Device and method for preparing functional fibers

By designing a combined structure of the functional fiber preparation device, including a clamping mechanism, cleaning mechanism and reciprocating threaded rod, the problem of uneven rolling of fiber materials is solved, and the efficiency of use and fiber quality is improved.

CN119822144APending Publication Date: 2025-04-15NANJING TECH UNIV
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Patent Information

Application Number
CN202510110834.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2025-04-15

AI Technical Summary

Technical Problem

The existing functional fiber preparation devices are prone to stacking in one place when the fiber material is curled, resulting in a decrease in use efficiency.

Method used

A functional fiber preparation device is designed, adopting a combined structure of a reel and a workbench. The stable clamping and surface cleaning of the fiber material is ensured through the clamping mechanism and cleaning mechanism, and the fiber material is driven to uniformly wind it through the reciprocating threaded rod.

Benefits of technology

The uniform rolling of fiber materials is achieved, the utilization rate of the rolling drum is improved, the high purity and quality of the fiber materials are ensured, the slack phenomenon during the rolling process is avoided, and the operation and maintenance of the equipment is simplified.

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Abstract

The invention discloses a functional fiber preparation device and method, and relates to the technical field of fiber processing. The winding device comprises a winding drum and a workbench, the winding drum is slidably mounted on a connecting shaft, a driving motor is fixedly mounted at one end of the connecting shaft, two first base tables are arranged above the workbench, a clamping mechanism is arranged between the two first base tables, and the clamping mechanism is used for clamping fiber materials of different sizes; two electric base stations are arranged above the workbench, a reciprocating threaded rod is rotationally installed between the two electric base stations, the reciprocating threaded rod is in threaded connection with a first sliding block, and a circular ring is fixedly installed above the first sliding block. According to the invention, fiber materials with different sizes can be stably clamped through the clamping mechanism, so that the fibers are ensured to keep accurate positions and forms in the preparation process, and the fibers are prevented from deviating or shaking in links such as wire drawing and pressing, so that the preparation precision is improved.
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Description

Technical Field

[0001] The present invention belongs to the technical field of fiber processing, and in particular, relates to a device and method for preparing functional fibers. Background Art

[0002] The functional fiber preparation device is a device specially used for preparing functional fibers. Functional fibers refer to chemical fibers that have one or several special functions in addition to the physical and mechanical properties of general fibers, such as moisture absorption, warmth retention, antibacterial, antistatic and other properties. This type of preparation device usually includes key components such as heat-drawing structure and pressing structure. Through specific processes and technologies, raw materials are processed into target fibers with specific functions.

[0003] After searching, Chinese patent number CN222273732U discloses a high temperature resistant quartz fiber fabric preparation device, which belongs to the field of quartz fiber fabric technology, and includes: a base, two T-shaped moving grooves are provided on the top of the base, the two T-shaped moving grooves are slidably connected with the same U-shaped frame, a motor three is fixedly installed on one side of the U-shaped frame, a bidirectional screw is fixedly connected to the output end of the motor three, the outer side of the bidirectional screw is threadedly connected to two moving blocks, and the outer sides of the two moving blocks are hinged with two driving rods. The utility model can adjust the tension of the quartz fiber through the mutual cooperation between the motor three, the bidirectional screw, the moving block, the driving rod, the driving block, the U-shaped bracket and the transmission roller two, so that the slack situation in the process of winding can be effectively avoided, and the quartz fiber can be wound up through the mutual cooperation between the motor two, the rotating shaft and the collecting plate, so that the quartz fiber is more convenient in the process of transmission; however, when the fiber material is wound up, the above patent will be piled up in one place, and the space of the winding drum cannot be reasonably utilized, resulting in reduced efficiency. Summary of the invention

[0004] In view of the problems in the related art, the present invention proposes a device for preparing functional fibers to overcome the above technical problems existing in the existing related art.

[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention is a functional fiber preparation device, including a winding drum and a workbench, wherein the winding drum is slidably installed on a connecting shaft, a driving motor is fixedly installed at one end of the connecting shaft, a first base is arranged above the workbench, two first bases are arranged, a clamping mechanism is arranged between the two first bases, and the clamping mechanism is used to clamp fiber materials of different sizes, an electric base is arranged above the workbench, two electric bases are arranged, a reciprocating threaded rod is rotatably installed between the two electric bases, the reciprocating threaded rod is threadedly connected to a first slider, a circular ring is fixedly installed above the first slider, a cleaning mechanism is arranged inside the circular ring, and the cleaning mechanism is used to clean dust on the surface of the fiber material.

[0007] Furthermore, one end of the connecting shaft is rotatably mounted on the third base, and the other end is slidably connected to the fourth base. The third base is fixedly mounted on the workbench, the fourth base is slidably connected to the workbench, and the driving motor is fixedly mounted on the third base.

[0008] Furthermore, a first threaded rod is threadedly connected to the bottom of the fourth base, and the first threaded rod is rotatably installed inside the sliding groove.

[0009] Furthermore, the slide groove is opened on the workbench, a first motor is fixedly mounted on one end of the first threaded rod, and the first motor is fixedly mounted on the workbench.

[0010] Furthermore, the clamping mechanism comprises a guide rod fixedly mounted on the first base, the guide rod is fixedly mounted with a second slider, a fixed plate is fixedly mounted above the second slider, and the fixed plate is fixedly mounted with the first base block.

[0011] Furthermore, a second threaded rod is rotatably mounted on the first base block, the second threaded rod is threadedly connected to a second base block, and the second base block is fixedly mounted on the rotating disk.

[0012] Furthermore, one end of a connecting rod is rotatably mounted on the rotating disk, the other end of the connecting rod is rotatably mounted on the fixed disk, and a notched disc is fixedly mounted on the connecting rod.

[0013] Furthermore, a second motor is fixedly mounted on one end of the reciprocating threaded rod, the second motor is fixedly mounted on an electric base, a guide rod is fixedly mounted between the two electric bases, and the first slider is slidably connected to the guide rod.

[0014] Furthermore, the cleaning mechanism comprises a telescopic rod arranged inside the circular ring, one end of the telescopic rod is fixedly mounted on the inner wall of the circular ring, and the other end is fixedly mounted with an arc plate, and a cleaning brush is fixedly mounted on the inner wall of the arc plate.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. The present invention can stably clamp fiber materials of different sizes through the clamping mechanism, ensure that the fiber maintains a precise position and shape during the preparation process, avoid the deviation or shaking of the fiber in the drawing, pressing and other links, thereby improving the preparation accuracy. At the same time, the cleaning mechanism effectively removes dust, oil and other impurities on the fiber surface, improves the purity and quality of the fiber, makes the fiber surface smoother and more uniform, and is conducive to subsequent processing and application, such as improving the dyeability and wear resistance of the fiber.

[0017] 2. The present invention uses a reciprocating threaded rod to drive the cleaning mechanism and the fiber material to move back and forth, thereby preventing all the fiber material from being accumulated in one place on the winding drum, thereby achieving uniform winding of the fiber material and improving the utilization rate of the winding drum. In addition, the lifting function of the electric base can adjust the tension of the fiber material, effectively avoiding the relaxation phenomenon during the winding process, and further optimizing the winding effect.

[0018] 3. The present invention realizes the sliding of the fourth base on the workbench through the drive of the first motor, so that the connecting shaft can be easily separated from the fourth base, which is convenient for operators to quickly disassemble and install the winding drum, thereby improving work efficiency. At the same time, the adjustment function of the second threaded rod in the clamping mechanism enables the present invention to adapt to fiber materials of different sizes, expands the scope of application, and improves the flexibility of the equipment.

[0019] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the invention, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For ordinary technicians in this field, other drawings can be obtained based on the following drawings without creative work.

[0021] Figure 1 It is a three-dimensional structural diagram of the present invention;

[0022] Figure 2 It is an enlarged view of point A of the present invention;

[0023] Figure 3 It is an enlarged view of B of the present invention;

[0024] Figure 4 It is an enlarged part diagram of position A of the present invention;

[0025] Figure 5 It is an enlarged part diagram of position B of the present invention;

[0026] Figure 6 It is a top view of the present invention.

[0027] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0028] 1. Winding drum; 2. Connecting shaft; 3. Driving motor; 4. Workbench; 5. First base; 6. Electric base; 7. Reciprocating threaded rod; 8. First slider; 9. Ring; 10. Third base; 11. Fourth base; 12. First threaded rod; 13. Slide; 14. First motor; 15. Guide rod; 16. Second slider; 17. Fixed disk; 18. First base block; 19. Second threaded rod; 20. Second base block; 21. Rotating disk; 22. Connecting rod; 23. Notched disk; 24. Second motor; 25. Guide rod; 26. Telescopic rod; 27. Arc plate; 28. Cleaning brush. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the invention to clearly and completely describe the technical solutions in the embodiments of the invention. Obviously, the described embodiments are only part of the embodiments of the invention, not all of the embodiments. Based on the embodiments in the invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the invention.

[0030] In the description of the present invention, it is necessary to understand that the terms "opening", "upper", "lower", "top", "middle", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the invention.

[0031] See also Figure 1-Figure 6 As shown, the present invention is a functional fiber preparation device, including a winding drum 1 and a workbench 4, the winding drum 1 is slidably installed on a connecting shaft 2, a driving motor 3 is fixedly installed at one end of the connecting shaft 2, a first base 5 is arranged above the workbench 4, two first bases 5 are arranged, a clamping mechanism is arranged between the two first bases 5, and the clamping mechanism is used to clamp fiber materials of different sizes, an electric base 6 is arranged above the workbench 4, two electric bases 6 are arranged, a reciprocating threaded rod 7 is rotatably installed between the two electric bases 6, the reciprocating threaded rod 7 is threadedly connected to a first slider 8, a circular ring 9 is fixedly installed above the first slider 8, a cleaning mechanism is arranged inside the circular ring 9, and the cleaning mechanism is used to clean dust on the surface of the fiber material.

[0032] The working principle of the functional fiber preparation device proposed in the present invention is that when in use, the driving motor 3 is first started to drive the connecting shaft 2 to start rotating, and further drives the winding drum 1 to start rotating, thereby driving the fiber material to pass through the clamping mechanism and the cleaning mechanism in sequence for winding.

[0033] It is worth noting that the clamping mechanism can clamp and fix fiber materials of different sizes, so that it can ensure that the fiber maintains a stable position and shape during the preparation process, avoid the fiber from shifting or shaking during drawing, pressing and other links, thereby improving the preparation accuracy. Moreover, in the clamped state, the fiber can be subjected to a more uniform tensile force, thereby improving its tensile properties and making it have higher strength and toughness.

[0034] Furthermore, by cleaning the dust and other impurities on the surface of the fiber material through the cleaning mechanism, dust, oil, lint and other impurities on the fiber surface can be effectively removed, thereby improving the purity and quality of the fiber. At the same time, the fiber surface after cleaning is smoother and more uniform, which is conducive to subsequent processing and application, such as improving the dyeability and wear resistance of the fiber.

[0035] At the same time, when winding, the reciprocating threaded rod 7 is rotated to drive the first slider 8, the ring 9 and the cleaning mechanism to move back and forth, thereby driving the fiber material to move back and forth, to prevent the fiber material from not being completely wound onto one place on the winding drum 1, causing accumulation, and thus the winding drum 1 cannot be reasonably used for winding.

[0036] Furthermore, by starting the electric base 6, the cleaning mechanism and the fiber material can be driven to rise and fall, so that the tension of the fiber material can be adjusted, thereby effectively avoiding the looseness during the winding process.

[0037] In one embodiment, for the above-mentioned connecting shaft 2, one end of the connecting shaft 2 is rotatably mounted on the third base 10, and the other end is slidably connected to the fourth base 11. The third base 10 is fixedly mounted on the workbench 4, the fourth base 11 is slidably connected to the workbench 4, and the drive motor 3 is fixedly mounted on the third base 10.

[0038] In one embodiment, for the fourth base 11 , a first threaded rod 12 is threadedly connected to the bottom of the fourth base 11 , and the first threaded rod 12 is rotatably installed inside the slide groove 13 .

[0039] In one embodiment, for the above-mentioned slide groove 13 , the slide groove 13 is opened on the workbench 4 , and a first motor 14 is fixedly mounted on one end of the first threaded rod 12 , and the first motor 14 is fixedly mounted on the workbench 4 .

[0040] The working principle of a functional fiber preparation device proposed in the present invention is to start the first motor 14 to drive the first threaded rod 12 to rotate, and then drive the fourth base 11 to slide along the surface of the workbench 4, so that the fourth base 11 and the connecting shaft can be separated, thereby facilitating the operator to remove the wound winding drum 1, and then reinstall the new winding drum 1 for winding, which facilitates the quick disassembly and installation of the winding drum 1.

[0041] In one embodiment, for the above clamping mechanism, the clamping mechanism includes a guide rod 15 fixedly mounted on the first base 5, the guide rod 15 is fixedly mounted with a second slider 16, a fixed plate 17 is fixedly mounted above the second slider 16, and the fixed plate 17 is fixedly mounted with a first base block 18.

[0042] In one embodiment, for the first base block 18 , a second threaded rod 19 is rotatably mounted on the first base block 18 , the second threaded rod 19 is threadedly connected to a second base block 20 , and the second base block 20 is fixedly mounted on a rotating disk 21 .

[0043] In one embodiment, for the rotating disk 21 , one end of a connecting rod 22 is rotatably mounted on the rotating disk 21 , and the other end of the connecting rod 22 is rotatably mounted on the fixed disk 17 , and a notched disc 23 is fixedly mounted on the connecting rod 22 .

[0044] The working principle of the functional fiber preparation device proposed in the present invention is to rotate the second threaded rod 19 to drive the second base block 20 to move closer to or away from the first base block 18, thereby driving the rotating disk 21 to rotate, thereby driving the connecting rod 22 to rotate, and then driving the notched disk 23 to move closer to or away from the center of the fixed disk 17, thereby facilitating the fixed clamping of fiber materials of different sizes.

[0045] In one embodiment, for the above-mentioned reciprocating threaded rod 7, a second motor 24 is fixedly installed at one end of the reciprocating threaded rod 7, the second motor 24 is fixedly installed on the electric base 6, a guide rod 25 is fixedly installed between the two electric bases 6, and the first slider 8 is slidably connected to the guide rod 25.

[0046] The working principle of the functional fiber preparation device proposed in the present invention is to start the second motor 24 to drive the reciprocating threaded rod 7 to rotate, and then drive the first slider 8 to reciprocate. At this time, the guide rod 25 fixes the first slider 8 to prevent it from rotating.

[0047] In one embodiment, for the above-mentioned cleaning mechanism, the cleaning mechanism includes a telescopic rod 26 arranged inside the ring 9, one end of the telescopic rod 26 is fixedly mounted on the inner wall of the ring 9, and the other end is fixedly mounted with an arc plate 27, and the inner wall of the arc plate 27 is fixedly mounted with a cleaning brush 28.

[0048] The working principle of the functional fiber preparation device proposed in the present invention is to pass the fiber material through two arc-shaped plates 27, and then use the telescopic rod 26 to drive the arc-shaped plates 27 to approach the central axis position of the ring 9, so as to clamp and fix the fiber material, and then use the cleaning brush 28 to clean the dust and other impurities on the surface of the fiber material.

[0049] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0050] The preferred embodiments of the invention disclosed above are only used to help illustrate the invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and changes can be made based on the content of this specification. This specification selects and specifically describes the embodiments in order to better explain the principles and practical applications of the invention, so that those skilled in the art can better understand and use the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A functional fiber preparation device, comprising and a workbench (4), characterized in that: The winding drum (1) is slidably mounted on the connecting shaft (2), a driving motor (3) is fixedly mounted on one end of the connecting shaft (2), a first base (5) is arranged above the working table (4), two first bases (5) are arranged, a clamping mechanism is arranged between the two first bases (5), and the clamping mechanism is used to clamp fiber materials of different sizes, an electric base (6) is arranged above the working table (4), two electric bases (6) are arranged, a reciprocating threaded rod (7) is rotatably mounted between the two electric bases (6), the reciprocating threaded rod (7) is threadedly connected with a first slider (8), a circular ring (9) is fixedly mounted above the first slider (8), a cleaning mechanism is arranged inside the circular ring (9), and the cleaning mechanism is used to clean dust on the surface of the fiber material; The driving motor (3) is started to drive the connecting shaft (2) and the winding drum (1) to rotate, and the fiber material then passes through the clamping mechanism and the cleaning mechanism for winding. The clamping mechanism can fix fibers of different sizes to ensure their stability. The cleaning mechanism effectively removes impurities such as dust, oil, and lint on the fiber surface. The reciprocating threaded rod (7) is rotated to drive the cleaning mechanism and the fibers to move back and forth to avoid the fibers from piling up in one place.

2. The functional fiber preparation device according to claim 1, characterized in that: One end of the connecting shaft (2) is rotatably mounted on the third base (10), and the other end is slidably connected to the fourth base (11); the third base (10) is fixedly mounted on the workbench (4), the fourth base (11) is slidably connected to the workbench (4), and the driving motor (3) is fixedly mounted on the third base (10).

3. The functional fiber preparation device according to claim 2, characterized in that: The bottom of the fourth base (11) is threadedly connected to a first threaded rod (12), and the first threaded rod (12) is rotatably mounted inside the slide groove (13).

4. The functional fiber preparation device according to claim 3, characterized in that: The slide groove (13) is opened on the workbench (4); a first motor (14) is fixedly mounted on one end of the first threaded rod (12); and the first motor (14) is fixedly mounted on the workbench (4).

5. The functional fiber preparation device according to claim 4, characterized in that: The clamping mechanism comprises a guide rod (15) fixedly mounted on a first base (5), a second slider (16) fixedly mounted on the guide rod (15), a fixed plate (17) fixedly mounted above the second slider (16), and a first base block (18) fixedly mounted on the fixed plate (17).

6. The functional fiber preparation device according to claim 5, characterized in that: The first base block (18) is rotatably mounted with a second threaded rod (19), the second threaded rod (19) is threadedly connected with a second base block (20), and the second base block (20) is fixedly mounted on a rotating disk (21).

7. The functional fiber preparation device according to claim 6, characterized in that: One end of a connecting rod (22) is rotatably mounted on the rotating disk (21), and the other end of the connecting rod (22) is rotatably mounted on the fixed disk (17). A notched circular disk (23) is fixedly mounted on the connecting rod (22).

8. The functional fiber preparation device according to claim 1, characterized in that: A second motor (24) is fixedly mounted on one end of the reciprocating threaded rod (7), the second motor (24) is fixedly mounted on an electric base (6), a guide rod (25) is fixedly mounted between the two electric bases (6), and the first slider (8) is slidably connected to the guide rod (25).

9. The functional fiber preparation device according to claim 8, characterized in that: The cleaning mechanism comprises a telescopic rod (26) arranged inside the circular ring (9), one end of the telescopic rod (26) is fixedly mounted on the inner wall of the circular ring (9), and the other end is fixedly mounted with an arc plate (27), and a cleaning brush (28) is fixedly mounted on the inner wall of the arc plate (27).

10. The method for using the functional fiber preparation device according to claim 1, characterized in that: The following steps are involved: Step 1: Start the driving motor (3) to drive the connecting shaft (2) to start rotating. The rotation of the connecting shaft (2) further drives the winding drum (1) to start rotating, thereby providing power for the winding process of the fiber material. Step 2: Use a clamping mechanism to clamp and fix fiber materials of different sizes to ensure that the fiber maintains a stable position and shape during the preparation process, avoids deviation or shaking during drawing, pressing and other links, thereby improving the preparation accuracy; Step 3: Use the cleaning mechanism to clean the dust, oil, lint and other impurities on the surface of the fiber material to improve the purity and quality of the fiber and make the fiber surface smoother and more uniform; Step 4: Rotate the reciprocating threaded rod (7) to drive the first slider (8), the ring (9) and the cleaning mechanism to move back and forth, thereby driving the fiber material to move back and forth, so as to prevent all the fiber material from being accumulated at a certain place on the winding drum (1); Step 5: Start the electric base (6) to drive the cleaning mechanism and the fiber material to rise and fall, and adjust the tension of the fiber material to avoid looseness during the winding process.

Citation Information

Patent Citations

  • High-temperature-resistant quartz fiber fabric preparation device

    CN222273732U