Photovoltaic module packaging device
By designing a photovoltaic component packaging device including a driving mechanism, a packaging mechanism, a compression mechanism, a blocking mechanism and a laying mechanism, the problem of gaps in the packaging box is solved, and the tight winding and protective effect of the packaging film is improved.
Patent Information
- Application Number
- CN202510329464.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2045-03-20
AI Technical Summary
During the wrapping process of packaging boxes, there may be gaps between the packaging film and the packaging box and between the multi-layer packaging film, resulting in the later packaging film being loose and affecting the protective effect.
A photovoltaic module packaging device is designed, including a driving mechanism, a packaging mechanism, a pressing mechanism, a clogging mechanism and a laying mechanism. The pressing mechanism passes through the piston assembly and the gas pressing wheel to ensure that the packaging film is tightly wrapped around the surface of the packaging box, the clogging mechanism is used to seal the piston cylinder, and the laying mechanism is used to flatten the top packaging film.
It effectively avoids the packaging film being loose during transportation, ensures the protective effect of the packaging box, adapts to packaging boxes of different sizes, and maintains the flatness of the packaging film during winding.
Smart Images

Figure CN119821756A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of packaging devices, and in particular to a photovoltaic component packaging device. Background Art
[0002] Photovoltaic modules are electronic devices that use the photovoltaic effect to convert solar energy into electrical energy. After the photovoltaic modules are produced, they are packed in containers such as cartons, and then multiple packaging boxes containing photovoltaic modules are stacked. The packaging film is then evenly wrapped using a packaging film packaging device to facilitate subsequent transportation.
[0003] The Chinese invention application with the authorization announcement number CN113895681B discloses an automatic wrapping and packaging device for packaging film, comprising: a bottom plate; a main bracket, which is fixedly connected to the upper end surface of the left side of the bottom plate, and a push handle is connected to the middle of the front and rear sides of the main bracket; a rotating frame, which is connected to the lower end surface of the right side of the main bracket through an axis, and a motor is connected to the upper end surface of the rotating frame. The above-mentioned prior art can facilitate the automatic wrapping and packaging of the stacked goods as a whole, thereby improving the efficiency of the packaging film wrapping and packaging, and can facilitate the adjustment of the wrapping density of the packaging film, so as to adapt to the packaging needs of different goods, and can facilitate the rapid replacement of the used packaging film.
[0004] However, when wrapping and packing the boxes, in order to adapt to boxes of different sizes, the wrapping equipment of the packing film is far away from the boxes. This results in some gaps between the packing film and the boxes and between the multiple layers of the packing film when the packing film is rotated and wrapped. This causes the packing film to become loose at a later stage, allowing dust and water vapor to enter, thereby affecting the protective effect of the packing film on the boxes. Summary of the invention
[0005] The purpose of the present invention is to provide a photovoltaic module packaging device in view of the problems existing in the background technology.
[0006] The technical solution of the present invention is: a photovoltaic module packaging device, comprising a driving mechanism, a packaging mechanism, a mounting frame, a support part and a conveying roller; the driving mechanism is mounted on the mounting frame, the driving mechanism is connected to the packaging mechanism through transmission, the support part is mounted on the mounting frame, and the conveying roller is mounted in the mounting frame; and further comprising: A clamping mechanism connected to the support portion; The blocking mechanism is connected to the pressing mechanism and is used to enable the pressing mechanism to press the outside of the packaging box after the packaging box is moved to the packing position; A flattening mechanism, whose connecting support portion is used to flatten the packaging film on the top of the packaging box; The clamping mechanism includes a piston assembly, an air supply assembly, a driving assembly, a second piston cylinder, a second spring, a second piston shaft and a first clamping wheel; the piston assembly is connected to the support part, and is used to discharge gas when the packaging box reaches the specified position, and its exhaust end is connected to the air supply assembly for conveying gas; the gas outlet end of the air supply assembly passes through the driving assembly and is connected to the second piston cylinder, and the driving assembly is installed on the air supply assembly and its driving end is connected to the second piston cylinder; the second spring is installed in the second piston cylinder, and the other end of the spring is connected to the second piston shaft, and the second piston shaft passes through the second piston cylinder and is connected to the first clamping wheel for compressing the packaging film; the second piston cylinder is connected to the blocking mechanism; the packaging box moves to the specified position, and the piston assembly is driven to convey the gas along the air supply assembly to the second piston cylinder, and the air pressure in its inner cavity drives the first clamping wheel to compress the packaging film on the packaging box.
[0007] Preferably, the piston assembly comprises a piston cylinder, a spring, a piston shaft, a plate and a one-way air intake pipe; The piston cylinder is installed in the support part, the spring is installed in the piston cylinder, and the other end is connected to the piston shaft, the piston shaft passes through the piston cylinder and connects to the plate, the plate is located in the flattening mechanism, and the piston cylinder is connected to the one-way air intake pipe; the piston shaft moves toward the plate to squeeze the air in the piston cylinder into the air delivery component, and the piston shaft moves away from the plate to draw the external air into the piston cylinder from the one-way air intake pipe.
[0008] Preferably, the gas delivery assembly comprises a one-way gas outlet pipe, a rotating part 1, a rotating part 2 and a telescopic pipe; The air inlet end of the one-way air outlet pipe is connected to the piston cylinder one and the air outlet end is connected to the rotating part one. The inner cavities of the rotating part one and the rotating part two are connected and rotatably connected; the rotating part two is connected to the driving mechanism; the air inlet end of the telescopic tube passes through the rotating part two and the air outlet end passes through the driving component and is connected to the end of the piston cylinder two away from the clamping wheel one.
[0009] Preferably, the drive assembly comprises a rotating frame and a drive device 2; The rotating frame is installed on the rotating part 2, and a rectangular groove is opened on the side facing the piston cylinder 2, and the telescopic tube is installed in the rectangular groove; the driving device 2 is installed on the rotating frame; the driving device 2 drives the piston cylinder 2 to rise and fall so that the telescopic tube shrinks along the rectangular groove.
[0010] Preferably, the blocking mechanism comprises a lifting assembly, a sealing cylinder, a vent plate, a second elastic member and a sealing plate; The lifting assembly is installed at the bottom of the mounting frame; the sealing cylinder is connected to the end of the piston cylinder away from the clamping wheel, and the ventilation plate is installed in the sealing cylinder; the two ends of the elastic member 2 are respectively connected to the ventilation plate and the sealing plate; when the sealing plate is lifted by the lifting assembly, the inner cavity of the piston cylinder 2 is connected to the outside through the sealing cylinder, and when the lifting assembly descends, the sealing plate blocks the sealing cylinder to seal the piston cylinder 2.
[0011] Preferably, the lifting assembly comprises an elastic member 1, a lifting portion and a rod 1; The elastic member 1 is installed in the mounting frame and the other end is connected to the lifting part. The rod 1 is installed on the lifting part and the other end lifts the sealing plate. The packing box moves to press the lifting part downward, thereby driving the rod 1 to descend.
[0012] Preferably, the paving mechanism comprises a fixing part, a second rod, a sliding part, a third spring and a control assembly; The fixed part is connected to the supporting part, the second rod is installed in the fixed part, the sliding part is sleeved on the second rod and slides in the fixed part, the third spring is arranged on the outer periphery of the second rod and its two ends are respectively connected to the fixed part and the sliding part, and the control component is arranged in the sliding part.
[0013] Preferably, the control assembly comprises a third elastic member, a second plate, a fourth elastic member, a first clamping portion, a fifth elastic member, a second clamping portion, a third rod and a second pressure wheel; The two ends of the elastic member three are respectively connected to the sliding part and the plate two, the elastic member four is connected inside the plate two, and the other end of the elastic member four is connected to the clamping part one; the elastic member five is installed in the sliding part, and the other end of the elastic member four is connected to the clamping part two; the rod three is installed in the fixed part and penetrates the sliding part to squeeze the clamping part two; the clamping wheel two is connected to the fixed part; the packaging film on the top of the packaging box is first pressed by the plate two, and the plate two is pushed, the clamping part two is separated from the rod three and reset by the elastic member five, the clamping wheel two presses the top packaging film flat, and the plate two drives the sliding part to slide along the fixed part to push the plate one to move.
[0014] Preferably, it also includes a rotating wheel and an inclined plate; The rotating wheel is installed on the clamping wheel one, and the inclined plate is installed on the side of the plate two away from the clamping wheel two; when the clamping wheel one rises to the top of the packaging box during the clamping process, and the packaging film wraps and fixes the top packaging film, the rotating wheel lifts the plate two upward along the inclined plate to clamp the clamping part one and the clamping part two.
[0015] Compared with the prior art, the above technical solution of the present invention has the following beneficial technical effects: After a layer of packaging film is placed on the top of the packaging box, it is transported toward the direction of plate two by the conveying roller. One side of the top packaging film first contacts plate two and pushes plate two to move toward the lifting part. At this time, plate two presses and fixes the side of the top packaging film, and at the same time, pressure wheel two presses and flattens the plane of the top packaging film, thereby achieving the flattening of the top packaging film, thereby avoiding the gap between the uneven top packaging film and the packaging box, which leads to a decrease in the protective effect in the later stage.
[0016] When the packaging box moves above the lifting part, the lifting part is pressed downward, thereby driving the rod to move down and separate from the sealing plate. At this time, the elastic member 2 drives the sealing plate to fit with the bottom of the sealing cylinder, blocking the sealing cylinder, so that the inner cavity of the piston cylinder 2 is sealed. At the same time, the plate 2 pushes the plate 1 to drive the piston shaft 1 to move in the inner cavity of the piston cylinder 1, and the air in the inner cavity of the piston cylinder 1 is transported to the inner cavity of the piston cylinder 2 along the one-way air outlet pipe and the telescopic tube. At this time, the air pressure in the inner cavity of the piston cylinder 2 drives the piston shaft 2 to drive the clamping wheel 1 to the outer surface of the packaging box. Since a lot of gas enters the inner cavity of the piston cylinder 2, the clamping wheel 1 fits on the surface of packaging boxes of different sizes and is pushed and pressed to the outer surface of the packaging box by the air pressure. Therefore, after the wrapping equipment rotates to wrap the packaging film, the packaging film is pressed against the outer surface of packaging boxes of different sizes and between multiple layers of packaging films by the clamping wheel 1, thereby avoiding the packaging film from becoming loose during the later transportation and affecting the protective effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of the structure of the mounting frame proposed by the present invention; Figure 3 This is a schematic diagram of the structure of the piston cylinder 2 and the piston shaft 2 proposed by the present invention; Figure 4 A schematic diagram of the internal structure of the rotating frame proposed by the present invention; Figure 5 For the present invention Figure 4 The enlarged schematic diagram at A in the middle; Figure 6 For the present invention Figure 4 The enlarged schematic diagram of point B in the middle; Figure 7 It is a structural schematic diagram of the fixing part and the second rod proposed by the present invention; Figure 8 For the present invention Figure 7 The enlarged schematic diagram at C in the middle; Fig. 9 This is a schematic diagram of the interior of the piston cylinder proposed by the present invention; Fig.10 It is a schematic diagram of the rotation direction of the winding device and the rotating frame of the present invention.
[0018] Figure numerals: 1, mounting frame; 2, driving device 1; 3, gear; 4, gear ring; 5, supporting part; 6, piston cylinder 1; 7, spring 1; 8, piston shaft 1; 9, plate 1; 10, one-way air outlet pipe; 11, rotating part 1; 12, rotating part 2; 13, telescopic tube; 14, piston cylinder 2; 15, spring 2; 16, piston shaft 2; 17, clamping wheel 1; 18, rotating wheel; 19, conveying roller; 20, elastic member 1; 21, lifting part; 22, rod 1; 23, Sealing cylinder; 24, ventilation plate; 25, elastic member 2; 26, sealing plate; 27, fixing part; 28, rod 2; 29, sliding part; 30, spring 3; 31, elastic member 3; 32, plate 2; 33, elastic member 4; 34, clamping part 1; 35, elastic member 5; 36, clamping part 2; 37, rod 3; 38, one-way air inlet pipe; 39, rotating frame; 40, driving device 2; 41, winding device; 42, cutting device; 43, clamping wheel 2; 44, inclined panel. DETAILED DESCRIPTION
[0019] Embodiment 1, as Figure 1-Figure 10 As shown, a photovoltaic module packaging device proposed by the present invention includes a driving mechanism, a packaging mechanism, a pressing mechanism, a blocking mechanism, a paving mechanism, a mounting frame 1, a supporting portion 5 and a conveying roller 19; the driving mechanism is installed on the mounting frame 1, the driving mechanism is connected to the packaging mechanism, the supporting portion 5 is installed on the mounting frame 1, and the conveying roller 19 is installed in the mounting frame 1; and further includes: The clamping mechanism is connected to the support portion 5; The blocking mechanism is connected to the pressing mechanism so that the pressing mechanism can press the outer side of the packaging box after the packaging box is moved to the packaging position; The paving mechanism connecting support part 5 is used to lay the packaging film on the top of the packaging box.
[0020] The clamping mechanism includes a piston assembly, a gas transmission assembly, a driving assembly, a piston cylinder 14, a spring 15, a piston shaft 16 and a clamping wheel 17; the piston assembly is connected to the support part 5, and is used to discharge gas when the packaging box reaches the specified position, and its exhaust end is connected to the gas transmission assembly for conveying gas; the gas outlet end of the gas transmission assembly passes through the driving assembly and is connected to the piston cylinder 14, and the driving assembly is installed on the gas transmission assembly and its driving end is connected to the piston cylinder 14; the spring 15 is installed in the piston cylinder 14, and the other end is connected to the piston shaft 16, and the piston shaft 16 passes through the piston cylinder 14 and is connected to the clamping wheel 17 for compressing the packaging film; the piston cylinder 14 is connected to the blocking mechanism; when the packaging box moves to the specified position, the piston assembly is driven to convey the gas along the gas transmission assembly to the piston cylinder 14, and the air pressure in its inner cavity drives the clamping wheel 17 to compress the packaging film on the packaging box, and because the gas is compressed in the piston cylinder 14, the clamping wheel 17 can be pressed on the outer surface of packaging boxes of different sizes.
[0021] The piston assembly includes a piston cylinder 6, a spring 7, a piston shaft 8, a plate 9 and a one-way air intake pipe 38; The piston cylinder 6 is installed in the support part 5, and the spring 7 is installed in the piston cylinder 6. The other end of the spring 7 is connected to the piston shaft 8. The piston shaft 8 passes through the piston cylinder 6 connecting plate 9. The plate 9 is located in the flattening mechanism. The piston cylinder 6 is connected to the one-way air intake pipe 38; the piston shaft 8 moves toward the plate 9 to squeeze the air in the piston cylinder 6 into the air delivery component, and the piston shaft 8 moves away from the plate 9 to draw external air from the one-way air intake pipe 38 into the piston cylinder 6.
[0022] The gas delivery assembly includes a one-way gas outlet pipe 10, a rotating part 11, a rotating part 2 12 and a telescopic pipe 13; The inlet end of the one-way air outlet pipe 10 is connected to the piston cylinder 16 and the outlet end is connected to the rotating part 11. The inner cavities of the rotating part 11 and the rotating part 2 12 are connected and rotatably connected. The rotating part 2 12 is connected to the driving mechanism; the inlet end of the telescopic tube 13 passes through the rotating part 2 12 and the outlet end passes through the driving assembly and is connected to the end of the piston cylinder 2 14 away from the clamping wheel 17.
[0023] A sealing ring is provided between the second rotating part 12 and the telescopic tube 13 , and air enters the inner cavity of the first rotating part 11 and the second rotating part 12 through the one-way air outlet pipe 10 , and then enters the inner cavity of the second piston cylinder 14 along the telescopic tube 13 .
[0024] The one-way air outlet pipe 10 is composed of an air outlet pipe and a one-way air outlet valve, and the one-way air inlet pipe 38 is composed of an air inlet pipe and a one-way air inlet valve. When the piston shaft 8 moves in the inner cavity of the piston cylinder 6 toward the direction of the one-way air outlet pipe 10, the air in the inner cavity of the piston cylinder 6 is pushed out from the one-way air outlet pipe 10. When the inner cavity of the piston cylinder 6 moves away from the one-way air outlet pipe 10, the piston shaft 8 draws external air into the inner cavity of the piston cylinder 6 through the one-way air inlet pipe 38.
[0025] The driving assembly includes a rotating frame 39 and a driving device 2 40; The rotating frame 39 is installed on the rotating part 12, and a rectangular groove is opened on the side facing the piston cylinder 14, and the telescopic tube 13 is installed in the rectangular groove; the driving device 40 is installed on the rotating frame 39; the driving device 40 drives the piston cylinder 14 to rise and fall so that the telescopic tube 13 contracts along the rectangular groove.
[0026] The second driving device 40 is composed of a linear guide rail and a moving seat. The moving seat is installed on the moving end of the linear guide rail and is connected to the second piston cylinder 14 on the side.
[0027] The driving mechanism includes a driving device 2, which is installed on the top of the mounting frame 1. The output shaft of the driving device 2 is connected to a gear 3. The top of the mounting frame 1 is rotatably sleeved with a gear ring 4. The gear 3 and the gear ring 4 are meshed, and the bottom end of the gear ring 4 is connected to the rotating part 12.
[0028] The packaging mechanism is composed of a winding device 41 and a cutting device 42. The winding device 41 is connected to the rotating part 12. The cutting device 42 is installed at the bottom of the mounting frame 1 and is located between the winding device 41 and the pressure wheel 17. The height of the pressure wheel 17 is higher than the cutting device 42.
[0029] In the prior art, in the initial state, the cutting device 42 clamps one end of the packaging film, and the rolled packaging film is located in the winding device 41. In the operating state, the cutting device 42 first fixes one end of the packaging film, and the winding device 41 drives the packaging film roll to rotate around the packaging box, and wraps the packaging film on the surface of the packaging box. After the packaging film is not loose, the cutting device 42 loosens the packaging film. When the packaging is about to be completed, the cutting device 42 clamps the packaging film again and uses high-temperature fusing or other methods to disconnect the packaging film roll and the packaging film that has been wrapped around the packaging box, and clamps this end of the packaging film for the next winding.
[0030] Embodiment 2, as Figure 1-Figure 5 As shown, a photovoltaic module packaging device proposed by the present invention, compared with the first embodiment, the blocking mechanism of this embodiment includes a lifting assembly, a sealing cylinder 23, a vent plate 24, a second elastic member 25 and a sealing plate 26; The lifting assembly is installed at the bottom of the mounting frame 1; the sealing cylinder 23 is connected to the end of the piston cylinder 14 away from the clamping wheel 17, and the ventilation plate 24 is installed in the sealing cylinder 23; the two ends of the elastic member 25 are respectively connected to the ventilation plate 24 and the sealing plate 26; when the sealing plate 26 is lifted by the lifting assembly, the inner cavity of the piston cylinder 14 is connected to the outside through the sealing cylinder 23, and when the lifting assembly descends, the sealing plate 26 blocks the sealing cylinder 23 to seal the piston cylinder 14.
[0031] The lifting assembly includes an elastic member 20, a lifting portion 21 and a rod 22; The elastic member 20 is installed in the mounting frame 1 and the other end is connected to the lifting part 21. The top of the lifting part 21 is a curved surface. The rod 22 is installed on the lifting part 21 and the other end lifts the sealing plate 26. The movement of the packaging box presses the lifting part 21 downward, thereby driving the rod 22 to descend.
[0032] By making the top of the lifting part 21 a curved surface, when the packaging box is conveyed to the lifting part 21, the lifting part 21 can be pressed down to the same height as the conveying roller 19. At the same time, the end of the rod 22 close to the piston cylinder 14 will drop to the bottom of the rotating frame 39, thereby avoiding the situation where the rotating frame 39 and the winding device 41 are blocked by the rod 22 when rotating.
[0033] Embodiment three, as Figure 1-Figure 4 and Figure 6-Figure 9As shown, a photovoltaic module packaging device proposed by the present invention, compared with the second embodiment, the flattening mechanism of this embodiment includes a fixing part 27, a second rod 28, a sliding part 29, a third spring 30 and a control component.
[0034] The fixed part 27 is connected to the supporting part 5, the second rod 28 is installed in the fixed part 27, the sliding part 29 is sleeved on the second rod 28 and slides in the fixed part 27, the third spring 30 is arranged on the outer periphery of the second rod 28 and its two ends are respectively connected to the fixed part 27 and the sliding part 29, and the control component is arranged in the sliding part 29.
[0035] The control assembly includes an elastic member 31, a plate 2 32, an elastic member 4 33, a clamping portion 1 34, an elastic member 5 35, a clamping portion 2 36, a rod 3 37 and a clamping wheel 2 43; The two ends of the elastic member 31 are connected to the sliding part 29 and the plate 2 32 respectively, the elastic member 4 33 is connected inside the plate 2 32, and the other end of the elastic member 4 33 is connected to the clamping part 1 34; the elastic member 5 35 is installed inside the sliding part 29, and the other end thereof is connected to the clamping part 2 36; the rod 37 is installed inside the fixed part 27 and penetrates the sliding part 29 to squeeze the clamping part 2 36; the pressing wheel 2 43 is connected to the fixed part 27. The packing film on the top of the packaging box is first pressed by the plate 2 32, and the plate 2 32 is pushed, the clamping part 2 36 is separated from the rod 3 37 and reset by the elastic member 5 35, the pressing wheel 2 43 presses the top packing film flat, and the plate 2 32 drives the sliding part 29 to slide along the fixed part 27 to push the plate 1 9 to move.
[0036] A circular hole is formed in the sliding portion 29 near the rod three 37 . When the sliding portion 29 is located at the initial position, the rod three 37 passes through the circular hole of the sliding portion 29 to squeeze the clamping portion two 36 .
[0037] The elastic member 1 20, the elastic member 25, the elastic member 31, the elastic member 4 33 and the elastic member 5 35 are all composed of a spring 4 and a telescopic rod, and the spring 4 is sleeved on the outer periphery of the telescopic rod.
[0038] Also includes a rotating wheel 18 and an inclined plate 44; The rotating wheel 18 is installed on the clamping wheel 17, and the inclined panel 44 is installed on the side of the plate 2 32 away from the clamping wheel 2 43; the clamping wheel 17 rises to the top of the packaging box during the clamping process, and when the packaging film wraps and fixes the top packaging film, the rotating wheel 18 lifts the plate 2 32 upward along the inclined panel 44, so that the clamping part 1 34 and the clamping part 2 36 are clamped.
[0039] In summary, in the present invention, in order to protect the top of the packaging box as well, a layer of packaging film is placed on the top of the packaging box, the packaging box is transported to the top of the conveyor roller 19, and then the conveyor roller 19 is started to convey the packaging box. At this time, one side of the top packaging film first contacts the second plate 32 and is pressed and fixed by the second plate 32, and the second pressure wheel 43 is in contact with the top surface of the top packaging film, and then the second plate 32 is pushed to move in the direction of the lifting part 21. At this time, since the second plate 32 has fixed one side of the top packaging film, the second pressure wheel 43 stretches and flattens the top packaging film and does not let the top packaging film deviate, thereby achieving the stretching and flattening of the top packaging film and avoiding the existence of a gap between the top packaging film and the packaging box.
[0040] When the second plate 32 moves, the sliding part 29 is driven to move. After the sliding part 29 moves away from the third rod 37, the second clamping part 36 loses its limit position and is reset by the elasticity of the fifth elastic member 35.
[0041] When the packaging box moves to the top of the lifting part 21, the lifting part 21 is pressed downward, thereby driving the rod 1 22 to move downward, so that the rod 1 22 leaves the sealing plate 26, and the elastic member 25 releases its elasticity to drive the sealing plate 26 to descend and fit with the bottom end of the sealing cylinder 23, thereby sealing the inner cavity of the piston cylinder 2 14.
[0042] At the same time, the sliding part 29 drives the plate 19 to move, and the plate 19 drives the piston shaft 18 to move in the inner cavity of the piston cylinder 16, so that the air in the inner cavity of the piston cylinder 16 is squeezed into the inner cavity of the rotating part 11 and the rotating part 2 12 along the one-way air outlet pipe 10, and then transported to the inner cavity of the piston cylinder 2 14 along the telescopic tube 13. The air pressure in the inner cavity of the piston cylinder 2 14 increases, driving the piston shaft 2 16 to push the clamping wheel 17 to fit the outer surface of the packaging box. When the clamping wheel 17 fits the outer surface of packaging boxes of different sizes, the clamping wheel 17 stops moving. At this time, since the inner cavity of the piston cylinder 2 14 is continuously input with air, the air pressure in the inner cavity of the piston cylinder 2 14 increases, thereby driving the clamping wheel 17 to press against the outer surface of the packaging box.
[0043] When the packaging box is in place, the driving device 2 is started to drive the gear 3 to rotate, and the gear 3 then drives the gear ring 4 to rotate, thereby driving the rotating frame 39 and the winding device 41 on the rotating part 12 to rotate. The winding device 41 wraps the packaging film around the outer surface of the packaging box, and then the clamping wheel 17 presses the packaging film and the carton tightly, thereby preventing the packaging film and the packaging box from being loose.
[0044] The second clamping portion 36 is then engaged with the first clamping portion 34, and the second clamping portion 36 is engaged with the first clamping portion 34.
[0045] When the sliding part 29 is reset, the plate 9 loses the push of the sliding part 29, and the piston shaft 8 is driven to reset through the elasticity of the spring 7. The piston shaft 8 draws external air into the inner cavity of the piston cylinder 6 through the one-way air inlet pipe 38.
[0046] When the wrapping is completed, the packaging box is transported away by the conveying roller 19. After the lifting part 21 loses its limit, the elasticity of the elastic member 20 drives the lifting part 21 to rise and reset, thereby driving the rod 22 to enter the inner cavity of the sealing cylinder 23 to push the sealing plate 26 upward, so that the inner cavity of the piston cylinder 14 is connected with the outside, so that the air in the inner cavity of the piston cylinder 14 is discharged from the sealing cylinder 23, and then the elasticity of the spring 15 drives the piston shaft 16 and the clamping wheel 17 to reset.
[0047] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A photovoltaic module packaging device, comprising a driving mechanism, a packaging mechanism, a mounting frame (1), a support portion (5) and a conveying roller (19); the driving mechanism is mounted on the mounting frame (1), the driving mechanism is connected to the packaging mechanism through transmission, the support portion (5) is mounted on the mounting frame (1), and the conveying roller (19) is mounted in the mounting frame (1); characterized in that: Also includes: A clamping mechanism connected to the support portion (5); The blocking mechanism is connected to the pressing mechanism and is used to enable the pressing mechanism to press the outside of the packaging box after the packaging box is moved to the packing position; A flattening mechanism, whose connecting support portion (5) is used to flatten the packaging film on the top of the packaging box; The pressing mechanism comprises a piston assembly, a gas transmission assembly, a driving assembly, a second piston cylinder (14), a second spring (15), a second piston shaft (16) and a first pressing wheel (17); the piston assembly is connected to the support part (5) and is used to discharge gas when the packaging box reaches a specified position, and its exhaust end is connected to the gas transmission assembly for conveying gas; the gas outlet end of the gas transmission assembly passes through the driving assembly and is connected to the second piston cylinder (14), the driving assembly is installed on the gas transmission assembly and its driving end is connected to the second piston cylinder (14); the second spring (15) is installed in the second piston cylinder (14), and its other end is connected to the second piston shaft (16), the second piston shaft (16) passes through the second piston cylinder (14) and is connected to the first pressing wheel (17) for pressing the packaging film; the second piston cylinder (14) is connected to the blocking mechanism; when the packaging box moves to the specified position, the piston assembly is driven to convey gas along the gas transmission assembly to the second piston cylinder (14), and the gas pressure in its inner cavity drives the first pressing wheel (17) to press the packaging film on the packaging box.
2. A photovoltaic module packaging device according to claim 1, characterized in that: The piston assembly comprises a piston cylinder (6), a spring (7), a piston shaft (8), a plate (9) and a one-way air intake pipe (38); The piston cylinder (6) is installed in the support part (5), the spring (7) is installed in the piston cylinder (6), and the other end of the spring (7) is connected to the piston shaft (8). The piston shaft (8) passes through the piston cylinder (6) and connects to the plate (9). The plate (9) is located in the flattening mechanism. The piston cylinder (6) is connected to the one-way air inlet pipe (38); the piston shaft (8) moves toward the plate (9) to squeeze the air in the piston cylinder (6) into the air delivery component, and the piston shaft (8) moves away from the plate (9) to draw external air from the one-way air inlet pipe (38) into the piston cylinder (6).
3. A photovoltaic module packaging device according to claim 2, characterized in that: The gas delivery assembly comprises a one-way gas outlet pipe (10), a first rotating part (11), a second rotating part (12) and a telescopic pipe (13); The air inlet end of the one-way air outlet pipe (10) is connected to the piston cylinder one (6) and the air outlet end is connected to the rotating part one (11); the inner cavities of the rotating part one (11) and the rotating part two (12) are connected and rotatably connected; the rotating part two (12) is connected to the driving mechanism; the air inlet end of the telescopic tube (13) passes through the rotating part two (12) and the air outlet end passes through the driving assembly and is connected to the end of the piston cylinder two (14) away from the clamping wheel one (17).
4. A photovoltaic module packaging device according to claim 3, characterized in that: The driving assembly includes a rotating frame (39) and a second driving device (40); The rotating frame (39) is mounted on the second rotating part (12), and a rectangular groove is provided on a side facing the second piston cylinder (14), and the telescopic tube (13) is mounted in the rectangular groove; the second driving device (40) is mounted on the rotating frame (39); the second driving device (40) drives the second piston cylinder (14) to move up and down so that the telescopic tube (13) contracts along the rectangular groove.
5. A photovoltaic module packaging device according to claim 1, characterized in that: The blocking mechanism comprises a lifting assembly, a sealing cylinder (23), a ventilation plate (24), a second elastic member (25) and a sealing plate (26); The lifting assembly is mounted at the bottom of the mounting frame (1); the sealing cylinder (23) is connected to the end of the second piston cylinder (14) away from the first clamping wheel (17), and the vent plate (24) is mounted in the sealing cylinder (23); the two ends of the second elastic member (25) are respectively connected to the vent plate (24) and the sealing plate (26); when the sealing plate (26) is lifted by the lifting assembly, the inner cavity of the second piston cylinder (14) is connected to the outside through the sealing cylinder (23); when the lifting assembly is lowered, the sealing plate (26) blocks the sealing cylinder (23) to seal the second piston cylinder (14).
6. A photovoltaic module packaging device according to claim 5, characterized in that: The lifting assembly comprises an elastic member 1 (20), a lifting portion (21) and a rod 1 (22); The elastic member 1 (20) is installed in the mounting frame (1) and the other end is connected to the lifting part (21); the rod 1 (22) is installed on the lifting part (21) and the other end lifts the sealing plate (26); the packing box moves to press the lifting part (21) downward, thereby driving the rod 1 (22) to move downward.
7. A photovoltaic module packaging device according to claim 1, characterized in that: The paving mechanism comprises a fixing portion (27), a second rod (28), a sliding portion (29), a third spring (30) and a control assembly; The fixing part (27) is connected to the supporting part (5), the second rod (28) is installed in the fixing part (27), the sliding part (29) is sleeved on the second rod (28) and slides in the fixing part (27), the third spring (30) is arranged on the outer periphery of the second rod (28) and its two ends are respectively connected to the fixing part (27) and the sliding part (29), and the control component is arranged in the sliding part (29).
8. A photovoltaic module packaging device according to claim 7, characterized in that: The control assembly comprises an elastic member 3 (31), a plate 2 (32), an elastic member 4 (33), a clamping portion 1 (34), an elastic member 5 (35), a clamping portion 2 (36), a rod 3 (37) and a clamping wheel 2 (43); The two ends of the elastic member 3 (31) are respectively connected to the sliding part (29) and the plate 2 (32); the elastic member 4 (33) is connected inside the plate 2 (32); the other end of the elastic member 4 (33) is connected to the clamping part 1 (34); the elastic member 5 (35) is installed inside the sliding part (29); the other end of the elastic member 5 (35) is connected to the clamping part 2 (36); the rod 3 (37) is installed inside the fixed part (27) and penetrates the sliding part (29) to squeeze the clamping part 2 (36); the pressure wheel 2 (43) is connected to the fixed part (27); the packaging film on the top of the packaging box is first pressed by the plate 2 (32), and the plate 2 (32) is pushed; the clamping part 2 (36) is separated from the rod 3 (37) and reset through the elastic member 5 (35); the pressure wheel 2 (43) presses the packaging film on the top flat; the plate 2 (32) drives the sliding part (29) to slide along the fixed part (27) to halfway and pushes the plate 1 (9) to move.
9. A photovoltaic module packaging device according to claim 8, characterized in that: Also includes a rotating wheel (18) and an inclined plate (44); The rotating wheel (18) is mounted on the first pressing wheel (17), and the inclined plate (44) is mounted on the side of the second plate (32) away from the second pressing wheel (43); when the first pressing wheel (17) rises to the top of the packaging box during the pressing process and the packaging film wraps and fixes the top packaging film, the rotating wheel (18) lifts the second plate (32) upward along the inclined plate (44), so that the first clamping part (34) and the second clamping part (36) are clamped.
Citation Information
Patent Citations
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