Pipe rail horizontal pushing conveyor
By designing a horizontal push-dial conveyor for pipe rails and using chain drive and motor operation, flexible transfer of items between assembly lines is achieved, the problem of the inability to combine multiple assembly lines is solved, and the efficiency of processing and classification is improved.
Patent Information
- Application Number
- CN202510216056.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-04-15
AI Technical Summary
In the food processing or slaughtering industry, multiple sets of production lines cannot be combined, which makes it difficult to transfer items between lines, especially during the combined processing and classification process.
A horizontal push-dial conveyor of pipe rail is designed, including a dividing groove, a hanging frame, a track, a chain, a motor, a power end bracket, a driving sprocket, a driven assembly, a chain limit plate and a dial plate. Through chain driving and motor operation, the horizontal push-dial and transfer of the hook is achieved.
The combination of two assembly lines is realized, allowing items to be pushed from any position of the first line to any position of the second line, solving the difficulty of transferring items between assembly lines and improving the efficiency of processing and classification.
Smart Images

Figure CN119822019A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a pipe rail horizontal push-pull conveyor, belonging to the field of conveyors. Background Art
[0002] In many current food processing or slaughtering industries, there are multiple production lines in each workshop or factory, through which livestock and food are processed. However, when there are many production and processing lines, there will be a problem. Two sets of assembly lines or assembly lines produced on the line cannot be combined with other assembly lines. In other words, when the items on the assembly line want to change lanes like train tracks or a group of items want to transfer from the first assembly line to the second assembly line, this operation cannot be performed, so there are difficulties in combined processing or classification. Summary of the invention
[0003] According to the problem described in the background, the problem to be solved by the present invention is: to provide a horizontal push-pull conveyor for pipe rails. By connecting the conveyor between two production lines, it is possible to push the hooks with items hanging on them from any position of the first line to any position of the second line, thereby realizing a shortcut of the assembly line and a combination of two assembly lines, solving the problem of difficulty in combined processing and classification.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a horizontal push-pull conveyor for pipe rails is provided, comprising a Ha-dividing trough, a hanger, a track, a chain, a motor, a power end bracket, a driving sprocket, a driven component, a chain limit plate and a paddle plate. The Ha-dividing trough is fixed to the frame of the production line by bolts. The hanger is provided with multiple groups, one end of the hanger is welded to the outer wall of the Ha-dividing trough, and four tracks are suspended and installed at the other end. Every two tracks are used in combination. A chain is also provided between every two tracks. The chain is connected from between the two tracks of one group to between the two tracks of the other group to form a closed loop. A driving sprocket and a driven component are respectively provided at two foci at both ends of the closed loop formed by the chain. The sprocket teeth of the driving sprocket are used to drive the chain. A power end bracket is also connected and installed below the driving sprocket, and a motor is connected to the lower end of the power end bracket. Chain limit plates and paddle plates are provided at intervals on the chain, and the chain limit plates and paddle plates are respectively located on the lower end face and the upper end face of the chain.
[0005] The hanger comprises an upper hanger, a connecting square tube and a lower hanger. The upper end of the upper hanger is provided with two groups of openings, the openings are welded to the dividing grooves, and the upper hanger and the lower hanger are welded to the upper and lower ends of the connecting square tube respectively.
[0006] The chain includes rollers, connecting plate 1, connecting plate 2 and a rolling shaft. The upper and lower ends of two adjacent rollers are provided with connecting plate 1, the upper and lower ends of two adjacent groups of connecting plate 1 are provided with connecting plate 2, the rolling shaft passes through connecting plate 2, connecting plate 1 and rollers, and multiple groups of rollers, connecting plate 1, connecting plate 2 and rolling shafts are combined to form a chain.
[0007] The power end bracket includes a motor frame, an adjusting base plate, an adjusting top plate and a tensioning screw. The motor frame is installed on the upper end of the motor and is fixed to the adjusting base plate at the upper end of the motor frame by bolts. A plurality of groups of rounded rectangular holes are provided at the end of the adjusting base plate away from the motor. The adjusting top plate is movably installed at a position where the rounded rectangular holes are provided on the adjusting base plate by bolts. The tensioning screw passes through one side of the adjusting top plate and contacts the opposite side of the adjusting top plate. The extension length of the power end bracket can be adjusted by rotating the tensioning screw, thereby adjusting the length of the entire device and the tension of the chain.
[0008] The driven assembly includes a driven sprocket, a driven upper baffle and a driven lower baffle. The driven sprocket is installed at the focus of the elliptical shape formed by the chain and far away from the driven sprocket. The sprocket teeth of the driven sprocket are used in conjunction with the chain. The driven upper baffle and the driven lower baffle are installed at the upper and lower ends of the driven sprocket and are also located at the upper end of the track.
[0009] Preferably, the lower hanger in the hanger is provided with a two-stage step-style groove, so that the chain limit plate and the chain will not be obstructed when passing through; the adjustment bottom plate style is provided with two groups of openings in the middle and one side is bent and a groove identical to the opening of the lower hanger is provided on the bent part, which also allows the chain limit plate and the chain to pass through smoothly; the pull plate style is a step-shaped ladder and the outermost step is also chamfered to facilitate pushing the hooks on the two lines.
[0010] Preferably, the specific installation method of the track is to be placed in the groove on the lower hanger and the two tracks are respectively located on the first step of the groove of the lower hanger; the chain is specifically connected to the driving sprocket and the driven sprocket. The sprocket teeth are inserted between two adjacent rollers of the chain to realize operation; the chain limit plate and the shift plate are also provided with through holes concentric with the rolling axis and a group of chain limit plates and shift plates are installed for every three groups of specific connecting plates; the chain limit plate is wider than the width of two tracks in the same group; the driven upper baffle plate and the driven lower baffle plate are both wider than the width of two adjacent groups of tracks.
[0011] Preferably, the diameter of the roller is greater than the width of the connecting plate 1 and the connecting plate 2, which is different from a normal chain, and the rolling and movement of the chain are achieved by the roller contacting the track.
[0012] Preferably, the hangers at both ends of the track are welded to the track connection, and the hanger at the power end bracket end is also welded to the adjustment top plate to make the hangers at both ends and the track become a whole, which is convenient for the installation and assembly of the entire device and prevents it from falling.
[0013] Preferably, the track can be curved to adapt to the distance configuration of different scenarios. The bending degree of the dividing groove is the same as that of the track, and changes are made to the two lines at different distances to facilitate adjustment.
[0014] Working principle: When two lines need to be converted, the driven end of the present invention is matched at the conversion point of the first line, and then the length of the present invention and the tension of the chain, as well as the curvature of the track and the dividing groove are adjusted by rotating the tensioning screw until it is adapted to the second line. Then, under the action of the motor, the present invention starts to operate, the active sprocket drives the chain to run, and then rotates through the driven sprocket, the paddle on the chain follows the chain to run, and the step-shaped paddle pushes the hook with the item on the first line, and then pushes it to the second line, so as to realize the combination of the two lines.
[0015] The beneficial effects of the present invention are:
[0016] 1. The present invention can combine two lines to realize the transfer of items on the two lines, which is beneficial to processing and classification.
[0017] 2. The split grooves used on the hanger of the present invention can quickly disassemble and assemble the present invention, and the use scenarios are more extensive.
[0018] 3. The grooves on the hanger and the power end bracket of the present invention can realize barrier-free passage of the chain and the limit plate.
[0019] 4. The roller diameter in the chain used in the present invention is larger than the diameter of the connecting plate, so that the roller is no longer moved only by the sprocket, but can also roll along the track.
[0020] 5. The actual length and curvature of the present invention can be changed, and the adaptability is higher.
[0021] 6. The actual push-pull plate of the hook of the present invention is a chamfered stepped ladder shape, which is more conducive to pushing and switching the hook. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural schematic diagram of the present invention;
[0023] Figure 2 It is a structural schematic diagram of another perspective of the present invention;
[0024] Figure 3 is a structural schematic diagram of the hanger;
[0025] Figure 4 It is a schematic diagram of the chain structure;
[0026] Figure 5 It is a structural schematic diagram of the power end bracket;
[0027] Figure 6 is a structural schematic diagram of a driven component;
[0028] Figure 7 It is a schematic diagram of the structure of the present invention when viewed from above;
[0029] In the figure: 1 is a dividing groove; 2 is a hanger; 3 is a track; 4 is a chain; 5 is a motor; 6 is a power end bracket; 7 is a driving sprocket; 8 is a driven component; 9 is a chain limit plate; 10 is a shift plate; 21 is an upper hanger; 22 is a connecting square tube; 23 is a lower hanger; 41 is a roller; 42 is a connecting plate 1; 43 is a connecting plate 2; 44 is a rolling shaft; 61 is a motor frame; 62 is an adjusting bottom plate; 63 is an adjusting top plate; 64 is a tensioning screw; 81 is a driven sprocket; 82 is a driven upper baffle; 83 is a driven lower baffle. DETAILED DESCRIPTION
[0030] The embodiments of the present invention are further described below in conjunction with the accompanying drawings:
[0031] Example 1
[0032] like Figure 1-Figure 7 As shown, the present invention comprises a dividing slot 1, a hanger 2, a track 3, a chain 4, a motor 5, a power end bracket 6, a driving sprocket 7, a driven assembly 8, a chain limit plate 9 and a dial plate 10. The dividing slot 1 is fixed to the frame of the production line by bolts, and the hanger 2 is provided with multiple groups. One end of the hanger 2 is welded to the outer wall of the dividing slot 1, and four tracks 3 are suspended and installed at the other end. Every two tracks 3 are used together, and a chain 4 is also provided between every two tracks 3. The chain 4 is connected from between the two tracks 3 of one group to between the two tracks 3 of the other group to form a closed loop. A driving sprocket 7 and a driven assembly 8 are respectively arranged at the two focal points of the two ends of the closed loop formed by the ring-shaped chain 4. The sprocket teeth of the driving sprocket 7 are used to drive the chain 4. A power end bracket 6 is also connected and installed below the driving sprocket 7. The lower end of the power end bracket 6 is connected to a motor 5. Chain limit plates 9 and paddle plates 10 are arranged on the chain 4 at intervals. The chain limit plates 9 and paddle plates 10 are respectively located on the lower end surface and the upper end surface of the chain. The paddle plate 10 is in the shape of a step ladder and a chamfer is also arranged at the outermost step to facilitate pushing and pulling the hooks on the two lines.
[0033] In order to facilitate the connection with the Ha-division groove 1 and the track 3, the hanger 2 includes an upper hanger 21, a connecting square tube 22 and a lower hanger 23. The upper end of the upper hanger 21 is provided with two groups of openings, which are welded to the Ha-division groove 1. The upper and lower ends of the connecting square tube 22 are respectively welded with the upper hanger 21 and the lower hanger 23. The lower hanger 23 is provided with a two-stage step-style sink groove so that the chain limit plate 9 and the chain 4 will not be obstructed when passing through.
[0034] Different from ordinary chains, the chain 4 includes rollers 41, connecting plates 1 42, connecting plates 2 43 and rolling shafts 44. The upper and lower ends of two adjacent rollers 41 are provided with connecting plates 1 42, and the upper and lower ends of two adjacent groups of connecting plates 1 42 are provided with connecting plates 2 43. The rolling shaft 44 passes through connecting plates 2 43, connecting plates 1 42 and rollers 41. Multiple groups of rollers 41, connecting plates 1 42, connecting plates 2 43 and rolling shafts 44 are combined to form a chain. The diameter of the roller 41 is larger than the width of the connecting plates 1 42 and 2 43, which is different from a normal chain. The rolling and movement of the chain 4 are achieved by the roller 41 contacting the track 3.
[0035] As the motor support and power end, the power end bracket 6 includes a motor frame 61, an adjusting base plate 62, an adjusting top plate 63 and a tensioning screw 64. The motor frame 61 is installed at the upper end of the motor 5 and is fixed to the adjusting base plate 62 at the upper end of the motor frame 61 by bolts. The adjusting base plate 62 is provided with multiple groups of rounded rectangular holes at the end away from the motor. The adjusting top plate 63 is movably installed at the position where the rounded rectangular holes are provided on the adjusting base plate 62 by bolts. The tensioning screw 64 passes through one side of the adjusting top plate 63 and contacts the opposite side of the adjusting top plate 63. The extension length of the power end bracket 6 can be adjusted by rotating the tensioning screw 64, so as to adjust the length of the entire device and the tensioning degree of the chain 4. The style of the adjusting base plate 62 is to have two groups of openings in the middle and one side is bent. At the same time, a sink groove the same as the opening of the lower hanger 23 is also provided on the bending part, so that the chain limit plate 9 and the chain 4 can pass smoothly.
[0036] As the driven end, the driven component 8 includes a driven sprocket 81, a driven upper baffle 82 and a driven lower baffle 83. The driven sprocket 81 is installed at the focus of the elliptical shape formed by the chain 4 and away from the driven sprocket 7. The sprocket teeth of the driven sprocket 81 are used in conjunction with the chain 4. The driven upper baffle 82 and the driven lower baffle 83 are installed at the upper and lower ends of the driven sprocket 81 and are also located at the upper end of the track 3.
[0037] The specific installation method of the track 3 is to place it in the groove on the lower hanger 23 and the two tracks are respectively located on the first step of the groove of the lower hanger 23; the chain 4 is specifically inserted between the two adjacent rollers 41 of the chain 4 through the sprocket teeth of the active sprocket 7 and the driven sprocket 81 to realize operation; the chain limit plate 9 and the shift plate 10 are also provided with a through hole concentric with the rolling shaft 44 and a group of chain limit plates 9 and shift plates 10 are installed every three groups of specific connecting plates 43; the chain limit plate 9 is wider than the width of the two tracks 3 in the same group; the driven upper baffle 82 and the driven lower baffle 83 are both wider than the width of the two adjacent groups of tracks 3.
[0038] In order to ensure the sturdiness of the entire frame, the hangers 2 at both ends of the track 3 are welded to the connection between the track 3, and the hanger 2 at the end of the power end bracket 6 is also welded to the adjusting top plate 63 to make the hangers 2 at both ends and the track become a whole, which is convenient for the installation and assembly of the entire device and prevents it from falling.
[0039] For many different manufacturers, the distance and position between the two lines have changed, so track 3 can be bent to adapt to the distance configuration of different scenarios. The degree of curvature of the Hafen slot 1 is the same as that of track 3. Changes are made to the two lines at different distances to facilitate adjustment.
[0040] When two lines need to be converted, the driven end of the present invention is matched at the conversion point of the first line, and then the length of the present invention and the tension of the chain 4, as well as the curvature of the track 3 and the dividing groove 1 are adjusted by rotating the tensioning screw 64 until they are adapted to the second line. Then, under the action of the motor 5, the present invention starts to operate, the active sprocket 7 drives the chain 4 to run, and then rotates through the driven sprocket 81, and the paddle 10 on the chain follows the chain 4 to run, and the step-shaped paddle 10 pushes the hook with the items on the first line, and then pushes it to the second line, so as to realize the combination of the two lines.
Claims
1. A horizontal push-pull conveyor for pipe rails, characterized in that: The invention comprises a slit groove (1), a hanger (2), a track (3), a chain (4), a motor (5), a power end bracket (6), a driving sprocket (7), a driven assembly (8), a chain limit plate (9) and a shift plate (10). The slit groove (1) is fixed to the frame of the production line by bolts. The hanger (2) is provided with multiple groups. One end of the hanger (2) is welded to the outer wall of the slit groove (1), and four tracks (3) are suspended and installed at the other end. Every two tracks (3) are used in combination. A chain (4) is also provided between every two tracks (3). The chain (4) is connected from two tracks (3) of one group. A closed loop is formed between two rails (3) connected to another group. A driving sprocket (7) and a driven assembly (8) are respectively arranged at two focal points at both ends of the closed loop formed by the chain (4). The sprocket teeth of the driving sprocket (7) are used to drive the chain (4). A power end bracket (6) is also connected and installed below the driving sprocket (7). The lower end of the power end bracket (6) is connected to a motor (5). Chain limit plates (9) and shift plates (10) are arranged on the chain (4) at intervals. The chain limit plates (9) and shift plates (10) are respectively located on the lower end surface and the upper end surface of the chain.
2. A horizontal push-pull conveyor for pipe rails according to claim 1, characterized in that: The hanger (2) comprises an upper hanger (21), a connecting square tube (22) and a lower hanger (23); the upper end of the upper hanger (21) is provided with two groups of openings, the openings are welded to the dividing groove (1), and the upper hanger (21) and the lower hanger (23) are welded to the upper and lower ends of the connecting square tube (22) respectively.
3. The horizontal push-pull conveyor for pipe rails according to claim 1, characterized in that: The chain (4) comprises a roller (41), a connecting plate 1 (42), a connecting plate 2 (43) and a rolling shaft (44); the upper and lower ends of two adjacent rollers (41) are provided with a connecting plate 1 (42); the upper and lower ends of two adjacent groups of connecting plates 1 (42) are provided with a connecting plate 2 (43); and the rolling shaft (44) passes through the connecting plate 2 (43), the connecting plate 1 (42) and the roller (41).
4. The horizontal push-pull conveyor for pipe rails according to claim 1, characterized in that: The power end bracket (6) comprises a motor frame (61), an adjustment bottom plate (62), an adjustment top plate (63) and a tensioning screw (64); the motor frame (61) is mounted on the upper end of the motor (5) and fixed to the adjustment bottom plate (62) at the upper end of the motor frame (61) by bolts; a plurality of groups of rounded rectangular holes are provided at one end of the adjustment bottom plate (62) away from the motor; the adjustment top plate (63) is movably mounted at a position where the rounded rectangular holes are provided on the adjustment bottom plate (62) by bolts; and the tensioning screw (64) passes through one side of the adjustment top plate (63) and contacts the opposite side of the adjustment top plate (63).
5. The horizontal push-pull conveyor for pipe rails according to claim 1, characterized in that: The driven assembly (8) comprises a driven sprocket (81), a driven upper baffle (82) and a driven lower baffle (83); the driven sprocket (81) is mounted at a focus of an elliptical shape formed by the chain (4) and away from the driven sprocket (7); the sprocket teeth of the driven sprocket (81) cooperate with the chain (4) for use; the driven upper baffle (82) and the driven lower baffle (83) are mounted at the upper and lower ends of the driven sprocket (81) and are also located at the upper end of the track (3).
6. The horizontal push-pull conveyor for pipe rails according to claim 1, characterized in that: The lower hanger (23) in the hanger (2) is provided with a two-stage step-shaped groove; the adjustment bottom plate (62) is provided with two groups of openings in the middle and one side is bent and a groove similar to the opening of the lower hanger (23) is provided on the bent part; the shift plate (10) is in the shape of a step and a chamfer is provided at the outermost step.
7. The horizontal push-pull conveyor for pipe rails according to claim 1, characterized in that: The track (3) is installed in a specific manner by being placed in a groove on a lower hanger (23) and the two tracks are respectively located on a step of the groove of the lower hanger (23); the chain (4) is operated by inserting the sprocket teeth of a driving sprocket (7) and a driven sprocket (81) between two adjacent rollers (41) of the chain (4); the chain limit plate (9) and the shift plate (10) are also provided with a through hole concentric with the rolling shaft (44) and a group of chain limit plates (9) and shift plates (10) are installed every three groups of specific connecting plates (43); the chain limit plate (9) is wider than the width of two tracks (3) in the same group; the driven upper baffle plate (82) and the driven lower baffle plate (83) are both wider than the width of two adjacent tracks (3) in two groups.
8. The horizontal push-pull conveyor for pipe rails according to claim 3, characterized in that: The diameter of the roller (41) is greater than the width of the first connecting plate (42) and the second connecting plate (43).
9. The horizontal push-pull conveyor for pipe rails according to claim 1, characterized in that: The hangers (2) at both ends of the track (3) are welded to the track (3), and the hangers (2) at the power end bracket (6) are also welded to the adjustment top plate (63).
10. The horizontal push-pull conveyor for pipe rails according to claim 1, characterized in that: The track (3) can be curved to adapt to distance configurations in different scenarios, and the degree of curvature of the Halberd groove (1) and the track (3) is the same.