Multifunctional automatic sample preparation integrated equipment
By designing a multi-function automatic sample preparation integration device, using three-axis modules and integrated sample preparation components, the existing equipment has solved the problem of large footprint and insufficient flexibility, and achieved the effect of efficient sample preparation and flexible operation.
Patent Information
- Application Number
- CN202510323323.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing iron ore sample preparation equipment covers a large area and lacks flexibility, making it difficult to meet the needs of efficient sample preparation and flexible operation.
A multifunctional automatic sample preparation integration device is designed, using a three-axis module and an integrated sample preparation assembly, including the first and second mixing expansion machine, grinder, ultrasonic vibration screen and material collection assembly, to realize the automatic conveying and segmentation of materials.
It realizes that the equipment occupies a small area and is flexible, and can efficiently prepare samples, which is more convenient to use than the prior art.
Smart Images

Figure CN119827261A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of iron ore sample preparation, and in particular to multifunctional automatic sample preparation integrated equipment. Background Art
[0002] The crushing, screening and shrinking machine is mainly used to make samples of bulk materials, including but not limited to: Coal: including various types of coal, which is a common application object of this type of all-in-one machine in the industries of testing, coal, coking, etc.; Ore: such as coal gangue, coke, limestone, pyrite, phosphate rock, etc. These ores need sample preparation for analysis in metallurgy, mining and other industries; Other bulk materials: Hard materials such as ceramics and glass may also need to be crushed, screened and reduced using this type of all-in-one machine to prepare samples; The working principle of the integrated crushing, screening and reducing machine usually involves putting the material to be crushed into the vibrating feeding part, feeding the material evenly into the crusher inlet through the vibrating screen, and performing the initial screening. The material smaller than the sieve hole can be directly fed into the reducing part without being crushed, while the material larger than the sieve hole is crushed by the crusher to the required particle size before entering the reducing part. The reducer selects the appropriate reducing ratio according to the needs of the user, reduces the material and enters the receiving part to complete a working cycle; When preparing samples of iron ore, it is necessary to first reduce the material and divide it into three parts, one for inspection, one for flushing and one for grinding. The inspection sample is a reserved sample, the flushing sample is used to remove the residue of the equipment, and the grinding sample is the raw material for formal sample preparation. In the process of processing the three samples, these samples need to be sent to the grinder, the reducer and the discharge port respectively. The prior art usually uses a belt conveyor to transport these materials, which results in a large occupied volume of the entire equipment and insufficient flexibility. For example, the prior art patents: Publication No.: CN102359888A, titled: Iron ore sampling method and system, Publication No.: CN202204716U, titled: Iron ore sampling reduction machine, adopt this method; Therefore, it is necessary to improve the problems existing in the above-mentioned prior art. Summary of the invention
[0003] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0004] The present invention provides a multifunctional automatic sample preparation integrated device, which can solve the problems of large floor space and inflexibility in the prior art. The specific scheme is as follows: A multifunctional automatic sample preparation integrated device comprises a housing, wherein a sample preparation component is provided inside the housing, and the sample preparation component is used for preparing samples of raw materials, and further comprises: A feed inlet is provided at one end of the housing; The sample taking port for inspection and the sample taking port for grinding are both provided at the front end of the shell; A discard port is provided at the other end of the shell; The sample preparation component comprises: A first mixing and shrinking machine, wherein the first mixing and shrinking machine is located inside the housing and inside the feed port, and the external material first enters the first mixing and shrinking machine; A grinder is located inside the housing, the grinder is fixedly mounted on the bottom of the inner wall of the housing, the grinder first performs self-cleaning by flushing the sample, and then grinds the grinding sample; An ultrasonic vibrating screen is located inside the housing and is fixedly mounted on the bottom of the inner wall of the housing. The ultrasonic vibrating screen is used to screen the ground sample after being ground by the grinder; A second mixing and reducing machine, wherein the second mixing and reducing machine is connected to a discharge port of the undersize material of the ultrasonic vibrating screen; A waste material collection component, used for recycling waste materials; The three-axis module is fixedly installed inside the shell. By setting the three-axis module, the material can be transported to the positions of the sample taking port, the grinder and the grinding sample taking port respectively, and can be switched back and forth between the taking port, the grinder, the grinding sample taking port and the ultrasonic vibrating screen. The grinder, the ultrasonic vibrating screen, the first mixing and reducing machine and the second mixing and reducing machine are all integrated inside the shell. Therefore, when preparing samples, the equipment occupies a small area and has high flexibility, which is more convenient to use than the existing technology.
[0005] Preferably, an inspection door is provided at the front end of the shell, and an inspection port matching the inspection door is opened at a position at the front end of the shell corresponding to the inspection door. A control cabinet is also provided at one of the corners of the shell, and the control cabinet is electrically connected to the components inside the shell, and the components inside the shell are controlled by the control cabinet. An electronic scale is fixedly installed on the outer wall of the shell, and the electronic scale is used to weigh materials entering the shell. A touch screen is connected to the outer wall of the shell, and the touch screen is electrically connected to the control cabinet, and the components inside the shell can be controlled by the touch screen.
[0006] Preferably, the specification of the first mixer and reducer is 600g, which can divide the material into three portions, each portion is 200g, one for inspection, one for washing, and one for grinding. The specification of the second mixer and reducer is 200g, which can divide the material into three portions.
[0007] Preferably, the waste material collection assembly comprises: A suction pump is fixedly mounted on the bottom of the inner wall of the shell, and the top of the suction pump is connected to the screen material discharge port of the ultrasonic vibrating screen through a pipeline; A waste material bucket, fixedly mounted on the bottom of the inner wall of the shell; The discarded material collector is fixedly installed on the top of the discarded material barrel. The inlet of the discarded material collector is located below the discharge port of the suction pump. The screened material sucked by the suction pump is transported to the inside of the discarded material collector and then falls into the inside of the discarded material barrel.
[0008] Preferably, the three-axis module has the following functions: Transport the sample to be inspected to the sample taking port; delivering the flush sample to the inlet of the grinder; conveying the ground sample to the inlet of the grinder; The three equal portions of material outputted from the second mixer and reducer are conveyed to the grinding sample taking port in sequence.
[0009] Preferably, the electronic scale weighs the material, and then feeds the material into the first mixer through the feed port, and divides the material into a sample for inspection, a rinse sample, and a grind sample. The sample for inspection is fed into the sample for inspection feeding port for packaging through a three-axis module, and then the rinse sample is fed into the grinder. After grinding, it is collected into a waste bucket through a suction pump and then formal grinding is carried out.
[0010] Preferably, the three-axis module sends the ground sample into the grinder, and after grinding, the material is sent to the ultrasonic vibrating screen for screening through the three-axis module, the screened material is collected by the discarded material collection component, and the screened material enters the second mixer and reducer to evenly divide the material into three parts, and is sent to the ground sample feeding port for packaging through the three-axis module, thereby completing the preparation of the sample.
[0011] Preferably, the y-axis of the three-axis module has a sampling component, and the sampling component includes: A sliding block is slidably mounted on the y-axis of the three-axis module and is slid up and down by rotating a lead screw on the y-axis of the three-axis module; The sampling hopper is truncated in shape and can move up and down synchronously with the sliding block. The sampling hopper is through-set from top to bottom, with the upper part for receiving the material and the lower part for discharging the material; The switch valve is arranged at the bottom of the sampling hopper, and the bottom of the sampling hopper can be closed or opened by changing the state of the switch valve.
[0012] Preferably, the sampling assembly further comprises: A hinged member, one end of which is fixedly connected to one side of the sampling bucket, and the other end of which is hingedly mounted on the outer wall of the sliding block; A hinge column fixedly connected to one end of the hinge member; An articulated seat, fixedly connected to one end of the sliding block close to the articulated member, one end of the articulated seat is provided with an articulated hole matching the articulated column, and the articulated column is articulated with the articulated hole; A driven gear fixedly connected to the top of the hinge, wherein the driven gear is concentrically arranged with the hinge column; A driving gear, arranged on one side of the driven gear, the driving gear meshing with the driven gear; The first motor has an output shaft fixedly connected to the driving gear, thereby driving the driving gear.
[0013] Preferably, the sampling assembly further comprises: A second motor is arranged below the hinge, a receiving cavity is provided below the hinge, and the second motor is fixedly installed inside the receiving cavity; A driving rod, the top of which is fixedly connected to the output shaft of the second motor, and the bottom of which is fixedly connected to one end of the switch valve; A limit block, fixedly connected to the top of the switch valve; A limiting groove is provided at the bottom of the sampling bucket, and the limiting block is slidably connected to the limiting groove; The discharge port is arranged at one end of the switch valve.
[0014] Compared with the prior art, the present invention can achieve at least one of the following beneficial effects: 1. By setting up a three-axis module, the material can be transported to the positions of the sample taking port, the grinder and the grinding sample taking port respectively, and can be switched back and forth between the taking port, the grinder, the grinding sample taking port and the ultrasonic vibrating screen, and the grinder, the ultrasonic vibrating screen, the first mixing and reducing machine and the second mixing and reducing machine are all integrated inside the shell, so that when preparing samples, the equipment occupies a small area, has high flexibility, and is more convenient to use than the existing technology.
[0015] 2. The material can be divided into three parts by the first mixer and reducer, one for inspection, one for flushing, and one for grinding. The grinder can then be flushed with the flushing sample. After the grinding sample is ground, the material on the sieve can be collected by the waste material collection component, and the material under the sieve can be reduced by the second mixer and reducer, thereby completing the sample preparation.
[0016] 3. The material can be loaded through the sampling component on the three-axis module, and then moved with the three-axis module to achieve the effect of transferring the material, so that the material will not leak during the transfer process, thereby achieving the effect of saving materials.
[0017] 4. By setting a sampling bucket, an articulated part and an articulated seat, and by using a first motor to drive the articulated part and the sampling bucket to rotate, when the sampling bucket receives or discharges materials, the bottom end of the sampling bucket can be aligned with the feeding position and the discharging position of each component through the rotation angle of the articulated part, which plays a role of flexible adjustment and makes the angles of receiving and discharging materials wider.
[0018] Other features and advantages of the present invention will be described in the following description, and part of them will become obvious from the description, or will be understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures particularly pointed out in the written description and the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them: Figure 1 It is an overall stereogram of the present invention; Figure 2 This is a schematic diagram of the internal structure of the housing of the present invention; Figure 3 This is a schematic diagram of the internal structure of the housing without the control cabinet and the inspection door of the present invention; Figure 4 It is a three-dimensional cross-sectional view of the present invention; Figure 5 It is a front cross-sectional view of the present invention; Figure 6 A three-dimensional diagram of the sample preparation assembly of the present invention in a first state; Figure 7 A second state stereoscopic diagram of the sample preparation assembly of the present invention; Figure 8 A three-dimensional diagram of the sampling assembly of the present invention in a first state; Fig. 9A second state stereoscopic diagram of the sampling assembly of the present invention; Fig.10 A third state stereoscopic diagram of the sampling assembly of the present invention; Fig.11 An exploded view of the sampling assembly of the present invention; Fig.12 It is an exploded view of the sampling bucket and the switch valve in the sampling assembly of the present invention.
[0020] The reference numerals are as follows: 100, housing; 101, inspection door; 102, control cabinet; 103, electronic scale; 104, sample taking port for inspection; 105, grinding sample taking port; 106, discarding port; 107, feeding port; 108, touch screen; 200, sample preparation component; 201, first mixer and reducer; 202, air compressor; 203, grinder; 204, ultrasonic vibrating screen; 205, second mixer and reducer; 206, suction pump; 207, waste barrel; 208, waste collector; 209, three-axis module; 300, sampling assembly; 301, sliding block; 302, sampling bucket; 303, switch valve; 304, hinged part; 305, hinged column; 306, hinged seat; 307, driven gear; 308, driving gear; 309, first motor; 310, motor seat; 311, motor slot; 312, protective cover; 313, ridge; 314, second motor; 315, driving rod; 316, accommodating chamber; 317, discharge port; 318, limit block; 319, limit slot. DETAILED DESCRIPTION
[0021] Preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, wherein the accompanying drawings constitute a part of the present invention and are used to explain the principles of the present invention together with the embodiments of the present invention.
[0022] Embodiment 1: Figure 1 , Figure 2 , Figure 3 As shown, this embodiment provides a multifunctional automatic sample preparation integrated device, which can prepare samples for materials. The material in this embodiment is iron ore, and it includes: The housing 100 is placed on the ground, and an inspection door 101 is provided at the front end of the housing 100. An inspection port matching the inspection door 101 is provided at the front end of the housing 100 at a position corresponding to the inspection door 101. When the inspection door 101 is closed, the inspection port can be closed to allow the components inside the housing 100 to work normally. When the inspection door 101 is opened, the inspection port can be opened to allow maintenance personnel to inspect the components inside the housing 100. A control cabinet 102 is also provided at one corner of the housing 100. The control cabinet 102 is electrically connected to the components inside the housing 100. The components inside the housing 100 can be controlled by the control cabinet 102. An electronic scale 103 is fixedly installed on the outer wall of the housing 100. The electronic scale 103 is used to weigh the materials entering the housing 100. The sample preparation component 200 is installed inside the housing 100 and is used to prepare samples of the materials entering the housing 100. Figure 1 Taking the viewing angle as the standard, a feed port 107 is provided at the upper left end of the shell 100, and the feed port 107 is used to allow external materials to enter the shell 100. A sample taking port 104 for inspection and a grinding sample taking port 105 are provided at the front end of the shell 100. A discard port 106 is provided at the bottom right end of the shell 100. A touch screen 108 is connected to the outer wall of the shell 100, and the touch screen 108 is electrically connected to the control cabinet 102, and the components inside the shell 100 can be controlled through the touch screen 108. Embodiment 2: Figure 4 , Figure 5 , Figure 6 , Figure 7 As shown, this embodiment provides a multifunctional automatic sample preparation integrated device, and the sample preparation component 200 includes: The first mixer and reducer 201 has a specification of 600g, and divides the material into three portions, each of which is 200g, one for inspection, one for washing, and one for grinding. The first mixer and reducer 201 is located inside the housing 100 and inside the feed port 107. The external material first enters the first mixer and reducer 201; The air compressor 202 is fixedly installed below the first mixer and reducer 201; The grinder 203 is located inside the housing 100. The grinder 203 is fixedly mounted on the bottom of the inner wall of the housing 100. The grinder 203 first performs self-cleaning by flushing the sample, and then grinds the grinding sample; The ultrasonic vibration screen 204 is located inside the housing 100 and is fixedly mounted on the bottom of the inner wall of the housing 100. The ultrasonic vibration screen 204 is used to screen the ground sample after being ground by the grinder 203. The second mixer and reducer 205 has a specification of 200g. The second mixer and reducer 205 is connected to the undersize discharge port of the ultrasonic vibrating screen 204. The undersize refers to particles with a particle size smaller than the size of the screen hole, and the material that passes through the screen hole and falls below the screen surface during the screening process; The suction pump 206 is fixedly mounted on the bottom of the inner wall of the housing 100. The top of the suction pump 206 is connected to the screen oversize outlet of the ultrasonic vibrating screen 204 through a pipeline (not shown in the figure). The screen oversize refers to particles with a particle size larger than the size of the screen hole, which are materials remaining on the screen surface during the screening process. A waste material bucket 207 is fixedly mounted on the bottom of the inner wall of the housing 100; The discarded material collector 208 is fixedly installed on the top of the discarded material barrel 207. The inlet of the discarded material collector 208 is located below the discharge port of the suction pump 206. The screened material sucked by the suction pump 206 is transported to the inside of the discarded material collector 208 and then falls into the inside of the discarded material barrel 207. The three-axis module 209 is fixedly installed inside the housing 100. The working principle of the three-axis module 209 is as follows: It is composed of XYZ three-axis linear modules, each axis is responsible for movement in one direction, and complex three-dimensional space movement can be achieved through coordinated control; X-axis: The horizontal line of left and right linear motion is the X-axis; Y axis: The axis of linear motion forward and backward in the same plane is the Y axis; Z axis: The axis of up and down linear motion is the Z axis; When working, the controller coordinates the synchronous movement of the three axes, the driver provides power to each axis, and sensors such as encoders and limit switches are used to monitor the position and movement status of each axis to ensure the accuracy and safety of the movement; Linear drive principle: Motor drive: When the controller issues a command, the driver receives the command and converts it into a signal that the motor can recognize. After receiving the signal, the motor starts to rotate and generate torque; Transmission mechanism: The rotational motion of the motor needs to be converted into linear motion through the transmission mechanism. In the three-axis module, common transmission mechanisms include lead screws and guide rails. The lead screw converts the rotational motion of the motor into linear motion, while the guide rail ensures the stability and accuracy of the module during the linear motion process. The three-axis module 209 has the following functions: The sample to be inspected is transported to the sample-to-be-inspected material taking port 104; The flushing sample is delivered to the inlet of the grinder 203; The ground sample is conveyed to the inlet of the grinder 203; The three equal portions of material outputted from the second mixer and reducer 205 are sequentially conveyed to the grinding sample taking port 105; In the above scheme: after manual weighing, the material is sent into the first mixer and reducer 201 through the feed port 107, and the material is divided into three portions of 200g, one for inspection, one for flushing, and one for grinding. The inspection sample is sent to the inspection sample taking port 104 for packaging through the three-axis module 209, and then the flushing sample is sent to the grinder 203, and after grinding, it is collected into the waste bucket 207 through the suction pump 206, and then formal grinding is carried out; During the formal grinding, the ground sample is sent to the grinder 203 through the three-axis module 209. After grinding, the material is sent to the ultrasonic vibrating screen 204 for screening through the three-axis module 209. The screened material is collected into the waste bucket 207 through the suction pump 206, and the screened material enters the second mixer and reducer 205. The material is evenly divided into three portions (each weighing about 66g), and sent to the ground sample feeding port 105 for packaging through the three-axis module 209, thereby completing the preparation of the sample. Embodiment 3: Figure 8 , Fig. 9 , Fig.10 As shown, the y-axis of the three-axis module 209 has a sampling assembly 300 that can move up and down along the y-axis of the three-axis module 209. The sampling assembly 300 includes: The sliding block 301 is slidably mounted on the y-axis of the three-axis module 209, and slides up and down by rotating the screw on the y-axis of the three-axis module 209; The sampling hopper 302 is truncated in shape and can move up and down synchronously with the sliding block 301. The sampling hopper 302 is arranged to be through-connected from top to bottom, and its upper part is used to receive the material, and its lower part is used to discharge the material; The switch valve 303 is arranged at the bottom of the sampling hopper 302. The bottom of the sampling hopper 302 can be closed or opened by changing the state of the switch valve 303. like Fig.11 As shown, the sampling assembly 300 also includes: The hinge 304 has one end fixedly connected to one side of the sampling bucket 302 and the other end hingedly mounted on the outer wall of the sliding block 301, so as to achieve the effect of allowing the sampling bucket 302 to move up and down synchronously with the sliding block 301; A hinge column 305, fixedly connected to one end of the hinge 304; The hinge seat 306 is fixedly connected to one end of the sliding block 301 close to the hinge member 304. One end of the hinge seat 306 is provided with a hinge hole matching the hinge column 305. The hinge column 305 is hinged to the hinge hole. A driven gear 307 is fixedly connected to the top of the hinge 304, and the driven gear 307 is concentrically arranged with the hinge column 305; A driving gear 308 is disposed on one side of the driven gear 307, and the driving gear 308 is meshed with the driven gear 307; The first motor 309 has an output shaft fixedly connected to the driving gear 308, thereby driving the driving gear 308; The motor seat 310 is fixedly connected to the outer wall of the sliding block 301. A motor slot 311 is provided above the motor seat 310 on the outer wall of the sliding block 301. The motor slot 311 is used to accommodate the first motor 309. The first motor 309 is fixedly mounted on the motor seat 310. A through hole matching the output shaft of the first motor 309 is provided in the middle of the motor seat 310. The protective cover 312 is fixedly mounted on the outer wall of the sliding block 301 by screws. The protective cover 312 can cover the driven gear 307, the driving gear 308 and the first motor 309, thereby providing protection for them and playing a role in dust prevention. The side wall of the protective cover 312 is hollowed out so as to match the rotation amplitude of the hinge 304 to avoid motion interference. The protective cover 312 is provided with a protrusion 313 matching the first motor 309; In the above scheme, the first motor 309 drives the driving gear 308 to rotate, and then the driving gear 308 drives the driven gear 307 to rotate, so that the entire hinge 304 rotates, thereby changing the direction of the sampling bucket 302 to adapt to different sampling and feeding angles.
[0023] like Fig.12 As shown, the sampling assembly 300 also includes: The second motor 314 is disposed below the hinge 304. A receiving cavity 316 is provided below the hinge 304. The second motor 314 is fixedly mounted inside the receiving cavity 316. A driving rod 315, the top of which is fixedly connected to the output shaft of the second motor 314, and the bottom of the driving rod 315 is fixedly connected to one end of the switch valve 303; A limit block 318 is fixedly connected to the top of the switch valve 303; A limiting groove 319 is provided at the bottom of the sampling bucket 302, and a limiting block 318 is slidably connected to the limiting groove 319; The discharge port 317 is provided at one end of the switch valve 303. The switch valve 303 is driven to rotate by the second motor 314, and the position of the discharge port 317 can be changed. When the discharge port 317 is concentric with the bottom end of the sampling bucket 302, the material inside the sampling bucket 302 can be discharged. When the discharge port 317 is misaligned with the bottom end of the sampling bucket 302, the material inside the sampling bucket 302 cannot be discharged. In summary, the present invention can transport the materials to the positions of the sample taking port 104 for inspection, the grinder 203 and the sample taking port 105 for grinding respectively by setting the three-axis module 209, and can switch back and forth between the positions of the feed port 107, the grinder 203, the sample taking port 105 for grinding and the ultrasonic vibrating screen 204, and the grinder 203, the ultrasonic vibrating screen 204, the first mixing and reducing machine 201 and the second mixing and reducing machine 205 are all integrated inside the shell 100, so that when preparing samples, the equipment occupies a small area and has high flexibility, which is more convenient to use than the prior art; the material can be divided into three parts by the first mixing and reducing machine 201, one for the sample for inspection, one for the flushing sample and one for the grinding sample, and then the grinder 203 can be flushed by the flushing sample, and then the ground sample can be ground. , the material on the sieve can be collected by the discarded material collection component, and the material under the sieve can be reduced by the second mixer and reducer 205, thereby completing the preparation of the sample; the material can be loaded through the sampling component on the three-axis module 209, and then moved with the three-axis module 209, so as to achieve the effect of transferring the material, so that the material will not leak during the transfer process, thereby achieving the effect of saving the material; by setting the sampling bucket 302, the hinge 304 and the hinge seat 306, and the hinge 304 and the sampling bucket 302 can be driven to rotate by the first motor, so that when the sampling bucket 302 receives or discharges the material, through the rotation angle of the hinge 304, the bottom end of the sampling bucket 302 can be aligned with the feeding position and the discharging position of each component, which plays a role of flexible adjustment and makes the angles of receiving and discharging the material wider. In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0024] The terms "first", "second", "third", "fourth", etc. (if any) in the specification and claims of the embodiments of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0025] Parallel: The parallelism defined in this application is not limited to absolute parallelism. This definition of parallelism can be understood as basic parallelism, which allows for non-absolute parallelism due to factors such as assembly tolerance, design tolerance, and the influence of structural flatness. Small angular errors are allowed. For example, an assembly error range of less than 10 degrees can be understood as a parallel relationship.
[0026] Vertical: The verticality defined in this application is not limited to an absolute vertical intersection relationship (angle of 90 degrees). It allows for non-absolute vertical intersection relationships caused by factors such as assembly tolerance, design tolerance, and influence of structural flatness. It also allows for errors in a small angle range. For example, the assembly error range of 80 to 100 degrees can be understood as a vertical relationship.
[0027] In the embodiments of the present application, the devices or elements referred to or implied must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the embodiments of the present application. In the description of the embodiments of the present application, the meaning of "multiple" is two or more, unless otherwise precisely and specifically specified.
[0028] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A multifunctional automatic sample preparation integrated device, comprising a housing (100), wherein the housing (100) has a sample preparation component (200) inside, wherein the sample preparation component (200) is used to prepare samples of raw materials, and wherein: Also includes: A feed inlet (107) is provided at one end of the housing (100); A sample taking port (104) for inspection and a sample taking port (105) for grinding are both provided at the front end of the housing (100); A discard port (106) is provided at the other end of the housing (100); The sample preparation component (200) comprises: A first material mixer and reducer (201), the first material mixer and reducer (201) being located inside the housing (100) and inside the feed port (107), and external materials first enter the first material mixer and reducer (201); A grinder (203) is located inside the housing (100), the grinder (203) is fixedly mounted on the bottom of the inner wall of the housing (100), the grinder (203) first performs self-cleaning by flushing the sample, and then grinds the grinding sample; An ultrasonic vibration screen (204) is located inside the housing (100), the ultrasonic vibration screen (204) is fixedly mounted on the bottom of the inner wall of the housing (100), and the ultrasonic vibration screen (204) is used to screen the ground sample after being ground by the grinder (203); a second material mixer and reducer (205), the second material mixer and reducer (205) being connected to a sieve under discharge port of the ultrasonic vibrating sieve (204); A waste material collection component, used for recycling waste materials; The three-axis module (209) is fixedly mounted inside the housing (100).
2. A multifunctional automatic sample preparation integrated device as claimed in claim 1, characterized in that: An inspection door (101) is provided at the front end of the housing (100); an inspection port matching the inspection door (101) is provided at a position of the front end of the housing (100) corresponding to the inspection door (101); a control cabinet (102) is provided at one corner of the housing (100); the control cabinet (102) is electrically connected to components inside the housing (100); the components inside the housing (100) are controlled via the control cabinet (102); an electronic scale (103) is fixedly mounted on the outer wall of the housing (100); the electronic scale (103) is used to weigh materials entering the housing (100); a touch screen (108) is connected to the outer wall of the housing (100); the touch screen (108) is electrically connected to the control cabinet (102); the components inside the housing (100) can be controlled via the touch screen (108).
3. The multifunctional automatic sample preparation integrated device according to claim 1, characterized in that: The specification of the first mixer (201) is 600g, and it can divide the material into three portions, each portion is 200g, one for inspection, one for washing, and one for grinding. The specification of the second mixer (205) is 200g, and it can also divide the material into three portions.
4. The multifunctional automatic sample preparation integrated device according to claim 1, characterized in that: The waste material collection assembly comprises: A suction pump (206) is fixedly mounted on the bottom of the inner wall of the housing (100), and the top of the suction pump (206) is connected to the screen material discharge port of the ultrasonic vibrating screen (204) through a pipeline; A discarded material bucket (207) fixedly mounted on the bottom of the inner wall of the outer shell (100); The discarded material collector (208) is fixedly mounted on the top of the discarded material barrel (207), and the inlet of the discarded material collector (208) is located below the discharge port of the suction pump (206). The screened material sucked by the suction pump (206) is transported to the inside of the discarded material collector (208) and then falls into the inside of the discarded material barrel (207).
5. The multifunctional automatic sample preparation integrated device according to claim 1, characterized in that: The three-axis module (209) has the following functions: The sample to be inspected is transported to the sample-to-be-inspected material taking port (104); delivering the flushing sample to the inlet of the grinder (203); delivering the ground sample to the inlet of the grinder (203); The three equal portions of material outputted from the second material mixer (205) are sequentially conveyed to the grinding sample taking port (105).
6. The multifunctional automatic sample preparation integrated device according to claim 2, characterized in that: The electronic scale (103) weighs the material, and then feeds the material into the first mixer (201) through the feed port (107), and divides the material into a sample for inspection, a rinse sample, and a grind sample. The sample for inspection is fed into the sample for inspection material outlet (104) through a three-axis module (209) for packaging, and then the rinse sample is fed into the grinder (203). After grinding, the sample is collected into a waste material bucket (207) through a suction pump (206), and then formal grinding is performed.
7. The multifunctional automatic sample preparation integrated device according to claim 6, characterized in that: The three-axis module (209) sends the ground sample into the grinder (203), and after grinding, the material is sent into the ultrasonic vibrating screen (204) for screening through the three-axis module (209), the screened material is collected by the discarded material collection component, and the screened material enters the second mixing and reducing machine (205), the material is evenly divided into three parts, and sent to the ground sample taking port (105) for packaging through the three-axis module (209), thereby completing the preparation of the sample.
8. The multifunctional automatic sample preparation integrated device according to claim 1, characterized in that: The three-axis module (209) has a sampling component (300) on the y-axis, and the sampling component (300) comprises: A sliding block (301) is slidably mounted on the y-axis of the three-axis module (209) and is slidable up and down by rotating a lead screw on the y-axis of the three-axis module (209); The sampling hopper (302) is truncated in shape and can move up and down synchronously with the sliding block (301). The sampling hopper (302) is arranged to be through-connected from top to bottom, and its upper part is used to receive the material, and its lower part is used to discharge the material; The switch valve (303) is arranged at the bottom of the sampling hopper (302), and the bottom of the sampling hopper (302) can be closed or opened by changing the state of the switch valve (303).
9. The multifunctional automatic sample preparation integrated device according to claim 8, characterized in that: The sampling assembly (300) further includes: A hinged member (304), one end of which is fixedly connected to one side of the sampling bucket (302), and the other end of which is hingedly mounted on the outer wall of the sliding block (301); A hinge column (305) fixedly connected to one end of the hinge member (304); An articulated seat (306) is fixedly connected to one end of the sliding block (301) close to the hinged member (304), one end of the articulated seat (306) is provided with an articulated hole matching the articulated column (305), and the articulated column (305) is articulated with the articulated hole; A driven gear (307) is fixedly connected to the top of the hinge (304), and the driven gear (307) is concentrically arranged with the hinge column (305); A driving gear (308) is arranged on one side of the driven gear (307), and the driving gear (308) is meshed with the driven gear (307); The first motor (309) has an output shaft fixedly connected to the driving gear (308), thereby driving the driving gear (308).
10. The multifunctional automatic sample preparation integrated device according to claim 9, characterized in that: The sampling assembly (300) further includes: A second motor (314) is arranged below the hinge (304); a receiving cavity (316) is provided below the hinge (304); and the second motor (314) is fixedly mounted inside the receiving cavity (316); A driving rod (315), the top of which is fixedly connected to the output shaft of the second motor (314), and the bottom of which is fixedly connected to one end of the switch valve (303); A limit block (318) fixedly connected to the top of the switch valve (303); A limiting groove (319) is provided at the bottom of the sampling bucket (302), and the limiting block (318) is slidably connected to the limiting groove (319); The discharge port (317) is opened at one end of the switch valve (303).
Citation Information
Patent Citations
Iron ore sampling and sample making method and system
CN102359888A
Division machine used for sampling iron ore
CN202204716U
Sample preparation system
CN110882805A
Sintered ore full-automatic sample preparation system and sintered ore full-automatic sample preparation method
CN114518274A
Coal sample preparation system with high automation degree
CN114608914A