Cable electric leakage detection device and detection method
By designing a cable leakage detection device, the combination of cleaning brushes and detection rods is used to solve the problem of small damage and dust affecting detection, and efficient and accurate cable leakage detection is achieved.
Patent Information
- Application Number
- CN202510078541.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-04-15
AI Technical Summary
In the prior art, it is difficult for human eyes to observe tiny cable damage and cracks, and impurities such as dust affect the quality and efficiency of leakage detection.
A cable leakage detection device is designed, including a cleaning brush and a detection rod. The cleaning brush cleans the dust on the outer surface of the cable by blowing out air and brushing. The detection rod rotates and releases fluorescent marking liquid to mark the damage and cracks when the cable moves. At the same time, leakage detection is performed using a sound wave detection plate and ultraviolet lamp.
The dust on the outer surface of the cable is effectively cleaned up, the efficiency and quality of detection of fine damage and cracks is improved, the inspection process is simplified, and the burden on the inspectors is reduced.
Smart Images

Figure CN119827628A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cable leakage detection, and in particular to a cable leakage detection device and a detection method. Background Art
[0002] The methods for detecting cable leakage are as follows: Observation method. Observe whether there are any signs of damage, cracks, burning, etc. on the surface of the insulation layer of the wire and cable. If there are such signs, there may be leakage at that location. This method is only applicable to wires and cables with obvious surface damage, and is not applicable to wires and cables without obvious surface damage. Resistance measurement method. Use an ohmmeter to measure the resistance value of the wire and cable, and judge whether there is leakage by comparing the change in resistance value. Bridge method. Fix one end of the wire and cable to the power supply, remove the other end, and use a bridge to measure the resistance value. If the resistance value is very small, it means that there is leakage at that location. Sound wave detection method. Use a high-frequency oscillator to generate sound waves, which are transmitted through the wires. When there is leakage around the wires, the sound waves will change and be detected.
[0003] At present, when conducting leakage detection on cables, people generally use their eyes to directly observe whether there are defects such as damage and cracks on the outer surface of the cable to determine whether the cable has leakage. Although the damage and cracks of the cable can be observed, some small damage and cracks are difficult for personnel to observe, and if the damage and cracks are covered with impurities such as dust, it will affect the quality and efficiency of personnel's cable leakage detection. Summary of the invention
[0004] The purpose of the present invention is to solve the problem in the prior art that it is difficult to observe some small damages and cracks with human eyes, and to propose a cable leakage detection device and detection method.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A cable leakage detection device comprises a base, the top of which is fixedly connected with a controller; A detection rod, the top of which is fixedly connected to a slide plate, the bottom of which is fixedly connected to a return spring, a liquid injection hole is provided at the top of the outer wall of the detection rod, a sleeve is slidably connected to the outer wall of the slide plate, a liquid inlet hole is provided at the bottom of the sleeve, and the detection rod is used to mark the damage and cracks of the cable; A cleaning brush, wherein the end of the cleaning brush is fixedly connected to a cleaning ring, the side wall of the cleaning ring is rotatably connected to a swivel, the outer side wall of the cleaning ring is fixedly connected to a first gear ring, and the cleaning brush is used to clean the outer surface of the cable to remove dust and other impurities from damaged and cracked parts of the cable.
[0006] Preferably, a driving ring is fixedly connected to the top of the base, a processing ring is fixedly connected to the top of the base, and a fixing ring is fixedly connected to the top of the base, and the driving ring, the processing ring and the fixing ring are on the same horizontal line.
[0007] In order to make the internal structures of the processing ring and the fixed ring rotate to process and detect the cable when the cable passes through the device, preferably, a rotating shaft is rotatably connected inside the side wall of the driving ring, a roller is fixedly connected to the outer wall of the rotating shaft, and a worm is fixedly connected to the middle position of the outer wall of the rotating shaft.
[0008] In order to transmit the power generated by the cable through the device, further, the outer wall of the worm is meshed with a worm wheel, the inner wall of the worm wheel is fixedly connected to a rotating rod, the outer wall of the rotating rod is fixedly connected to a first gear, the outer wall of the rotating rod is fixedly connected to a second gear, and the outer wall of the rotating rod at the bottom is provided with a reciprocating wire.
[0009] In order to make the detection ring rotate when the cable moves and perform acoustic wave detection on the cable, further, the outer wall of the second gear is meshed with a second gear ring, the inner wall of the second gear ring is fixedly connected with a detection ring, the outer wall of the detection ring is fixedly connected with a liquid adding tube, the inner ring side wall of the detection ring is fixedly connected with an acoustic wave detection plate, and the inner ring side wall of the detection ring is fixedly connected with an ultraviolet lamp.
[0010] In order to continuously introduce air into the cleaning ring so that the cleaning brush can blow gas into the cable, further, the outer side wall of the reciprocating wire is engaged with a reciprocating frame, the end of the reciprocating frame is fixedly connected to a piston plate, the outer side wall of the piston plate is slidably connected to a piston cylinder, the adjacent side of the piston cylinder is fixedly connected to an air blowing pipe, and an air inlet is opened on the adjacent side of the piston cylinder.
[0011] Furthermore, the outer wall of the rotating rod is rotatably connected to the driving ring, the processing ring and the fixed ring, the outer wall of the first gear is meshed with the outer wall of the first gear ring, the outer wall of the cleaning ring is rotatably connected to the inner wall of the processing ring, and the rotating ring is fixedly connected to the inner wall of the processing ring.
[0012] Furthermore, the outer wall of the detection ring is rotatably connected to the inner wall of the fixed ring, the sleeve is fixedly connected to the inner wall of the detection ring, the detection rod passes through the side wall of the detection ring and is slidably connected to the detection ring, the acoustic wave detection plate is electrically connected to the controller, and the ultraviolet lamp is electrically connected to the controller.
[0013] Furthermore, the reciprocating wire is arranged between the fixed ring and the processing ring, the reciprocating frame passes through the piston cylinder and is slidably connected to the piston cylinder, the end of the blowing pipe away from the piston cylinder is fixedly connected to the outer wall of the rotating ring, and the piston cylinder is fixedly connected to the top of the base.
[0014] A cable leakage detection method comprises the following steps: Step 1: Pass the cable to be tested through the driving ring, processing ring and fixing ring in sequence; Step 2: When the cable moves, the cleaning ring and the detection ring will rotate through the roller, and the cleaning ring will clean the cable through the cleaning brush; Step 3: When the detection ring rotates, the controller starts the acoustic detection board to perform acoustic detection on the cable.
[0015] Compared with the prior art, the present invention provides a cable leakage detection device and detection method, which have the following beneficial effects: 1. The cable leakage detection device, when the cable passes through the device, utilizes the driving force generated by the movement of the cable to rotate the cleaning ring, driving the cleaning brush to rotate along the outer surface of the cable to clean the outer surface of the cable, and while the cleaning brush is cleaning, air will be continuously injected into the cleaning ring through the piston cylinder through the air blowing pipe. At this time, since the cleaning brush is set to a hollow form, the cleaning brush will blow out air, and cooperate with the cleaning brush to brush the outer surface of the cable, so as to clean out dust and other impurities at the damaged and cracked outer surface of the cable, thereby ensuring the cleanliness of the cable, thereby ensuring the quality and efficiency of subsequent cable leakage detection.
[0016] 2. The cable leakage detection device utilizes the power generated by the movement of the cable to rotate the detection ring when the cable passes through the device, and then causes the detection rod to rotate along the outer surface of the cable. When the detection rod rotates to the damaged and cracked parts of the outer surface of the cable, the detection rod will move along the inner wall of the sleeve toward the direction of the cable under the action of the reset spring and the slide plate, so that the red fluorescent marking liquid in the sleeve is released through the detection rod to the damaged and cracked parts of the outer surface of the cable, which can mark all the damage and cracks of the cable, facilitate the observation of subsequent personnel, improve the detection efficiency and quality of cable damage and cracks, and reduce the eye fatigue of the detection personnel.
[0017] 3. When the cable leakage detection device detects the cable, the sound wave detection board will use sound waves to detect whether the cable is leaking, and the leakage part of the cable must be the damaged and cracked part of the cable. When the sound wave detection board detects the leakage part of the cable, the sound wave will change significantly. At this time, the ultraviolet lamp is started to irradiate the cable. Since there is red fluorescent marker liquid in the leakage part of the cable, the red fluorescent marker liquid will turn green under the irradiation of the ultraviolet lamp, so that personnel can intuitively judge the leakage part of the cable according to the color, thereby improving the accuracy of the detection of the leakage part of the cable, reducing the burden on personnel, and improving the efficiency of cable detection.
[0018] The parts not involved in the device are the same as the prior art or can be implemented by the prior art. The present invention uses a cleaning brush to blow out air, and cooperates with the cleaning brush to brush the outer surface of the cable to clean out dust and other impurities from the damaged and cracked parts of the outer surface of the cable, thereby ensuring the cleanliness of the cable, and releasing red fluorescent marking liquid on the damaged and cracked parts of the outer surface of the cable, which can mark all the damage and cracks of the cable, facilitate observation by subsequent personnel, improve the detection efficiency and quality of the damage and cracks of the cable, and reduce the eye fatigue of the detection personnel. The red fluorescent marking liquid will turn green under the irradiation of ultraviolet light, so that personnel can intuitively judge the leakage part of the cable according to the color, thereby improving the accuracy of detection of the leakage part of the cable and reducing the burden on personnel. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A three-dimensional partially cutaway structural schematic diagram of a cable leakage detection device proposed by the present invention; Figure 2 A three-dimensional structural schematic diagram of a cable leakage detection device proposed by the present invention; Figure 3 This is a schematic diagram of the structure of the cable leakage detection device proposed by the present invention with the front center section cut away; Figure 4 A cable leakage detection device proposed by the present invention Figure 3 The enlarged structural diagram at A in the middle; Figure 5 A cable leakage detection device proposed by the present invention Figure 3 The enlarged structural diagram at B in the middle; Figure 6 A schematic diagram of the cross-section structure of the middle part of a detection ring of a cable leakage detection device proposed by the present invention; Figure 7 A schematic diagram of a three-dimensional partially cutaway structure of a detection rod of a cable leakage detection device proposed by the present invention; Figure 8 A schematic diagram of a three-dimensional partially cutaway structure of a piston cylinder of a cable leakage detection device proposed by the present invention; Fig. 9 A cable leakage detection device proposed by the present invention Figure 3 The enlarged structural diagram at C in the middle; Fig.10 A cable leakage detection device proposed by the present invention Figure 3 Enlarged structural diagram at D in the middle.
[0020] In the figure: 1, base; 2, controller; 3, drive ring; 4, processing ring; 5, fixed ring; 6, rotating shaft; 7, worm; 8, worm wheel; 9, rotating rod; 10, first gear; 11, first gear ring; 12, cleaning ring; 13, rotating ring; 14, cleaning brush; 15, second gear; 16, second gear ring; 17, detection ring; 18, liquid adding tube; 19, sonic detection board; 20, ultraviolet lamp; 21, reciprocating wire; 22, reciprocating frame; 23, piston plate ; 24. Piston cylinder; 25. Blowing pipe; 26. Air inlet; 27. Roller; 28. Sleeve; 29. Liquid inlet hole; 30. Slide plate; 31. Detection rod; 32. Liquid injection hole; 33. Reset spring; 34. Water absorption ring; 35. Third gear; 36. Third gear ring; 37. Water absorption cotton; 38. Fixed ring; 39. Fixed rod; 40. Connecting ring; 41. Connecting pipe; 42. Scraper; 43. Drain pipe; 44. Zeolite plate; 45. Drain hole. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0022] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. Example
[0023] Reference Figure 1-Figure 3 A cable leakage detection device includes a base 1, a controller 2 is fixedly connected to the top of the base 1; a driving ring 3 is fixedly connected to the top of the base 1, a processing ring 4 is fixedly connected to the top of the base 1, and a fixing ring 5 is fixedly connected to the top of the base 1, and the driving ring 3, the processing ring 4 and the fixing ring 5 are on the same horizontal line.
[0024] Reference Figure 1-Figure 3 , a rotating shaft 6 is rotatably connected inside the side wall of the driving ring 3, a roller 27 is fixedly connected to the outer side wall of the rotating shaft 6, a worm 7 is fixedly connected to the middle position of the outer side wall of the rotating shaft 6, a worm wheel 8 is meshed with the outer side wall of the worm 7, a rotating rod 9 is fixedly connected to the inner side wall of the worm wheel 8, a first gear 10 is fixedly connected to the outer side wall of the rotating rod 9, a second gear 15 is fixedly connected to the outer side wall of the rotating rod 9, and a reciprocating wire 21 is arranged on the outer side wall of the rotating rod 9 at the bottom; It should be noted that four rotating rods 9 are provided, and the four rotating rods 9 rotate in the same direction.
[0025] Reference Figure 1-Figure 4 , Figure 8 , the outer wall of the rotating rod 9 is rotatably connected to the driving ring 3, the processing ring 4 and the fixed ring 5, the cleaning brush 14, the end of the cleaning brush 14 is fixedly connected to the cleaning ring 12, the outer wall of the cleaning ring 12 is rotatably connected to the inner wall of the processing ring 4, the side wall of the cleaning ring 12 is rotatably connected to the rotating ring 13, the rotating ring 13 is fixedly connected to the inner wall of the processing ring 4, the outer wall of the cleaning ring 12 is fixedly connected to the first gear ring 11, the outer wall of the first gear 10 is meshed with the outer wall of the first gear ring 11, and the cleaning brush 14 is used to clean the outer surface of the cable to remove dust and other impurities from the damaged and cracked parts of the cable; It should be noted that the cleaning brush 14 is configured to be hollow in shape to facilitate the discharge of air. When the cable passes through the device, the driving force generated by the movement of the cable is used to rotate the cleaning ring 12, thereby driving the cleaning brush 14 to rotate along the outer surface of the cable to clean the outer surface of the cable. While the cleaning brush 14 is cleaning, air will be continuously injected into the cleaning ring 12 through the piston cylinder 24 and the air blow pipe 25. At this time, since the cleaning brush 14 is configured to be hollow in shape, the cleaning brush 14 will blow out air, and the cleaning brush 14 will brush the outer surface of the cable to clean out dust and other impurities from damaged and cracked outer surfaces of the cable, thereby ensuring the cleanliness of the cable, thereby ensuring the quality and efficiency of subsequent cable leakage detection.
[0026] Reference Figure 1-Figure 3 , Figure 6 , Figure 8 The outer wall of the reciprocating wire 21 is meshed with a reciprocating frame 22, the reciprocating wire 21 is arranged between the fixed ring 5 and the processing ring 4, the end of the reciprocating frame 22 is fixedly connected with a piston plate 23, the outer wall of the piston plate 23 is slidably connected with a piston cylinder 24, the reciprocating frame 22 penetrates the piston cylinder 24 and is slidably connected with the piston cylinder 24, the piston cylinder 24 is fixedly connected to the top of the base 1, the adjacent side of the piston cylinder 24 is fixedly connected with a blowing pipe 25, the end of the blowing pipe 25 away from the piston cylinder 24 is fixedly connected to the outer wall of the rotating ring 13, and the adjacent side of the piston cylinder 24 is provided with an air inlet 26; It should be noted that a one-way valve is provided in the air blowing pipe 25 so that the air in the piston cylinder 24 can only be discharged through the air blowing pipe 25 , and a one-way valve is provided in the air inlet 26 so that the piston cylinder 24 can only draw in external air through the air blowing pipe 25 .
[0027] Reference Figure 5-Figure 6The outer wall of the second gear 15 is meshed with a second gear ring 16, and the inner wall of the second gear ring 16 is fixedly connected with a detection ring 17. The outer wall of the detection ring 17 is rotatably connected to the inner wall of the fixed ring 5, and the outer wall of the detection ring 17 is fixedly connected with a liquid adding tube 18. The inner ring side wall of the detection ring 17 is fixedly connected with a sound wave detection plate 19. The inner ring side wall of the detection ring 17 is provided with an electromagnet. The inner ring side wall of the detection ring 17 is fixedly connected with an ultraviolet lamp 20, and the sound wave detection plate 19 is electrically connected to the controller 2, and the ultraviolet lamp 20 is electrically connected to the controller 2. The detection rod 31, and the detection rod 31 can be adsorbed by the electromagnet. When the cable is detected, the electromagnet is powered off, and the detection rod 31 will lose the adsorption force of the electromagnet. After the detection is completed, the electromagnet is started again, so that the detection rod 31 is adsorbed again, the detection rod 31 passes through the side wall of the detection ring 17 and is slidably connected to the detection ring 17, the top of the detection rod 31 is fixedly connected with a slide plate 30, the bottom of the slide plate 30 is fixedly connected with a reset spring 33, the reset spring 33 is sleeved on the outer wall of the detection rod 31, and a liquid injection hole 32 is opened at the top position of the outer wall of the detection rod 31, the outer wall of the slide plate 30 is slidably connected with a sleeve 28, the bottom of the inner wall of the sleeve 28 is fixedly connected to the bottom of the reset spring 33, the sleeve 28 is fixedly connected to the inner wall of the detection ring 17, and the bottom of the sleeve 28 is opened with a liquid inlet hole 29. The detection rod 31 is used to mark the damage and cracks of the cable; It should be noted that the detection ring 17 is filled with red fluorescent marker liquid, and the red fluorescent marker liquid will change to green when it encounters ultraviolet rays irradiated by the ultraviolet lamp 20. When the cable passes through the device, the power generated by the movement of the cable is used to rotate the detection ring 17, and then the detection rod 31 is rotated along the outer surface of the cable. When the detection rod 31 rotates to the damaged and cracked parts of the outer surface of the cable, the detection rod 31 will move along the inner wall of the sleeve 28 toward the direction of the cable under the action of the reset spring 33 and the slide plate 30, so that the red fluorescent marker liquid in the sleeve 28 is released to the damaged and cracked parts of the outer surface of the cable through the detection rod 31, which can mark all the damage and cracks of the cable, facilitate the observation of subsequent personnel, improve the detection efficiency and quality of cable damage and cracks, and reduce the eye fatigue of the detection personnel.
[0028] In the present invention, when in use, the cable is first passed through the driving ring 3, the processing ring 4 and the fixing ring 5 in sequence. When the cable passes through the fixing ring 5, the detection rod 31 slides outward by squeezing the cable. At this time, the slide plate 30 slides in the direction of the second gear ring 16, and the red fluorescent marker liquid in the detection ring 17 is drawn into the sleeve 28 through the liquid inlet hole 29. At this time, the reset spring 33 is in a stretched state, and the cable can be reeled in by the reeling device. At the same time, the sound wave detection plate 19 is started by the controller 2, and the sound wave is used to detect whether the cable is leaking electricity. In the process of reeling the cable, the roller 27 rotates by the movement of the cable, and then the worm 7 is driven to rotate through the rotating shaft 6, so that the worm wheel 8 rotates; The rotation of the worm gear 8 will cause the rotating rod 9 to rotate, thereby driving the first gear 10 and the second gear 15 to rotate. The first gear 10 will drive the cleaning ring 12 to rotate through the first gear ring 11, so that the cleaning brush 14 rotates along the outer surface of the cable. In this process, the rotating rod 9 at the bottom will cause the reciprocating frame 22 to slide left and right in a cycle through the reciprocating wire 21. The sliding of the reciprocating frame 22 will cause the piston plate 23 to slide along the inner wall of the piston cylinder 24, so that the piston cylinder 24 on one side injects the internal air into the cleaning ring 12 through the blowing pipe 25, and the piston cylinder 24 on the other side is discharged through the air intake pipe 25. The port 26 draws outside air into the piston cylinder 24, so that the cleaning ring 12 is continuously filled with air. The air injected into the cleaning ring 12 will be blown to the outer surface of the cable through the hollow cleaning brush 14. The cleaning brush 14 cleans the outer surface of the cable to clean out dust and other impurities at the damaged and cracked parts of the outer surface of the cable, thereby ensuring the cleanliness of the cable, thereby ensuring the quality and efficiency of subsequent cable leakage detection, and preventing the subsequent surface damage and crack detection and leakage detection of the cable from being affected by dust and other impurities at the damaged and cracked parts; The rotation of the second gear 15 will drive the detection ring 17 to rotate through the second gear ring 16, so that the detection rod 31 and the sound wave detection plate 19 rotate along the outer surface of the cable, so that the sound wave detection plate 19 uses sound waves to detect leakage of the cable. At the same time, when the detection rod 31 rotates and moves to the damaged and cracked part of the cable, the detection rod 31 will move along the inner wall of the sleeve 28 toward the direction of the cable under the action of the reset spring 33 and the slide plate 30, and the red fluorescent marker liquid in the sleeve 28 is squeezed into the detection rod 31 through the injection hole 32 through the slide plate 30, so that the red fluorescent marker liquid in the sleeve 28 is released to the damaged and cracked part of the outer surface of the cable through the detection rod 31, so that all the damage and cracks of the cable can be marked, which is convenient for subsequent personnel to observe, improves the detection efficiency and quality of the damage and cracks of the cable, and reduces the eye fatigue of the detection personnel. When the sound wave detection board 19 detects that the cable has a leakage, the sound wave changes significantly. The controller 2 receives the changed signal and controls the ultraviolet lamp 20 adjacent to the sound wave detection board 19 to work and irradiate the cable. Since there is a red fluorescent marker liquid in the leakage part of the cable, the red fluorescent marker liquid will turn green under the irradiation of the ultraviolet lamp 20, so that personnel can intuitively judge the leakage part of the cable according to the color, thereby improving the accuracy of the detection of the leakage part of the cable, reducing the burden on personnel, and improving the efficiency of cable detection.
[0029] Reference Figure 1-Figure 8 , a cable leakage detection method, comprising the following steps: Step 1: Pass the cable to be tested through the driving ring 3, the processing ring 4 and the fixing ring 5 in sequence; When the cable passes through the fixing ring 5, the detection rod 31 slides outwards due to the squeezing of the cable, and the slide plate 30 slides in the direction of the second gear ring 16, and the red fluorescent marker liquid in the detection ring 17 is drawn into the sleeve 28 through the liquid inlet hole 29. At this time, the reset spring 33 is in a stretched state, and the cable can be reeled in by the reeling device. At the same time, the controller 2 starts the sound wave detection board 19 to detect whether the cable is leaking electricity by using sound waves; Step 2: When the cable moves, the cleaning ring 12 and the detection ring 17 will rotate through the roller 27, and the cleaning ring 12 will clean the cable through the cleaning brush 14; In the process of winding the cable, the movement of the cable causes the roller 27 to rotate, and then the worm 7 is driven to rotate through the rotating shaft 6, so that the worm wheel 8 rotates; The rotation of the worm gear 8 will cause the rotating rod 9 to rotate, thereby driving the first gear 10 and the second gear 15 to rotate. The first gear 10 will drive the cleaning ring 12 to rotate through the first gear ring 11, so that the cleaning brush 14 rotates along the outer surface of the cable. In this process, the rotating rod 9 at the bottom will cause the reciprocating frame 22 to slide left and right in a cycle through the reciprocating wire 21. The sliding of the reciprocating frame 22 will cause the piston plate 23 to slide along the inner wall of the piston cylinder 24, so that the piston cylinder 24 on one side injects the internal air into the cleaning ring 12 through the blowing pipe 25, and the piston cylinder 24 on the other side is discharged through the air intake pipe 25. The port 26 draws outside air into the piston cylinder 24, so that the cleaning ring 12 is continuously filled with air. The air injected into the cleaning ring 12 will be blown to the outer surface of the cable through the hollow cleaning brush 14. The cleaning brush 14 cleans the outer surface of the cable to clean out dust and other impurities at the damaged and cracked parts of the outer surface of the cable, thereby ensuring the cleanliness of the cable, thereby ensuring the quality and efficiency of subsequent cable leakage detection, and preventing the subsequent surface damage and crack detection and leakage detection of the cable from being affected by dust and other impurities at the damaged and cracked parts; The rotation of the second gear 15 will drive the detection ring 17 to rotate through the second gear ring 16, so that the detection rod 31 and the sound wave detection plate 19 rotate along the outer surface of the cable, so that the sound wave detection plate 19 uses sound waves to detect leakage of the cable. At the same time, when the detection rod 31 rotates and moves to the damaged and cracked part of the cable, the detection rod 31 will move along the inner wall of the sleeve 28 toward the direction of the cable under the action of the reset spring 33 and the slide plate 30, and the red fluorescent marker liquid in the sleeve 28 is squeezed into the detection rod 31 through the injection hole 32 through the slide plate 30, so that the red fluorescent marker liquid in the sleeve 28 is released to the damaged and cracked part of the outer surface of the cable through the detection rod 31, so that all the damage and cracks of the cable can be marked, which is convenient for subsequent personnel to observe, improves the detection efficiency and quality of the damage and cracks of the cable, and reduces the eye fatigue of the detection personnel. Step 3: When the detection ring 17 rotates, the controller 2 starts the acoustic wave detection board 19 to perform acoustic wave detection on the cable; When the sound wave detection board 19 detects that the cable has a leakage, the sound wave changes significantly. The controller 2 receives the changed signal and controls the ultraviolet lamp 20 adjacent to the sound wave detection board 19 to work and irradiate the cable. Since there is a red fluorescent marker liquid in the leakage part of the cable, the red fluorescent marker liquid will turn green under the irradiation of the ultraviolet lamp 20, so that personnel can intuitively judge the leakage part of the cable according to the color, thereby improving the accuracy of the detection of the leakage part of the cable, reducing the burden on personnel, and improving the efficiency of cable detection. Example
[0030] Reference Figure 3 , Fig. 9 , Fig.10A cable leakage detection device also includes: a water absorption ring 34 fixedly connected to the top of the base 1, the inner side wall of the water absorption ring 34 is rotatably connected to a third gear ring 36, the outer side wall of the third gear ring 36 is meshed with a third gear 35, the third gear 35 is fixedly connected to the outer side wall of the rotating rod 9, the inner side wall of the third gear ring 36 is fixedly connected to a water absorption cotton 37, the inner side wall of the water absorption ring 34 is fixedly connected to a fixing ring 38, and the fixing ring 38 is located on both sides of the water absorption cotton 37, the cleaning ring 12 is connected to the first gear ring 11 through a fixing rod 39, the outer side wall of the cleaning ring 12 is rotatably connected to the inner side wall of the first gear ring 11 with a connecting ring 40, the outer side wall of the connecting ring 40 is fixedly connected to a connecting pipe 41, and the connecting pipe 4 1 is fixedly connected to the fixing ring 38 at one end away from the connecting ring 40, a scraper 42 is fixedly connected to the adjacent side of the fixing ring 38, and the scraper 42 squeezes the absorbent cotton 37, a drain pipe 43 is fixedly connected to one side of the fixing ring 38, and the drain pipe 43 is arranged opposite to the end of the connecting pipe 41, a zeolite plate 44 is fixedly connected to the outer wall of the drain pipe 43, and the zeolite plate 44 is fixedly connected to the inner wall of the piston cylinder 24, the reciprocating frame 22 penetrates the zeolite plate 44 and is slidably connected to the zeolite plate 44, the drain pipe 43 penetrates the piston plate 23 and is slidably connected to the piston plate 23, the drain pipe 43 penetrates the reciprocating frame 22 and is slidably connected to the reciprocating frame 22, and a drain hole 45 is opened at the position of the zeolite plate 44 on the base 1; When the rotating rod 9 rotates, it will drive the third gear 35 to rotate, and the rotation of the third gear 35 will drive the third gear ring 36 to rotate, thereby causing the absorbent cotton 37 to rotate, and wipe and absorb the water on the outer surface of the cable. This is because when the cable is used underground or in water, water will adhere to its outer surface, and when the cable is maintained or repaired, water-based lubricants or detergents will be used, and water will also adhere to its outer surface. The presence of water will cause excessive humidity on the outer surface of the cable, affecting the quality of acoustic wave detection of the cable, and the absorbent cotton 37 can absorb the water on the outer surface of the cable into the absorbent cotton 37, and scrape the water from the absorbent cotton 37 under the action of the scraper 42, and when the piston plate 2 When the piston cylinder 24 slides in the piston cylinder 24, airflow will be generated in the cleaning ring 12. A part of the airflow will be blown out through the cleaning brush 14, and the other part will be blown to the scraped water through the connecting pipe 41, and the scraped water will be blown into the drain pipe 43. The water in the drain pipe 43 will enter the zeolite plate 44, so that the zeolite plate 44 absorbs water and becomes hot. The excess water will be discharged through the drain hole 45. When the piston cylinder 24 draws outside air through the air inlet 26, the heated zeolite plate 44 will heat the air, so that the air discharged through the cleaning brush 14 has temperature, and the hot water will evaporate the water attached to the outer surface of the cable, further reducing the water on the outer surface of the cable. It realizes effective cleaning of water attached to the outer surface of the cable, thereby ensuring the quality of acoustic wave detection of the cable by the acoustic wave detection plate 19, and preventing the humidity on the outer surface of the cable from being too high, which leads to reduced attenuation of the acoustic wave, affects the propagation of the acoustic wave, and thus affects the quality of acoustic wave detection. If the humidity on the outer surface of the cable is too high, the viscosity of the dust will be too high, causing the dust to adhere to the damaged and cracked parts of the cable, making it difficult to clean the dust from the damaged and cracked parts of the cable, affecting the quality of cable detection, thereby ensuring the quality of cable detection.
[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A cable leakage detection device, comprising a base (1), characterized in that: A controller (2) is fixedly connected to the top of the base (1); Also includes: A detection rod (31), wherein a slide plate (30) is fixedly connected to the top of the detection rod (31), a return spring (33) is fixedly connected to the bottom of the slide plate (30), a liquid injection hole (32) is provided at the top of the outer wall of the detection rod (31), a sleeve (28) is slidably connected to the outer wall of the slide plate (30), and a liquid inlet hole (29) is provided at the bottom of the sleeve (28), and the detection rod (31) is used to mark damaged and cracked parts of the cable; A cleaning brush (14), wherein the end of the cleaning brush (14) is fixedly connected to a cleaning ring (12), the side wall of the cleaning ring (12) is rotatably connected to a swivel (13), and the outer side wall of the cleaning ring (12) is fixedly connected to a first toothed ring (11), and the cleaning brush (14) is used to clean the outer surface of the cable to remove dust and other impurities from damaged and cracked parts of the cable.
2. A cable leakage detection device according to claim 1, characterized in that: The top of the base (1) is fixedly connected to a driving ring (3), the top of the base (1) is fixedly connected to a processing ring (4), and the top of the base (1) is fixedly connected to a fixing ring (5), wherein the driving ring (3), the processing ring (4) and the fixing ring (5) are located on the same horizontal line.
3. A cable leakage detection device according to claim 2, characterized in that: A rotating shaft (6) is rotatably connected inside the side wall of the driving ring (3), a roller (27) is fixedly connected to the outer side wall of the rotating shaft (6), and a worm (7) is fixedly connected to the middle of the outer side wall of the rotating shaft (6).
4. A cable leakage detection device according to claim 3, characterized in that: The outer wall of the worm (7) is meshed with a worm wheel (8), the inner wall of the worm wheel (8) is fixedly connected to a rotating rod (9), the outer wall of the rotating rod (9) is fixedly connected to a first gear (10), the outer wall of the rotating rod (9) is fixedly connected to a second gear (15), and a reciprocating wire (21) is provided on the outer wall of the rotating rod (9) at the bottom.
5. A cable leakage detection device according to claim 4, characterized in that: The outer side wall of the second gear (15) is meshed with a second gear ring (16), the inner side wall of the second gear ring (16) is fixedly connected to a detection ring (17), the outer side wall of the detection ring (17) is fixedly connected to a liquid adding tube (18), the inner side wall of the detection ring (17) is fixedly connected to a sonic detection plate (19), and the inner side wall of the detection ring (17) is fixedly connected to an ultraviolet lamp (20).
6. A cable leakage detection device according to claim 4, characterized in that: The outer wall of the reciprocating wire (21) is meshed with a reciprocating frame (22), the end of the reciprocating frame (22) is fixedly connected to a piston plate (23), the outer wall of the piston plate (23) is slidably connected to a piston cylinder (24), an adjacent side of the piston cylinder (24) is fixedly connected to an air blowing pipe (25), and an adjacent side of the piston cylinder (24) is provided with an air inlet (26).
7. A cable leakage detection device according to claim 4, characterized in that: The outer wall of the rotating rod (9) is rotatably connected to the driving ring (3), the processing ring (4) and the fixed ring (5); the outer wall of the first gear (10) is meshed with the outer wall of the first gear ring (11); the outer wall of the cleaning ring (12) is rotatably connected to the inner wall of the processing ring (4); and the rotating ring (13) is fixedly connected to the inner wall of the processing ring (4).
8. A cable leakage detection device according to claim 5, characterized in that: The outer wall of the detection ring (17) is rotatably connected to the inner wall of the fixed ring (5); the sleeve (28) is fixedly connected to the inner wall of the detection ring (17); the detection rod (31) penetrates the side wall of the detection ring (17) and is slidably connected to the detection ring (17); the sound wave detection plate (19) is electrically connected to the controller (2); and the ultraviolet lamp (20) is electrically connected to the controller (2).
9. A cable leakage detection device according to claim 6, characterized in that: The reciprocating wire (21) is arranged between the fixing ring (5) and the processing ring (4); the reciprocating frame (22) penetrates the piston cylinder (24) and is slidably connected to the piston cylinder (24); one end of the blowing pipe (25) away from the piston cylinder (24) is fixedly connected to the outer wall of the rotating ring (13); and the piston cylinder (24) is fixedly connected to the top of the base (1).
10. A cable leakage detection method, using a cable leakage detection device according to any one of claims 1 to 6, characterized in that: The steps include: Step 1: Pass the cable to be tested through the driving ring (3), the processing ring (4) and the fixing ring (5) in sequence; Step 2: When the cable moves, the cleaning ring (12) and the detection ring (17) are rotated by the roller (27), and the cleaning ring (12) cleans the cable by means of the cleaning brush (14); Step 3: When the detection ring (17) rotates, the controller (2) starts the acoustic wave detection board (19) to perform acoustic wave detection on the cable.
Citation Information
Cited By
Insulation detection and thermal protector reset test device
CN120428047A
Cable aging detection device
CN120685664A
Steel wire rope flaw detection equipment for heavy hoisting equipment
CN121027223A
A wire rope flaw detection device for heavy lifting equipment
CN121027223B