Quenching online temperature measuring equipment
By designing a quenching online temperature measurement equipment, using the temperature measuring device to measure the temperature of the metal plate and strip in real time, the problem of traditional temperature measurement is solved, and high-precision control and automated management of the quenching heat treatment process are realized.
Patent Information
- Application Number
- CN202411968132.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-04-15
AI Technical Summary
Traditional quenching temperature measurement is not accurate enough, making it difficult to accurately obtain the temperature data during the cooling process of metal plate and strips, affecting the design and performance regulation of the quenching heat treatment process.
A quenching online temperature measurement device is designed, including a conveying device, a water spray device, a rotating device, a drilling device and a temperature measurement device. The temperature measurement device extends into the through hole of the workpiece for real-time temperature measurement to improve the accuracy of temperature measurement.
Real-time and accurate temperature measurement during the quenching process is realized, the accuracy and reliability of the quenching heat treatment process is improved, and it can be used as direct data for process design and performance regulation, which promotes quenching performance regulation and process automatic control.
Smart Images

Figure CN119824213A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of quenching, and in particular to an online temperature measuring device for quenching. Background Art
[0002] Quenching heat treatment is a key process to improve the comprehensive performance of metal plates and strips, especially in improving their toughness, corrosion resistance, high temperature performance, fatigue performance, processing performance and other aspects. There are many types of metal plates and strips that are subjected to quenching heat treatment, such as: plain carbon steel, stainless steel, aluminum alloy, titanium alloy, high temperature alloy; the specification span is large, with a thickness of 2 300mm and a width of 800ˉˉ5000mm; the heat treatment process is complex, such as: solid solution, quenching, controlled cooling, weak water cooling, etc. The roller quenching machine has the advantages of strong cooling capacity, uniform cooling, high production efficiency, and good plate shape. It is the preferred equipment for quenching heat treatment of metal plates and strips. The equipment is designed with different cooling sections according to the cooling path requirements of metal plates and strips. It adopts cooling methods such as slit jets, multi-row inclined circular hole jets, and arc surface scattering jets. By controlling parameters such as water volume, water pressure, roller speed, and roller gap, the cooling process of metal plates and strips is accurately controlled to meet the diversified temperature drop requirements.
[0003] As users' requirements for the strength and toughness of metal plates and strips and their service performance gradually increase, many new technologies have been gradually developed in the roller quenching process, such as temperature-controlled quenching technology, quenching, partitioning, tempering (QPT) technology, sub-temperature / reciprocating / graded quenching technology, etc. By regulating the thermodynamics of the cooling process of metal plates and strips, controlling the phase change, precipitation and other processes, the strength and toughness of metal plates and strips can be further improved, and the processing performance such as corrosion resistance, wear resistance, fatigue resistance, high temperature performance, forming and welding performance can be improved. Whether it is the traditional quenching cooling path control, cooling rate control, or the newly emerging organization and precipitation control, it is necessary to obtain the temperature of the cooling process of metal plates and strips, and design the quenching heat treatment process according to the temperature, which is crucial for conventional heat treatment production and new product development. In the high-temperature metal quenching heat treatment process, there are various heat exchange forms such as nucleate boiling, film boiling, overboiling, and radiation heat exchange on the wall. The flow field, thermal field, phase field, and stress field are coupled with each other. The mathematical modeling of the quenching temperature field of metal plates and strips is very complex and has low calculation accuracy, poor reliability, and difficult model correction and learning. If the actual measured temperature value of the metal plate and strip quenching process can be directly obtained through the temperature measuring instrument, and the temperature of the metal plate and strip quenching heat treatment process can be controlled based on this, on the one hand, it can be used as direct data for process design and performance regulation, and on the other hand, it can be used as a correction value of the heat treatment mathematical model, which is very beneficial to quenching performance regulation and process automatic control. Summary of the invention
[0004] Based on this, in order to solve the problem that traditional quenching temperature measurement is not accurate enough, the present invention provides a quenching online temperature measurement device, and its specific technical solution is as follows:
[0005] A quenching online temperature measuring device, comprising
[0006] A conveying device, the conveying device comprising a first conveying structure and a second conveying structure, the first conveying structure and the second conveying structure are connected in an L shape, and the conveying device is used for placing the workpiece and driving the workpiece to move;
[0007] A water spray device, the water spray device is arranged above the conveying device, and the water spray device is used to spray water to cool the workpiece;
[0008] A rotating device, on which a plurality of clamping fixtures for fixing the workpiece are provided;
[0009] A drilling device, the drilling device is used to drill holes in the workpiece on the clamping tool;
[0010] A temperature measuring device is used to extend into a through hole on a workpiece to measure temperature.
[0011] The above-mentioned online quenching temperature measuring device is provided with a conveying device, which facilitates the workpiece to pass through the water spraying device, and is provided with a water spraying device, which facilitates water cooling; the workpiece after quenching is transported to the rotating device, and is provided with a clamping fixture to fix the workpiece, which facilitates drilling by the drilling device, and the temperature is measured by extending the temperature measuring device into the through hole of the workpiece, thereby improving the accuracy of temperature measurement. The online quenching temperature measuring device solves the problem that traditional quenching temperature measurement is not accurate enough.
[0012] Furthermore, the rotating device includes a rotating disk, a base and a rotating drive block, the rotating drive block is arranged on the base, the rotating disk is arranged on the output end of the rotating drive block, the rotating drive block is used to drive the rotating disk to rotate, and a plurality of the clamping tools are arranged on the rotating disk.
[0013] Further, the drilling device includes a first threaded rod, a first driving block, a first lifting block, a first slide rail and a drilling assembly; the first slide rail is vertically arranged on the rotating disk, the first driving block is arranged on the rotating disk, one end of the first threaded rod is connected to the output end of the first driving block, the other end of the first threaded rod passes through the first lifting block and is threadedly connected to the first lifting block, the first lifting block is arranged on the first slide rail and is slidably connected to the first slide rail, and the drilling assembly is arranged on the first lifting block.
[0014] Further, the drilling assembly includes a second driving block, a first gear, a second gear, a first transmission rod, a first universal shaft and a first drill bit; the second driving block is arranged on the first lifting block, the first gear is arranged on the output end of the second driving block, the first transmission rod is arranged on the first lifting block and is rotatably connected to the first lifting block, the second gear is sleeved on the first transmission rod, the second gear is meshed with the first gear, one end of the first universal shaft is connected to the first transmission rod, the other end of the first universal shaft is connected to the first drill bit, and the second driving block is used to drive the first gear to rotate.
[0015] Furthermore, the drilling assembly also includes a first protective cover, a first slide and a first locking piece. The first protective cover is arranged on the first lifting block, the first slide is sleeved on the first drill bit, the first drill bit is rotatably connected to the first slide, the first locking piece passes through the first slide and is threadedly connected to the first protective cover, and the first locking piece is slidably connected to the first slide.
[0016] Further, the temperature measuring device includes a second threaded rod, a third drive block, a second lifting block, a second slide rail and a temperature measuring component; the second slide rail is vertically arranged on the rotating disk, the third drive block is arranged on the rotating disk, one end of the second threaded rod is connected to the output end of the third drive block, the other end of the second threaded rod passes through the second lifting block and is threadedly connected to the second lifting block, the second lifting block is arranged on the second slide rail and is slidably connected to the second slide rail, and the temperature measuring component is arranged on the second lifting block.
[0017] Further, the temperature measuring component includes a fourth drive block, a third gear, a fourth gear, a second transmission rod, a second universal joint and a temperature measuring probe; the fourth drive block is arranged on the first lifting block, the third gear is arranged on the output end of the fourth drive block, the second transmission rod is arranged on the second lifting block and is rotatably connected to the second lifting block, the fourth gear is sleeved on the second transmission rod, the third gear is meshed with the fourth gear, one end of the second universal joint is connected to the second transmission rod, the other end of the second universal joint is connected to the temperature measuring probe, and the fourth drive block is used to drive the third gear to rotate.
[0018] Furthermore, the drilling assembly also includes a second protective cover, a second slide and a second locking piece. The second protective cover is arranged on the second lifting block, the second slide is sleeved on the temperature measuring probe, the temperature measuring probe is rotatably connected to the second slide, the second locking piece passes through the second slide and is threadedly connected to the second protective cover, and the second locking piece is slidably connected to the second slide. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention can be further understood from the following description in conjunction with the accompanying drawings. The components in the figures are not necessarily drawn to scale, but the emphasis is placed on illustrating the principles of the embodiments. In different views, the same reference numerals designate corresponding parts.
[0020] Figure 1 This is one of the partial structural schematic diagrams of the quenching online temperature measurement device according to one embodiment of the present invention;
[0021] Figure 2 This is the second partial structural schematic diagram of the online temperature measurement device for quenching according to one embodiment of the present invention;
[0022] Figure 3 yes Figure 2 A magnified view of part A;
[0023] Figure 4 yes Figure 2 Enlarged view of part B.
[0024] Description of reference numerals:
[0025] 1-rotating device; 2-drilling device; 21-first threaded rod; 23-first lifting block; 24-first slide rail; 25-drilling assembly; 251-second driving block; 254-first transmission rod; 255-first universal shaft; 256-first drill bit; 257-first protective cover; 258-first slideway; 259-first locking piece; 3-temperature measuring device; 4-clamping tool. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with its embodiments. It should be understood that the specific implementation methods described herein are only used to explain the present invention and do not limit the protection scope of the present invention.
[0027] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0029] The “first” and “second” mentioned in the present invention do not represent specific quantities and orders, but are merely used to distinguish names.
[0030] like Figure 1-2 As shown, an online temperature measuring device for quenching in one embodiment of the present invention comprises a conveying device, a water spraying device, a rotating device 1, a drilling device 2 and a temperature measuring device 3; the conveying device comprises a first conveying structure and a second conveying structure, the first conveying structure and the second conveying structure are connected in an L shape, and the conveying device is used for placing the workpiece and driving the workpiece to move; the water spraying device is arranged above the conveying device, and the water spraying device is used for spraying water to cool the workpiece; a plurality of clamping fixtures 4 for fixing the workpiece are provided on the rotating device 1; the drilling device 2 is used for drilling holes in the workpiece on the clamping fixture 4; the temperature measuring device 3 is used for extending into the through hole on the workpiece for temperature measurement.
[0031] The above-mentioned online quenching temperature measuring device is provided with a conveying device, which facilitates the workpiece to pass through the water spraying device, and is provided with a water spraying device, which facilitates water cooling; the workpiece after quenching is transported to the rotating device 1, and is provided with a clamping fixture 4 to fix the workpiece, which facilitates the drilling device 2 to drill holes, and the temperature measuring device 3 is inserted into the through hole of the workpiece to measure the temperature, thereby improving the accuracy of the temperature measurement. The online quenching temperature measuring device solves the problem that the traditional quenching temperature measurement is not accurate enough.
[0032] like Figure 1-4As shown, in one embodiment, the rotating device 1 includes a rotating disk, a base and a rotating drive block, the rotating drive block is arranged on the base, the rotating disk is arranged on the output end of the rotating drive block, the rotating drive block is used to drive the rotating disk to rotate, and a plurality of the clamping tools 4 are arranged on the rotating disk; the drilling device 2 includes a first threaded rod 21, a first drive block, a first lifting block 23, a first slide rail 24 and a drilling assembly 25; the first slide rail 24 is arranged on the rotating disk in a vertical direction, the first drive block is arranged on the rotating disk, one end of the first threaded rod 21 is connected to the output end of the first drive block, the other end of the first threaded rod 21 passes through the first lifting block 23 and is threadedly connected to the first lifting block 23, the first lifting block 23 is arranged on the first slide rail 24 and is slidably connected to the first slide rail 24, and the drilling assembly 25 is arranged on the first lifting block 23. In this way, the first threaded rod 21 is driven to rotate by the first driving block, so as to drive the first lifting block 23 to move up and down along the first slide rail 24, so as to facilitate the drilling assembly 25 to perform drilling.
[0033] like Figure 1-4 As shown, in one embodiment, the drilling assembly 25 includes a second driving block 251, a first gear, a second gear, a first transmission rod 254, a first cardan shaft 255 and a first drill bit 256; the second driving block 251 is arranged on the first lifting block 23, the first gear is arranged on the output end of the second driving block 251, the first transmission rod 254 is arranged on the first lifting block 23 and is rotatably connected with the first lifting block 23, the second gear is sleeved on the first transmission rod 254, the second gear is meshed with the first gear, one end of the first cardan shaft 255 is connected with the first transmission rod 254, the other end of the first cardan shaft 255 is connected with the first drill bit 256, and the second driving block 251 is used to drive the first gear to rotate. In this way, the first cardan shaft 255 is rotated by starting the second driving block 251; the first drill bit 256 is driven to rotate by rotating the first cardan shaft 255.
[0034] like Figure 1-4As shown, in one embodiment, the drilling assembly 25 further includes a first protective cover 257, a first slide 258 and a first locking member 259. The first protective cover 257 is arranged on the first lifting block 23, the first slide 258 is sleeved on the first drill bit 256, the first drill bit 256 is rotatably connected to the first slide 258, the first locking member 259 passes through the first slide 258 and is threadedly connected to the first protective cover 257, and the first locking member 259 is slidably connected to the first slide 258. In this way, according to the diameter of the workpiece, different opening positions are selected, the first slide 258 is dragged to control the first drill bit 256 to move to the corresponding position, the connection between the first locking member 259 and the first protective cover 257 is locked, and the horizontal position of the first drill bit 256 is fixed, which is convenient for subsequent opening processing.
[0035] In one embodiment, the temperature measuring device 3 includes a second threaded rod, a third driving block, a second lifting block, a second slide rail and a temperature measuring component; the second slide rail is arranged on the rotating disk in a vertical direction, the third driving block is arranged on the rotating disk, one end of the second threaded rod is connected to the output end of the third driving block, the other end of the second threaded rod passes through the second lifting block and is threadedly connected to the second lifting block, the second lifting block is arranged on the second slide rail and is slidably connected to the second slide rail, and the temperature measuring component is arranged on the second lifting block. In this way, the second threaded rod is driven to rotate by the third driving block, so as to drive the second lifting block to move up and down along the second slide rail, so that the temperature measuring component can enter the drill hole of the workpiece to measure the temperature.
[0036] In one embodiment, the temperature measuring assembly includes a fourth drive block, a third gear, a fourth gear, a second transmission rod, a second universal joint and a temperature measuring probe; the fourth drive block is arranged on the first lifting block 23, the third gear is arranged on the output end of the fourth drive block, the second transmission rod is arranged on the second lifting block and is rotatably connected with the second lifting block, the fourth gear is sleeved on the second transmission rod, the third gear is meshed with the fourth gear, one end of the second universal joint is connected with the second transmission rod, the other end of the second universal joint is connected with the temperature measuring probe, and the fourth drive block is used to drive the third gear to rotate. In this way, the second universal joint is rotated by starting the fourth drive block; the temperature measuring probe is driven to rotate to push away the iron filings and enter the drill hole by rotating the second universal joint.
[0037] In one embodiment, the drilling assembly 25 further includes a second protective cover, a second slide and a second locking member, wherein the second protective cover is disposed on the second lifting block, the second slide is sleeved on the temperature measuring probe, the temperature measuring probe is rotatably connected to the second slide, the second locking member passes through the second slide and is threadedly connected to the second protective cover, and the second locking member is slidably connected to the second slide. In this way, according to the position of the drilling hole, the second slide is dragged to control the temperature measuring probe to move to the corresponding position, the connection between the second locking member and the second protective cover is locked, and the horizontal position of the temperature measuring probe is fixed, so that the subsequent temperature measuring probe can enter the through hole for temperature measurement.
[0038] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0039] The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
Claims
1. A quenching online temperature measurement device, characterized in that: include A conveying device, the conveying device comprising a first conveying structure and a second conveying structure, the first conveying structure and the second conveying structure are connected in an L shape, and the conveying device is used for placing the workpiece and driving the workpiece to move; A water spray device, the water spray device is arranged above the conveying device, and the water spray device is used to spray water to cool the workpiece; A rotating device, on which a plurality of clamping fixtures for fixing the workpiece are provided; A drilling device, the drilling device is used to drill holes in the workpiece on the clamping tool; A temperature measuring device is used to extend into a through hole on a workpiece to measure temperature.
2. The quenching online temperature measuring equipment according to claim 1, characterized in that: The rotating device includes a rotating disk, a base and a rotating drive block, wherein the rotating drive block is arranged on the base, the rotating disk is arranged on the output end of the rotating drive block, the rotating drive block is used to drive the rotating disk to rotate, and a plurality of the clamping tools are arranged on the rotating disk.
3. The quenching online temperature measuring equipment according to claim 2, characterized in that: The drilling device includes a first threaded rod, a first driving block, a first lifting block, a first slide rail and a drilling assembly; the first slide rail is vertically arranged on the rotating disk, the first driving block is arranged on the rotating disk, one end of the first threaded rod is connected to the output end of the first driving block, the other end of the first threaded rod passes through the first lifting block and is threadedly connected to the first lifting block, the first lifting block is arranged on the first slide rail and is slidably connected to the first slide rail, and the drilling assembly is arranged on the first lifting block.
4. The quenching online temperature measuring equipment according to claim 3, characterized in that: The drilling assembly includes a second driving block, a first gear, a second gear, a first transmission rod, a first universal shaft and a first drill bit; the second driving block is arranged on the first lifting block, the first gear is arranged on the output end of the second driving block, the first transmission rod is arranged on the first lifting block and is rotatably connected with the first lifting block, the second gear is sleeved on the first transmission rod, the second gear is meshed with the first gear, one end of the first universal shaft is connected to the first transmission rod, the other end of the first universal shaft is connected to the first drill bit, and the second driving block is used to drive the first gear to rotate.
5. The quenching online temperature measuring equipment according to claim 4, characterized in that: The drilling assembly also includes a first protective cover, a first slide and a first locking piece. The first protective cover is arranged on the first lifting block. The first slide is sleeved on the first drill bit. The first drill bit is rotatably connected to the first slide. The first locking piece passes through the first slide and is threadedly connected to the first protective cover. The first locking piece is slidably connected to the first slide.
6. The quenching online temperature measuring equipment according to claim 2, characterized in that: The temperature measuring device includes a second threaded rod, a third driving block, a second lifting block, a second slide rail and a temperature measuring component; the second slide rail is vertically arranged on the rotating disk, the third driving block is arranged on the rotating disk, one end of the second threaded rod is connected to the output end of the third driving block, the other end of the second threaded rod passes through the second lifting block and is threadedly connected to the second lifting block, the second lifting block is arranged on the second slide rail and is slidably connected to the second slide rail, and the temperature measuring component is arranged on the second lifting block.
7. The quenching online temperature measuring device according to claim 6, characterized in that: The temperature measuring assembly includes a fourth driving block, a third gear, a fourth gear, a second transmission rod, a second universal joint and a temperature measuring probe; the fourth driving block is arranged on the first lifting block, the third gear is arranged on the output end of the fourth driving block, and the second transmission rod is arranged on the second lifting block and is rotatably connected to the second lifting block.
8. The quenching online temperature measuring device according to claim 7, characterized in that: The fourth gear is sleeved on the second transmission rod, the third gear is meshed with the fourth gear, one end of the second universal shaft is connected to the second transmission rod, the other end of the second universal shaft is connected to the temperature measuring probe, and the fourth driving block is used to drive the third gear to rotate.
9. The quenching online temperature measuring device according to claim 1, characterized in that: The drilling assembly also includes a second protective cover, a second slide and a second locking piece. The second protective cover is arranged on the second lifting block. The second slide is sleeved on the temperature measuring probe. The temperature measuring probe is rotatably connected to the second slide. The second locking piece passes through the second slide and is threadedly connected to the second protective cover. The second locking piece is slidably connected to the second slide.