Bulk material warehouse scraper delivery device and method based on intelligent control

By installing the scraper on the upper and lower sides of the chain in the scraper bin device of the bulk material warehouse and setting up intelligent control components, the problem of insufficient space and intelligence of the chain is solved, and efficient sorting and wide application are achieved.

CN119822080APending Publication Date: 2025-04-15JIANGSU TONGHUI MACHINERY & ELECTRICAL EQUIP
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Patent Information

Application Number
CN202510259420.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2025-04-15

AI Technical Summary

Technical Problem

The existing bulk material warehouse scraper bin outlet device has the problem that the chain occupies external space and is susceptible to external forces to cause tilt or breaking. It is not intelligent enough to choose a suitable working state according to needs, resulting in limited use range.

Method used

By installing the scraper on the upper and lower sides of the chain, two-layer sorting is achieved, manufacturing costs are reduced, and intelligent control components are installed to achieve mutual switching between feeding and sorting.

Benefits of technology

It achieves a reduction in the number of chain use, increases sorting efficiency, reduces equipment wear, ensures conveying efficiency, and improves the scope of application of equipment.

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Abstract

The invention relates to the technical field of conveying equipment, in particular to a bulk warehouse scraper delivery device based on intelligent control, which comprises a conveying box, a driving assembly is arranged in the conveying box, a plurality of conveying channels are arranged in the conveying box, sieve plates are mounted at the bottom ends of the conveying channels, the apertures of the sieve plates are sequentially reduced, and the driving assembly comprises a transmission chain. The transmission chains are located on the two sides of the sieve plate, and scraper assemblies are installed on the inner sides of the transmission chains on the two sides and used for cleaning the sieve plate. The dispersing scrapers are arranged on the two sides of the scraper mounting frame correspondingly, after the scraper assembly moves from the upper conveying channel to the lower conveying channel, the material pushing effect of the scrapers can still be kept, the number of used chains is reduced, meanwhile, the sorting efficiency is improved, the synchronous connecting blocks are controlled by an outer air cylinder to slide longitudinally, and the sorting efficiency is improved. The distance between the transmission chain and the sieve plate can be controlled, the distance between the scraper assembly and the sieve plate is adjusted while the transmission chain is prevented from falling, and abrasion of equipment is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of conveying equipment, and in particular to a bulk material silo scraper discharging device and method based on intelligent control. Background Art

[0002] The use scenarios of bulk material storage scraper discharge device are mainly concentrated in the industrial field that requires efficient and continuous transportation of bulk materials. Its efficient, continuous, closed transportation method and flexible structural design make it an important equipment in the bulk material transportation system.

[0003] The patent with publication number CN117485933B provides a scraper discharging device for bulk material storage, including: a feed box for conveying and screening materials, the bottom of the feed box is fixedly connected to the support legs; a frame, a pair of and symmetrically connected at both ends of the feed box, and a driving mechanism is arranged in the frame; a transmission chain, the number of transmission chains is multiple and driven by the driving mechanism; a number of scraper assemblies are evenly installed along the length direction of the transmission chain, a plurality of feed channels are arranged inside the feed box, and each transmission chain passes through a different feed channel, and the feed channel corresponds to the transmission chain one by one; a sieve plate is arranged between adjacent feed channels, and the device is stacked by multiple groups of chains during use to achieve the effect of layered sorting, but the top of the chain extends to the outside of the feed box, occupying the outer space of the device, and the chain is easily affected by external forces to tilt and break, affecting the safe use of the equipment, and the stacking of more chains causes the manufacturing cost of the equipment to rise; at the same time, the device is not intelligent enough, and it is impossible to select a suitable working state according to demand, resulting in a limited scope of use.

[0004] Therefore, it is necessary to invent a bulk material silo scraper discharging device and method based on intelligent control to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to provide a bulk material warehouse scraper discharging device and method based on intelligent control. By installing the scrapers on the upper and lower sides of the chain, the purpose of two-layer sorting with a pair of chains is achieved, thereby reducing manufacturing costs. At the same time, the purpose of switching between feeding and sorting is achieved by setting up intelligent control components.

[0006] To achieve this object, the present invention adopts the following technical solutions: A bulk material storage scraper discharging device based on intelligent control is provided, including a feed box, a driving assembly is arranged inside the feed box, a plurality of feed channels are arranged inside the feed box, screen plates are installed at the bottom ends of the feed channels, and the apertures of the screen plates are reduced successively. The driving assembly includes a transmission chain, the transmission chain is located on both sides of the screen plate, and scraper assemblies are detachably installed on the inner sides of the transmission chains on both sides, the scraper assemblies are used to clean the screen plates, and the driving assembly is used to drive the scraper assemblies to move along the inside of the feed channel, and a plurality of intelligent control assemblies are arranged on the side walls of the feed box, the intelligent control assemblies include a transmission chain guide device and a scraper switching device, the side walls of the feed box are provided with a plurality of waist-shaped holes for the longitudinal sliding of the intelligent control assemblies, the transmission chain guide device is used to adjust the distance between the scraper assembly and the screen plate, and the scraper switching device is used to control the scraper assembly to convey or disperse the bulk material.

[0007] As a preferred solution of a bulk material storage scraper discharge device based on intelligent control, the intelligent control component also includes an inner cylinder, an outer cylinder and an outer box fixing block, the transmission chain guide device includes a synchronous connecting block located on the outside of the feed box, the scraper switching device includes a guide rail adjusting rod located on one side of the synchronous connecting block, a plurality of the inner cylinders are detachably mounted on one side of the synchronous connecting block, the telescopic end of the inner cylinder is detachably mounted on one side of the guide rail adjusting rod, the inner cylinder is used to drive the guide rail adjusting rod to slide upward or downward synchronously, the outer box fixing block is fixedly mounted on the outside of the feed box, the outer cylinder is detachably mounted on the outside of the outer box fixing block, and its telescopic end is detachably connected to the synchronous connecting block, and the outer cylinder is used to synchronously drive the synchronous connecting block to slide upward or downward.

[0008] As a preferred solution of a bulk material storage scraper discharging device based on intelligent control, the scraper assembly includes a scraper mounting frame, a chain connecting block, a plane scraper and a distance adjusting roller, the scraper switching device also includes a distance adjusting guide rail located on the inner side of the conveying channel, the chain connecting blocks are respectively installed on the inner sides of the transmission chains on both sides, the inner sides of the chain connecting blocks on both sides are fixedly connected to the scraper mounting frame, the plane scraper is slidably arranged on the inner side of the scraper mounting frame, the distance adjusting roller is installed at the extension of both sides of the plane scraper, one end of the distance adjusting guide rail is provided with a guide groove for the distance adjusting roller to roll, and the distance adjusting guide rail is fixedly connected to the guide rail adjustment rod through a connecting rod.

[0009] As a preferred solution of a bulk material silo scraper discharging device based on intelligent control, the scraper assembly also includes a middle limit plate, a dispersion scraper, a guide column and an ejection spring. A rectangular groove is opened in the middle of the plane scraper. The middle limit plate is fixedly installed inside the scraper mounting frame and passes through and extends to the outside of the rectangular groove. A plurality of guide columns are fixedly installed on the inner side of the rectangular groove. The ejection spring is sleeved on the outside of the guide column. The plurality of guide columns all pass through the middle limit plate. The plurality of ejection springs are all located on one side of the middle limit plate. Both sides of the scraper mounting frame are fixedly connected with the dispersion scraper, and the side surface of the plane scraper is in contact with the side surface of the dispersion scraper. When the ejection spring applies elastic force to the plane scraper, the end surface of the plane scraper is flush with the end surface of the dispersion scraper.

[0010] As a preferred solution for a bulk material warehouse scraper discharging device based on intelligent control, anti-detachment blocks are respectively provided at both ends of the scraper mounting frame, and the anti-detachment blocks are used to prevent the flat scraper from falling off. A sliding channel for the flat scraper is reserved between the anti-detachment blocks and the scraper mounting frame, and the scraper mounting frame is provided with a receiving groove for accommodating the distance adjusting roller on one side of the anti-detachment block; when the distance adjusting guide rail drives the distance adjusting roller to move into the receiving groove, the end face of the other end of the flat scraper is flush with the end face of the dispersion scraper on the opposite side.

[0011] As a preferred solution for the bulk material silo scraper discharge device based on intelligent control, the transmission chain guide device also includes a guide wheel mounting frame and a guide wheel body. The guide wheel mounting frame is located on the inner side of the material conveying channel, and multiple guide wheel mounting frames are fixedly connected to the outer synchronous connecting block through a connecting rod. The guide wheel mounting frame is rotatably connected to multiple guide wheel bodies, and the guide wheel bodies are respectively located on both sides of the transmission chain.

[0012] As a preferred solution for a bulk material silo scraper discharging device based on intelligent control, one end of the synchronous connecting block is respectively provided with a plurality of push rod fixing blocks for fixing the inner cylinder, and the side of the synchronous connecting block is provided with a plurality of push rod connecting arms, and the push rod connecting arms are fixedly connected with the telescopic end of the outer cylinder.

[0013] As a preferred solution of a bulk material silo scraper discharge device based on intelligent control, the driving assembly also includes a large gear, a small gear, a rotating shaft and a driving motor. Both ends of the rotating shaft are fixedly connected to the large gear. The rotating shaft is located on both sides of the screen plate, and the small gear is located on the inner side of the large gear. The driving motor is detachably installed on the outer side of the feed box. The output end of the driving motor is transmission-connected with the rotating shaft. The transmission chain includes chain one and chain two. Chain one is meshed with the large gear, and chain two is meshed with the small gears on both sides. Chain one passes through the feed channels at the top and bottom ends respectively, and chain two passes through the feed channels on both sides of the middle.

[0014] As a preferred solution of the bulk material silo scraper discharge device based on intelligent control, the ends of the plurality of sieve plates are provided with discharge slopes, the ends of the discharge slopes extend to the outside of the feed box and are connected to the discharge port.

[0015] A method is provided, step S1: injecting bulk material through the top of the feed box and turning on the drive assembly; Step S2: When the bulk material needs to be transported, the inner cylinder is controlled to move the guide rail adjustment rod, and the distance adjustment roller slides to the inside or outside of the receiving groove according to the conveying channel, so that the end surface of the flat scraper fits the end surface of the screen plate, and the bulk material is transported to the top of the discharge slope to be discharged; Step S3: When the bulk materials need to be sorted, the bottom end of the flat scraper is controlled by the inner cylinder to move away from the screen plate, and the bulk materials are squeezed to the screen holes by the dispersing scraper to achieve the sorting of the bulk materials; Step S4: When the upper scraper assembly moves to the lower feeding channel, the synchronous connection block is controlled by the outer cylinder to make the guide wheel body drive the transmission chain to move as a whole, so that the scraper assembly can fit with the screen plate.

[0016] The beneficial effects of the present invention are as follows: by arranging the dispersed scrapers on both sides of the scraper mounting frame respectively, the scraper assembly can maintain the effect of pushing the material after moving from the upper feed channel to the lower feed channel, thereby reducing the number of chains used and increasing the sorting efficiency. The longitudinal sliding of the synchronous connecting block is controlled by the outer cylinder, so that the distance between the transmission chain and the screen plate can be controlled. While preventing the transmission chain from falling, the distance between the scraper assembly and the screen plate can be adjusted, thereby reducing the wear of the equipment and ensuring the conveying efficiency. By setting the distance-adjusting guide rail and the distance-adjusting roller, the relative position between the plane scraper and the screen plate can be controlled, thereby achieving the purpose of switching the conveying or screening function. Appropriate adjustments can be made according to usage requirements, thereby improving the applicability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required to be used in the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0019] Figure 2 It is a schematic diagram of the partial assembly inside the feed box of the present invention.

[0020] Figure 3 It is a schematic diagram of the assembly structure of the drive assembly of the present invention.

[0021] Figure 4 It is a schematic diagram of the structure of the intelligent control component of the present invention.

[0022] Figure 5 It is a schematic diagram of the synchronous connection block structure of the present invention.

[0023] Figure 6 It is a structural schematic diagram of the guide wheel mounting frame of the present invention.

[0024] Figure 7 It is a schematic diagram of the installation relationship structure of the inner cylinder of the present invention.

[0025] Figure 8 It is a schematic diagram of the overall side structure of the present invention after removing the feed box.

[0026] Fig. 9 It is a schematic diagram of the internal structure of the feed box of the present invention.

[0027] Fig.10 It is a schematic structural diagram of the scraper assembly of the present invention.

[0028] Fig.11 It is a schematic structural diagram of the spacing adjusting roller in the retracted state of the present invention.

[0029] Fig.12 It is a structural schematic diagram of the connection relationship between the scraper assembly and the intelligent control assembly of the present invention.

[0030] Fig.13 It is a schematic diagram of the position relationship structure of the anti-slip stopper of the present invention.

[0031] In the figure: 1. Feed box; 101. Feed channel; 102. Discharge slope; 2. Driving assembly; 201. Big gear; 202. Chain 1; 203. Chain 2; 204. Driving motor; 205. Rotating shaft; 206. Small gear; 3. Screen plate; 4. Scraper assembly; 401. Scraper mounting frame; 402. Plane scraper; 403. Dispersed scraper; 404. Guide column; 405. Ejection spring; 406. Adjustable distance roller; 407. Chain connecting block; 409. Anti-slip block; 410. Receiving groove; 412. Middle limit plate; 5. Intelligent control component; 501. Adjustable distance guide rail; 502. Guide wheel mounting bracket; 503. Guide wheel body; 504. Synchronous connection block; 505. Inner cylinder; 506. Push rod fixing block; 507. Push rod connecting arm; 508. Guide rail adjustment rod; 509. Guide groove; 511. Outer box fixing block; 512. Outer cylinder; 6. Discharge port. DETAILED DESCRIPTION

[0032] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

[0033] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0034] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0035] In the description of the present invention, unless otherwise clearly specified and limited, if the term "connection" or the like appears to indicate the connection relationship between components, the term should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two components or the interaction relationship between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] refer to Figures 1 to 13The present invention provides a bulk material warehouse scraper discharging device based on intelligent control, including a feed box 1, a drive component 2 is arranged inside the feed box 1, a plurality of feed channels 101 are arranged inside the feed box 1, a sieve plate 3 is installed at the bottom end of each feed channel 101, and the aperture of the sieve plate 3 is reduced successively, the drive component 2 includes a transmission chain, the transmission chain is located on both sides of the sieve plate 3, and a scraper component 4 is detachably installed on the inner side of the transmission chain on both sides, the scraper component 4 is used to clean the sieve plate 3, the drive component 2 is used to drive the scraper component 4 to move along the inside of the feed channel 101, and a plurality of intelligent control components 5 are arranged on the side wall of the feed box 1, the intelligent control component 5 includes a transmission chain guide device and a scraper switching device, and a plurality of waist-shaped holes for the intelligent control component 5 to slide longitudinally are opened on the side wall of the feed box 1, the transmission chain guide device is used to adjust the distance between the scraper component 4 and the sieve plate 3, and the scraper switching device is used to control the scraper component 4 to convey or disperse the bulk material. A laser distance measuring sensor may also be arranged inside the feed box 1 to monitor the distance between the scraper and the screen plate 3 in real time. When the screen plate 3 becomes thinner due to wear, the gap is automatically compensated by the intelligent control component 5 to ensure the screening accuracy.

[0037] The intelligent control component 5 also includes an inner cylinder 505, an outer cylinder 512 and an outer box fixing block 511. The transmission chain guide device includes a synchronous connection block 504 located on the outside of the feed box 1. The scraper switching device includes a guide rail adjusting rod 508 located on one side of the synchronous connection block 504. Multiple inner cylinders 505 are detachably installed on one side of the synchronous connection block 504. The telescopic end of the inner cylinder 505 is detachably installed on one side of the guide rail adjusting rod 508. The inner cylinder 505 is used to drive the guide rail adjusting rod 508 to slide upward or downward synchronously. The outer box fixing block 511 is fixedly installed on the outside of the feed box 1. The outer cylinder 512 is detachably installed on the outside of the outer box fixing block 511, and its telescopic end is detachably connected to the synchronous connection block 504. The outer cylinder 512 is used to synchronously drive the synchronous connection block 504 to slide upward or downward. A plurality of distance sensors may also be provided inside the feed box 1 for real-time monitoring of the distance between the transmission chain and the distance-adjusting guide rail 501, thereby controlling the working state of the scraper assembly 4 inside different feed channels 101 and switching the working state of the scraper in a timely and accurate manner.

[0038] The scraper assembly 4 includes a scraper mounting frame 401, a chain connecting block 407, a plane scraper 402 and a distance adjusting roller 406, and the scraper switching device also includes a distance adjusting guide rail 501 located on the inner side of the feeding channel 101, the chain connecting block 407 is respectively installed on the inner side of the transmission chains on both sides, and the inner sides of the chain connecting blocks 407 on both sides are fixedly connected to the scraper mounting frame 401, the plane scraper 402 is slidably arranged on the inner side of the scraper mounting frame 401, and the distance adjusting roller 406 is installed at the extension of both sides of the plane scraper 402, and one end of the distance adjusting guide rail 501 is provided with a guide groove 509 for the distance adjusting roller 406 to roll, and the distance adjusting guide rail 501 is fixedly connected to the guide rail adjustment rod 508 through a connecting rod. Both ends of the distance adjusting guide rail 501 may be provided with guiding slopes for guiding the distance adjusting roller 406 , so as to ensure that the distance adjusting roller 406 in the rotating rear scraper assembly 4 does not interfere with the distance adjusting guide rail 501 , and the distance adjusting roller 406 rolls inside the guide groove 509 .

[0039] The scraper assembly 4 also includes a middle limit plate 412, a dispersion scraper 403, a guide column 404 and an ejection spring 405. A rectangular groove is opened in the middle of the plane scraper 402. The middle limit plate 412 is fixedly installed inside the scraper mounting frame 401, and passes through and extends to the outside of the rectangular groove. Multiple guide columns 404 are fixedly installed on the inner side of the rectangular groove. The ejection spring 405 is sleeved on the outside of the guide column 404. Multiple guide columns 404 all pass through the middle limit plate 412. Multiple ejection springs 405 are all located on one side of the middle limit plate 412. Both sides of the scraper mounting frame 401 are fixedly connected with the dispersion scraper 403. The side of the plane scraper 402 is in contact with the side of the dispersion scraper 403. When the ejection spring 405 applies elastic force to the plane scraper 402, the end face of the plane scraper 402 is flush with the end face of the dispersion scraper 403. The contact pressure between the flat scraper 402 and the sieve plate 3 is dynamically adjusted by the spring preload force, which can ensure the cleaning force and avoid the wear of the sieve plate 3 or the scraper due to hard friction.

[0040] The two ends of the scraper mounting frame 401 are respectively provided with anti-slip blocks 409, which are used to prevent the flat scraper 402 from falling off. A sliding channel for the flat scraper 402 is reserved between the anti-slip block 409 and the scraper mounting frame 401. The scraper mounting frame 401 is provided with a receiving groove 410 for receiving the distance adjustment roller 406 on one side of the anti-slip block 409; when the distance adjustment guide rail 501 drives the distance adjustment roller 406 to move into the receiving groove 410, the end face of the other end of the flat scraper 402 is flush with the end face of the dispersing scraper 403 on the opposite side. The anti-slip block 409 is used to limit the sliding range of the flat scraper 402 to prevent its end face from exceeding the dispersing scraper 403 and causing damage to the screen plate 3.

[0041] The transmission chain guide device also includes a guide wheel mounting frame 502 and a guide wheel body 503. The guide wheel mounting frame 502 is located on the inner side of the feeding channel 101. A plurality of guide wheel mounting frames 502 are fixedly connected to the outer synchronous connection block 504 through a connecting rod. The guide wheel mounting frame 502 is rotatably connected to a plurality of guide wheel bodies 503. The guide wheel bodies 503 are respectively located on both sides of the transmission chain. The guide wheel mounting frames 502 located on both sides of the screen plate 3 can be tilted at an adaptive angle to facilitate the subsequent scraper assembly 4 to adapt to the distance adjustment guide rail 501 after rotation. One end of the synchronous connection block 504 is respectively provided with a plurality of push rod fixing blocks 506 for fixing the inner cylinder 505, and the side of the synchronous connection block 504 is provided with a plurality of push rod connecting arms 507, and the push rod connecting arms 507 are fixedly connected with the telescopic end of the outer cylinder 512. A through slot for the guide rail adjusting rod 508 to approach is also provided on one side of the synchronous connection block 504, so that the distance adjustment guide rail 501 will not interfere with the guide wheel mounting frame 502 during the upward sliding process.

[0042] The driving assembly 2 also includes a large gear 201, a small gear 206, a rotating shaft 205 and a driving motor 204. Both ends of the rotating shaft 205 are fixedly connected to the large gear 201. The rotating shaft 205 is located on both sides of the screen plate 3, and the small gear 206 is located on the inner side of the large gear 201. The driving motor 204 is detachably installed on the outer side of the feed box 1. The output end of the driving motor 204 is transmission-connected with the rotating shaft 205. The transmission chain includes a chain 1 202 and a chain 2 203. The chain 1 202 is meshed with the large gear 201, and the chain 2 203 is meshed with the small gears 206 on both sides. The chain 1 202 passes through the feed channels 101 at the top and bottom ends respectively, and the chain 2 203 passes through the feed channels 101 on both sides of the middle. The small gear 206 is arranged on the inner side of the large gear 201, which can prevent the scraper assembly 4 from interfering with the large gear 201 during movement, thereby ensuring the normal operation of the equipment. The transmission chain is located in the middle position of the feed channel 101, which facilitates the scraper assembly 4 to slide inside the feed channel 101.

[0043] The ends of the plurality of sieve plates 3 are provided with a discharge slope 102, the ends of the discharge slope 102 extend to the outside of the feed box 1 and are connected to the discharge port 6. The placement of the intelligent control component 5 follows the position of the distance adjustment roller 406, and is adaptively adjusted to achieve the purpose of switching the scraper function.

[0044] The present invention provides a method for a bulk material warehouse scraper discharging device based on intelligent control, step S1: injecting bulk material through the top of the feed box 1 and turning on the drive assembly 2; Step S2: When the bulk material needs to be transported, the inner cylinder 505 is controlled to move the guide rail adjustment rod 508, and the distance adjustment roller 406 slides to the inside or outside of the receiving groove 410 according to the transport channel, so that the end surface of the flat scraper 402 fits the end surface of the screen plate 3, and the bulk material is transported to the top of the discharge slope 102, and the bulk material is discharged; Step S3: When the bulk materials need to be sorted, the inner cylinder 505 controls the bottom end of the plane scraper 402 to move away from the sieve plate 3, and the dispersing scraper 403 squeezes the bulk materials to the sieve holes to achieve the sorting of the bulk materials; Step S4: When the upper scraper assembly 4 moves to the lower feed channel 101, the outer cylinder 512 controls the synchronous connection block 504 so that the guide wheel body 503 drives the transmission chain to move as a whole, so that the scraper assembly 4 can fit with the screen plate 3.

[0045] The switching between scraper conveying and scraper sorting is automatically completed through mechanical linkage, without pausing the equipment, ensuring the continuous operation of the production line. Compared with the traditional method of stopping the machine to change tools, the working speed is improved. The elastic floating design of the flat scraper 402 can dynamically compensate for the wear gap between the scraper and the screen plate 3, avoiding hard friction and extending the life of the screen plate.

[0046] The present invention, by arranging the dispersion scrapers 403 on both sides of the scraper mounting frame 401 respectively, can enable the scraper assembly 4 to maintain the effect of pushing the material after moving from the upper feed channel 101 to the lower feed channel 101, thereby reducing the number of chains used and increasing the sorting efficiency. The longitudinal sliding of the synchronous connecting block 504 is controlled by the outer cylinder 512, so as to control the distance between the transmission chain and the screen plate 3. While preventing the transmission chain from falling, the distance between the scraper assembly 4 and the screen plate 3 is adjusted, thereby reducing the wear of the equipment and ensuring the conveying efficiency. Through the arrangement of the distance-adjusting guide rail 501 and the distance-adjusting roller 406, the relative position between the plane scraper 402 and the screen plate 3 can be controlled, thereby achieving the purpose of switching the conveying or screening function. Appropriate adjustments can be made according to the use requirements, thereby improving the application range of the equipment.

[0047] It should be noted that the above specific implementations are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art should understand that various modifications, equivalent substitutions, changes, etc. can be made to the present invention. However, as long as these changes do not deviate from the spirit of the present invention, they should be within the scope of protection of the present invention. In addition, some terms used in the specification and claims of this application are not restrictive, but are only for the convenience of description.

Claims

1. Bulk material silo scraper discharge device based on intelligent control, characterized by: The invention comprises a feed box (1), wherein a drive assembly (2) is arranged inside the feed box (1), wherein a plurality of feed channels (101) are arranged inside the feed box (1), wherein a sieve plate (3) is installed at the bottom end of each of the feed channels (101), wherein the apertures of the sieve plates (3) are successively reduced, wherein the drive assembly (2) comprises a transmission chain, wherein the transmission chain is located on both sides of the sieve plate (3), wherein scraper assemblies (4) are detachably installed on the inner sides of the transmission chains on both sides, wherein the scraper assemblies (4) are used to clean the sieve plate (3), and wherein the drive assembly (2 ) is used to drive the scraper assembly (4) to move along the inside of the conveying channel (101), the side wall of the conveying box (1) is provided with a plurality of intelligent control components (5), the intelligent control components (5) include a transmission chain guide device and a scraper switching device, the side wall of the conveying box (1) is provided with a plurality of waist-shaped holes for the intelligent control components (5) to slide longitudinally, the transmission chain guide device is used to adjust the distance between the scraper assembly (4) and the screen plate (3), and the scraper switching device is used to control the scraper assembly (4) to convey or disperse the bulk material.

2. The bulk material silo scraper discharging device based on intelligent control according to claim 1 is characterized in that: The intelligent control component (5) further comprises an inner cylinder (505), an outer cylinder (512) and an outer box fixing block (511); the transmission chain guide device comprises a synchronous connection block (504) located outside the feed box (1); the scraper switching device comprises a guide rail adjustment rod (508) located on one side of the synchronous connection block (504); a plurality of the inner cylinders (505) are detachably mounted on one side of the synchronous connection block (504); and the telescopic ends of the inner cylinders (505) are detachably mounted. Installed on one side of the guide rail adjustment rod (508), the inner cylinder (505) is used to drive the guide rail adjustment rod (508) to slide upward or downward synchronously, the outer box fixing block (511) is fixedly installed on the outer side of the feed box (1), the outer cylinder (512) is detachably installed on the outer side of the outer box fixing block (511), and its telescopic end is detachably connected to the synchronous connection block (504), and the outer cylinder (512) is used to synchronously drive the synchronous connection block (504) to slide upward or downward.

3. The bulk material silo scraper discharging device based on intelligent control according to claim 2 is characterized in that: The scraper assembly (4) comprises a scraper mounting frame (401), a chain connecting block (407), a plane scraper (402) and a pitch-adjusting roller (406); the scraper switching device further comprises a pitch-adjusting guide rail (501) located inside the feeding channel (101); the chain connecting blocks (407) are respectively mounted on the inside of the transmission chains on both sides; the inside of the chain connecting blocks (407) on both sides are fixedly connected to the scraper mounting frame (401); the plane scraper (402) is slidably arranged on the inside of the scraper mounting frame (401); the pitch-adjusting roller (406) is mounted on the extension of both sides of the plane scraper (402); one end of the pitch-adjusting guide rail (501) is provided with a guide groove (509) for the pitch-adjusting roller (406) to roll; the pitch-adjusting guide rail (501) is fixedly connected to a guide rail adjustment rod (508) via a connecting rod.

4. The bulk material silo scraper discharging device based on intelligent control according to claim 3 is characterized in that: The scraper assembly (4) further comprises a middle limit plate (412), a dispersion scraper (403), a guide column (404) and an ejection spring (405); a rectangular groove is provided in the middle of the planar scraper (402); the middle limit plate (412) is fixedly mounted inside the scraper mounting frame (401) and penetrates and extends to the outside of the rectangular groove; a plurality of guide columns (404) are fixedly mounted on the inside of the rectangular groove; the ejection spring (405) is sleeved on the outside of the guide column (404); The guide columns (404) all pass through the middle limit plate (412), the plurality of ejection springs (405) are all located on one side of the middle limit plate (412), both sides of the scraper mounting frame (401) are fixedly connected to the dispersion scraper (403), and the side surfaces of the planar scraper (402) are in contact with the side surfaces of the dispersion scraper (403); when the ejection springs (405) apply an elastic force to the planar scraper (402), the end surface of the planar scraper (402) is flush with the end surface of the dispersion scraper (403).

5. The bulk material silo scraper discharging device based on intelligent control according to claim 4 is characterized in that: Anti-dropout blocks (409) are respectively provided at both ends of the scraper mounting frame (401), and the anti-dropout blocks (409) are used to prevent the flat scraper (402) from falling off. A sliding channel for the flat scraper (402) is reserved between the anti-dropout blocks (409) and the scraper mounting frame (401). A receiving groove (410) for receiving the distance adjustment roller (406) is provided on one side of the scraper mounting frame (401) located on the anti-dropout block (409); when the distance adjustment guide rail (501) drives the distance adjustment roller (406) to move into the receiving groove (410), the end surface of the other end of the flat scraper (402) is flush with the end surface of the dispersion scraper (403) on the opposite side.

6. The bulk material silo scraper discharging device based on intelligent control according to claim 3 is characterized in that: The transmission chain guide device further comprises a guide wheel mounting frame (502) and a guide wheel body (503); the guide wheel mounting frame (502) is located on the inner side of the material conveying channel (101); a plurality of guide wheel mounting frames (502) are fixedly connected to an outer synchronous connecting block (504) via a connecting rod; the guide wheel mounting frame (502) and a plurality of guide wheel bodies (503) are rotationally connected; and the guide wheel bodies (503) are respectively located on both sides of the transmission chain.

7. The bulk material silo scraper discharging device based on intelligent control according to claim 6 is characterized in that: A plurality of push rod fixing blocks (506) for fixing and mounting the inner cylinder (505) are respectively arranged at one end of the synchronous connection block (504), and a plurality of push rod connecting arms (507) are arranged on the side of the synchronous connection block (504), and the push rod connecting arms (507) are fixedly connected to the telescopic end of the outer cylinder (512).

8. The bulk material silo scraper discharging device based on intelligent control according to claim 7 is characterized in that: The driving assembly (2) further comprises a large gear (201), a small gear (206), a rotating shaft (205), and a driving motor (204); both ends of the rotating shaft (205) are fixedly connected to the large gear (201); the rotating shaft (205) is located on both sides of the sieve plate (3); the small gear (206) is located on the inner side of the large gear (201); the driving motor (204) is detachably mounted on the outer side of the feed box (1); and the driving motor (204) is connected to the feed box (1) via a rotating shaft (205). The output end of the machine (204) is connected to the rotating shaft (205) in a transmission connection. The transmission chain includes a chain 1 (202) and a chain 2 (203). The chain 1 (202) is meshed with the large gear (201), and the chain 2 (203) is meshed with the small gears (206) on both sides. The chain 1 (202) passes through the material conveying channels (101) at the top and bottom ends respectively, and the chain 2 (203) passes through the material conveying channels (101) on both sides of the middle.

9. The bulk material silo scraper discharging device based on intelligent control according to claim 1 is characterized in that: A discharge slope (102) is provided at the ends of the plurality of sieve plates (3), and the ends of the discharge slopes (102) extend to the outside of the feed box (1) and are connected to the discharge port (6).

10. The method of bulk material silo scraper discharging device based on intelligent control according to any one of claims 1 to 9, characterized in that: Step S1: injecting bulk material through the top of the feed box (1) and turning on the drive assembly (2); Step S2: When the bulk material needs to be transported, the inner cylinder (505) is controlled to move the guide rail adjustment rod (508), and the distance adjustment roller (406) is slid toward the inner side or the outer side of the receiving groove (410) according to the transport channel in which it is located, so that the end surface of the flat scraper (402) is in contact with the end surface of the screen plate (3), and the bulk material is transported to the top of the discharge slope (102) and discharged; Step S3: When the bulk materials need to be sorted, the bottom end of the plane scraper (402) is controlled by the inner cylinder (505) to move away from the screen plate (3), and the bulk materials are squeezed to the screen holes by the dispersing scraper (403), thereby achieving the sorting of the bulk materials; Step S4: When the upper scraper assembly (4) moves to the lower material conveying channel (101), the synchronous connection block (504) is controlled by the outer cylinder (512) so that the guide wheel body (503) drives the transmission chain to move as a whole, so that the scraper assembly (4) can fit with the screen plate (3).

Citation Information

Patent Citations

  • A scraper out-of-bin device for bulk material storage

    CN117485933B