Three-dimensional down filling bin sewing tool and sewing method

By providing a three-dimensional fleece filling bin sewing tooling, the cooperation of the base plate, cover plate and positioning plate is used to solve the problem of the three-dimensional fleece filling bin flattening during the wear process, improving the sewing efficiency and quality, and reducing production costs.

CN119824620AActive Publication Date: 2025-04-15BOSIDENG DOWN WEAR LTD
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Patent Information

Application Number
CN202510247576.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2025-04-15
Estimated Expiration
2045-03-04

AI Technical Summary

Technical Problem

During the down apparel production process, the three-dimensional filling bin is likely to become flat due to deformation of the fabric during the wear process of the user, which reduces the fluffiness and warmth effect. At the same time, the sewing process is cumbersome, low efficiency, and high process technology requirements, which increases production costs.

Method used

A three-dimensional filling cushion sewing tooling is provided, including a base plate, a cover plate and a positioning plate. By adjusting the position of the cover plate and the base plate, the down filling layer is clamped with a positioning plate to ensure its stability and accuracy, thereby improving sewing efficiency and quality.

Benefits of technology

By using the three-dimensional filling bin to sew tooling, the sewing efficiency of the three-dimensional filling bin can be improved, the process technology requirements can be reduced, production costs can be reduced, and the warmth and production quality of down clothing can be ensured.

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Abstract

The invention belongs to the technical field of garment manufacturing, and discloses a three-dimensional down filling bin sewing tool and a sewing method. And a three-dimensional down filling bin is arranged in the down filling layer. The three-dimensional down filling bin sewing tool comprises a bottom plate, a cover plate and a positioning plate. A down filling layer is laid on the bottom plate. The cover plate is rotationally connected with the bottom plate, the cover plate is provided with a sewing position stacked with the bottom plate and an adjusting position forming an included angle with the bottom plate, and a first sewing hole is formed in the cover plate; at the sewing position, the positioning plate is clamped between the cover plate and the bottom plate, the first edge of the positioning plate can be vertically aligned with the first sewing hole, the down filling layer can be folded along the second edge of the positioning plate, and the first edge and the second edge are the two edges of the positioning plate in the second direction. According to the three-dimensional down filling bin sewing tool and method, the sewing efficiency of the three-dimensional down filling bin can be improved, the requirement for the sewing level of workers and the down jacket ornament production cost are reduced, the size of the three-dimensional down filling bin can be accurately controlled, and the production quality of down jacket ornaments is guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of clothing manufacturing, and in particular to a three-dimensional down-filling compartment sewing tool and a sewing method. Background Art

[0002] In the production process of down clothing, in order to ensure the warmth retention and comfort of the clothing, multiple filling compartments are sewn on the clothing, and the down is evenly filled into the filling compartments. When sewing the filling compartments, two layers of fabric are often used to form a filling space, and then the filling space is divided into multiple filling compartments that are continuously arranged along the height direction of the clothing to ensure the stability of the down in each filling compartment and avoid the problem of down aggregation. However, when the user wears the above-mentioned clothing, the user's movements will cause the fabric to deform or move, and the fabric will exert a pulling force on the filling compartment along the height direction of the clothing, causing the structure of the filling compartment to become flatter, thereby reducing the fluffiness of the filling compartment and affecting the warmth retention effect of the clothing.

[0003] In order to solve the above problems, some existing down garments form multi-layer filling chambers between two layers of fabric by folding. The filling chambers formed in this way are three-dimensional structures, and the multiple filling chambers are independent of each other, so that when the garment is worn, the three-dimensional filling chamber will not become flat under the traction of the fabric, ensuring the fluffiness of the down in the filling chamber and improving the warmth effect of the garment. However, in the process of sewing the three-dimensional filling chamber, the staff needs to draw the position to be folded on the fabric before sewing, and fold the fabric continuously while ensuring that the edges of the two layers of fabric are always aligned, which makes the sewing process of the filling chamber more complicated and reduces the efficiency of garment production; and due to the influence of manual operation, the accuracy of the folding position of the fabric each time cannot be guaranteed, which affects the quality of garment production; in addition, the sewing of the three-dimensional filling chamber also has high requirements on the sewing technology of the staff, which increases the cost of garment production.

[0004] Therefore, there is an urgent need for a three-dimensional down filling bin sewing tool and a sewing method to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to provide a three-dimensional down filling chamber sewing tool and sewing method, which can improve the efficiency of sewing the three-dimensional down filling chamber, reduce the requirements on the sewing level of the staff and the cost of down clothing production, and can also accurately control the size of the three-dimensional down filling chamber to ensure the production quality of down clothing.

[0006] To achieve this object, the present invention adopts the following technical solutions:

[0007] On the one hand, a three-dimensional down filling bin sewing tool is provided, the down garment comprises a down filling layer, the down filling layer comprises a plane portion and a folding portion connected to each other, the plane portion extends along a first direction, the folding portion is located on one side of the plane portion along the thickness direction thereof, a three-dimensional down filling bin is arranged in the folding portion, and the three-dimensional down filling bin sewing tool comprises:

[0008] A base plate, on which the down filling layer can be positioned and laid;

[0009] The cover plate is rotatably connected to the bottom plate, the cover plate has a sewing position stacked with the bottom plate and an adjustment position arranged at an angle with the bottom plate, and a plurality of first sewing holes are arranged on the cover plate;

[0010] The positioning plate can be detachably arranged on the base plate. When in the sewing position, the positioning plate is connected to the base plate and clamped between the cover plate and the base plate. The first edge of the positioning plate can be aligned with any first sewing hole, and the down filling layer can be folded along the second edge of the positioning plate. The first edge and the second edge are respectively the two edges of the positioning plate along the second direction, and the first direction and the second direction are perpendicular to the thickness direction of the plane part.

[0011] Optionally, the three-dimensional down filling chamber sewing tool also includes a pressing plate, which is detachably connected or rotatably connected to the base plate. When the cover plate is switched from the adjustment position to the sewing position, the pressing plate and the base plate are stacked, and the pressing plate can press part of the down filling layer against the base plate.

[0012] Optionally, a plurality of first positioning members are arranged on the bottom plate, the plurality of first positioning members correspond to the plurality of first sewing holes one by one, the positioning plate is provided with positioning holes, and the first positioning members can be inserted into or detached from the positioning holes;

[0013] And / or, a plurality of second positioning members are arranged on the bottom plate, the plurality of second positioning members correspond to the plurality of first sewing holes one by one, the second positioning members extend along the first direction, and the second side of the positioning plate can contact any second positioning member.

[0014] Optionally, the down filling layer includes multiple folded portions and multiple planar portions, the multiple folded portions correspond one-to-one to the multiple planar portions, a plurality of first sewing holes are provided, the plurality of first sewing holes are spaced apart along the second direction, and the distance between any two adjacent first sewing holes is the same as the length of the planar portion along the second direction.

[0015] Optionally, the down filling layer includes two stacked layers of fabric, and a plurality of second sewing holes are provided on the cover plate, and the plurality of second sewing holes are arranged at intervals along the circumference of the down filling layer. When in the sewing position, the sewing equipment can pass through the plurality of second sewing holes and sew the two layers of fabric.

[0016] Optionally, the three-dimensional filling chamber sewing tool further includes a second adhesive strip extending along a second direction, one side of the second adhesive strip is bonded to the bottom plate, and the other side of the second adhesive strip is bonded to the cover plate.

[0017] Optionally, a positioning line is drawn on the bottom plate, and the positioning line extends along the outer contour of the down filling layer.

[0018] On the other hand, a method for sewing a three-dimensional down filling chamber is provided, wherein the three-dimensional down filling chamber is sewn using the three-dimensional down filling chamber sewing tool, and the method comprises the following steps:

[0019] S1. Rotate the cover plate to the adjustment position and lay the down filling layer flat on the bottom plate;

[0020] S2, aligning the first side of the positioning plate with any first sewing hole, and folding the down filling layer along the second side of the positioning plate;

[0021] S3, rotating the cover plate to the sewing position, controlling the sewing device to pass through the corresponding first sewing hole and connect the two folded down filling layers along the first edge to form a folded portion.

[0022] Optionally, the down filling layer includes a plurality of plane portions and a plurality of folded portions, the plurality of plane portions are continuously arranged along the second direction and correspond one to one with the plurality of folded portions, a plurality of first sewing holes are provided, and the connection between any two connected plane portions is correspondingly provided with a first sewing hole;

[0023] After step S3, the following steps are also included:

[0024] S4, switching the cover plate from the sewing position to the adjustment position, separating the positioning plate from the bottom plate, and moving the positioning plate to align the first side with another first sewing hole that the sewing device did not pass through in step S3;

[0025] S5, connecting the positioning plate to the bottom plate, folding the down filling layer along the second side of the positioning plate, and repeating steps S3 and S4 until the plurality of plane portions and the plurality of folded portions are sewn.

[0026] Optionally, the cover plate is provided with a plurality of second sewing holes spaced apart along the circumference of the down filling layer, the down filling layer comprises two stacked layers of fabric, and step S1 specifically comprises the following steps:

[0027] S11, rotating the cover plate to an adjustment position, and laying two layers of fabrics on the bottom plate in sequence;

[0028] S12, rotating the cover plate to the sewing position, and controlling the sewing device to sequentially pass through the plurality of second sewing holes to sew the two layers of fabric together.

[0029] Compared with the prior art, the present invention has the following beneficial effects:

[0030] The present invention provides a three-dimensional down filling bin sewing tool and a sewing method. When adjusting the position, the cover plate and the bottom plate are arranged at an angle, so that the positioning plate can be separated from the bottom plate, which is convenient for the staff to adjust the position of the down filling layer on the bottom plate; when the cover plate is rotated to the sewing position, the positioning plate is clamped between the bottom plate and the cover plate, so that the down filling layer can be clamped by the cover plate and the bottom plate, effectively preventing the down filling layer from moving during the sewing process, which affects the sewing effect of the down filling layer. When adjusting the position, the positioning plate is connected to the base plate, and it is ensured that the first side of the positioning plate can be aligned with any first sewing hole, ensuring that the sewing equipment can pass through the corresponding first sewing hole and sew the down filling layer clamped between the base plate and the cover plate, wherein the setting of the first sewing hole can avoid the cover plate affecting the sewing of the down filling layer when the sewing position is adjusted; the staff folds the down filling layer along the second side of the positioning plate when adjusting the position, so that the down filling layer forms two overlapping layers at the positioning plate, so that when the sewing equipment sews along the first side, the above-mentioned two overlapping down filling layers can be sewn together along the first direction to form a folded part, thereby completing the sewing of the three-dimensional filling compartment and ensuring the warmth of the down clothing. Compared with the prior art, the process of sewing a three-dimensional down filling bin using the three-dimensional down filling bin sewing tooling provided by the present invention does not require the staff to manually determine the folding position of the down filling layer, and ensures the folding accuracy of the down filling layer, which not only improves the efficiency of sewing the three-dimensional down filling bin, but also reduces the requirements on the sewing level of the staff, and helps to reduce the production cost of down clothing; moreover, the folding of the down filling layer about the positioning plate can ensure that the sizes of all the folded parts sewn are the same, and thus there is no need for the staff to perform powder painting before sewing, which reduces the occurrence of contamination of the down filling layer and ensures the production quality of down clothing. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 is a schematic structural diagram of a down filling layer provided by the present invention;

[0032] Figure 2 It is a plan view of the three-dimensional filling bin sewing tool provided by the present invention when it is located at an adjustment position;

[0033] Figure 3 It is a plan view of the three-dimensional filling bin sewing tool provided by the present invention when it is located at the sewing position (with the positioning line hidden);

[0034] Figure 4 It is a plan view of a positioning plate of a three-dimensional down filling bin sewing tool provided by the present invention;

[0035] Figure 5 It is a plan view of the bottom plate, positioning plate and pressing plate of the three-dimensional down filling chamber sewing tool provided by the present invention (with the positioning line hidden);

[0036] Figure 6This is a first flow chart of the method for sewing a three-dimensional down filling chamber provided by the present invention;

[0037] Figure 7 This is the second flow chart of the method for sewing a three-dimensional down filling bin provided by the present invention.

[0038] In the figure:

[0039] 100, down filling layer; 101, plane portion; 102, folding portion; 1021, three-dimensional down filling compartment;

[0040] 1. Bottom plate; 11. First positioning member; 12. Second positioning member; 13. Positioning line;

[0041] 2. Cover plate; 21. First sewing hole; 22. Second sewing hole;

[0042] 3. Positioning plate; 31. First side; 32. Second side; 33. Positioning hole;

[0043] 4. Press plate. DETAILED DESCRIPTION

[0044] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0045] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0046] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0047] In the description of this embodiment, the terms "upper", "lower", "right", etc., directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0048] Embodiment 1

[0049] like Figures 1 to 5 As shown, this embodiment provides a three-dimensional filling bin sewing tool, which can improve the efficiency of sewing the three-dimensional filling bin 1021, reduce the requirements on the sewing level of the staff and the cost of producing down clothing, and can also accurately control the size of the three-dimensional filling bin 1021, thereby ensuring the production quality of down clothing.

[0050] See also Figure 1 The down garment comprises a down filling layer 100, the down filling layer 100 comprises a plane portion 101 and a folding portion 102 connected to each other, the plane portion 101 is arranged along a first direction ( Figure 1 The folded portion 102 is located in the plane portion 101 along its thickness direction ( Figure 1 On one side of the folding portion 102 (in the Z direction), a three-dimensional filling chamber 1021 is provided in the folding portion 102. Figure 1 , Figure 2 and Figure 3 The three-dimensional down filling warehouse sewing tool comprises a bottom plate 1, a cover plate 2 and a positioning plate 3, and the down filling layer 100 can be positioned and laid on the bottom plate 1; the cover plate 2 is rotatably connected to the bottom plate 1, and the cover plate 2 has a sewing position stacked with the bottom plate 1 and an adjustment position arranged at an angle with the bottom plate 1, and a plurality of first sewing holes 21 extending along a first direction are provided on the cover plate 2; the positioning plate 3 can be detachably arranged on the bottom plate 1, and when in the sewing position, the positioning plate 3 is connected to the bottom plate 1 and clamped between the cover plate 2 and the bottom plate 1, and the first edge 31 of the positioning plate 3 can be aligned with any first sewing hole 21, and the down filling layer 100 can be folded along the second edge 32 of the positioning plate 3, and the first edge 31 and the second edge 32 are respectively the first edge 32 and the second edge 32 of the positioning plate 3 along the second direction ( Figure 2 On both sides of the Y direction), the first direction and the second direction are perpendicular to the thickness direction of the planar portion 101.

[0051] The three-dimensional down filling bin sewing tool provided in the present embodiment is arranged at an angle with the base plate 1 when adjusting the position, so that the positioning plate 3 can be separated from the base plate 1, which is convenient for the staff to adjust the position of the down filling layer 100 on the base plate 1; when the cover plate 2 is rotated to the sewing position, the positioning plate 3 is clamped between the base plate 1 and the cover plate 2, so that the down filling layer 100 can be clamped by the cover plate 2 and the base plate 1, effectively preventing the down filling layer 100 from moving during the sewing process, thereby affecting the sewing effect of the down filling layer 100. When adjusting the position, connect the positioning plate 3 to the base plate 1, and ensure that the first edge 31 of the positioning plate 3 can be aligned with any first sewing hole 21, ensure that the sewing equipment can pass through the corresponding first sewing hole 21 and sew the down filling layer 100 clamped between the base plate 1 and the cover plate 2, wherein the setting of the first sewing hole 21 can avoid the cover plate 2 affecting the sewing of the down filling layer 100 when the sewing position is adjusted; the staff folds the down filling layer 100 along the second edge 32 of the positioning plate 3 at the adjusted position, so that the down filling layer 100 forms two overlapping layers at the positioning plate 3, so that when the sewing equipment sews along the first edge 31, the above-mentioned two overlapping layers of down filling layers 100 can be sewn together along the first direction to form a folded portion 102, completing the sewing of the three-dimensional filling compartment 1021, and ensuring the warmth of the down clothing. Compared with the prior art, the process of sewing the three-dimensional filling bin 1021 using the three-dimensional filling bin sewing tooling provided in this embodiment does not require the staff to manually determine the folding position of the down filling layer 100, and also ensures the folding accuracy of the down filling layer 100, which can not only improve the efficiency of sewing the three-dimensional filling bin 1021, but also reduce the requirements on the sewing level of the staff, which helps to reduce the production cost of down clothing; moreover, the folding of the down filling layer 100 about the positioning plate 3 can ensure that the sizes of all the folded parts 102 sewn are the same, and thus the staff no longer needs to perform powder painting before sewing, which reduces the occurrence of contamination of the down filling layer 100 and ensures the production quality of down clothing.

[0052] For example, see Figure 1 and Figure 2 The first direction is the width direction of the down filling layer 100 of the bottom plate 1 , and the second direction is the length direction of the down filling layer 100 of the bottom plate 1 .

[0053] For example, see Figure 1 and Figure 3 The bottom plate 1, the cover plate 2 and the positioning plate 3 are all made of transparent plastic such as PVC, so that the staff can observe the position and folding condition of the down filling layer 100 through the cover plate 2 when sewing.

[0054] Optionally, see Figure 1 , Figure 2 and 5The three-dimensional down filling chamber sewing tool also includes a pressing plate 4, which is detachably connected or rotatably connected to the bottom plate 1. When the cover plate 2 switches from the adjustment position to the sewing position, the pressing plate 4 is stacked with the bottom plate 1. The pressing plate 4 can partially press the down filling layer 100 against the bottom plate 1, thereby preventing the down filling layer 100 from moving on the bottom plate 1, so as to ensure the accuracy of the position of the down filling layer 100 on the bottom plate 1 during the sewing process, and ensure the quality of the finished down clothing. When adjusting the position, the staff can provide space for the laying of the down filling layer 100 on the bottom plate 1 by rotating the pressing plate 4 or separating the pressing plate 4 from the bottom plate 1, so as to prevent the pressing plate 4 from affecting the laying of the down filling layer 100.

[0055] Specifically, see Figure 1 and Figure 5 , the down filling layer 100 is folded along the second direction, and the pressing plate 4 extends along the first direction to prevent the pressing plate 4 from affecting the folding of the down filling layer 100 .

[0056] In this embodiment, the pressing plate 4 is rotatably connected to the bottom plate 1. Exemplarily, the three-dimensional stuffing chamber sewing tool further includes a first adhesive strip, one side of the first adhesive strip is bonded to the bottom plate 1, and the other side is bonded to the pressing plate 4. Since the first adhesive strip can be deformed, when the pressing plate 4 rotates, the pressing plate 4 can drive the first adhesive strip and the side bonded to it to rotate relative to the other side of the first adhesive strip, thereby realizing the rotatable connection between the pressing plate 4 and the bottom plate 1.

[0057] Exemplarily, the first adhesive strip is an adhesive tape.

[0058] In other embodiments, the pressing plate 4 is detachably connected to the bottom plate 1. For example, a plug connector is provided on the bottom plate 1, and a socket is provided on the pressing plate 4. When the plug connector is plugged into the socket, the bottom plate 1 is connected to the pressing plate 4, and when the plug connector is detached from the socket, the bottom plate 1 is separated from the pressing plate 4.

[0059] Exemplarily, the connector is a hook.

[0060] In an alternative embodiment, see Figure 1 , Figure 3 and Figure 4, a plurality of first positioning members 11 are arranged on the bottom plate 1, and the plurality of first positioning members 11 correspond to the plurality of first sewing holes 21 one by one. A positioning hole 33 is arranged on the positioning plate 3, and the first positioning member 11 can be inserted into the positioning hole 33 or detached from the positioning hole 33. When the first positioning member 11 is inserted into the positioning hole 33, the position of the positioning plate 3 on the bottom plate 1 can be limited to ensure that the positioning plate 3 does not move during the sewing process, thereby ensuring the production quality of the down filling layer 100; when the first positioning member 11 detaches from the positioning hole 33, the positioning plate 3 can be separated from the bottom plate 1, so that the positioning plate 3 can be moved to align with other first sewing holes 21 to sew other folding parts 102. The first positioning member 11 is connected to the positioning plate 3 by plugging, so that the positioning plate 3 can be quickly connected to the bottom plate 1, and it is convenient for the staff to quickly determine the position where the positioning plate 3 is connected to the bottom plate 1, so as to ensure that the first side 31 of the positioning plate 3 can be aligned with the first sewing hole 21.

[0061] Exemplarily, the first positioning member 11 is a magnetic buckle or a hook.

[0062] Further, see Figure 4 and Figure 5 A first positioning piece 11 is provided at both ends of the bottom plate 1 along the first direction, and a positioning hole 33 is provided at both ends of the positioning plate 3 along the first direction to ensure the stability when the positioning plate 3 is connected to the bottom plate 1, and to prevent the two ends of the positioning plate 3 from moving relative to each other along the first direction, thereby affecting the sewing accuracy.

[0063] In another alternative embodiment, see Figure 1 , Figure 2 and Figure 5 , a plurality of second positioning members 12 are arranged on the bottom plate 1, and the plurality of second positioning members 12 correspond to the plurality of first sewing holes 21 one by one, and the second positioning members 12 extend along the first direction, and the second edge 32 of the positioning plate 3 can contact any second positioning member 12 to limit the position of the positioning plate 3 on the bottom plate 1, prevent the positioning plate 3 from moving during the sewing process, and ensure the production quality of the down filling layer 100. The provision of the second positioning members 12 not only enables the positioning plate 3 to be quickly connected to the bottom plate 1, but also facilitates the staff to quickly determine the position where the positioning plate 3 is connected to the bottom plate 1, so as to ensure that the first edge 31 of the positioning plate 3 can be aligned with the first sewing hole 21.

[0064] Exemplarily, the second positioning member 12 is a strip-shaped patch.

[0065] In another alternative embodiment, see Figure 1 and Figure 2The base plate 1 is provided with both a first positioning member 11 and a second positioning member 12, which significantly improves the efficiency of positioning the positioning plate 3 on the base plate 1 and the stability after the positioning plate 3 is connected to the base plate 1, and further ensures the finished product quality of the down filling layer 100.

[0066] Optionally, see Figure 1 and Figure 2 The down filling layer 100 includes two stacked layers of fabric, and a plurality of second sewing holes 22 are provided on the cover plate 2. The plurality of second sewing holes 22 are arranged at intervals along the circumference of the down filling layer 100. When in the sewing position, the sewing device can pass through the plurality of second sewing holes 22 and sew the two layers of fabric. The provision of the second sewing holes 22 can prevent the cover plate 2 from affecting the connection of the two layers of fabric by the sewing device when in the sewing position. With such a provision, the three-dimensional down filling bin sewing tool provided in this embodiment can also sew the two layers of fabric together before sewing the folding portion 102, so as to ensure that the two layers of fabric will not move relative to each other during the subsequent sewing process, thereby ensuring the quality of the sewing of the down filling layer 100; it also expands the operable procedures of sewing the down filling layer 100 by the three-dimensional down filling bin sewing tool provided in this embodiment, thereby improving the versatility of the three-dimensional down filling bin sewing tool.

[0067] Optionally, see Figure 1 and Figure 2 The down filling layer 100 includes a plurality of folding portions 102 and a plurality of plane portions 101. The plurality of folding portions 102 correspond to the plurality of plane portions 101 one by one. A plurality of first sewing holes 21 are provided. The plurality of first sewing holes 21 are arranged at intervals along the second direction, and the distance between any two adjacent first sewing holes 21 is the same as the length of the plane portion 101 along the second direction. With such an arrangement, after the sewing equipment sews along any two adjacent first sewing holes 21, a plane portion 101 is formed between two sewing lines while the folding portion 102 is formed, which reduces the process flow of the production of the down filling layer 100 and improves the production efficiency of the down filling layer 100.

[0068] In this embodiment, multiple first positioning members 11 and multiple second positioning members 12 are provided, and the multiple first positioning members 11 and multiple second positioning members 12 correspond one-to-one to the multiple first sewing holes 21 to ensure that the positioning plate 3 can be quickly placed at any first sewing hole 21.

[0069] Further, see Figure 5 A plurality of positioning plates 3 are provided, so that a plurality of folding portions 102 can be sewn simultaneously each time, further improving the production efficiency of the down filling layer 100 .

[0070] Exemplarily, two positioning plates 3 are provided, and the plurality of first sewing holes 21 are symmetrically arranged about the midline of the cover plate 2 along the first direction. The pressing plate 4 is located in the middle of the bottom plate 1 along the second direction. Each time sewing is performed, the two positioning plates 3 are located on both sides of the pressing plate 4 along the second direction. Figure 5 In the orientation, on the left side of the pressing plate 4, the left side of the positioning plate 3 is the second side 32, and the right side of the positioning plate 3 is the first side 31; on the right side of the pressing plate 4, the right side of the positioning plate 3 is the second side 32, and the left side of the positioning plate 3 is the first side 31.

[0071] Optionally, the three-dimensional filling chamber sewing tool further includes a second adhesive strip extending along a second direction, one side of the second adhesive strip is bonded to the base plate 1 , and the other side is bonded to the cover plate 2 to achieve a rotational connection between the base plate 1 and the cover plate 2 .

[0072] Specifically, the second adhesive strip can be deformed. When the cover plate 2 rotates, the cover plate 2 can drive the second adhesive strip to rotate with one side thereof bonded thereto relative to the other side of the second adhesive strip, thereby achieving a rotational connection between the cover plate 2 and the base plate 1 .

[0073] Exemplarily, the second adhesive strip is made of adhesive tape.

[0074] Optionally, see Figure 1 and Figure 2 , a positioning line 13 is drawn on the bottom plate 1, and the positioning line 13 extends along the outer contour of the down filling layer 100. When the down filling layer 100 is laid on the bottom plate 1, the position of the down filling layer 100 is adjusted so that the outer contour of the down filling layer 100 is aligned with the positioning line 13, so that the accuracy of the placement of the down filling layer 100 on the bottom plate 1 can be ensured.

[0075] Embodiment 2

[0076] like Figure 6 and Figure 7 As shown, this embodiment provides a method for sewing a three-dimensional down filling chamber, using the three-dimensional down filling chamber sewing tool of the first embodiment to sew a three-dimensional down filling chamber 1021, comprising the following steps:

[0077] S1 . Rotate the cover plate 2 to an adjustment position and spread the down filling layer 100 flat on the bottom plate 1 .

[0078] In this embodiment, the cover plate 2 is provided with a plurality of second sewing holes 22 spaced apart along the circumference of the down filling layer 100, and the down filling layer 100 includes two layers of overlapping fabrics. Step S1 specifically includes the following steps:

[0079] S11, rotating the cover plate 2 to an adjustment position, and laying two layers of fabrics on the bottom plate 1 in sequence.

[0080] Specifically, first rotate the cover plate 2 to move the cover plate 2 to the adjustment position, and then rotate the pressing plate 4 to arrange the pressing plate 4 at an angle with the base plate 1; then, first lay a layer of fabric on the base plate 1, and adjust the position of the fabric so that the fabric is aligned with the positioning line 13 on the base plate 1; next, lay another layer of fabric on the fabric already laid on the base plate 1, and ensure that both layers of fabric can be aligned with the positioning line 13 on the base plate 1.

[0081] S12, rotating the cover plate 2 to the sewing position, and controlling the sewing device to sequentially pass through the plurality of second sewing holes 22 to sew the two layers of fabric together.

[0082] Specifically, the pressing plate 4 is rotated so that the pressing plate 4 partially presses the two layers of fabric against the bottom plate 1 to prevent the two layers of fabric from moving during the subsequent rotation of the cover plate 2; then, the cover plate 2 is rotated so that the pressing plate 4 and the two layers of fabric are pressed against the bottom plate 1; the sewing needle of the sewing device is controlled to pass through a second sewing hole 22 and sew the two layers of fabric together, and then the sewing needle of the sewing device is controlled to move to another second sewing hole 22 for sewing until the two layers of fabric are sewn together on all sides.

[0083] S2 , aligning the first edge 31 of the positioning plate 3 with any first sewing hole 21 , and folding the down filling layer 100 along the second edge 32 of the positioning plate 3 .

[0084] Specifically, when adjusting the position, move the positioning plate 3 to the second positioning piece 12 corresponding to the folding portion 102 to be sewn, and make the second edge 32 of the positioning plate 3 contact the corresponding second positioning piece 12; at the same time, fold the down filling layer 100 at the corresponding position along the second edge 32 of the positioning plate 3; then, insert the corresponding first positioning piece 11 into the positioning hole 33 to complete the connection between the positioning plate 3 and the base plate 1. At this time, the first edge 31 of the positioning plate 3 can be aligned with the corresponding first sewing hole 21, and the positioning plate 3 is limited to the current position by the first positioning piece 11 and will not move.

[0085] S3, rotating the cover plate 2 to the sewing position, controlling the sewing device to pass through the corresponding first sewing holes 21 and connect the two folded down filling layers 100 along the first edge 31 to form a folded portion 102.

[0086] Optionally, the down filling layer 100 includes a plurality of plane portions 101 and a plurality of folded portions 102, the plurality of plane portions 101 are continuously arranged along the second direction and correspond one to one with the plurality of folded portions 102, a plurality of first sewing holes 21 are provided, and the connection between any two connected plane portions 101 is correspondingly provided with a first sewing hole 21;

[0087] After step S3, the following steps are also included:

[0088] S4, switching the cover plate 2 from the sewing position to the adjustment position, separating the positioning plate 3 from the bottom plate 1, and moving the positioning plate 3 to align the first edge 31 with another first sewing hole 21 that the sewing device did not pass through in step S3.

[0089] Specifically, after the cover plate 2 is switched from the sewing position to the adjustment position, the positioning plate 3 is separated from the current first positioning member 11, and the positioning plate 3 is moved to a position where its first edge 31 is aligned with another first sewing hole 21 that the sewing device did not pass through in step S3.

[0090] In this embodiment, two positioning plates 3 are provided. When the position of the positioning plates 3 is switched in step S4, the positioning plates 3 are switched sequentially along the second direction from the edge of the bottom plate 1 to the middle of the bottom plate 1, thereby ensuring the regularity of sewing the folding portion 102.

[0091] S5, connecting the positioning plate 3 to the bottom plate 1, folding the down filling layer 100 along the second edge 32 of the positioning plate 3, and repeating steps S3 and S4 until the plurality of plane portions 101 and the plurality of folded portions 102 are sewn.

[0092] Specifically, the second side 32 of the positioning plate 3 is brought into contact with the second positioning piece 12 corresponding to the other first sewing hole 21, and the down filling layer 100 at the corresponding position is folded along the second side 32 of the positioning plate 3; then, the corresponding first positioning piece 11 is inserted into the positioning hole 33, and the positioning plate 3 is limited to the current position by the first positioning piece 11, completing the connection between the positioning plate 3 and the bottom plate 1. Next, executing step S3 can form a folded portion 102 at the current position, and at the same time, a plane portion 101 is formed between the two sewing seams of the down filling layer 100, thereby completing the simultaneous sewing of the plane portion 101 and the folded portion 102.

[0093] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. A three-dimensional down filling chamber sewing tool, the down clothing comprising a down filling layer (100), the down filling layer (100) comprising a connected plane portion (101) and a folding portion (102), the plane portion (101) extending along a first direction, the folding portion (102) being located on one side of the plane portion (101) along the thickness direction thereof, a three-dimensional down filling chamber (1021) being arranged in the folding portion (102), characterized in that: The three-dimensional filling warehouse sewing tool comprises: A bottom plate (1), the down filling layer (100) being positionable and laid on the bottom plate (1); A cover plate (2) is rotatably connected to the base plate (1), the cover plate (2) having a sewing position stacked with the base plate (1) and an adjustment position arranged at an angle with the base plate (1), and a plurality of first sewing holes (21) are provided on the cover plate (2); A positioning plate (3) is detachably arranged on the base plate (1); when in the sewing position, the positioning plate (3) is connected to the base plate (1) and clamped between the cover plate (2) and the base plate (1); the first edge (31) of the positioning plate (3) can be aligned with any of the first sewing holes (21); the down filling layer (100) can be folded along the second edge (32) of the positioning plate (3); the first edge (31) and the second edge (32) are respectively two edges of the positioning plate (3) along the second direction; the first direction and the second direction are perpendicular to the thickness direction of the plane portion (101).

2. The three-dimensional down filling chamber sewing tool according to claim 1, characterized in that: The three-dimensional down filling chamber sewing tool further comprises a pressing plate (4), wherein the pressing plate (4) is detachably connected or rotatably connected to the base plate (1); when the cover plate (2) is switched from the adjustment position to the sewing position, the pressing plate (4) is stacked with the base plate (1), and the pressing plate (4) is capable of pressing a portion of the down filling layer (100) against the base plate (1).

3. The three-dimensional down filling chamber sewing tool according to claim 1, characterized in that: A plurality of first positioning members (11) are arranged on the bottom plate (1), and the plurality of first positioning members (11) correspond to the plurality of first sewing holes (21) one by one. A positioning hole (33) is arranged on the positioning plate (3), and the first positioning member (11) can be inserted into the positioning hole (33) or detached from the positioning hole (33). And / or, a plurality of second positioning members (12) are provided on the base plate (1), the plurality of second positioning members (12) correspond one-to-one to the plurality of first sewing holes (21), the second positioning members (12) extend along the first direction, and the second edge (32) of the positioning plate (3) can contact any of the second positioning members (12).

4. The three-dimensional down filling chamber sewing tool according to claim 1, characterized in that: The down filling layer (100) comprises a plurality of folded portions (102) and a plurality of planar portions (101), the plurality of folded portions (102) corresponding one to one with the plurality of planar portions (101), a plurality of first sewing holes (21) being provided, the plurality of first sewing holes (21) being spaced apart along the second direction, and a distance between any two adjacent first sewing holes (21) being the same as a length of the planar portion (101) along the second direction.

5. The three-dimensional down filling chamber sewing tool according to any one of claims 1 to 4, characterized in that: The down filling layer (100) comprises two layers of fabric that are stacked together, and the cover plate (2) is provided with a plurality of second sewing holes (22), the plurality of second sewing holes (22) being arranged at intervals along the circumference of the down filling layer (100), and when in the sewing position, the sewing equipment can pass through the plurality of second sewing holes (22) and sew the two layers of fabric.

6. The three-dimensional down filling chamber sewing tool according to any one of claims 1 to 4, characterized in that: The three-dimensional stuffing bin sewing tool further comprises a second adhesive strip extending along the second direction, one side of the second adhesive strip being bonded to the bottom plate (1) and the other side being bonded to the cover plate (2).

7. The three-dimensional down filling chamber sewing tool according to any one of claims 1 to 4, characterized in that: A positioning line (13) is drawn on the bottom plate (1), and the positioning line (13) extends along the outer contour of the down filling layer (100).

8. A method for sewing a three-dimensional down filling chamber, characterized in that: Sewing the three-dimensional down filling chamber (1021) using the three-dimensional down filling chamber sewing tool as described in any one of claims 1 to 7 comprises the following steps: S1, rotating the cover plate (2) to the adjustment position, and laying the down filling layer (100) flat on the bottom plate (1); S2, aligning the first edge (31) of the positioning plate (3) with any of the first sewing holes (21), and folding the down filling layer (100) along the second edge (32) of the positioning plate (3); S3, rotating the cover plate (2) to the sewing position, controlling the sewing equipment to pass through the corresponding first sewing hole (21) and connect the two folded down filling layers (100) along the first edge (31) to form the folded portion (102).

9. The method for sewing a three-dimensional down filling chamber according to claim 8, characterized in that: The down filling layer (100) comprises a plurality of plane portions (101) and a plurality of folded portions (102); the plurality of plane portions (101) are arranged continuously along the second direction and correspond one-to-one to the plurality of folded portions (102); a plurality of first sewing holes (21) are provided, and the connection between any two connected plane portions (101) is correspondingly provided with the first sewing hole (21); After step S3, the following steps are also included: S4, switching the cover plate (2) from the sewing position to the adjustment position, separating the positioning plate (3) from the bottom plate (1), and moving the positioning plate (3) until the first side (31) is aligned with another first sewing hole (21) that the sewing device has not passed through in step S3; S5, connecting the positioning plate (3) to the bottom plate (1), and folding the down filling layer (100) along the second edge (32) of the positioning plate (3), and repeating steps S3 and S4 until the plurality of planar portions (101) and the plurality of folded portions (102) are sewn.

10. The method for sewing a three-dimensional down filling chamber according to claim 8, characterized in that: The cover plate (2) is provided with a plurality of second sewing holes (22) spaced apart along the circumference of the down filling layer (100), the down filling layer (100) comprising two layers of fabric stacked together, and step S1 specifically comprises the following steps: S11, rotating the cover plate (2) to the adjustment position, and laying the two layers of fabrics on the bottom plate (1) in sequence; S12, rotating the cover plate (2) to the sewing position, and controlling the sewing device to sequentially pass through the plurality of second sewing holes (22) to sew the two layers of fabric together.

Citation Information

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