Width trimming machine for fiber type sound barrier
By designing a fiber-type acoustic barrier width trimming machine including feeding mechanism, positioning mechanism and grinding mechanism, the problem of dry blank plate width does not meet the standards is solved, and an efficient and reliable quality dressing process is achieved.
Patent Information
- Application Number
- CN202510296825.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art is difficult to effectively solve the problem that the width of the fiber-type acoustic barrier dry blank plate does not meet the standards during the production process, resulting in the inability to guarantee product quality. Especially for dry blank plates with arc shape or other shapes, manual trimming efficiency is low and it is difficult to ensure consistency in size.
A fiber-type acoustic barrier width trimming machine is designed, including a base frame, a feeding mechanism, a positioning mechanism, a convex side grinding mechanism and a concave side grinding mechanism. The feeding mechanism continuously feeds materials through a power-driven conveying roller and a conveyor belt. The positioning mechanism limits the dry blank plate through a positioning column and a pressing plate. The convex and concave side grinding mechanism trims the projections and grooves of the dry blank plate through an adjustable grinding knife.
It realizes continuous and rapid grinding of various models of dry blank plates, ensuring that the dry blank plates meet the standard size, improving production efficiency and ensuring product quality.
Smart Images

Figure CN119820418A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sound barriers on both sides of a road, and in particular to a width trimmer of a fiber-type sound barrier. Background Art
[0002] Now, both sides of expressways or railways need to be equipped with sound insulation devices, which are collectively referred to as sound barriers. At present, there are many types of sound barriers, the most common of which are ordinary metal sound barriers, aluminum alloy sound barriers, ordinary concrete sound barriers, GRC non-metallic sound barriers, photovoltaic sound barriers, etc.; among them, ordinary concrete sound barriers, with an average surface density of 195kg / m, are limited to use in roadbed sound barrier projects, do not generate static electricity, are heavy and difficult to install, and have a service life of ≥25 years; GRC non-metallic sound barriers, with an average surface density of 83kg / m, can be used in roadbed and bridge sound barrier projects, do not generate static electricity, are light and easy to install and bolted, and have a service life of ≥25 years. In recent years, a new type of ECP non-metallic sound barrier has appeared on the market, namely a fiber-type sound barrier, with an average surface density of 40-80kg / m, which can be used in roadbed and bridge sound barrier projects, does not generate static electricity, is light and easy to install, and has a service life of ≥30 years. The ECP non-metallic sound barrier is a high-pressure vacuum extruded fiber cement board, referred to as ECP board. In the process of producing ECP boards, the width of the initially formed dry blank board, as well as the dimensions of its raised and recessed parts, do not meet the standards, and the product quality cannot be guaranteed, resulting in a failure to install smoothly during assembly. Manual trimming using handheld edge grinders and other methods is time-consuming and labor-intensive, and it is difficult to ensure product quality, especially for dry blank boards with arc-shaped or other shaped cross-sections. Manual operation is more difficult and the standard size cannot be guaranteed.
[0003] In the prior art, the utility model patent with patent number 201921580579.8 discloses a production line for producing ECP boards, which belongs to the technical field of a complete set of production lines for ECP boards, including: a pretreatment system arranged in sequence according to the ECP board production process, which is used to modify solid waste slag to form modified slag; a mud preparation system, which is used to prepare mud using the modified slag as one of the raw materials; a plate forming system, which is used to produce the mud into ECP dry blank boards; a finishing system, which is used to finish the ECP dry blank boards to form ECP finished boards. However, in the finishing system of this scheme, an edge grinding machine is provided, but its structure is not described in detail, and there is no mention of how to grind the two sides of the dry blank board flush.
[0004] 202311683081.5 A rolling and integrated forming device for metal unit plates of sound barriers, relates to a rolling and integrated forming device for metal unit plates of sound barriers, including a base and a feeding mechanism that can assist workers to transfer the rolled metal unit plates; a conveying module, a rolling module, a cutting assembly and a shaping mold are arranged on the base; the shaping mold is fixedly installed on the top of the base, and is used to assist the metal unit plates in rolling to form a shaping structure; the rolling module can roll and shape the metal unit plates; the conveying module can drive the metal unit plates to move on the shaping mold; the cutting assembly can cut the metal raw materials into equal parts. The present invention mainly drives the slot rod to swing by a reciprocating motor, pushes the push plate to the left, pushes the metal unit plate onto the hook column, and lowers the metal unit plate by resetting the hook column, without the need for workers to move it down, which can reduce the physical exertion of workers. However, this scheme also does not explain which method is used to machine the dry blank plate in the machining system.
[0005] None of the above-mentioned existing technologies solves the problem of how to make the dry blank board reach the standard size, and the product quality cannot be guaranteed, which affects the subsequent assembly. In particular, for dry blank boards with arc-shaped or other shapes in cross-section, when processing them by handheld grinders or the like, the production efficiency is low and it is even more difficult to ensure the size of the dry blank board. Therefore, in order to solve this problem, there is an urgent need for a width trimming machine for fiber-type sound barriers that can continuously and quickly process dry blank boards and reach standard sizes. Once there is a large deviation in size, assembly becomes a big problem. Summary of the invention
[0006] In view of the above-mentioned shortcomings of the prior art, the technical problem to be solved by the present invention is to provide a width trimming machine for a fiber-type sound barrier, which can continuously and quickly grind the raised and grooved parts of various types of dry blank plates, thereby improving production efficiency.
[0007] In order to solve the above technical problems, the present invention includes a base frame, and its structural feature is that a feeding mechanism for conveying dry blank plates is installed on the base frame, and the feeding mechanism includes a plurality of conveying rollers arranged at intervals along the conveying direction of the dry blank plates and driven to rotate by a power device, and a conveyor belt carrying the dry blank plates is wound around the plurality of conveying rollers; a plurality of positioning columns are arranged on both sides of the conveyor belt, and each of the positioning columns is installed with a positioning pressure plate driven by a positioning drive mechanism to move in a vertical direction, and a plurality of positioning pressure wheels pressed on the dry blank plates are installed at the bottom of the positioning pressure plate; a convex side grinding mechanism and a concave side grinding mechanism which are correspondingly arranged and can respectively trim the raised portion and the groove portion of the dry blank plates and can adjust the position are installed on the base frame.
[0008] After adopting the above structure, first, the position of the positioning plate on the positioning column in the vertical direction is set according to the requirements of different models, that is, the distance between the positioning pressure wheel and the conveyor belt is set to ensure that the dry blank plate to be trimmed that runs to this place later can be limited to prevent deviation, and at the same time, the distance between the convex side grinding mechanism and the concave side grinding mechanism is adjusted according to the requirements of different models to ensure that they match the raised part and the groove part of the dry blank plate respectively; then, the power device drives the conveying roller to work, so that the dry blank plate runs smoothly along the conveying direction from the back to the front with the conveyor belt, ensuring continuous and smooth feeding; finally, when the dry blank plate runs between the corresponding convex side grinding mechanism and the concave side grinding mechanism, the raised part and the groove part of the dry blank plate are trimmed at the same time to ensure that the raised part and the groove part of the dry blank plate are quickly and comprehensively ground, which is convenient for subsequent installation and improves production efficiency. The present invention can continuously and quickly grind the raised part and the groove part of dry blank plates of various models, thereby improving production efficiency.
[0009] Preferably, the feeding mechanism also includes two supporting frames that are opposite to and spaced apart on the base frame, and the plurality of conveying rollers are installed between the two supporting frames; a first material guide seat and a second material guide seat are respectively provided on the tops of the two supporting frames, and a plurality of first guide wheels and limiting plates that are spaced apart along their length directions and guide and limit the dry blank plates are respectively installed on the opposite sides of the first material guide seat and the second material guide seat; the dry blank plates are guided and limited to prevent deviation, so that the dry blank plates can be continuously and smoothly conveyed along the conveying direction.
[0010] Preferably, the feeding mechanism also includes a plurality of columns installed on the base frame, each of the columns is equipped with a pressing plate driven by the feeding drive mechanism to move in the vertical direction, and a plurality of pressing wheels pressed on the dry blank plate are installed at the bottom of the pressing plate, and the plurality of pressing wheels are equidistantly distributed along the length direction of the pressing plate; the dry blank plate to be trimmed is limited to prevent it from being offset during grinding and affecting the trimming quality. At the same time, the provision of the plurality of pressing wheels makes it possible for the dry blank plate to run smoothly when the dry blank plate is limited.
[0011] Preferably, the columns located on the same side are arranged on both sides of the corresponding dry blank plate and are respectively set as the first column group and the second column group, the first column group includes the first column and the second column, the second column group includes the third column and the fourth column, the output ends of the corresponding feeding drive mechanisms on the first column and the second column are respectively connected to the front and rear ends of the corresponding pressing plates and are symmetrically arranged, and the output ends of the corresponding feeding drive mechanisms on the third column and the fourth column are respectively connected to the front and rear ends of the corresponding pressing plates and are symmetrically arranged.
[0012] Preferably, the convex side grinding mechanism includes a plurality of convex side bases mounted on a base frame and spaced apart along its length direction, each of the convex side bases is mounted with a convex side power mechanism driven by a convex side lead screw to approach and move away from the dry blank plate, a convex side grinding knife is mounted at the output end of the convex side power mechanism, and the convex side grinding knife is arranged corresponding to the outer end surface of the raised portion of the dry blank plate; the arrangement of this structure can adjust the spacing between the convex side grinding knife and the dry blank plate.
[0013] Preferably, the convex side grinding mechanism also includes a first convex side tilting seat and a convex side support frame that are driven to approach or move away from the dry blank plate by the first tilting screw and the second tilting screw respectively, and a first convex side tilting grinding knife driven by a fifth convex side driving mechanism to grind the lower edge of the outer end surface of the protrusion on the dry blank plate is installed on the first convex side tilting seat, and an inclined bottom plate driven by a third tilting screw to move in a vertical direction is installed on the convex side support frame, and a second convex side tilting grinding knife driven by a sixth convex side driving mechanism to grind the upper edge of the outer end surface of the protrusion on the dry blank plate is installed on the inclined bottom plate; the setting of this structure can adjust the angles of the first convex side tilting grinding knife and the second convex side tilting grinding knife, so that the first convex side tilting grinding knife is arranged correspondingly to the lower edge of the outer end surface of the protrusion of the dry blank plate, and the second convex side tilting grinding knife is arranged correspondingly to the upper edge of the outer end surface of the protrusion of the dry blank plate.
[0014] Preferably, the convex side grinding mechanism also includes a convex side bracket arranged on the base frame, the convex side bracket is arranged between the two convex side bases located in the middle, and the front and rear sides of the convex side bracket are respectively provided with a front convex drive mounting plate driven by the seventh convex side screw for left-right movement and the eighth convex side screw for vertical movement, and a rear convex drive mounting plate driven by the ninth convex side screw for left-right movement and the tenth convex side screw for vertical movement, the front convex drive mounting plate is provided with a fifth convex side grinding knife driven by the seventh convex side drive mechanism to grind the upper top surface of the raised portion end of the dry blank plate; the rear convex drive mounting plate is provided with a sixth convex side grinding knife driven by the eighth convex side drive mechanism to grind the lower bottom surface of the raised portion end of the dry blank plate.
[0015] Preferably, the concave side grinding mechanism includes a plurality of concave side bases mounted on a base frame and spaced apart along its length direction, each of the concave side bases is mounted with a concave side power mechanism driven by a concave side lead screw to approach and move away from the dry blank plate, a concave side grinding knife corresponding to the convex side grinding knife is mounted at the output end of the concave side power mechanism, and the concave side grinding knife is arranged corresponding to the outer end surface of the groove portion of the dry blank plate; the arrangement of this structure can adjust the spacing between the concave side grinding knife and the dry blank plate.
[0016] Preferably, the concave side grinding mechanism also includes a first concave side tilting seat and a concave side support frame which are driven to approach or move away from the dry blank plate by the first concave side tilting screw and the second concave side tilting screw respectively, the first concave side tilting seat is equipped with a first concave side tilting grinding knife which is driven by the fifth concave side driving mechanism to grind the lower edge of the groove notch on the dry blank plate, and the first concave side tilting grinding knife is arranged correspondingly to the first convex side tilting grinding knife; the concave side support frame is equipped with a concave side tilting bottom which is driven by the third concave side tilting screw to move in the vertical direction The concave side inclined bottom plate is provided with a second concave side inclined grinding knife driven by a sixth concave side driving mechanism to grind the lower edge of the notch of the groove portion of the dry blank plate, and the second concave side inclined grinding knife is arranged correspondingly to the second convex side inclined grinding knife; the arrangement of this structure can adjust the angles of the first concave side inclined grinding knife and the second concave side inclined grinding knife, so that the first concave side inclined grinding knife is arranged correspondingly to the lower edge of the outer end surface of the groove portion of the dry blank plate, and the second concave side inclined grinding knife is arranged correspondingly to the upper edge of the outer end surface of the groove portion of the dry blank plate.
[0017] Preferably, the concave side grinding mechanism also includes a concave side bracket arranged on the base frame, the concave side bracket is arranged between the two concave side bases located in the middle, and the front and rear sides of the concave side bracket are respectively provided with a rear concave side support plate driven by the seventh concave side screw to move left and right and a front concave drive mounting plate driven by the eighth concave side screw to move vertically, and a fifth concave side grinding knife driven by the seventh concave side drive mechanism to grind the upper groove surface of the groove portion of the dry blank plate is installed on the front concave drive mounting plate. Five convex side grinding knives are arranged correspondingly; a rear concave drive mounting plate is installed on the rear concave side support plate, which is driven by the ninth concave side screw to move left and right and by the tenth concave side screw to move vertically; a sixth concave side grinding knife is installed on the rear concave drive mounting plate, which is driven by the eighth concave side drive mechanism to grind the lower groove surface of the groove part of the dry blank plate; the sixth concave side grinding knife is arranged correspondingly to the sixth convex side grinding knife; the arrangement of this structure can adjust the distance between the sixth concave side grinding knife and the fifth concave side grinding knife dry blank plate respectively.
[0018] The present invention guides and limits the dry blank plate by installing a plurality of first guide wheels and a limiting plate which are arranged at intervals along the length direction thereof and guide and limit the dry blank plate on the side surfaces opposite to the first material guide seat and the second material guide seat respectively, so as to prevent the dry blank plate from running off, and to enable the dry blank plate to be continuously and smoothly conveyed along the conveying direction; a column is arranged on the base frame, and a pressing plate which is driven by a feeding drive mechanism to move in the vertical direction is installed on each of the columns, so that a plurality of pressing wheels at the bottom of the pressing plate are equidistantly distributed along the length direction of the pressing plate and press on the corresponding dry blank plate, so as to limit the dry blank plate to be trimmed, and to prevent the trimming quality from being affected by offset during grinding; by setting the distance from the positioning pressing plate to the dry blank plate to a set value as required, it is avoided that the dry blank plate is not on the same horizontal line due to excessive force on one side, and the subsequent smooth grinding of the dry blank plate is ensured, and the grinding quality is guaranteed; by setting a convex side grinding knife to grind the outer end surface of the convex part of the dry blank plate; by setting a first convex side inclined grinding knife to grind the convex part of the dry blank plate The lower edge of the end of the raised part of the dry blank plate is ground by setting a second convex side inclined grinding knife to grind the upper edge of the raised end of the dry blank plate; the upper top surface of the raised end of the dry blank plate is ground by setting a fifth convex side grinding knife, and the lower bottom surface of the raised end of the dry blank plate is ground by setting a sixth convex side grinding knife; the outer end surface of the groove part of the dry blank plate is ground by setting a concave side grinding knife; the lower edge of the groove part of the dry blank plate is ground by setting a first concave side inclined grinding knife, and the lower edge of the groove part of the dry blank plate is ground by setting a third convex side grinding knife. The second concave side inclined grinding knife grinds the upper edge of the groove part of the dry blank plate; the upper groove surface of the groove part of the dry blank plate is ground by setting the fifth concave side grinding knife, and the lower groove surface of the groove part of the dry blank plate is ground by setting the sixth concave side grinding knife; in this process, the convex side grinding mechanism and the concave side grinding mechanism simultaneously trim the raised part and the groove part of the dry blank plate to ensure that the raised part of the dry blank plate is quickly and comprehensively ground to meet the required requirements, facilitate subsequent installation, and improve production efficiency. The present invention can continuously and quickly grind the raised parts and groove parts of various models of dry blank plates, ensure the trimming quality, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings that constitute part of this application are used to provide a further understanding of this application, so that other features, purposes and advantages of this application become more obvious. The schematic embodiment drawings and their descriptions of this application are used to explain this application and do not constitute an improper limitation on this application. In the drawings: Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of the present invention; Figure 2 for Figure 1 A three-dimensional structural schematic diagram in another direction; Figure 3 It is a structural schematic diagram of the main view of the present invention; Figure 4 for Figure 3 A schematic diagram of the structure from a top view; Figure 5 for Figure 3 A schematic diagram of the structure of the right view; Figure 6 for Figure 3 Schematic diagram of the structure of the AA section; Figure 7 It is a structural schematic diagram of the convex side grinding mechanism of the present invention grinding the outer end surface of the convex part; Figure 8 It is a structural schematic diagram of the convex side grinding mechanism of the present invention grinding the upper top surface of the convex part; Fig. 9 It is a structural schematic diagram of the convex side grinding mechanism of the present invention grinding the lower bottom surface of the convex part; Fig.10 It is a structural schematic diagram of the convex side grinding mechanism of the present invention grinding the upper edge of the convex part; Fig.11 It is a structural schematic diagram of the convex side grinding mechanism of the present invention grinding the lower edge of the convex part; Fig.12 It is a structural schematic diagram of the concave side grinding mechanism of the present invention grinding the groove end surface of the groove portion; Fig.13 It is a structural schematic diagram of the concave side grinding mechanism of the present invention grinding the lower groove surface of the groove part; Fig.14 It is a structural schematic diagram of the concave side grinding mechanism of the present invention grinding the upper groove surface of the groove part; Fig.15 It is a structural schematic diagram of the concave side grinding mechanism of the present invention grinding the upper edge of the groove portion; Fig.16 It is a structural schematic diagram of the concave side grinding mechanism of the present invention grinding the lower edge of the groove portion; Fig.17 It is a structural schematic diagram of step a of the feeding mechanism of the present invention; Fig.18 It is a structural schematic diagram of step b of the feeding mechanism of the present invention; Fig.19 It is a structural schematic diagram of step c of the feeding mechanism of the present invention; Fig. 20 It is a schematic structural diagram of the side guide of the feeding mechanism of the present invention; Fig.21 It is a schematic diagram of the installation of two adjacent dry blank panels of the sound barrier of the present invention; Fig. 22 It is a schematic structural diagram of a dry blank plate with an arc-shaped cross section according to the present invention.
[0020] In the figure: 1-base frame, 2-feeding mechanism, 201-support frame, 202-conveying roller, 203-first material guide seat, 2031-first guide wheel, 204-second material guide seat, 2041-limiting plate, 205-column, 206-pressing plate, 2061-pressing wheel, 3-convex side grinding mechanism, 301-convex side base, 302-convex side lead screw, 303-convex side power mechanism, 304-convex side grinding knife, 305-first convex side tilting seat, 3051-first convex side tilting grinding knife, 306-convex side support frame, 3061-second convex side tilting grinding knife, 307-convex side bracket, 3071-fifth convex side grinding knife, 3072-sixth convex side grinding knife, 4-concave side grinding mechanism, 401-concave side base, 402-concave side screw, 403-concave side power mechanism, 404-concave side grinding knife, 405-first concave side tilting seat, 4051-first concave side tilting grinding knife, 406-concave side support frame, 4061-second concave side tilting grinding knife, 407-concave side bracket, 4071-fifth concave side grinding knife, 4072-sixth concave side grinding knife, 5-positioning mechanism, 501-positioning column, 502-positioning pressure plate, 6-dry blank plate, 601-protrusion, 602-groove portion, 7-arc-shaped dry blank plate, 701-positioning base, 702-plate body. DETAILED DESCRIPTION
[0021] In order to make the technical personnel in this field better understand the present application scheme, the following will be combined with the attached Figure 1-22 , a clear and complete description of the technical solutions in the embodiments of the present invention is given.
[0022] An embodiment is now used to describe the above scheme in detail. For the convenience of description, Figure 3 The direction from right to left is set as the material conveying direction, also called the horizontal direction, that is, the left side is set as the front, the right side is set as the rear, and the up and down direction is set as the vertical direction. Figure 4 The bottom is set to the left and the top is set to the right.
[0023] A width trimming machine for a fiber-type sound barrier comprises a base frame 1, on which is provided a feeding mechanism 2 for conveying a dry blank plate 6 of the sound barrier, a convex side grinding mechanism 3 for trimming a raised portion 601 of the dry blank plate 6 of the sound barrier, a concave side grinding mechanism 4 for trimming a groove portion 602 of the dry blank plate 6 of the sound barrier, a positioning mechanism 5 for limiting the position of the dry blank plate 6 of the sound barrier during grinding, and a dust removal mechanism located at the convex side grinding mechanism 3 and the concave side grinding mechanism 4. The feeding mechanism 2 comprises two supporting frames 201 which are opposite to each other and spaced apart on the base frame 1, a conveying roller 202 which is driven to rotate by a power device is installed between the two supporting frames 201, the number of the conveying rollers 202 is set to be multiple, the multiple conveying rollers 202 are spaced apart along the conveying direction of the material, and a conveying belt carrying the dry blank plate 6 is wound around the multiple conveying rollers 202; a first material guide seat 203 and a second material guide seat 204 are respectively arranged on the top of the two supporting frames 201, and a first guide wheel 2031 and a limiting plate 2041 are respectively installed on the opposite sides of the first material guide seat 203 and the second material guide seat 204 to guide and limit the dry blank plate 6, so that it can run smoothly in the horizontal direction to avoid deviation during the conveying process.Furthermore, the first wheel group and the limit group are respectively installed on the opposite sides of the first material guide seat 203 and the second material guide seat 204, that is, the first wheel group includes a plurality of first mounting base plates installed on the side of the first material guide seat 203, which are arranged at intervals and aligned at the ends, and the spacing between two adjacent first mounting base plates is equal, that is, the plurality of first mounting base plates are arranged at equal distances, and a first support plate is arranged on both sides of each first mounting base plate, and the two first support plates are inclined from the rear to the front to conform to the conveying direction of the dry blank plate 6, reduce the force, and ensure the structure. The structure is stable, and first mounting holes are provided on the two first support plates, and the two first mounting holes are coaxially arranged. The first rotating shafts are inserted into the two first mounting holes, and the first rotating shafts are provided with the above-mentioned first guide wheels 2031, thereby, a plurality of first guide wheels 2031 are arranged at intervals along the material conveying direction, and the distance between every two adjacent first guide wheels 2031 is equal, and they are all arranged corresponding to the raised portions 601 of the dry blank plate 6, so as to ensure that the dry blank plate 6 plays a guiding role, which is helpful for the conveying of the dry blank plate 6; the limiting group includes a first guide seat installed on the second material guide seat The plurality of spaced limiting plates 2041 on the side of 204 are spaced and aligned along the material conveying direction, and are arranged corresponding to the groove portion 602 of the dry blank plate 6 to ensure that the dry blank plate 6 is limited to avoid deviation during the conveying process and affect the subsequent trimming. The size of the top surface of the limiting plate 2041 close to the dry blank plate 6 is smaller than the bottom surface away from the dry blank plate 6, reducing the contact area with the dry blank plate 6 to reduce the conveying resistance. The setting of the bottom surface being larger than the top surface makes the connection with the second material guide seat 204 more stable; When feeding, the dry blank plate 6 is located between the first wheel group and the limiting group, and multiple first guide wheels 2031 are all against the raised portion 601 of the dry blank plate 6, and the groove portion 602 of the dry blank plate 6 is against multiple limiting plates 2041. In the process of conveying the dry blank plate 6, the first guide wheels 2031 and the limiting plates 2041 play a guiding and limiting role, so that the dry blank plate 6 always maintains a horizontal direction and moves forward with the conveyor belt, avoiding the dry blank plate 6 from being offset during the conveying process and affecting the subsequent finishing effect, ensuring smooth feeding and ensuring that the dry blank plate 6 does not deviate during feeding.
[0024] Reference Fig.17 , Fig.18 and Fig.19As shown, the feeding mechanism 2 also includes a plurality of columns 205 installed on the base frame 1, and each column 205 is equipped with a pressing plate 206 driven by the feeding driving mechanism to move in the vertical direction, and a plurality of pressing wheels 2061 pressed on the top surface of the dry blank plate 6 are installed at the bottom of the pressing plate 206, and the plurality of pressing wheels 2061 are spaced and distributed at equal distances along the length direction of the pressing plate 206 to ensure the stability of the pressing plate 206 during operation, and can be evenly pressed on the dry blank plate 6, so that the dry blank plate 6 is evenly stressed and the transportation is stable. Furthermore, the number of the columns 205 is set to four, and the columns 205 located on the same side are set to a group, namely, the first column group and the second column group, and the four columns 205 are respectively set to the first column and the second column located on the same side, and the third column and the fourth column located on the same side; the number of the feeding drive mechanisms is set to four, which are set to be the first feeding drive mechanism, the second feeding drive mechanism, the third feeding drive mechanism, and the fourth feeding drive mechanism respectively installed on the first column, the second column, the third column, and the fourth column, and the first feeding drive mechanism, the second feeding drive mechanism, the third feeding drive mechanism, and the fourth feeding drive mechanism can all use motors; the pressing plate 206 is set to the first pressing plate and the second pressing plate; the above-mentioned first column group includes the first column and the second column, the second column group includes the third column and the fourth column, and the first column group and the second column The components are arranged on both sides of the corresponding dry blank plate 6, the output ends of the first feeding drive mechanism on the first column and the second feeding drive mechanism on the second column are connected to the rear end and the front end of the first pressing plate, and are symmetrically arranged at the center of the first pressing plate, ensuring the stability of the first pressing plate, the output ends of the third feeding drive mechanism on the third column and the fourth feeding drive mechanism on the fourth column are connected to the rear end and the front end of the second pressing plate, and are symmetrically arranged at the center of the second pressing plate, ensuring the stability of the second pressing plate, the bottom of the first pressing plate and the second pressing plate are provided with a plurality of the above-mentioned pressing wheels 2061 that can be pressed on the corresponding dry blank plate 6, the first pressing plate and the second pressing plate are symmetrically arranged, that is, symmetrically arranged with the center line of the first material guide seat 203 and the second material guide seat 204, ensuring that they are pressed on both sides of the top of the dry blank plate 6, combined with Figure 17-19 The structure diagram of step a, step b and step c of the feeding mechanism in the embodiment of the present invention makes its conveying smooth, and the first feeding drive mechanism, the second feeding drive mechanism, the third feeding drive mechanism and the fourth feeding drive mechanism are simultaneously controlled by the control system to ensure that the distances they move in the vertical direction are equal, and the dry blank plate 6 is kept horizontal to avoid the situation where the blank plate is not on the same horizontal line due to excessive force on one side, thereby improving the subsequent finishing quality.
[0025] The positioning mechanism 5 comprises a plurality of positioning posts 501 mounted on the base frame 1, each of the positioning posts 501 being mounted with a positioning platen 502 which is driven by a positioning drive mechanism to move in a vertical direction, a plurality of positioning pressing wheels which are pressed on the dry blank plate 6 being mounted at the bottom of the positioning platen 502, the plurality of positioning pressing wheels being distributed at equal distances along the length direction of the positioning platen 502, the positioning pressing wheels all being pressed against the dry blank plate 6 so that the dry blank plate 6 is subjected to uniform force, thereby ensuring the stability of the positioning platen 502 during operation. Furthermore, the number of positioning posts 501 is set to four, namely, the first positioning post, the second positioning post, the third positioning post and the fourth positioning post; the number of positioning drive mechanisms is set to four, namely, the first positioning drive mechanism, the second positioning drive mechanism, the third positioning drive mechanism and the fourth positioning drive mechanism respectively installed on the first positioning post, the second positioning post, the third positioning post and the fourth positioning post; the first positioning drive mechanism, the second positioning drive mechanism, the third positioning drive mechanism and the fourth positioning drive mechanism adopt a lead screw or a screw etc. which can enable the positioning pressing plate 502 to drive the positioning pressing wheel to rise and fall; the positioning pressing plate 502 is set to the first positioning pressing plate, the second positioning pressing plate, the third positioning pressing plate and the fourth positioning pressing plate; wherein the first positioning post and the third positioning post are set to a group, which are respectively arranged on both sides of the corresponding dry blank plate 6 and are symmetrically arranged, that is, the first positioning pressing plate and the third positioning pressing plate are symmetrically arranged on the corresponding dry blank plate 6 , a plurality of first positioning pressing wheels and a plurality of third positioning pressing wheels respectively abut against the corresponding dry blank plates 6, and the distances between the plurality of first positioning pressing wheels and the plurality of third positioning pressing wheels and the conveyor belt are set according to requirements to ensure that the protruding portions 601 and the groove portions 602 of the dry blank plates 6 are subsequently trimmed and the vertical direction thereof is limited so that the dry blank plates 6 are kept in the horizontal direction for transportation; further, the second positioning column and the fourth positioning column are set as a group, which are arranged on both sides of the corresponding dry blank plates 6 and are symmetrically arranged, that is, the second positioning pressing plate and the fourth positioning pressing plate are respectively symmetrically arranged on the corresponding dry blank plates 6, and a plurality of second positioning pressing wheels and a plurality of fourth positioning pressing wheels respectively abut against the corresponding dry blank plates 6, and the distances between the plurality of second positioning pressing wheels and the plurality of fourth positioning pressing wheels and the conveyor belt are set according to requirements to ensure that the protruding portions 601 and the groove portions 602 of the dry blank plates 6 are subsequently trimmed and the vertical direction thereof is limited so that the dry blank plates are kept in the horizontal direction for transportation.When in use, the positions of the first positioning pressing plate and the third positioning pressing plate in the vertical direction are determined as needed, and the several first positioning pressing wheels and the third positioning pressing wheels thereon are respectively against the dry blank plate 6 to ensure that the first positioning pressing plate and the third positioning pressing plate remain parallel to the corresponding dry blank plate 6 to avoid the situation that one side is not on the same horizontal line due to excessive force, ensuring that the subsequent dry blank plate 6 is smoothly ground and the grinding quality is guaranteed; the second positioning column and the fourth positioning column are symmetrically arranged on both sides of the corresponding dry blank plate 6, the second positioning drive mechanism is installed on the second positioning column and the output end is connected to the second positioning pressing plate, the bottom of the second positioning pressing plate has several of the above-mentioned pressing wheels 2061 that can be pressed on the corresponding dry blank plate 6, the fourth positioning drive mechanism is installed on the fourth column and the output end is connected to the second positioning pressing plate, the bottom of the second positioning pressing plate has several of the above-mentioned pressing wheels 2061 that can be pressed on the corresponding dry blank plate 6, and the second positioning drive mechanism and the fourth positioning drive mechanism can adopt a screw-type drive mechanism. During operation, first, the positions of the first positioning platen and the third positioning platen in the vertical direction, as well as the positions of the second positioning platen and the fourth positioning platen in the vertical direction are set as needed; then, when the feeding mechanism 2 sends the front end of the dry blank plate 6 to the positioning mechanism 5, the pressing wheel 2061 on the pressing plate 206 on the feeding mechanism 2 is still pressed on the rear end of the dry blank plate 6. During this process, the convex side grinding mechanism 3 and the concave side grinding mechanism 4 simultaneously perform trimming on the convex portion 601 and the concave portion 602 of the dry blank plate 6; the setting of the positioning mechanism 5 ensures that the dry blank plate 6 is limited during trimming so that it is transported in the horizontal direction, and the distance from the positioning platen 502 to the dry blank plate 6 is set to a fixed value, so as to avoid the situation where the dry blank plate 6 is not on the same horizontal line due to excessive force on one side, thereby ensuring that the subsequent grinding of the dry blank plate 6 is smooth and the grinding quality is guaranteed.
[0026] The above-mentioned convex side grinding mechanism 3 is used to trim the raised portion 601 of the sound barrier dry blank plate 6, and includes a plurality of convex side bases 301 installed on the base frame 1 and spaced apart along its length direction. Each convex side base 301 is also equipped with a convex side power mechanism 303 driven by a convex side screw 302 to approach and move away from the dry blank plate 6. A convex side grinding knife 304 is installed at the output end of the convex side power mechanism 303. The convex side grinding knife 304 is arranged corresponding to the raised portion 601 of the dry blank plate 6 to facilitate the smooth grinding of the outer end surface of the raised portion 601 of the dry blank plate 6. Further, the number of convex side bases 301 is set to four, which are arranged in sequence along the feeding direction as the first convex side base, the second convex side base, the third convex side base and the fourth convex side base, and the first convex side base, the second convex side base, the third convex side base and the fourth convex side base are arranged at intervals along the length direction of the base frame 1, that is, they are arranged at intervals along the conveying direction of the dry blank plate 6; the convex side screws 302 are respectively set to the first convex side screw, the second convex side screw, the third convex side screw and the fourth convex side screw; the convex side power mechanism 303 is set to the first convex side power mechanism, the second convex side power mechanism, the third convex side power mechanism and the fourth convex side power mechanism, and a motor or the like can be used; the convex side grinding knife 304 is set to the first convex side grinding knife, the second convex side grinding knife, the third convex side grinding knife and the fourth convex side grinding knife. Among them, the first convex side base and the second convex side base are set as a group, the third convex side base and the fourth convex side base are set as a group, and the first positioning column is located in the middle between the two groups, that is, between the second convex side base and the third convex side base, to ensure that the center of the first positioning pressure plate is located between the second convex side base and the third convex side base, to ensure the stability of the first positioning pressure plate, so as to facilitate the grinding of the outer end surface of the raised portion 601 of the dry blank plate 6. Furthermore, the first convex side base is equipped with the first convex side power mechanism driven by the first convex side screw to approach and move away from the dry blank plate 6, and the first convex side grinding knife is installed at the end of the first convex side power mechanism; the second convex side base is equipped with the second convex side power mechanism driven by the second convex side screw to approach and move away from the dry blank plate 6, and the second convex side grinding knife is installed at the end of the second convex side power mechanism; the dust exhaust mechanism includes a first dust exhaust box installed on the base frame 1, and a first dust exhaust pipe is installed on the top of the first dust exhaust box. The first convex side grinding knife and the second convex side grinding knife are both located in the first dust exhaust box to facilitate the discharge of dust during grinding. The third convex side base is equipped with the third convex side power mechanism driven by the third convex side lead screw to approach and move away from the dry blank plate 6, and the third convex side grinding knife is installed at the end of the third convex side power mechanism. The fourth convex side base is equipped with the fourth convex side power mechanism driven by the fourth convex side lead screw to approach and move away from the dry blank plate 6, and the fourth convex side grinding knife is installed at the end of the fourth convex side power mechanism. The dust exhaust mechanism also includes a second dust exhaust box installed on the base frame 1, and a second dust exhaust pipe is installed on the top of the second dust exhaust box. The third convex side grinding knife and the fourth convex side grinding knife are both located in the second dust exhaust box to facilitate the discharge of dust during grinding.During grinding, first, by adjusting the first convex side screw, the second convex side screw, the third convex side screw, and the fourth convex side screw, the spacing between the first convex side grinding knife, the second convex side grinding knife, the third convex side grinding knife, and the fourth convex side grinding knife and the outer end surface of the raised portion 601 of the dry blank plate 6 is adjusted to facilitate the grinding of the outer end surface of the raised portion 601 of the dry blank plate 6 to meet the use requirements.
[0027] The convex side grinding mechanism 3 also includes a first convex side tilting seat 305 driven by a first convex side tilting screw to approach and move away from the dry blank plate 6, and a convex side support frame 306 driven by a second convex side tilting screw to approach and move away from the dry blank plate 6, wherein a first convex side tilting grinding knife 3051 driven by a fifth convex side driving mechanism to grind the upper edge of the end of the raised portion 601 on the dry blank plate 6 is installed on the first convex side tilting seat 305; a convex side tilting bottom plate driven by a third convex side tilting screw to move in the vertical direction is installed on the convex side support frame 306, and a second convex side tilting grinding knife 3061 driven by a sixth convex side driving mechanism to grind the lower edge of the end of the raised portion 601 of the dry blank plate 6 is installed on the convex side tilting bottom plate. Furthermore, the convex side grinding mechanism 3 includes a fifth convex side base and a sixth convex side base installed on the base frame 1, the fifth convex side base and the sixth convex side base are arranged at intervals, the first convex side inclined seat 305 is installed on the fifth convex side base, the first convex side inclined seat 305 has a first convex side inclined surface inclined from its top surface to the lower outside, the fifth convex side driving mechanism is installed on the first inclined surface, the output end of the fifth convex side driving mechanism drives the first convex side inclined grinding knife 3051 through the gear mechanism, so that the first convex side inclined grinding knife 3051 remains inclined and is arranged corresponding to the lower edge of the end of the raised portion 601 of the dry blank plate 6, wherein the gear mechanism can adopt the following structure: including an output gear installed at the output end of the fifth convex side driving mechanism, an input shaft is also arranged on the first inclined surface, and an input gear meshing with the output gear is mounted on the input shaft Wheel, the first convex side inclined grinding knife 3051 is installed at the end of the input shaft; the first convex side inclined screw drives the first convex side inclined seat 305 to approach and move away from the dry blank plate 6, that is, the first convex side inclined grinding knife 3051 can approach and move away from the dry blank plate 6, so as to grind the lower edge of the raised portion 601 of the dry blank plate 6; the convex side support frame 306 is installed on the sixth convex side base and is driven by the second convex side inclined screw to approach and move away from the dry blank plate 6, and there is an angle between the convex side inclined bottom plate and the convex side support frame 306, so that the sixth convex side driving mechanism forms a certain angle with the vertical direction, and the second convex side inclined grinding knife 3061 is installed at the output end of the sixth convex side driving mechanism. The second convex side inclined grinding knife 3061 is arranged obliquely downward and corresponds to the upper edge of the end of the raised portion 601 of the dry blank plate 6, so as to grind its upper edge.During operation, by adjusting the first convex side inclined screw, the first convex side inclined seat 305 is close to or away from the dry blank plate 6, so that the first convex side inclined grinding knife 3051 driven by the fifth convex side driving mechanism is close to or away from the dry blank plate 6. When the first convex side inclined grinding knife 3051 and the dry blank plate 6 are in the set position, the lower edge of the end of the raised portion 601 of the dry blank plate 6 is ground to meet the requirements; the position of the convex side support frame 306 in the left and right directions is adjusted by adjusting the second convex side inclined screw, and the position of the sixth convex side driving mechanism in the vertical direction is adjusted by adjusting the third convex side inclined screw. After the second convex side inclined grinding knife 3061 and the raised portion 601 of the dry blank plate 6 reach the set position, the upper edge of the end of the raised portion 601 of the dry blank plate 6 is ground to meet the requirements. The setting of the first convex side inclined grinding knife 3051 and the second convex side inclined grinding knife 3061 can be used to trim the sound barrier with special structure, especially the arc-shaped sound barrier, by adjusting the inclination angle of the first convex side inclined surface and the convex side inclined bottom plate on the first convex side inclined seat 305.
[0028] The convex side grinding mechanism 3 also includes a convex side bracket 307 arranged on the base frame 1, and the convex side bracket 307 is located between the fourth convex side base and the fifth convex side base. A front convex side support plate and a rear convex side support plate are respectively arranged on the front and rear sides of the convex side bracket 307; a front convex driving mounting plate driven by the seventh convex side lead screw to move left and right and driven by the eighth convex side lead screw to move vertically is installed on the front convex side support plate, and the seventh convex side driving mechanism is installed on the front convex driving mounting plate, and the output end of the seventh convex side driving mechanism is installed with a fifth convex side grinding knife 3071 for grinding the upper top surface of the end of the raised portion 601 on the dry blank plate 6; a rear convex driving mounting plate driven by the ninth convex side lead screw to move left and right and driven by the tenth convex side lead screw to move vertically is installed on the rear convex side support plate, and the eighth convex side driving mechanism is installed on the rear convex driving mounting plate, and the output end of the eighth convex side driving mechanism is installed with a sixth convex side grinding knife 3072 for grinding the lower top surface of the end of the raised portion 601 of the dry blank plate 6. The fifth convex side drive mechanism, the sixth convex side drive mechanism, the seventh convex side drive mechanism and the eighth convex side drive mechanism adopt a power mechanism such as a motor. Through the above-mentioned structure, the outer end surface of the protrusion 601 of the dry blank plate 6 is ground by the first convex side grinding knife, the second convex side grinding knife, the third convex side grinding knife and the fourth convex side grinding knife; the first convex side inclined grinding knife 3051 grinds the lower edge of the end of the protrusion 601 of the dry blank plate 6, and the second convex side inclined grinding knife 3061 grinds the upper edge of the end of the protrusion 601 of the dry blank plate 6; the fifth convex side grinding knife 3071 grinds the upper top surface of the end of the protrusion 601 on the dry blank plate 6, and the sixth convex side grinding knife 3072 grinds the lower top surface of the end of the protrusion 601 on the dry blank plate 6; to ensure that the protrusion 601 of the dry blank plate 6 is quickly and comprehensively ground to meet the required requirements, ensure product quality, improve production efficiency, and facilitate subsequent installation. The above-mentioned concave side grinding mechanism 4 is used to trim the groove portion 602 of the dry blank plate 6 of the sound barrier, and includes a plurality of concave side bases 401 installed on the base frame 1 and spaced apart along its length direction. A concave side power mechanism 403 driven by a concave side screw 402 to approach and move away from the dry blank plate 6 is also installed on each concave side base 401. A concave side grinding knife 404 is installed at the output end of the concave side power mechanism 403. The concave side grinding knife 404 is arranged corresponding to the groove portion 602 of the dry blank plate 6, so as to smoothly grind the outer end surface of the groove portion 602 of the dry blank plate 6.Further, the number of the concave side bases 401 is set to four, which are sequentially arranged along the feeding direction as the first concave side base, the second concave side base, the third concave side base and the fourth concave side base, the first concave side base, the second concave side base, the third concave side base and the fourth concave side base are arranged at intervals along the length direction of the base frame 1, that is, they are arranged at intervals along the conveying direction of the dry blank plate 6, the concave side screws 402 are respectively set as the first concave side screw, the second concave side screw, the third concave side screw and the fourth concave side screw, and the concave side power mechanism 403 is set as the first concave side power mechanism, the second concave side power mechanism, the third concave side power mechanism and the fourth concave side power mechanism, which can adopt a motor or the like, the concave side grinding knife 404 is set as the first concave side grinding knife, the second concave side grinding knife, the third concave side grinding knife and the fourth concave side grinding knife; wherein, the first concave side base and the second concave side base are set as a group, the third concave side base and the fourth concave side base are set as a group, and the third positioning column is located in the middle between the two groups, that is, between the second concave side base and the third concave side base, to ensure that the center of the third pressing plate is located between the second concave side base and the third concave side base, so that the third pressing plate remains stable, so as to facilitate the grinding of the groove portion 602 of the dry blank plate 6. Further, the first concave side power mechanism driven by the first concave side screw to approach and move away from the dry blank plate 6 is installed on the first concave side base, and the first concave side grinding knife is installed at the end of the first concave side power mechanism, so that the first concave side grinding knife is driven by the first concave side screw to approach or move away from the groove portion 602 of the dry blank plate 6, so as to grind the groove portion 602 of the dry blank plate 6; the second concave side power mechanism driven by the second concave side screw to approach and move away from the dry blank plate 6 is installed on the second concave side base, and the second concave side grinding knife is installed at the end of the second concave side power mechanism, so that the second concave side grinding knife is driven by the second concave side screw to approach or move away from the groove portion 602 of the dry blank plate 6, so as to grind the groove portion 602 of the dry blank plate 6. The dust exhaust mechanism also includes a third dust exhaust box installed on the base frame 1, and a third dust exhaust pipe is installed on the top of the third dust exhaust box. The first concave side grinding knife and the second concave side grinding knife are both located in the third dust exhaust box, so as to discharge dust during grinding.The third concave side power mechanism driven by the third concave side screw to approach and move away from the dry blank plate 6 is installed on the above-mentioned third concave side base, and the third concave side grinding knife is installed at the end of the third concave side power mechanism, so that the third concave side grinding knife is driven by the third concave side screw to approach or move away from the groove portion 602 of the dry blank plate 6, so as to grind the groove portion 602 of the dry blank plate 6; the fourth concave side power mechanism driven by the fourth concave side screw to approach and move away from the dry blank plate 6 is installed on the fourth concave side base, and the fourth concave side grinding knife is installed at the end of the fourth concave side power mechanism, so that the fourth concave side grinding knife is driven by the fourth concave side screw to approach or move away from the groove portion 602 of the dry blank plate 6, so as to grind the groove portion 602 of the dry blank plate 6; the above-mentioned dust exhaust mechanism also includes a fourth dust exhaust box installed on the base frame 1, and a fourth dust exhaust pipe is installed on the top of the fourth dust exhaust box. The third concave side grinding knife and the fourth concave side grinding knife are both located in the fourth dust exhaust box, so as to discharge dust during grinding. During grinding, first, by adjusting the first concave side screw, the second concave side screw, the third concave side screw, and the fourth concave side screw, the position between the first concave side grinding knife, the second concave side grinding knife, the third concave side grinding knife, and the fourth concave side grinding knife and the groove portion 602 of the dry blank plate 6 is adjusted to facilitate the grinding of the outer end surface of the groove portion 602 of the dry blank plate 6 in sequence to ensure that the use requirements are met.
[0029] The concave side grinding mechanism 4 also includes a first concave side inclined seat 405 driven by a first concave side inclined screw to approach and move away from the dry blank plate 6, and a first concave side inclined grinding knife 4051 driven by a fifth concave side driving mechanism to grind the lower edge of the notch of the groove portion 602 on the dry blank plate 6 is installed on the first concave side inclined seat 405, and also includes a concave side support frame 406 driven by a second concave side inclined screw to approach and move away from the dry blank plate 6, and a concave side inclined bottom plate driven by a third concave side inclined screw to move in the vertical direction is installed on the concave side support frame 406, and a second concave side inclined grinding knife 4061 driven by a sixth concave side driving mechanism to grind the lower edge of the notch of the groove portion 602 on the dry blank plate 6 is installed on the concave side inclined bottom plate. Furthermore, the concave side grinding mechanism 4 includes a fifth concave side base and a sixth concave side base installed on the base frame 1, the fifth concave side base and the sixth concave side base are arranged at intervals, the first concave side inclined seat 405 is installed on the fifth concave side base, and is driven by the first concave side inclined screw to approach and move away from the dry blank plate 6, the first concave side inclined seat 405 has a first concave side inclined surface inclined from its top surface to the lower outside, the fifth concave side driving mechanism is installed on the first concave side inclined surface, the output end of the fifth concave side driving mechanism drives the first concave side inclined grinding knife 4051 through a gear mechanism, so that the first concave side inclined grinding knife 4051 remains inclined and is arranged corresponding to the lower edge of the end of the groove portion 602 of the dry blank plate 6, wherein the gear mechanism can adopt the following structure: including an output gear installed at the output end of the fifth concave side driving mechanism, and an input shaft is also arranged on the first concave side inclined surface, An input gear meshing with the output gear is mounted on the input shaft, and a first concave side inclined grinding knife 4051 is installed at the end of the input shaft; the first concave side inclined screw drives the first concave side inclined seat 405 to approach and move away from the dry blank plate 6, so that the first concave side inclined grinding knife 4051 can approach and move away from the dry blank plate 6, so as to facilitate grinding of its lower edge; the concave side support frame 406 is installed on the sixth concave side base and is driven by the second concave side inclined screw to approach and move away from the dry blank plate 6, and an angle is formed between the concave side inclined bottom plate and the concave side support frame 406, so that the sixth concave side driving mechanism forms a certain angle with the vertical direction, and the second concave side inclined grinding knife 4061 is installed at the output end of the sixth concave side driving mechanism, and the second concave side inclined grinding knife 4061 is arranged to be inclined downward and corresponds to the upper edge of the end of the groove portion 602 of the dry blank plate 6, so as to facilitate grinding of its upper edge.During operation, by adjusting the first concave side tilting screw, the first concave side tilting seat 405 is made close to or away from the dry blank plate 6, so that the first concave side tilting grinding knife 4051 driven by the fifth concave side driving mechanism is close to or away from the groove portion 602 of the dry blank plate 6. When the first concave side tilting grinding knife 4051 and the dry blank plate 6 are in the set position, the lower edge of the notch of the groove portion 602 of the dry blank plate 6 is grinded to meet the requirements; by adjusting the second concave side tilting screw, the concave side support frame 406 is adjusted to be close to or away from the dry blank plate 6, and by adjusting the third concave side tilting screw, the position of the sixth concave side driving mechanism in the vertical direction is adjusted. After the second concave side tilting grinding knife 4061 and the groove portion 602 of the dry blank plate 6 reach the set position, the upper edge of the notch of the groove portion 602 of the dry blank plate 6 is grinded to meet the requirements.
[0030] The concave side grinding mechanism 4 also includes a concave side bracket 407 arranged on the base frame 1, and the concave side bracket 407 is located between the fourth concave side base and the fifth concave side base. The front and rear sides of the concave side bracket 407 are respectively provided with a front concave side support plate and a rear concave side support plate; the front concave side support plate is provided with a rear concave side support plate driven by the seventh concave side lead screw to move left and right and a front concave drive mounting plate driven by the eighth concave side lead screw to move vertically, the front concave drive mounting plate is provided with a seventh concave side drive mechanism, and the output end of the seventh concave side drive mechanism is provided with a fifth concave side grinding knife 4071 for grinding the upper groove surface of the groove portion 602 on the dry blank plate 6; the rear concave drive mounting plate driven by the ninth concave side lead screw to move left and right and by the tenth concave side lead screw to move vertically is provided on the rear concave side support plate, the eighth concave side drive mechanism is provided on the rear concave drive mounting plate, and the output end of the eighth concave side drive mechanism is provided with a sixth concave side grinding knife 4072 for grinding the lower groove surface of the groove portion 602 on the dry blank plate 6. The fifth concave side drive mechanism, the sixth concave side drive mechanism, the seventh concave side drive mechanism and the eighth concave side drive mechanism adopt a power mechanism such as a motor. Through the above-mentioned structure, the outer end surface of the groove portion 602 of the dry blank plate 6 is ground by the first concave side grinding knife, the second concave side grinding knife, the third concave side grinding knife and the fourth concave side grinding knife; the first concave side inclined grinding knife 4051 grinds the lower edge of the groove portion 602 of the dry blank plate 6, and the second concave side inclined grinding knife 4061 grinds the upper edge of the groove portion 602 of the dry blank plate 6; the fifth concave side grinding knife 4071 grinds the upper groove surface of the upper groove portion 602 of the dry blank plate 6, and the sixth concave side grinding knife 4072 grinds the lower groove surface of the upper groove portion 602 of the dry blank plate 6; to ensure that the groove portion 602 of the dry blank plate 6 is quickly and comprehensively ground, so that the width of the dry blank plate 6 reaches the required requirements, ensure product quality, improve production efficiency, and facilitate subsequent installation. In addition, the convex side grinding knife 304 is correspondingly provided with a concave side grinding knife 404; the first concave side inclined grinding knife 4051 is correspondingly provided with the first convex side inclined grinding knife 3051; the fifth concave side grinding knife 4071 is correspondingly provided with the fifth convex side grinding knife 3071; the sixth concave side grinding knife 4072 is correspondingly provided with the sixth convex side grinding knife 3072. At the same time, each grinding knife is provided with the above-mentioned dust exhaust mechanism to ensure that the dust generated during grinding is discharged smoothly; during grinding, the corresponding raised portion 601 and the groove portion 602 on the dry blank plate 6 are ground at the same time to prevent deviation during grinding and affect the grinding quality, thereby ensuring stable dressing and guaranteeing the grinding quality.
[0031] In particular, for dry blank plates with unconventional structures, such as arc-shaped dry blank plates 7 with an arc-shaped cross-section, the positioning base 701 can be placed on a conveyor belt and a plate body 702 with an arc-shaped cross-section, the positioning base 701 has an arc-shaped support surface, the plate body 702 is arranged on the arc-shaped support surface, and the two are connected together by bonding or the like. After trimming, the positioning base 701 is knocked off with a hammer or other heavy object to obtain the arc-shaped dry blank plate 7; in the production process of the arc-shaped dry blank plate 7, the lower edge of the end of the raised portion 601 of the dry blank plate 6 is ground by adjusting the position of the first convex side inclined grinding knife 3051, and the upper edge of the end of the raised portion 601 of the dry blank plate 6 is ground by adjusting the position of the second convex side inclined grinding knife 3061; the lower edge of the groove portion 602 of the dry blank plate 6 is ground by adjusting the position of the first concave side inclined grinding knife 4051, and the upper edge of the groove portion 602 of the dry blank plate 6 is ground by adjusting the position of the second concave side inclined grinding knife 4061.
[0032] The fiber-reinforced non-metallic sound barrier in the present invention is prepared by mixing cement, silica fume, fine aggregate, organic fiber and other materials, vacuum exhausting through an extruder, and extruding a series of plates with different cross-sectional shapes at a die under the action of high-pressure extrusion force, and then undergoing low-temperature steam curing and then high-temperature and high-pressure steam curing. The ECP board has a high density and is suitable for the construction of non-metallic sound barrier projects for roadbeds and bridges of high-speed railways, ordinary railways, intercity light rails and highways. The generation of ECP sound barriers is divided into five steps. The first step: mixing and stirring, mixing cement, fiber, silica and other raw materials according to the proportion; the second step: vacuum extrusion, the initial slurry is pressurized under vacuum, the air in the material is extracted to increase the density of the board, and it is extruded through a specific mold. Different molds produce different board shapes; the third step: kiln curing, the extruded board is sent to the curing kiln for the first curing; the fourth step: cutting and processing, processing after leaving the kiln, cutting and grinding and polishing according to the ordered size; the fifth step: high temperature curing, entering the high temperature and high pressure kiln for secondary curing, so that the cement undergoes a chemical reaction, further increasing the strength and toughness of the board.
[0033] In the process of producing fiber-reinforced non-metallic sound barriers, that is, the grinding and polishing according to the set size in the above-mentioned fourth process; first, the positions of the first positioning plate and the third positioning plate in the positioning mechanism 5 in the vertical direction are set according to the requirements of different models, and the positions of the second positioning plate and the fourth positioning plate in the vertical direction are set, and the power device is working, the dry blank plate 6 is located on the conveyor belt between the first wheel group and the limiting group, and runs along the conveying direction from the back to the front with the conveyor belt. The groove portion 602 of the dry blank plate 6 is against multiple limiting plates 2041, and multiple first guide wheels 2031 are all against the raised portion 601 of the dry blank plate 6, which limits the left and right directions of the dry blank plate 6 to prevent deviation. In the process of conveying the dry blank plate 6, the first guide wheel 2031 and the limiting plate 2041 play a guiding and limiting role, so that the dry blank plate 6 always keeps the horizontal direction and moves with the conveyor belt, avoiding the deviation of the dry blank plate 6 during the conveying process and affecting the subsequent finishing effect, ensuring smooth feeding, and ensuring that the dry blank plate 6 does not deviate during feeding. Then, when the dry blank plate 6 runs between the convex side grinding mechanism 3 and the concave side grinding mechanism 4, the first convex side screw, the second convex side screw, the third convex side screw, and the fourth convex side screw are adjusted to adjust the positions between the first convex side grinding knife, the second convex side grinding knife, the third convex side grinding knife, and the fourth convex side grinding knife and the raised portion 601 of the dry blank plate 6, so as to facilitate the grinding of the outer end surface of the raised portion 601 of the dry blank plate 6 to meet the use requirements; by adjusting the first concave side screw, the second concave side screw, the third convex side screw, and the fourth convex side screw, the positions between the first convex side grinding knife, the second convex side grinding knife, the third convex side grinding knife, and the fourth convex side grinding knife The side screw, the third concave side screw and the fourth concave side screw are used to adjust the position between the first concave side grinding knife, the second concave side grinding knife, the third concave side grinding knife and the fourth concave side grinding knife and the groove portion 602 of the dry blank plate 6, so as to facilitate the grinding of the outer end surface of the groove portion 602 of the dry blank plate 6 to meet the use requirements. In the above process, the convex side grinding mechanism 3 and the concave side grinding mechanism 4 both work at the same time, and both sides of the dry blank plate 6 are trimmed at the same time, which is beneficial to the smooth transportation of the dry blank plate 6 along the conveying direction.Finally, when the feeding mechanism 2 sends the front end of the dry blank plate 6 to the positioning mechanism 5, the pressing wheel 2061 on the pressing plate 206 on the feeding mechanism 2 is still pressed on the rear end of the dry blank plate 6; in this process, the convex side grinding mechanism 3 and the concave side grinding mechanism 4 simultaneously trim the raised portion 601 and the groove portion 602 of the dry blank plate 6; by adjusting the first convex side inclined screw, the first convex side inclined seat 305 is close to or away from the dry blank plate 6, so that the first convex side inclined grinding knife 3051 driven by the fifth convex side driving mechanism is close to or away from the dry blank plate 6, and when the first convex side inclined grinding knife 3051 and the raised portion 601 of the dry blank plate 6 are in the set position, the lower edge of the end of the raised portion 601 of the dry blank plate 6 is ground to meet the requirements; the position of the convex side support frame 306 in the left and right directions is adjusted by adjusting the second convex side inclined screw, and the position of the convex side support frame 306 in the left and right directions is adjusted by adjusting the third convex side The lead screw is tilted to adjust the position of the sixth convex side driving mechanism in the vertical direction. After the second convex side tilted grinding knife 3061 and the raised portion 601 of the dry blank plate 6 reach the set position, the upper edge of the raised portion 601 end of the dry blank plate 6 is grinded to meet the requirements; the first concave side tilted grinding knife 4051 grinds the lower edge of the groove portion 602 of the dry blank plate 6, and the second concave side tilted grinding knife 4061 grinds the upper edge of the groove portion 602 of the dry blank plate 6; the fifth concave side grinding knife 4071 grinds the upper groove surface of the groove portion 602 on the dry blank plate 6, and the sixth concave side grinding knife 4072 grinds the lower groove surface of the groove portion 602 on the dry blank plate 6; to ensure that the groove portion 602 of the dry blank plate 6 is quickly and comprehensively ground to meet the required requirements, ensure product quality, improve production efficiency, and facilitate subsequent installation.
[0034] The present invention guides and limits the dry blank plate 6 by installing a plurality of first guide wheels 2031 and a limiting plate 2041 which are arranged at intervals along the length direction and guide and limit the dry blank plate 6 on the opposite sides of the first material guide seat 203 and the second material guide seat 204, thereby preventing the dry blank plate 6 from running off and continuously and smoothly conveying the dry blank plate 6 along the conveying direction; by installing a column 205 on the base frame 1, and installing a pressing plate 206 which is driven by a feeding drive mechanism to move along the vertical direction on each of the columns 205, so that a plurality of pressing wheels 2061 at the bottom of the pressing plate 206 are equidistantly distributed along the length direction of the pressing plate 206 and press on the corresponding dry blank plate 6, so as to limit the dry blank plate 6 to be trimmed and prevent the dry blank plate 6 from being staggered during grinding. The offset affects the finishing quality; the first pressing plate and the second pressing plate in the feeding mechanism 2 are symmetrically arranged, and the first feeding drive mechanism, the second feeding drive mechanism, the third feeding drive mechanism, and the fourth feeding drive mechanism are simultaneously controlled by the control system to ensure that they move in the vertical direction at the same time, to ensure that the dry blank plate 6 is arranged horizontally, to avoid the situation that the dry blank plate 6 is not on the same horizontal line due to excessive force on one side, and to improve the subsequent grinding quality; by setting the positioning mechanism 5, the positioning of the dry blank plate 6 during dressing is ensured, and the distance from the positioning pressing plate 502 to the dry blank plate 6 is set to a set value according to requirements, to avoid the situation that the dry blank plate 6 is not on the same horizontal line due to excessive force on one side, to ensure the subsequent smooth drying The blank plate 6 is ground to ensure the grinding quality; the third convex side base and the fourth convex side base are set as a group, and the first positioning column is located in the middle between the two groups, that is, between the second convex side base and the third convex side base, so as to ensure that the center of the third pressing plate is located between the second convex side base and the third convex side base, and ensure its stability, so as to facilitate the grinding of the raised portion 601 of the dry blank plate 6; the outer end surface of the raised portion 601 of the dry blank plate 6 is ground by setting the first convex side grinding knife, the second convex side grinding knife, the third convex side grinding knife and the fourth convex side grinding knife; the lower edge of the end of the raised portion 601 of the dry blank plate 6 is ground by setting the first convex side inclined grinding knife 3051, and the lower edge of the end of the raised portion 601 of the dry blank plate 6 is ground by setting the second convex side inclined grinding knife 3061 grinds the upper edge of the end of the raised portion 601 of the dry blank plate 6; the upper top surface of the end of the raised portion 601 on the dry blank plate 6 is grinded by setting the fifth convex side grinding knife 3071, and the lower bottom surface of the end of the raised portion 601 on the dry blank plate 6 is grinded by setting the sixth convex side grinding knife 3072; the outer end surface of the groove portion 602 of the dry blank plate 6 is grinded by setting the first concave side grinding knife, the second concave side grinding knife, the third concave side grinding knife and the fourth concave side grinding knife; the lower edge of the groove portion 602 of the dry blank plate 6 is grinded by setting the first concave side inclined grinding knife 4051, and the upper edge of the groove portion 602 of the dry blank plate 6 is grinded by setting the second concave side inclined grinding knife 4061;The upper groove surface of the groove portion 602 on the dry blank plate 6 is ground by setting the fifth concave side grinding knife 4071, and the lower groove surface of the groove portion 602 on the dry blank plate 6 is ground by setting the sixth concave side grinding knife 4072; in this process, the convex side grinding mechanism 3 and the concave side grinding mechanism 4 simultaneously trim the raised portion 601 and the groove portion 602 of the dry blank plate 6 to ensure that the raised portion 601 of the dry blank plate 6 is quickly and comprehensively ground to meet the required requirements, thereby ensuring product quality, improving production efficiency, and facilitating subsequent installation. The present invention can continuously and quickly grind the raised portion 601 and the groove portion 602 of various models of dry blank plates 6, ensuring product quality and improving production efficiency. ;
[0035] The above contents are merely examples and explanations of the structure of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the present invention, they should all fall within the protection scope of the present invention.
Claims
1. A width trimming machine for a fiber-type sound barrier, comprising a base frame (1), characterized in that: The base frame (1) is provided with a feeding mechanism (2) for conveying a dry blank plate (6), the feeding mechanism (2) comprising a plurality of conveying rollers (202) arranged at intervals along the conveying direction of the dry blank plate (6) and driven to rotate by a power device, and a conveying belt for carrying the dry blank plate (6) is wound around the plurality of conveying rollers (202); the base frame (1) is provided with a plurality of positioning columns (501) arranged on both sides of the conveying belt, each of the positioning columns (501) is provided with a positioning pressing plate (502) driven by a positioning driving mechanism to move in a vertical direction, and a plurality of positioning pressing wheels pressed on the dry blank plate (6) are installed at the bottom of the positioning pressing plate (502); the base frame (1) is also provided with a convex side grinding mechanism (3) and a concave side grinding mechanism (4) which are arranged correspondingly and can respectively trim the convex portion (601) and the concave portion (602) of the dry blank plate (6) and can adjust the position.
2. The width trimming machine of the fiber-type sound barrier according to claim 1, characterized in that: The feeding mechanism (2) further comprises two support frames (201) which are arranged opposite to each other and at intervals on the base frame (1), and the plurality of conveying rollers (202) are installed between the two support frames (201); a first material guide seat (203) and a second material guide seat (204) are respectively arranged on the tops of the two support frames (201); and a plurality of first guide wheels (2031) and a limiting plate (2041) which are arranged at intervals along their length directions and guide and limit the dry blank plate (6) are respectively installed on the opposite sides of the first material guide seat (203) and the second material guide seat (204).
3. The width trimming machine of the fiber-type sound barrier according to claim 2, characterized in that: The feeding mechanism (2) further comprises a plurality of columns (205) mounted on the base frame (1), each of the columns (205) being mounted with a pressing plate (206) driven by the feeding drive mechanism to move in a vertical direction, a plurality of pressing wheels (2061) pressed on the dry blank plate (6) being mounted at the bottom of the pressing plate (206), the plurality of pressing wheels (2061) being distributed at equal distances along the length direction of the pressing plate (206).
4. The width trimming machine of the fiber-type sound barrier according to claim 3, characterized in that: The columns (205) located on the same side are arranged on both sides of the corresponding dry blank plate (6) and are respectively arranged as a first column group and a second column group, the first column group includes a first column and a second column, the second column group includes a third column and a fourth column, the output ends of the corresponding feeding drive mechanisms on the first column and the second column are respectively connected to the rear end and the front end of the corresponding pressing plate (206) and are symmetrically arranged, and the output ends of the corresponding feeding drive mechanisms on the third column and the fourth column are respectively connected to the rear end and the front end of the corresponding pressing plate (206) and are symmetrically arranged.
5. The width trimming machine of the fiber-type sound barrier according to claim 1, characterized in that: The convex side grinding mechanism (3) comprises a plurality of convex side bases (301) mounted on a base frame (1) and arranged at intervals along the length direction thereof, each of the convex side bases (301) being mounted with a convex side power mechanism (303) driven by a convex side lead screw (302) to approach and move away from the dry blank plate (6), a convex side grinding knife (304) being mounted at the output end of the convex side power mechanism (303), the convex side grinding knife (304) being arranged corresponding to the outer end surface of the convex portion (601) of the dry blank plate (6).
6. The width trimming machine of the fiber-type sound barrier according to claim 5, characterized in that: The convex side grinding mechanism (3) further comprises a first convex side tilting seat (305) and a convex side support frame (306) which are driven by a first tilting screw and a second tilting screw to approach or move away from the dry blank plate (6), respectively; the first convex side tilting seat (305) is provided with a first convex side tilting grinding knife (3051) which is driven by a fifth convex side driving mechanism to grind the lower edge of the outer end surface of the upper protruding portion (601) of the dry blank plate (6); the convex side support frame (306) is provided with an inclined bottom plate which is driven by a third tilting screw to move in a vertical direction; the inclined bottom plate is provided with a second convex side tilting grinding knife (3061) which is driven by a sixth convex side driving mechanism to grind the upper edge of the outer end surface of the upper protruding portion (601) of the dry blank plate (6).
7. The width trimming machine of the fiber-type sound barrier according to claim 6, characterized in that: The convex side grinding mechanism (3) further comprises a convex side bracket (307) arranged on the base frame (1), the convex side bracket (307) being arranged between two convex side bases (301) located in the middle, and a front convex driving mounting plate driven by a seventh convex side lead screw for left-right movement and by an eighth convex side lead screw for vertical movement and a rear convex driving mounting plate driven by a ninth convex side lead screw for left-right movement and by a tenth convex side lead screw for vertical movement are respectively arranged on the front and rear sides of the convex side bracket (307), a fifth convex side grinding knife (3071) driven by the seventh convex side driving mechanism to grind the upper top surface of the end of the convex portion (601) of the dry blank plate (6) is mounted on the front convex driving mounting plate, and a sixth convex side grinding knife (3072) driven by the eighth convex side driving mechanism to grind the lower bottom surface of the end of the convex portion (601) of the dry blank plate (6) is mounted on the rear convex driving mounting plate.
8. The width trimming machine of the fiber-type sound barrier according to claim 7, characterized in that: The concave side grinding mechanism (4) comprises a plurality of concave side bases (401) mounted on a base frame (1) and arranged at intervals along the length direction thereof; each of the concave side bases (401) is mounted with a concave side power mechanism (403) driven by a concave side lead screw (402) to approach and move away from the dry blank plate (6); a concave side grinding knife (404) arranged corresponding to the convex side grinding knife (304) is mounted at the output end of the concave side power mechanism (403); the concave side grinding knife (404) is arranged corresponding to the outer end surface of the concave groove portion (602) of the dry blank plate (6).
9. The width trimming machine of the fiber-type sound barrier according to claim 8, characterized in that: The concave side grinding mechanism (4) further comprises a first concave side tilting seat (405) and a concave side support frame (406) which are driven to approach or move away from the dry blank plate (6) by the first concave side tilting screw and the second concave side tilting screw respectively, the first concave side tilting seat (405) is provided with a first concave side tilting grinding knife (4051) which is driven by the fifth concave side driving mechanism to grind the lower edge of the notch of the groove portion (602) on the dry blank plate (6), and the first concave side tilting grinding knife (4051) is connected to the first concave side tilting support frame (406) and the first concave side tilting support frame (406 ... The convex side inclined grinding knife (3051) is correspondingly arranged; a concave side inclined bottom plate driven by a third concave side inclined lead screw to move in a vertical direction is installed on the concave side support frame (406); a second concave side inclined grinding knife (4061) driven by a sixth concave side driving mechanism to grind the lower edge of the notch of the groove portion (602) on the dry blank plate (6) is installed on the concave side inclined bottom plate; the second concave side inclined grinding knife (4061) is correspondingly arranged to the second convex side inclined grinding knife (3061).
10. The width trimming machine of the fiber-type sound barrier according to claim 8, characterized in that: The concave side grinding mechanism (4) further comprises a concave side bracket (407) arranged on the base frame (1), the concave side bracket (407) being arranged between two concave side bases (401) located in the middle, and the front and rear sides of the concave side bracket (407) are respectively provided with a rear concave side support plate driven by a seventh concave side lead screw for left-right movement and a front concave drive mounting plate driven by an eighth concave side lead screw for vertical movement, and the front concave drive mounting plate is provided with a fifth concave side grinding device driven by the seventh concave side drive mechanism for grinding the upper groove surface of the groove opening of the upper groove portion (602) of the dry blank plate (6). The fifth concave side grinding knife (4071) is arranged correspondingly to the fifth convex side grinding knife (3071); a rear concave driving mounting plate driven by a ninth concave side lead screw to move left and right and by a tenth concave side lead screw to move vertically is mounted on the rear concave side supporting plate; a sixth concave side grinding knife (4072) driven by an eighth concave side driving mechanism to grind the lower groove surface of the groove opening of the groove portion (602) of the dry blank plate (6) is mounted on the rear concave driving mounting plate; the sixth concave side grinding knife (4072) is arranged correspondingly to the sixth convex side grinding knife (3072).
Citation Information
Patent Citations
Production line for producing ECP plates
CN210999323U
Band steel edge grinding method and device suitable for cold rolling production of sheet band steel
CN106736961A
Strip-steel-edge coping device
CN107175551A
Burr trimming device for plastic plate processing
CN116117626A
Composite strip steel plate edge grinding device and strip steel rolling system
CN215942384U