A large-scale ceramic rock slab green body deviation correction synchronous detection type loading device and process

By designing a linked feeding device, including a driving motor, detection structure and deviation correction structure, the problems of increased energy consumption and low detection accuracy caused by deviation during the conveying process of ceramic rock slab embryos are solved, and accurate deviation correction and energy consumption optimization are achieved.

CN119822002BActive Publication Date: 2025-06-10GAO YAO SHI JIANG JUN TAO CI YOU XIAN GONG SI
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Patent Information

Application Number
CN202510311979.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2025-06-10
Estimated Expiration
2045-03-17

AI Technical Summary

Technical Problem

The existing large-scale ceramic rock slab embryo correction synchronous detection loading device is prone to uneven system load and increase energy consumption due to deviation, misalignment or imbalance of ceramic rock slab embryos during the transportation process, and it is difficult for traditional vision detectors to accurately identify and detect during full scanning.

Method used

A feeding device including a feeding conveyor rack, a driving motor, a detection structure and a deviation correction structure are designed. Through belt transmission, the detection structure and the deviation correction structure are linked to the drive motor. The vision detector moves horizontally on the installation mechanism for comprehensive scanning and detection. The deviation correction structure realizes the deviation correction of the ceramic rock slab embryo through the centering clamping and linkage mechanism.

Benefits of technology

It effectively reduces the overall operating energy consumption of the feeding device, realizes accurate monitoring and correction of the position and status of the embryo of the ceramic rock slab, avoids additional energy consumption and friction caused by deviations, and improves the energy utilization efficiency and overall operating stability of the equipment.

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Abstract

The present invention relates to a feeding device, specifically a large-size ceramic slab green body deviation correction synchronous detection type feeding device and process, which includes a feeding conveyor frame and a driving motor installed at the bottom of one end of the feeding conveyor frame and connected thereto. A first driving wheel is installed at the output end of the driving motor, and the first driving wheel is connected to a detection structure through a belt. During the process of conveying the large-size ceramic slab green body by the feeding device of the present invention, the overall operating energy consumption of the feeding device can be effectively reduced. The realization of this effect benefits from the optimized design of the feeding device. Especially by reasonably configuring the linkage mode of the driving motor, the detection structure and the deviation correction structure, more precise control and adjustment can be achieved during the conveying process. The feeding device not only ensures the stable conveying of the ceramic slab green body, but also optimizes the working load of the motor, reduces unnecessary energy consumption, improves the energy utilization efficiency of the equipment and the overall operating stability.
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Description

Technical Field

[0001] The present invention relates to a feeding device, specifically a feeding device and process for deviation correction and synchronous detection of large-sized ceramic rock slab green bodies. Background Art

[0002] A large-sized ceramic rock slab green body refers to a preliminary product that has been formed but not fired during the production of ceramic rock slabs. It is an important link in the production of ceramic rock slabs. Precision control during the production process is crucial for the quality of the final product. After the large-sized ceramic rock slab green body is formed, subsequent processing is required. During the process of switching processing procedures, a feeding device is needed to transport the large-sized ceramic rock slab green body. In order to improve the production quality of the large-sized ceramic rock slab green body, deviation correction and synchronous detection equipment is generally set on the feeding device to detect and correct the deviation of the large-sized ceramic rock slab green body. Its main function is to automatically and accurately transport the ceramic green body from one production process to the next, which improves production efficiency and realizes the detection and control of production quality.

[0003] When the existing large-sized ceramic rock slab green body deviation correction and synchronous detection type feeding device is in use, during the transportation of the large-sized ceramic rock slab green body by the feeding device, it is often prone to uneven system load and increased energy consumption due to deviation, misalignment or imbalance of the large-sized ceramic rock slab green body. The size and position of the large-sized ceramic rock slab green body have certain differences. Traditional feeding devices may not be able to accurately adjust these differences, easily resulting in misalignment, skew or jamming, thereby increasing additional friction and energy consumption. Or, due to the deviation, the operating load of the driving motor of the feeding device increases, which will cause it to start or stop frequently, affecting the transportation and use effect of the feeding device.

[0004] In the prior art, a vision detector is used to comprehensively scan the large-sized ceramic rock slab green body. In order to enable the vision detector to scan and identify all positions of the large-sized ceramic rock slab green body, one method is to keep the vision detector away from the large-sized ceramic rock slab green body to be detected, but in this way, the detection accuracy is not high; another method is to rotate the vision detector to achieve comprehensive detection of the large-sized ceramic rock slab green body. Since the distances from the target detection positions to the vision detector are not the same, the recognized image of the vision detector is prone to distortion and cannot accurately identify and detect. Summary of the Invention

[0005] The purpose of the present invention is to provide a feeding device and process for deviation correction and synchronous detection of large-sized ceramic rock slab green bodies to solve the problems raised in the above background art.

[0006] To achieve the above object, the present invention provides the following technical solution: A large-size ceramic rock slab green body deviation rectification synchronous detection type loading device, including a loading conveyor frame and a driving motor installed at the bottom of one end of the loading conveyor frame and connected thereto. The output end of the driving motor is installed with a first transmission wheel, and the first transmission wheel is connected to a detection structure through a belt. The detection structure is installed on the loading conveyor frame, one side of the detection structure is connected to a deviation rectification structure, and the deviation rectification structure is installed on the loading conveyor frame; the detection structure includes a mounting mechanism installed on the loading conveyor frame, a vision detector slidably arranged on the mounting mechanism, and a transmission mechanism connected to the vision detector and installed on the mounting mechanism. The transmission structure is connected to the belt, and the transmission mechanism is connected to the deviation rectification structure; the driving motor is used to drive the loading conveyor frame to run. While the driving motor operates, a part of the power is transmitted to the transmission mechanism through the belt to make it operate. The transmission mechanism drives the vision detector to reciprocate horizontally on the mounting mechanism. At the same time, the transmission mechanism drives the deviation rectification structure to perform deviation rectification action on the loading conveyor frame.

[0007] The large-size ceramic rock slab green body deviation rectification synchronous detection type loading device as described above: The mounting mechanism includes a first mounting frame installed on the loading conveyor frame and a bracket fixedly connected to one side of the top of the first mounting frame; a first sliding groove is formed on the first mounting frame, a second sliding groove is formed on the first mounting frame on one side of the first sliding groove, and a third sliding groove is formed on the first mounting frame on one side of the second sliding groove; a rotating cylinder is fixedly connected to one side of the top of the bracket, and a slot hole is also formed on the bracket.

[0008] The large-size ceramic rock slab green body deviation rectification synchronous detection type loading device as described above: The vision detector is installed with a sliding block, and the pulleys arranged on both sides of the sliding block are slidably connected in the first sliding groove. A first connecting rod is fixedly connected to the pulley at the central part of one side of the sliding block, and the first connecting rod is slidably connected in the third sliding groove.

[0009] The large-sized ceramic rock slab green body deviation rectifying and synchronous detection type loading device as described above: The transmission mechanism includes a first central shaft, a sliding frame fixedly connected to the first central shaft, an adjusting component connected to the sliding frame, and a turbine connected to the adjusting component. The sliding frame is slidably connected to a first connecting rod, and the sliding frame is slidably connected in a second sliding groove. The first central shaft is rotatably connected in a rotating cylinder. One side of the turbine is fixedly connected to a second central shaft, and the second central shaft is rotatably connected in a slot formed in a bracket below the rotating cylinder. The turbine meshes with a worm, and the worm is fixedly connected to a first transmission shaft. The first transmission shaft is rotatably connected to a plurality of rotating seats fixedly connected to the bracket and a first mounting frame. One end of the first transmission shaft is fixedly connected to a second transmission wheel, and the second transmission wheel is connected by a belt for transmission.

[0010] The large-sized ceramic rock slab green body deviation rectifying and synchronous detection type loading device as described above: The adjusting component includes a driving disk fixedly connected to one side of the turbine and a sliding head connected to the driving disk. A guiding groove is formed in the driving disk, and a screw rod is rotatably connected to the driving disk at the position of the guiding groove. The sliding head is fixedly arranged on one side of an adjusting block. The adjusting block is slidably connected in the guiding groove, and the adjusting block is threadedly connected to the screw rod. The sliding head is slidably connected in the frame body of the sliding frame.

[0011] The large-sized ceramic rock slab green body deviation rectifying and synchronous detection type loading device as described above: The deviation rectifying structure includes a fixing mechanism installed on the loading conveyor, two centering clamping mechanisms symmetrically arranged on the fixing mechanism, and a linkage mechanism connected to the two centering clamping mechanisms. The fixing mechanism includes a second mounting frame installed on the loading conveyor. Fourth sliding grooves are symmetrically formed in the second mounting frame, and a rotating hole is formed in the second mounting frame at the central part of the two fourth sliding grooves.

[0012] The large-sized ceramic rock slab green body deviation rectifying and synchronous detection type loading device as described above: The centering clamping mechanism includes a limiting slider slidably connected in the fourth sliding groove, a second connecting rod fixedly connected to the limiting slider, and a deviation rectifying plate fixedly connected to the second connecting rod. A central column is fixedly connected to the central part of the top of the limiting slider. A plurality of rotating columns are rotatably connected to the second connecting rod at equal intervals, and the rotating columns are rotatably connected to the deviation rectifying plate. A part of the rotating columns protrudes from the side surface of the deviation rectifying plate.

[0013] The large-sized ceramic rock slab green body deviation rectification synchronous detection type feeding device as described above: The linkage mechanism includes a swing rod, two guide rods and a third central axis. The third central axis is fixed at the central part of the swing rod, and the two guide rods are respectively rotatably installed at both ends of the swing rod; the bottom of the third central axis is rotatably connected in the rotation hole, and the ends of the two guide rods away from the swing rod are respectively rotatably connected to two central columns. A first bevel gear is installed at the top of the third central axis, and the first bevel gear is connected to the drive assembly; the drive assembly includes a second bevel gear meshing with the first bevel gear and a second transmission shaft coaxially installed on one side of the second bevel gear. The second transmission shaft is rotatably connected in a rotating cylinder, and the end of the second transmission shaft away from the rotating cylinder is coaxially fixed to one end of the first central axis.

[0014] A feeding process for rectifying and detecting the large-sized ceramic rock slab green body by using the feeding device as described above includes the following steps:

[0015] Step 1: Place the large-sized ceramic rock slab green body on the feeding conveyor rack, and start the drive motor to drive the feeding conveyor rack to run, and the large-sized ceramic rock slab green body on the feeding conveyor rack is transported and moved.

[0016] Step 2: When the drive motor is running, a part of the power is transmitted through the belt to drive the first transmission shaft to rotate, and the first transmission shaft drives the sliding frame to swing reciprocally.

[0017] Step 3: When the sliding frame swings reciprocally, it drives the vision detector to move horizontally reciprocally on the first mounting frame to perform a comprehensive scanning and detection on the large-sized ceramic rock slab green body, and the data detected by the vision detector is uploaded to the upper device.

[0018] Step 4: During the reciprocal swinging of the sliding frame, the second transmission shaft is driven to rotate reciprocally by the first central axis, and the second transmission shaft drives two symmetrically arranged deviation rectification plates to move reciprocally closer to or farther away from each other.

[0019] Step 5: When the two deviation rectification plates approach each other, they perform centering clamping on the large-sized ceramic rock slab green body transported on the feeding conveyor rack, so as to rectify the offset large-sized ceramic rock slab green body transported on the feeding conveyor rack.

[0020] Compared with the prior art, the beneficial effect of the present invention is that the overall operating energy consumption of the feeding device can be effectively reduced during the transportation of large-sized ceramic rock slab embryos through the feeding device. This effect is achieved thanks to the optimized design of the feeding device, especially through the reasonable configuration of the linkage mode of the driving motor, the detection structure and the correction structure, so that more precise control and adjustment can be achieved during the transportation process. The detection structure can monitor the position and state of the ceramic rock slab embryos in real time, thereby avoiding additional energy consumption caused by deviation; at the same time, the correction structure can adjust the direction of the ceramic rock slab in time, reducing the additional friction and resistance caused by material misalignment or imbalance. Through this refined adjustment and linkage control, the feeding device not only ensures the smooth transportation of the ceramic rock slab embryos, but also optimizes the workload of the motor, reduces unnecessary energy consumption, and improves the energy utilization efficiency of the equipment and the overall operation stability.

[0021] Through the structural combination and reasonable connection relationship of the detection structure and the correction structure, the large-sized ceramic rock slab green sheets on the loading and conveying rack can be comprehensively detected through the detection structure. Through the linkage between the detection structure and the correction structure and the drive motor, when the drive motor drives the loading and conveying rack to transport the large-sized ceramic rock slab green sheets, the detection structure and the correction structure will operate in linkage, and when the drive motor stops, the detection structure and the correction structure will stop operating, avoiding the use of multiple drive sources, which cannot stop synchronously and cause consumption of drive energy.

[0022] Specifically, the sliding frame in the detection structure swings to drive the visual detector to move back and forth horizontally on the first mounting frame. Therefore, when detecting large-sized ceramic rock slab green sheets, it can avoid the visual detector moving away from the large-sized ceramic rock slab green sheets in order to fully scan the large-sized ceramic rock slab green sheets, so that the visual detector can scan and identify the large-sized ceramic rock slab green sheets, causing the recognition image of the visual detector to be distorted and unable to accurately identify and detect. Through coordinated design, the lateral movement distance of the visual detector on the first mounting frame can be adjusted and controlled, so that when detecting ceramic rock slab green sheets of different specifications, it can avoid the problem of inefficient motion detection caused by the running distance being greater than the size of the ceramic rock slab green sheets.

[0023] Then, through the linkage cooperation of the correction structure and the detection structure, when the drive motor is running, the correction structure can continuously clamp the center, so that the large-sized ceramic rock slab green embryos that are offset due to placement on the loading and conveying rack can be corrected, so that the edge lines of the large-sized ceramic rock slab green embryos are parallel to the edge lines of the loading and conveying rack. In the later transition and handover procedures of the large-sized ceramic rock slab green embryos, it can be smoother and more successful, thereby improving the use effect of conveying and loading. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic structural diagram of the overall feeding device for large-sized ceramic rock slab green bodies with deviation rectification and synchronous detection;

[0025] Figure 2 It is a schematic structural diagram of the overall feeding device for large-sized ceramic rock slab green bodies with deviation rectification and synchronous detection from another direction;

[0026] Figure 3 It is a schematic structural diagram of the feeding conveyor frame in the feeding device for large-sized ceramic rock slab green bodies with deviation rectification and synchronous detection;

[0027] Figure 4 It is a schematic structural diagram of the detection structure and deviation rectification structure in the feeding device for large-sized ceramic rock slab green bodies with deviation rectification and synchronous detection;

[0028] Figure 5 It is a schematic structural diagram of the installation mechanism in the feeding device for large-sized ceramic rock slab green bodies with deviation rectification and synchronous detection;

[0029] Figure 6 It is a schematic structural diagram of the installation mechanism in the feeding device for large-sized ceramic rock slab green bodies with deviation rectification and synchronous detection from another direction;

[0030] Figure 7 It is a schematic structural diagram of the transmission mechanism in the feeding device for large-sized ceramic rock slab green bodies with deviation rectification and synchronous detection;

[0031] Figure 8 It is a schematic structural diagram of the adjustment component in the feeding device for large-sized ceramic rock slab green bodies with deviation rectification and synchronous detection;

[0032] Figure 9 It is a schematic structural diagram of the disassembled adjustment component in the feeding device for large-sized ceramic rock slab green bodies with deviation rectification and synchronous detection;

[0033] Figure 10 It is a schematic structural diagram of the fixing mechanism in the feeding device for large-sized ceramic rock slab green bodies with deviation rectification and synchronous detection;

[0034] Figure 11 It is a schematic structural diagram of the deviation rectification structure in the feeding device for large-sized ceramic rock slab green bodies with deviation rectification and synchronous detection;

[0035] Figure 12 It is a schematic structural diagram of the centering clamping mechanism in the feeding device for large-sized ceramic rock slab green bodies with deviation rectification and synchronous detection.

[0036] In the figure: 1. Loading conveyor rack; 2. Driving motor; 3. First driving wheel; 4. First mounting rack; 5. First sliding groove; 6. Second sliding groove; 7. Third sliding groove; 8. Bracket; 9. Rotating cylinder; 10. Sliding block; 11. Visual detector; 12. First connecting rod; 13. First central axis; 14. Sliding frame; 15. Sliding head; 16. Adjusting block; 17. Guide groove; 18. Driving disc; 19. Screw; 20. Turbine; 21. Second central axis; 22. Worm; 23. First transmission shaft; 24. Second driving wheel; 25. Belt; 26. Second mounting rack; 27. Fourth sliding groove; 28. Rotating hole; 29. Limit slider; 30. Second connecting rod; 31. Deviation rectifying plate; 32. Rotating column; 33. Central column; 34. Guide rod; 35. Swing rod; 36. Third central axis; 37. First bevel gear; 38. Second bevel gear; 39. Second transmission shaft. Detailed implementation mode

[0037] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0038] Please refer to Figures 1 to 4 , in the embodiment of the present invention, a large - size ceramic rock slab green body deviation rectifying and synchronous detecting type loading device includes a loading conveyor rack 1 and a driving motor 2 installed at the bottom of one end of the loading conveyor rack 1 and connected thereto. The output end of the driving motor 2 is installed with a first driving wheel 3. The first driving wheel 3 is connected to a detection structure through a belt 25. The detection structure is installed on the loading conveyor rack 1. One side of the detection structure is connected to a deviation rectifying structure, and the deviation rectifying structure is installed on the loading conveyor rack 1; the detection structure includes a mounting mechanism installed on the loading conveyor rack 1, a visual detector 11 slidably arranged on the mounting mechanism, and a transmission mechanism connected to the visual detector 11 and installed on the mounting mechanism. The transmission structure is connected to the belt 25, and the transmission mechanism is connected to the deviation rectifying structure; the driving motor 2 is used to drive the loading conveyor rack 1 to operate. While the driving motor 2 is operating, a part of the power is transmitted to the transmission mechanism through the belt 25 to make it operate. The transmission mechanism drives the visual detector 11 to reciprocate horizontally on the mounting mechanism. At the same time, the transmission mechanism drives the deviation rectifying structure to perform a deviation rectifying action on the loading conveyor rack 1.

[0039] In this embodiment, a detection structure and a rectifying structure are provided on the loading conveyor rack 1, and the detection structure and the rectifying structure are connected to the driving motor 2 for driving operation on the loading conveyor rack 1 through a belt 25. When the driving motor 2 drives the loading conveyor rack 1 to operate, the detection structure and the rectifying structure can move synchronously. In order to meet the comprehensive detection and scanning of large-sized ceramic slab green bodies, when the driving motor 2 operates, the vision detector 11 can reciprocate horizontally on the mounting mechanism, so as to comprehensively scan and detect the large-sized ceramic slab green bodies transported on the loading conveyor rack 1, avoiding the situation that when detecting large-sized ceramic slab green bodies, in the pursuit of comprehensive scanning, the distance between the vision detector 11 and the large-sized ceramic slab green bodies is increased, resulting in the distortion of the recognition picture of the vision detector 11 and affecting the accurate detection and recognition effect. When the driving motor 2 moves, due to the connection of the detection structure and the rectifying structure, the rectifying structure can act on the loading conveyor rack 1, and can rectify the large-sized ceramic slab green bodies transported on the loading conveyor rack 1, avoiding the deviation of the large-sized ceramic slab green bodies during placement or moving transportation, affecting the accurate transportation and use in the later stage, and improving the loading effect.

[0040] Please refer to Figure 5 、 Figure 6 As a further solution of the present invention, the mounting mechanism includes a first mounting rack 4 installed on the loading conveyor rack 1 and a bracket 8 fixedly connected to one side of the top of the first mounting rack 4; a first sliding groove 5 is formed on the first mounting rack 4, a second sliding groove 6 is formed on the first mounting rack 4 on one side of the first sliding groove 5, and a third sliding groove 7 is formed on the first mounting rack 4 on one side of the second sliding groove 6; a rotating cylinder 9 is fixedly connected to one side of the top of the bracket 8, and a slot hole is also formed on the bracket 8.

[0041] In this embodiment, the first mounting rack 4 is detachably installed on the loading conveyor rack 1 through bolts, which is convenient for later installation and use on the loading conveyor rack 1. The setting of the first mounting rack 4 meets the connection and use of each component of the detection structure, ensuring the use effect.

[0042] Please refer to Figure 5 As a further solution of the present invention, the vision detector 11 is installed with a sliding block 10, and the pulleys arranged on both sides of the sliding block 10 are slidably connected in the first sliding groove 5. A first connecting rod 12 is fixedly connected to the pulley at the central part of one side of the sliding block 10, and the first connecting rod 12 is slidably connected in the third sliding groove 7.

[0043] In this embodiment, the visual detector 11 is installed on the sliding block 10. The pulleys arranged on both sides of the sliding block 10 slide in the first sliding groove 5. Through the sliding arrangement of the pulleys in the first sliding groove 5, the sliding block 10 can be conveniently moved and adjusted horizontally on the first mounting bracket 4. The first connecting rod 12 arranged on one side of the sliding block 10 slides in the third sliding groove 7 to meet the use of linkage connection.

[0044] Please refer to Figure 8 , Figure 9 , as a further solution of the present invention, the transmission mechanism includes a first central shaft 13, a sliding frame 14 fixedly connected to the first central shaft 13, an adjusting component connected to the sliding frame 14, and a turbine 20 connected to the adjusting component. The sliding frame 14 is slidably connected to the first connecting rod 12, and the sliding frame 14 is slidably connected in the second sliding groove 6; the first central shaft 13 is rotatably connected in the rotating cylinder 9, and one side of the turbine 20 is fixedly connected with a second central shaft 21. The second central shaft 21 is rotatably connected in a slot formed in a bracket 8 below the rotating cylinder 9; the turbine 20 meshes with a worm 22, the worm 22 is fixedly connected to a first transmission shaft 23, the first transmission shaft 23 is rotatably connected to a plurality of rotating seats fixedly connected to the bracket 8 and the first mounting bracket 4, and one end of the first transmission shaft 23 is fixedly connected with a second transmission wheel 24. The second transmission wheel 24 is in transmission connection with a belt 25.

[0045] In this embodiment, under the combined drive of the driving motor 2 and the first transmission wheel 3, the belt 25 can drive the second transmission wheel 24 to rotate. The second transmission wheel 24 then drives the first transmission shaft 23 to rotate. The worm 22 fixedly arranged on the first transmission shaft 23 can make the turbine 20 rotate. The adjusting component arranged on the turbine 20 can drive the sliding frame 14 to swing left and right reciprocally with the first central shaft 13 as the center. The sliding frame 14 is connected to the first connecting rod 12. Therefore, when the sliding frame 14 swings, the first connecting rod 12 can be forced to move and adjust in the third sliding groove 7. According to the left and right swing amplitude of the sliding frame 14, the moving distance of the first connecting rod 12 in the third sliding groove 7 can be controlled to meet the moving detection use of ceramic rock plate green embryos of different specifications.

[0046] Please refer to Figure 7 , as a further solution of the present invention, the adjusting component includes a driving disk 18 fixedly connected to one side of the turbine 20 and a sliding head 15 connected to the driving disk 18; a guiding groove 17 is formed in the driving disk 18, and a screw 19 is rotatably connected to the driving disk 18 at the position of the guiding groove 17; the sliding head 15 is fixedly arranged on one side of an adjusting block 16, the adjusting block 16 is slidably connected in the guiding groove 17, the adjusting block 16 is in threaded connection with the screw 19, and the sliding head 15 is slidably connected in the frame body of the sliding frame 14.

[0047] In this embodiment, according to the green bodies of ceramic rock slabs with different specifications, the moving detection distance of the visual detector 11 on the first mounting rack 4 can be adjusted and controlled. By rotating the screw rod 19, the lifting adjustment of the adjustment block 16 in the guiding groove 17 can be adjusted and controlled. When the adjustment block 16 is close to the center of the driving disk 18, when the driving disk 18 rotates at this time, the sliding distance of the sliding head 15 in the sliding frame 14 becomes shorter, and at this time, the left and right swing amplitude of the sliding frame 14 becomes smaller, and the moving distance of the visual detector 11 on the first mounting rack 4 decreases. When the adjustment block 16 is far from the center of the driving disk 18, at this time, the left and right swing distance of the sliding frame 14 becomes larger, and the moving distance of the visual detector 11 on the first mounting rack 4 increases. Through adjustment, when detecting green bodies of ceramic rock slabs with different sizes and specifications, the moving distance of the visual detector 11 on the first mounting rack 4 can be controlled, avoiding the excessive moving distance of the visual detector 11, and when detecting smaller green bodies of ceramic rock slabs, the waste of the left and right swing distance also affects the detection efficiency of the smaller green bodies of ceramic rock slabs.

[0048] Please refer to Figure 4 、 Figure 10 As a further solution of the present invention, the rectifying structure includes a fixing mechanism installed on the feeding conveyor 1, two centering clamping mechanisms symmetrically arranged on the fixing mechanism, and a linkage mechanism connected to the two centering clamping mechanisms; the fixing mechanism includes a second mounting rack 26 installed on the feeding conveyor 1, and fourth sliding grooves 27 are symmetrically opened on the second mounting rack 26, and a rotating hole 28 is opened on the second mounting rack 26 at the central part of the two fourth sliding grooves 27.

[0049] In this embodiment, the second mounting rack 26 is detachably installed on the feeding conveyor 1 through bolts, which is convenient for later installation and use on the feeding conveyor 1. The design of the second mounting rack 26 meets the installation and use of each component of the rectifying structure, ensuring the use effect.

[0050] Please refer to Figure 11 、 Figure 12 As a further solution of the present invention, the centering clamping mechanism includes a limit slider 29 slidably connected in the fourth sliding groove 27, a second connecting rod 30 fixedly connected to the limit slider 29, and a rectifying plate 31 fixedly connected to the second connecting rod 30; a central column 33 is fixedly connected to the central part of the top of the limit slider 29, and a plurality of rotating columns 32 are rotatably connected at equal intervals on the second connecting rod 30, the rotating columns 32 are rotatably connected to the rectifying plate 31, and a part of the rotating columns 32 protrudes from the side surface of the rectifying plate 31.

[0051] In this embodiment, multiple rotating columns 32 protrude from a part of the deviation rectifying plate 31. The rotating columns 32 at the protruding part face the side of the large-sized green ceramic rock slab. When the two deviation rectifying plates 31 move towards the center to clamp and correct the deviation of the large-sized green ceramic rock slab, the deviation rectifying plates 31 will abut against the side of the large-sized green ceramic rock slab, forcing the offset large-sized green ceramic rock slab to be corrected. By rotating the rotating columns 32 on the second connecting rod 30, after the large-sized green ceramic rock slab is corrected, the rotating columns 32 will abut against the edge of the large-sized green ceramic rock slab. At this time, when the feeding conveyor 1 transports the large-sized green ceramic rock slab, the frictional force between the rotating columns 32 and the edge of the large-sized green ceramic rock slab can be reduced due to the rotation of the rotating columns 32, without interfering with the normal transportation and use of the large-sized green ceramic rock slab, ensuring the use effect.

[0052] Please refer to Figure 11 As a further solution of the present invention, the linkage mechanism includes a swing rod 35, two guide rods 34 and a third central axis 36. The third central axis 36 is fixed at the central part of the swing rod 35. The two guide rods 34 are respectively rotatably installed at both ends of the swing rod 35. The bottom of the third central axis 36 is rotatably connected in the rotation hole 28. One end of each of the two guide rods 34 away from the swing rod 35 is respectively rotatably connected to two central columns 33. A first bevel gear 37 is installed at the top of the third central axis 36. The first bevel gear 37 is connected to the drive assembly. The drive assembly includes a second bevel gear 38 meshing with the first bevel gear 37 and a second transmission shaft 39 concentrically installed on one side of the second bevel gear 38. The second transmission shaft 39 is rotatably connected in the rotating cylinder 9. One end of the second transmission shaft 39 away from the rotating cylinder 9 is coaxially fixed to one end of the first central axis 13.

[0053] In this embodiment, the first bevel gear 37 on the third center shaft 36 and the second bevel gear 38 on the second transmission shaft 39 can be replaced with a gear set with different gear ratios according to different transmission usage requirements. Since the second transmission shaft 39 is connected to one end of the first center shaft 13, when the sliding frame 14 swings left and right, it can drive the second transmission shaft 39 to rotate back and forth, thereby causing the first bevel gear 37 to rotate back and forth. When the first bevel gear 37 rotates, it can cause the swing rod 35 to swing. Since the two ends of the swing rod 35 are respectively connected to the limiting sliders 29 on both sides through the guide rod 34, when the sliding frame 14 swings left and right, the second transmission shaft 39 can be driven to rotate back and forth. When the rod 35 swings and tilts, the two limit sliders 29 will move closer to or further away from each other. Since the swing amplitude of the sliding frame 14 can be adjusted according to the ceramic rock blanks of different specifications, when the swing amplitude of the sliding frame 14 decreases, the swing amplitude of the swing rod 35 will also decrease, and the moving distance between the two limit sliders 29 will decrease. This is suitable for correcting the deviation of ceramic rock blanks of smaller specifications, and vice versa, it is suitable for correcting the deviation of ceramic rock blanks of large specifications, thereby achieving a linkage use effect, avoiding invalid movement of the detection structure and the correction structure when the loading conveyor frame 1 and the drive motor 2 are stopped, and reducing energy consumption.

[0054] A feeding process for correcting the deviation of large-sized ceramic slab green sheets using the feeding device as described above comprises the following steps:

[0055] Step 1: Place the large-sized ceramic slab green pieces on the loading and conveying rack 1, and start the driving motor 2 to drive the loading and conveying rack 1 to run, so that the large-sized ceramic slab green pieces on the loading and conveying rack 1 are conveyed and moved;

[0056] Step 2: When the driving motor 2 is running, a part of the power is transmitted through the belt 25 to drive the first transmission shaft 23 to rotate, and the first transmission shaft 23 is linked to make the sliding frame 14 swing back and forth;

[0057] Step 3: When the sliding frame 14 swings back and forth, it drives the visual detector 11 to move back and forth horizontally on the first mounting frame 4, and performs a comprehensive scanning and detection on the large-scale ceramic rock slab embryos. The data detected by the visual detector 11 is uploaded to the upper device;

[0058] Step 4: During the reciprocating swing of the sliding frame 14, the second transmission shaft 39 is driven to reciprocate through the first central shaft 13, and the second transmission shaft 39 drives the two symmetrically arranged deviation correcting plates 31 to move toward or away from each other to perform reciprocating motion;

[0059] Step 5: When the two correcting plates 31 are close to each other, the large-sized ceramic rock slab embryos transported on the loading and conveying rack 1 are clamped in the center, so that the large-sized ceramic rock slab embryos transported on the loading and conveying rack 1 that are offset are corrected.

[0060] The above embodiments are exemplary rather than restrictive. Therefore, all technical solutions of the present invention that can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention are encompassed within the present invention.

Claims

1. A large-scale ceramic slab green blank correction synchronous detection type feeding device, comprising a feeding conveyor frame (1) and a driving motor (2) installed at the bottom of one end of the feeding conveyor frame (1) and connected thereto, characterized in that: A first transmission wheel (3) is installed at the output end of the drive motor (2), and the first transmission wheel (3) is connected to a detection structure via a belt (25), the detection structure is installed on the loading conveyor frame (1), and one side of the detection structure is connected to a deviation correction structure, and the deviation correction structure is installed on the loading conveyor frame (1); the detection structure comprises a mounting mechanism installed on the loading conveyor frame (1), a visual detector (11) slidably arranged on the mounting mechanism, and a transmission mechanism connected to the visual detector (11) and installed on the mounting mechanism, the transmission mechanism is connected to the belt (25), and the transmission mechanism is connected to the deviation correction structure; the drive motor (2) is used to drive the loading conveyor frame (1) to move. The material conveying frame (1) is in operation, and a part of the power of the driving motor (2) is transmitted to the transmission mechanism through the belt (25) to make it operate, and the transmission mechanism drives the visual detector (11) to move back and forth on the mounting mechanism, and at the same time, the transmission mechanism drives the correction structure to correct the deviation on the material conveying frame (1); the mounting mechanism comprises a first mounting frame (4) mounted on the material conveying frame (1) and a bracket (8) fixedly connected to one side of the top of the first mounting frame (4); the first mounting frame (4) is provided with a first sliding groove (5), and the first mounting frame (4) on one side of the first sliding groove (5) is provided with a second sliding groove (6), and the second sliding groove ( 6) A third sliding groove (7) is provided on the first mounting frame (4) on one side; a rotating cylinder (9) is fixedly connected to one side of the top of the bracket (8), and a slot is also formed on the bracket (8); the transmission mechanism comprises a first central axis (13), a sliding frame (14) fixedly connected to the first central axis (13), an adjustment component connected to the sliding frame (14), and a worm gear (20) connected to the adjustment component, the sliding frame (14) is slidably connected to the first connecting rod (12), and the sliding frame (14) is slidably connected in the second sliding groove (6); the first central axis (13) is rotatably connected in the rotating cylinder (9), one side of the worm gear (20) is fixedly connected to the second central axis (21), and the The second central shaft (21) is rotatably connected to a slotted hole provided on the bracket (8) below the rotating cylinder (9); the worm wheel (20) is meshed with a worm (22); the worm (22) is fixedly connected to a first transmission shaft (23); the first transmission shaft (23) is rotatably connected to a plurality of rotating seats fixedly connected to the bracket (8) and the first mounting frame (4); one end of the first transmission shaft (23) is fixedly connected to a second transmission wheel (24); the second transmission wheel (24) is transmission-connected to a belt (25); the deviation-correcting structure comprises a fixing mechanism installed on the feeding conveying frame (1), two centering clamping mechanisms symmetrically arranged on the fixing mechanism, and a linkage mechanism connected to the two centering clamping mechanisms;The fixing mechanism comprises a second mounting frame (26) mounted on the loading conveying frame (1), the second mounting frame (26) is symmetrically provided with fourth sliding grooves (27), and a rotation hole (28) is provided on the second mounting frame (26) at the center of the two fourth sliding grooves (27). ; 2. According to claim 1, a large-scale ceramic rock plate green embryo correction synchronous detection type feeding device is characterized in that: The visual detector (11) is fixedly connected to the sliding block (10), the pulleys arranged on both sides of the sliding block (10) are slidably connected in the first sliding groove (5), the pulley at the center of one side of the sliding block (10) is fixedly connected to a first connecting rod (12), and the first connecting rod (12) is slidably connected in the third sliding groove (7).

3. According to claim 1, a large-scale ceramic rock plate embryo correction synchronous detection type feeding device is characterized in that: The adjustment assembly comprises a driving disk (18) fixedly connected to one side of the worm gear (20) and a sliding head (15) connected to the driving disk (18); a guide groove (17) is provided on the driving disk (18); a screw rod (19) is rotatably connected to the driving disk (18) at the guide groove (17); the sliding head (15) is fixedly arranged on one side of the adjustment block (16); the adjustment block (16) is slidably connected in the guide groove (17); the adjustment block (16) is threadedly connected to the screw rod (19); and the sliding head (15) is slidably connected in the frame body of the sliding frame (14).

4. A large-scale ceramic rock plate green blank correction synchronous detection feeding device according to claim 1, characterized in that: The centering clamping mechanism comprises a limit slider (29) slidably connected in the fourth sliding groove (27), a second connecting rod (30) fixedly connected to the limit slider (29), and a correction plate (31) fixedly connected to the second connecting rod (30); a center column (33) is fixedly connected to the top center of the limit slider (29), a plurality of rotating columns (32) are rotatably connected to the second connecting rod (30) at equal intervals, the rotating columns (32) are rotatably connected to the correction plate (31), and the rotating columns (32) are arranged on a protruding portion of the side of the correction plate (31).

5. According to claim 1, a large-scale ceramic rock plate green embryo correction synchronous detection type feeding device is characterized in that: The linkage mechanism comprises a swing rod (35), two guide rods (34) and a third central shaft (36); the third central shaft (36) is fixed to the central part of the swing rod (35); the two guide rods (34) are rotatably mounted on the two ends of the swing rod (35); the bottom of the third central shaft (36) is rotatably connected to the rotating hole (28); the ends of the two guide rods (34) away from the swing rod (35) are rotatably connected to the two central columns (33); a first bevel gear (37) is mounted on the top of the third central shaft (36); the first bevel gear (37) is connected to a driving assembly; the driving assembly comprises a second bevel gear (38) meshing with the first bevel gear (37) and a second transmission shaft (39) coaxially mounted on one side of the second bevel gear (38); the second transmission shaft (39) is rotatably connected to the rotating cylinder (9); the end of the second transmission shaft (39) away from the rotating cylinder (9) is coaxially fixed to one end of the first central shaft (13).

6. A feeding process for correcting the deviation of large-scale ceramic slab green sheets using the feeding device as described in any one of claims 1 to 5, characterized in that: The steps include: Step 1: placing a large-sized ceramic slab green body on a loading and conveying rack (1), and starting a driving motor (2) to drive the loading and conveying rack (1) to operate, so that the large-sized ceramic slab green body on the loading and conveying rack (1) is conveyed and moved; Step 2: When the driving motor (2) is running, a portion of the power is transmitted through the belt (25) to drive the first transmission shaft (23) to rotate, and the first transmission shaft (23) is linked to cause the sliding frame (14) to swing back and forth; Step 3: When the sliding frame (14) swings back and forth, it drives the visual detector (11) to move back and forth horizontally on the first mounting frame (4), and performs a comprehensive scanning and detection on the large-sized ceramic rock slab embryo. The data detected by the visual detector (11) is uploaded to the upper device; Step 4: During the reciprocating swing of the sliding frame (14), the second transmission shaft (39) is driven to reciprocate through the first central shaft (13), and the second transmission shaft (39) drives the two symmetrically arranged deviation correcting plates (31) to move toward or away from each other to perform reciprocating motion; Step 5: When the two deviation-correcting plates (31) are close to each other, the large-sized ceramic slab green sheets transported on the loading and conveying rack (1) are centrally clamped, thereby correcting the deviation of the large-sized ceramic slab green sheets transported on the loading and conveying rack (1).

Citation Information

Patent Citations

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