Device for quickly maintaining guide wheel

By designing a quick maintenance guide wheel device including a pump, atomizing nozzle and laser sensor, the problems of cumbersome maintenance and inefficiency of elevator guide wheels are solved, automated cleaning and defect detection are achieved, and maintenance efficiency and safety performance are improved.

CN119822194AActive Publication Date: 2025-04-15MATIZ ELEVATOR
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Patent Information

Application Number
CN202510175306.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-04-15
Estimated Expiration
2045-02-18

AI Technical Summary

Technical Problem

The maintenance process of existing elevator guide wheels is cumbersome and inefficient. It relies on manual cleaning of oil and dust, which is prone to errors and affects the normal use and safety performance of guide wheels.

Method used

Design a device for quick maintenance of the guide wheel, including main body components, maintenance components and control components, use pump machines and atomized spray head to spray out detergent, clean the guide wheel with a rotating brush, and detect surface defects through laser sensors.

Benefits of technology

The automatic cleaning of the guide wheel is realized, which saves manual operation time, improves cleaning efficiency and safety performance, and collects waste liquid through the liquid collection tank to prevent environmental pollution.

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Abstract

The invention provides a device for quickly maintaining a guide wheel, which comprises a main body assembly, a maintenance assembly is arranged at the top of the main body assembly, and a control assembly is arranged on the front surface of the main body assembly. And the maintenance assembly comprises a supporting plate, a liquid collecting tank, a liquid return pipe, a second guide rod, a spring, a scraping plate, a lug seat, a second motor, a brush, a bracket, a laser sensor, a liquid outlet header pipe, a pump machine, a liquid outlet branch pipe and an atomizing nozzle. The pump machine works, a cleaning agent in the liquid storage tank is conveyed to the atomization spray head, the cleaning agent is sprayed out through the atomization spray head, cleaning of the guide wheel is completed in cooperation with the rotating brush, manual operation of workers is not needed, the cleaning process is simple and convenient, and time is saved. The surface cleaning agent of the guide wheel is scraped off through the scraper, the change of the surface depth of the guide wheel is detected through the laser sensor, whether the guide wheel has defects or not is judged according to the change, the situation of defect checking omission caused by manual operation is prevented, and the use safety performance of the guide wheel is improved.
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Description

Technical Field

[0001] The invention relates to a maintenance device, in particular to a device for quickly maintaining a guide wheel, and belongs to the technical field of elevator guide wheel maintenance. Background Art

[0002] The elevator guide wheel is a key component in the elevator system. It is installed on the top of the elevator main unit or other designated locations to guide the movement trajectory of the elevator cable or traction rope to ensure that the elevator can run smoothly and safely along the predetermined path. The guide wheel is made of high-strength, wear-resistant and corrosion-resistant materials, and maintains stable performance and life during long-term use. The elevator guide wheel uses the pulley principle, cooperates with the traction motor and traction wheel to realize the lifting and lowering movement of the car and counterweight. At the same time, the guide wheel can also increase the distance between the car and the counterweight, change the movement direction of the wire rope, and play a limiting role. In order to ensure the safe operation of the elevator, the maintenance of the guide wheel is very important. During maintenance, the appearance, wheel groove, bearing and other parts of the guide wheel need to be regularly checked, and repaired or replaced in time when defects are found.

[0003] The current maintenance process of elevator guide wheels is cumbersome and inefficient, and mainly relies on workers to manually clean the oil and dust on their surfaces. After cleaning, it is necessary to check whether there are defects on the surface of the guide wheels by measuring tools or visual observation. This manual operation method is not only time-consuming and labor-intensive, but also prone to errors, resulting in incomplete cleaning of the guide wheels or missed defects, which in turn has an adverse effect on their normal use and safety performance. Therefore, a device for quickly maintaining guide wheels is proposed. Summary of the invention

[0004] In view of this, the present invention provides a device for quickly maintaining guide wheels to solve or alleviate one of the technical problems existing in the prior art and at least provide a beneficial option.

[0005] The technical solution of the embodiment of the present invention is implemented as follows: a device for quickly maintaining a guide wheel, comprising a main body component, a maintenance component is arranged on the top of the main body component, a control component is arranged on the front surface of the main body component, and the maintenance component comprises a support plate, a liquid collecting tank, a liquid return pipe, a second guide rod, a spring, a scraper, an ear seat, a second motor, a brush, a bracket, a laser sensor, a liquid outlet main pipe, a pump, a liquid outlet branch pipe and an atomizing nozzle; The rear surface of the support plate is fixedly connected to a liquid collecting tank, the bottom of the liquid collecting tank is connected to a liquid return pipe, the inner side wall of the liquid collecting tank is symmetrically fixedly connected to a second guide rod, the outer side wall of the second guide rod is sleeved with a spring, the outer side wall of the second guide rod is slidably connected to a scraper, the scraper is arranged on the top of the spring, the top of the liquid collecting tank is fixedly connected to an ear seat, the front surface of the ear seat is installed with a second motor, the output shaft of the second motor is fixedly connected to one end of the brush, the brush is rotatably connected to the inner side wall of the ear seat, and one side of the liquid collecting tank A bracket is fixedly connected, and the inner wall of the bracket is rotatably connected to a laser sensor through a damping shaft. A pump is installed on the liquid outlet main pipe, and the outer wall of the liquid outlet main pipe is connected to a liquid outlet branch pipe, and atomizing nozzles are evenly installed on the outer wall of the liquid outlet branch pipe. During the cleaning process, the wire rope drives the guide wheel to rotate, and the pump works to transport the detergent in the liquid storage tank to the atomizing nozzle. The detergent is sprayed out through the atomizing nozzle, and the second motor drives the brush to rotate to complete the cleaning of the guide wheel. No manual operation is required by the staff. The cleaning process is simple and convenient, saving time.

[0006] Further preferably: the main body assembly includes a waste liquid collection box, a connecting plate, a first motor, a threaded rod, a first guide rod and a lifting platform; A connecting plate is fixedly connected to the front surface of the waste liquid collection box, a first motor is installed on the top of the connecting plate, an output shaft of the first motor is fixedly connected to one end of a threaded rod, the threaded rod is rotatably connected to the inner wall of the connecting plate, the outer wall of the threaded rod is threadedly connected to a lifting platform, the inner wall of the connecting plate is symmetrically fixedly connected to a first guide rod, and the lifting platform is slidably connected to the outer wall of the first guide rod.

[0007] Further preferably, a liquid storage tank is fixedly connected to the rear surface of the lifting platform, and a liquid inlet pipe is connected to the top of the liquid storage tank.

[0008] Further preferably, handles are fixedly connected to both sides of the connecting plate.

[0009] Further preferably, four universal wheels are symmetrically mounted on the bottom of the waste liquid collection box.

[0010] Further preferably, electric telescopic columns are symmetrically installed at the bottom of the waste liquid collection box, and a pad is fixedly connected to the bottom end of the electric telescopic column.

[0011] Further preferably, one side of the waste liquid collection box is connected to a drain pipe, and one end of the drain pipe is threadedly connected to an end cap.

[0012] Further preferably, the support plate is fixedly connected to the rear surface of the liquid storage tank, one end of the liquid return pipe is connected to the waste liquid collection tank, and the liquid outlet main pipe is connected to the top of the liquid storage tank.

[0013] Further preferably: the control component includes a control panel, a display screen and operation buttons; A control panel is installed on the front surface of the connecting plate, a display screen is installed on the top of the control panel, and operation buttons are evenly installed on the top of the control panel.

[0014] Further preferably, the signal output terminal of the laser sensor is signal-connected to the signal input terminal of the control panel.

[0015] The embodiment of the present invention has the following advantages due to the adoption of the above technical solution: 1. The present invention works by a pump to deliver the detergent in the liquid storage tank to the atomizing nozzle. The detergent is sprayed out through the atomizing nozzle and the guide wheel is cleaned in cooperation with the rotating brush. Manual operation by the staff is unnecessary, and the cleaning process is simple and convenient, saving time.

[0016] 2. The present invention utilizes a scraper to scrape off the cleaning agent on the surface of the guide wheel, detects the change in the surface depth of the guide wheel through a laser sensor, and determines whether the guide wheel has defects based on the changes, thereby preventing defects from being missed during manual operation and improving the safety of the guide wheel.

[0017] 3. The present invention collects cleaning waste liquid through the liquid collecting tank to prevent direct discharge of the waste liquid to cause environmental pollution. The guide wheel can be cleaned without removing the wire rope, thereby improving the maintenance efficiency of the guide wheel.

[0018] The above summary is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present invention will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a structural diagram of the present invention; Figure 2 It is a rear view structural diagram of the present invention; Figure 3 It is a top view of the structure of the present invention; Figure 4 The internal structure diagram of the liquid collecting tank of the present invention; Figure 5 It is a structural diagram of the support of the present invention; Figure 6 This is a diagram showing the internal structure of the connecting plate of the present invention; Figure 7 It is a structural diagram of the control panel of the present invention.

[0021] Figure numerals: 10, main assembly; 11, waste liquid collection box; 12, universal wheel; 13, electric telescopic column; 14, pad; 15, drain pipe; 16, end cover; 17, connecting plate; 18, first motor; 19, threaded rod; 110, first guide rod; 111, lifting platform; 112, handle; 113, liquid storage tank; 114, liquid inlet pipe; 20, maintenance assembly; 21, support plate; 22, liquid collecting tank; 23, liquid return pipe; 24, second guide rod; 25, spring; 26, scraper; 27, ear seat; 28, second motor; 29, brush; 210, bracket; 211, laser sensor; 212, liquid outlet main pipe; 213, pump; 214, liquid outlet branch pipe; 215, atomizing nozzle; 30, control assembly; 31, control panel; 32, display screen; 33, operation button. DETAILED DESCRIPTION

[0022] The embodiments of the present disclosure are described in detail below with reference to the accompanying drawings.

[0023] It should be clear that the following embodiments of the present disclosure are described by specific specific examples, and those skilled in the art can easily understand other advantages and effects of the present disclosure from the contents disclosed in this specification. Obviously, the described embodiments are only a part of the embodiments of the present disclosure, rather than all of the embodiments. The present disclosure can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present disclosure. It should be noted that the following embodiments and features in the embodiments can be combined with each other in the absence of conflict. Based on the embodiments in the present disclosure, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the present disclosure.

[0024] It should be noted that various aspects of the embodiments within the scope of the appended claims are described below. It should be apparent that the aspects described herein may be embodied in a wide variety of forms, and any specific structure and / or function described herein is merely illustrative. Based on the present disclosure, it should be understood by those skilled in the art that an aspect described herein may be implemented independently of any other aspect, and two or more of these aspects may be combined in various ways. For example, any number of aspects described herein may be used to implement the device and / or practice the method. In addition, other structures and / or functionalities other than one or more of the aspects described herein may be used to implement this device and / or practice this method.

[0025] It should also be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present disclosure. The drawings only show components related to the present disclosure rather than being drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed arbitrarily, and the component layout may also be more complicated.

[0026] Additionally, in the following description, specific details are provided to facilitate a thorough understanding of the examples. However, it will be understood by those skilled in the art that the aspects described may be practiced without these specific details.

[0027] like Figure 1-Figure 7 As shown, an embodiment of the present invention provides a device for quickly maintaining a guide wheel, comprising a main body component 10, characterized in that: a maintenance component 20 is arranged on the top of the main body component 10, a control component 30 is arranged on the front surface of the main body component 10, and the maintenance component 20 comprises a support plate 21, a liquid collecting tank 22, a liquid return pipe 23, a second guide rod 24, a spring 25, a scraper 26, an ear seat 27, a second motor 28, a brush 29, a bracket 210, a laser sensor 211, a liquid outlet main pipe 212, a pump 213, a liquid outlet branch pipe 214 and an atomizing nozzle 215; The rear surface of the support plate 21 is fixedly connected with a liquid collecting tank 22, the bottom of the liquid collecting tank 22 is connected with a liquid return pipe 23, the inner side wall of the liquid collecting tank 22 is symmetrically fixedly connected with a second guide rod 24, the outer side wall of the second guide rod 24 is sleeved with a spring 25, the outer side wall of the second guide rod 24 is slidably connected with a scraper 26, and the scraper 26 is arranged on the top of the spring 25, the top of the liquid collecting tank 22 is fixedly connected with an ear seat 27, the front surface of the ear seat 27 is installed with a second motor 28, the output shaft of the second motor 28 is fixedly connected to one end of a brush 29, the brush 29 is rotatably connected to the inner side wall of the ear seat 27, and one side of the liquid collecting tank 22 is fixedly connected with a bracket 2 10. The inner wall of the bracket 210 is connected to the laser sensor 211 through the damping shaft, the liquid outlet main pipe 212 is installed with a pump 213, the outer wall of the liquid outlet main pipe 212 is connected with the liquid outlet branch pipe 214, and the outer wall of the liquid outlet branch pipe 214 is evenly installed with atomizing nozzles 215. During the cleaning process, the wire rope drives the guide wheel to rotate, and the pump 213 works to transport the detergent in the liquid storage tank 113 to the atomizing nozzle 215. The detergent is sprayed out through the atomizing nozzle 215, and cooperates with the second motor 28 to drive the brush 29 to rotate to complete the cleaning of the guide wheel. No manual operation is required by the staff. The cleaning process is simple and convenient, saving time.

[0028] In this embodiment, specifically: the main assembly 10 includes a waste liquid collection box 11, a connecting plate 17, a first motor 18, a threaded rod 19, a first guide rod 110 and a lifting platform 111; A connecting plate 17 is fixedly connected to the front surface of the waste liquid collection box 11, and a first motor 18 is installed on the top of the connecting plate 17. The output shaft of the first motor 18 is fixedly connected to one end of a threaded rod 19. The threaded rod 19 is rotatably connected to the inner wall of the connecting plate 17, and the outer wall of the threaded rod 19 is threadedly connected to a lifting platform 111. The inner wall of the connecting plate 17 is symmetrically fixedly connected to a first guide rod 110, and the lifting platform 111 is slidably connected to the outer wall of the first guide rod 110. The threaded rod 19 is driven to move by the first motor 18, so that the lifting platform 111 and the liquid storage box 113 move up and down.

[0029] In this embodiment, specifically: a liquid storage tank 113 is fixedly connected to the rear surface of the lifting platform 111 , and a liquid inlet pipe 114 is connected to the top of the liquid storage tank 113 . The liquid inlet pipe 114 is used to add detergent into the liquid storage tank 113 .

[0030] In this embodiment, specifically: handles 112 are fixedly connected to both sides of the connecting plate 17, and the handles 112 are convenient for the staff to move the device.

[0031] In this embodiment, specifically: four universal wheels 12 are symmetrically installed at the bottom of the waste liquid collection box 11, and the maintenance device is moved under the guide wheels by using the universal wheels 12.

[0032] In this embodiment, specifically: an electric telescopic column 13 is symmetrically installed at the bottom of the waste liquid collection box 11, and a pad 14 is fixedly connected to the bottom end of the electric telescopic column 13. When the electric telescopic column 13 works, it props up the device to ensure the stability of the device, and the pad 14 is used to increase the friction between the device and the supporting surface.

[0033] In this embodiment, specifically: one side of the waste liquid collection box 11 is connected to a drain pipe 15, one end of the drain pipe 15 is threadedly connected to an end cap 16, and the waste liquid collected in the waste liquid collection box 11 is discharged through the drain pipe 15, and the end cap 16 is used to close the drain pipe 15.

[0034] In this embodiment, specifically: the support plate 21 is fixedly connected to the rear surface of the liquid storage tank 113, one end of the return liquid pipe 23 is connected to the waste liquid collection tank 11, the liquid outlet main pipe 212 is connected to the top of the liquid storage tank 113, and a reinforcing rib is provided at the bottom of the support plate 21 to improve the supporting stability of the support plate 21.

[0035] In this embodiment, specifically: the control component 30 includes a control panel 31, a display screen 32 and operation buttons 33; A control panel 31 is installed on the front surface of the connecting plate 17 , a display screen 32 is installed on the top of the control panel 31 , and operation buttons 33 are evenly installed on the top of the control panel 31 . The display screen 32 and the operation buttons 33 make it convenient for the staff to observe and operate the control panel 31 .

[0036] In this embodiment, specifically: the signal output end of the laser sensor 211 is connected to the signal input end of the control panel 31, the laser sensor 211 detects the change in the surface depth of the guide wheel, and sends the signal to the control panel 31, and the control panel 31 determines whether there is a defect in the guide wheel based on the change.

[0037] When the present invention is working: the universal wheel 12 is used to move the maintenance device to the bottom of the guide wheel. After it is in place, the electric telescopic column 13 works to prop up the device to ensure the stability of the device. The first motor 18 drives the threaded rod 19 to move, so that the lifting platform 111 and the liquid storage tank 113 move upward until the brush 29 contacts the guide wheel. At this time, under the action of the spring 25, the two scrapers 26 are close to the guide wheel. During the cleaning process, the wire rope drives the guide wheel to rotate, and the pump 213 works to transport the detergent in the liquid storage tank 113 to the atomizing nozzle 215. The detergent is sprayed out through the atomizing nozzle 215, and the second motor 28 drives the brush 29 to rotate to complete the cleaning of the guide wheel. The cleaning process is simple and convenient, saving time, and the scraper 26 is used to scrape the cleaning agent on the surface of the guide wheel. The laser sensor 211 detects the change in the depth of the surface of the guide wheel, and sends a signal to the control panel 31. The control panel 31 determines whether the guide wheel has a defect based on the change, thereby preventing manual operation from missing defects and improving the safety of the guide wheel. The cleaning waste liquid is collected by the liquid collecting tank 22 and sent back to the waste liquid collection box 11 through the return pipe 23, thereby preventing the direct discharge of the waste liquid from causing environmental pollution. The guide wheel can be cleaned without removing the wire rope, thereby improving the maintenance efficiency of the guide wheel.

[0038] The basic principles of the present disclosure are described above in conjunction with specific embodiments. However, it should be noted that the advantages, strengths, effects, etc. mentioned in the present disclosure are only examples and not limitations, and it cannot be considered that these advantages, strengths, effects, etc. are required by each embodiment of the present disclosure. In addition, the specific details disclosed above are only for the purpose of illustration and ease of understanding, and are not limiting. The above details do not limit the present disclosure to the necessity of adopting the above specific details to be implemented.

[0039] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of various changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A device for quickly maintaining a guide wheel, comprising a main assembly (10), characterized in that: A maintenance component (20) is disposed on the top of the main component (10), a control component (30) is disposed on the front surface of the main component (10), and the maintenance component (20) comprises a support plate (21), a liquid collecting tank (22), a liquid return pipe (23), a second guide rod (24), a spring (25), a scraper (26), an ear seat (27), a second motor (28), a brush (29), a bracket (210), a laser sensor (211), a liquid outlet main pipe (212), a pump (213), a liquid outlet branch pipe (214), and an atomizing nozzle (215); The rear surface of the support plate (21) is fixedly connected to a liquid collecting trough (22), the bottom of the liquid collecting trough (22) is connected to a liquid return pipe (23), the inner side wall of the liquid collecting trough (22) is symmetrically fixedly connected to a second guide rod (24), the outer side wall of the second guide rod (24) is sleeved with a spring (25), the outer side wall of the second guide rod (24) is slidably connected to a scraper (26), the scraper (26) is arranged on the top of the spring (25), the top of the liquid collecting trough (22) is fixedly connected to an ear seat (27), and the front surface of the ear seat (27) is mounted with a second motor (2 8), the output shaft of the second motor (28) is fixedly connected to one end of the brush (29), the brush (29) is rotatably connected to the inner wall of the ear seat (27), one side of the liquid collecting tank (22) is fixedly connected to a bracket (210), the inner wall of the bracket (210) is rotatably connected to a laser sensor (211) via a damping shaft, a pump (213) is installed on the liquid outlet main pipe (212), the outer wall of the liquid outlet main pipe (212) is connected to a liquid outlet branch pipe (214), and atomizing nozzles (215) are evenly installed on the outer wall of the liquid outlet branch pipe (214).

2. The device for quickly maintaining guide wheels according to claim 1, characterized in that: The main body assembly (10) comprises a waste liquid collection box (11), a connecting plate (17), a first motor (18), a threaded rod (19), a first guide rod (110) and a lifting platform (111); A connecting plate (17) is fixedly connected to the front surface of the waste liquid collection box (11); a first motor (18) is installed on the top of the connecting plate (17); an output shaft of the first motor (18) is fixedly connected to one end of a threaded rod (19); the threaded rod (19) is rotatably connected to the inner wall of the connecting plate (17); a lifting platform (111) is threadedly connected to the outer wall of the threaded rod (19); a first guide rod (110) is symmetrically fixedly connected to the inner wall of the connecting plate (17); and the lifting platform (111) is slidably connected to the outer wall of the first guide rod (110).

3. A device for quickly maintaining guide wheels according to claim 2, characterized in that: A liquid storage tank (113) is fixedly connected to the rear surface of the lifting platform (111), and a liquid inlet pipe (114) is connected to the top of the liquid storage tank (113).

4. The device for quickly maintaining guide wheels according to claim 2, characterized in that: Handles (112) are fixedly connected to both sides of the connecting plate (17).

5. The device for quickly maintaining guide wheels according to claim 2, characterized in that: Four universal wheels (12) are symmetrically mounted on the bottom of the waste liquid collection box (11).

6. The device for quickly maintaining guide wheels according to claim 5, characterized in that: An electric telescopic column (13) is symmetrically mounted on the bottom of the waste liquid collection box (11), and a pad (14) is fixedly connected to the bottom end of the electric telescopic column (13).

7. The device for quickly maintaining guide wheels according to claim 6, characterized in that: One side of the waste liquid collection box (11) is connected to a drainage pipe (15), and one end of the drainage pipe (15) is threadedly connected to an end cap (16).

8. The device for quickly maintaining guide wheels according to claim 3, characterized in that: The support plate (21) is fixedly connected to the rear surface of the liquid storage tank (113), one end of the liquid return pipe (23) is connected to the waste liquid collection tank (11), and the liquid outlet main pipe (212) is connected to the top of the liquid storage tank (113).

9. The device for quickly maintaining guide wheels according to claim 2, characterized in that: The control component (30) comprises a control panel (31), a display screen (32) and operating buttons (33); A control panel (31) is installed on the front surface of the connecting plate (17), a display screen (32) is installed on the top of the control panel (31), and operation buttons (33) are evenly installed on the top of the control panel (31).

10. The device for quickly maintaining guide wheels according to claim 9, characterized in that: The signal output end of the laser sensor (211) is signal-connected to the signal input end of the control panel (31).

Citation Information

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