of the through hole bearing plate (31) away from the lifting frame (34); a lifting rod (21) is arranged at one end of the support plate (22) away from the through hole bearing plate (31); a sliding nail (221) is arranged at the other end of the support plate (22) away from the lifting rod (21); the sliding nail (221) penetrates and is slidably connected to the support plate (22); a chuck block (223) is arranged at one end of the sliding nail (221); a flaring groove (224) is arranged in the middle of the chuck block (223); the flaring groove (224) presents a V-shaped structure; a thrust spring (222) penetrated by the sliding nail (221) is arranged between the other end of the sliding nail (221) away from the chuck block (223) and the support plate (22).
5. The fully automatic butterfly valve processing production line according to claim 4 is characterized by: A pushing rack (23) is provided on the support plate (22), and a connecting plate (231) is provided between the pushing rack (23) and the support plate (22). When the pushing rack (23) and the support plate (22) are moved closer to the through-hole carrier plate (31) by the lifting rod (21), the pushing rack (23) gradually engages with the side of the rotating gear (364) away from the movable rack (35).
6. The fully automatic butterfly valve processing production line according to claim 4 is characterized by: A disc feeding mechanism (1) is also provided at one end of the chuck block (223) away from the sliding pin (221), and the disc feeding mechanism (1) comprises a disc feeding cylinder (11), and a gear ring (13) is provided at one end of the disc feeding cylinder (11) away from the chuck block (223), and the gear ring (13) is rotatably connected to the disc feeding cylinder (11), and a return motor (152) is also provided on the disc feeding cylinder (11), and an auxiliary gear (153) on the return motor (152) engages with the gear ring (13) and drives the rotation, and the inner cavity of the gear ring (13) is provided with two groups of symmetrically arranged guide rods (131), and the guide rods (131) pass through and are fixedly connected to the inner cavity of the gear ring (13), and an auxiliary spring (132) is provided at one end of the gear ring (13) close to the chuck block (223).
7. The fully automatic butterfly valve processing production line according to claim 6 is characterized by: A disc placing frame (14) is provided on the side of the gear ring (13) away from the disc sending cylinder (11); the disc placing frame (14) has a barrel-shaped cross-section structure; a thrust plate (15) is provided in the middle of the disc placing frame (14); and a top plate spring (151) is provided between the thrust plate (15) and the bottom of the disc placing frame (14).
8. The fully automatic butterfly valve processing production line according to claim 1 is characterized by: The through-hole bearing plate (31) is also provided with a fixing part, and the fixing part includes a power plate (32). The power plate (32) is also provided with a moving through hole in the middle. The power plate (32) is arranged on the side of the through-hole bearing plate (31) away from the lifting frame (34). Two groups of symmetrically arranged fixed arc blocks (371) are provided in the middle through hole of the power plate (32). The fixed arc blocks (371) pass through the middle through hole of the through-hole bearing plate (31). Two groups of symmetrically arranged divergent grooves (311) are provided in the middle of the through-hole carrier plate (31), two groups of symmetrically arranged arc-shaped expansion grooves (322) are provided in the middle of the through-hole carrier plate (31), a guide column (37) is provided in the middle of the arc-shaped expansion groove (322), two ends of the guide column (37) are respectively passed through and slidably connected to the divergent grooves (311) and the arc-shaped expansion grooves (322), and a connecting cross bar (372) is provided between the guide column (37) and the adjacent fixed arc block (371).
9. The fully automatic butterfly valve processing production line according to claim 8 is characterized by: The through-hole bearing disk (31) is also provided with a torsion motor (323), the rotating shaft of the torsion motor (323) is provided with a torsion gear (3231), and the outer side of the power disk (32) is provided with a plurality of meshing teeth (321), and the torsion teeth mesh with the plurality of meshing teeth (321).
10. The fully automatic butterfly valve processing production line according to claim 9 is characterized in that: A lifting auxiliary inclined block (33) is provided on the side of the arc-shaped expansion slot (322) away from the through-hole bearing disk (31); the lifting auxiliary inclined block (33) is fixedly connected to the power disk (32); the lifting auxiliary inclined block (33) presents a wedge-shaped structure; one end of the guide column (37) abuts against the inclined surface of the lifting auxiliary inclined block (33).