Preparation method for delaying colla corii asini blasting bead leakage
By adding chitin oligosaccharide to the encapsulation liquid of donkey-hide gelatin beads and optimizing the raw material ratio and spheroidization process, the problem of leaking donkey-hide gelatin beads during storage is solved, and the stability and health care effects of the product are improved.
Patent Information
- Application Number
- CN202411968657.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-04-18
AI Technical Summary
There are serious leakage problems during storage of donkey-hide gelatin beads, resulting in poor product stability.
By preparing an encapsulation liquid containing chitin oligosaccharides, donkey-hide gelatin beads are placed in it for encapsulation treatment, combining the optimized raw material ratio and spheroidization process to delay the leakage of donkey-hide gelatin.
It significantly reduces the leakage of donkey-hide gelatin, improves the stability and health care effects of the product, and increases the novelty and fun of the food.
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Figure CN119837252A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of health food, and in particular relates to a preparation method for delaying leakage of donkey-hide gelatin bursting beads. Background Art
[0002] The popping beads are made by cross-linking sodium alginate and calcium ions. The core liquid is rich in fluidity, and the shell is a spherical gel. It has the characteristics of encapsulating contents, high appearance, high bursting feeling, easy to carry, and high playability. The popping beads were originally used in milk tea, and can also be added to jelly, ice cream, yogurt, and other desserts to provide a rich taste.
[0003] Donkey-hide gelatin is a solid gelatin made from the dried or fresh skin of a donkey through boiling and concentrating. It contains protein, polypeptide, amino acid and a variety of trace elements. It has the comprehensive health benefits of nourishing blood and yin, moisturizing dryness, stopping bleeding, moisturizing the intestines and promoting bowel movements, and improving immunity.
[0004] The donkey-hide gelatin foods on the market mainly include donkey-hide gelatin cakes, donkey-hide gelatin paste, donkey-hide gelatin oral liquid, donkey-hide gelatin paste, etc. Making donkey-hide gelatin into a new type of popping bead product can improve the novelty and fun of donkey-hide gelatin foods. However, the main component of donkey-hide gelatin is low molecular weight collagen hydrolysate, which has good water solubility. The outer layer of the popping bead cannot effectively block it. During storage, the popping bead has a serious problem of donkey-hide gelatin leakage. Summary of the invention
[0005] (I) Purpose of the invention
[0006] In order to overcome the above shortcomings, the purpose of the present invention is to provide a preparation method for delaying the leakage of donkey-hide gelatin explosive beads to solve the above technical problems.
[0007] (II) Technical solution
[0008] To achieve the above objectives, the technical solutions provided by this application are as follows:
[0009] A preparation method for delaying leakage of donkey-hide gelatin explosive beads comprises the following steps:
[0010] Step 1: prepare a coagulation bath, dissolve at least one of 0.5%-2% sodium alginate, 0.2%-1% pectin, and 0.1%-1.0% xanthan gum in water, and defoam for standby use;
[0011] Step 2: preparing a core material liquid, dissolving 1.0%-30.0% of donkey-hide gelatin and 0.5%-10.0% of calcium lactate in water to obtain a core material stock liquid, and mixing at least one of 0.5%-10.0% of hydroxypropyl distarch phosphate, 1.0%-5.0% of rice protein, 0.0%-0.5% of xanthan gum, and 0.0%-0.5% of gellan gum with the core material stock liquid to obtain a core material liquid;
[0012] Step 3: preparing an encapsulation solution, dissolving at least one of 0.0%-5.0% chitosan oligosaccharide, 0.0%-5.0% chitosan, and 1.0%-5.0% rice protein in water for standby use;
[0013] Step 4: preparing a protective solution, dissolving at least one of 2.0%-6.0% crystal sugar, 2.0%-6.0% fructose syrup, and 2.0%-6.0% xylitol in water for standby use;
[0014] Step 5: spheroidizing, stirring the coagulation bath, keeping the coagulation bath in a flowing state, then dropping the core material liquid into the coagulation bath, spheroidizing it for 1-15 minutes, and obtaining primary donkey-hide gelatin popping beads;
[0015] Step 6: encapsulation, placing the donkey-hide gelatin beads in the encapsulation liquid, stirring and encapsulating for 5-20 minutes, to obtain encapsulated donkey-hide gelatin beads;
[0016] Step 7 sterilization treatment, the encapsulated donkey-hide gelatin bursting beads are sterilized and packaged to obtain finished donkey-hide gelatin bursting beads.
[0017] Preferably, the diameter of the finished donkey-hide gelatin beads is 1.5mm-8mm.
[0018] Preferably, the magnetic stirring speed during the spheroidization process is 50-450 r / min.
[0019] Preferably, the finished product of donkey-hide gelatin beads has an amber donkey-hide gelatin color.
[0020] Preferably, the coagulation bath is a mixture of at least one of 0.5%-2% sodium alginate and 0.2%-1% pectin and water.
[0021] Beneficial effects:
[0022] 1. Effectively delay the leakage of donkey-hide gelatin: By using chitosan oligosaccharide as the barrier layer, the leakage of donkey-hide gelatin during storage is significantly reduced, and the stability of the product is improved.
[0023] 2. Improve novelty and fun: Making traditional donkey-hide gelatin into popping beads increases the diversity and fun of the food and enhances consumers' eating experience.
[0024] 3. Improve physical properties: Optimize ingredient concentration, improve the sphericity and bursting feeling of the popping beads, and enhance the taste.
[0025] 4. Enhance health care effects: Increasing the content of donkey-hide gelatin enhances its comprehensive health care effects of nourishing blood and yin, meeting the health needs of consumers.
[0026] 5. Easy to carry and use: The bursting bead form is easy to carry and use, suitable for adding to various foods and beverages, increasing the flexibility of application. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a physical picture of the popping donkey-hide gelatin beads in Example 2 of the present invention and the popping beads after storage at 37 degrees;
[0028] Figure 2 This is a physical picture of the effect of different concentrations of donkey-hide gelatin on donkey-hide gelatin popping beads in Example 3 of the present invention;
[0029] Figure 3 This is a physical picture of the effect of different concentrations of hydroxypropyl distarch phosphate on donkey-hide gelatin popping beads in Example 4 of the present invention;
[0030] Figure 4 This is a physical picture of the effect of different concentrations of calcium lactate on donkey-hide gelatin popping beads in Example 5 of the present invention;
[0031] Figure 5 This is a physical picture of the effect of different concentrations of sodium alginate on donkey-hide gelatin explosive beads in Example 6 of the present invention;
[0032] Figure 6 This is a physical picture of the effect of different concentrations of chitosan oligosaccharide encapsulation on donkey-hide gelatin explosive beads in Example 7 of the present invention;
[0033] Figure 7 This is a physical picture of the effect of different encapsulation times on donkey-hide gelatin popping beads in Example 8 of the present invention;
[0034] Figure 8 This is a physical picture of the effect of different amounts of donkey-hide gelatin added on the bursting beads of donkey-hide gelatin after encapsulation in Example 9 of the present invention;
[0035] Fig. 9 This is the result of the effect of different concentrations of chitosan oligosaccharides on the leakage and bursting force of donkey-hide gelatin in the bursting beads in Example 7 of the present invention;
[0036] Fig.10 This is the result of the effect of different encapsulation times on the leakage and bursting force of donkey-hide gelatin in the bursting beads in Example 8 of the present invention;
[0037] Fig.11 These are the results of the effects of different amounts of donkey-hide gelatin added on the leakage of donkey-hide gelatin in the bursting beads and the bursting force in Example 9 of the present invention. DETAILED DESCRIPTION
[0038] In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention is further described in detail below in conjunction with specific embodiments. It should be understood that these descriptions are exemplary only and are not intended to limit the scope of the present invention. In addition, in the following description, the description of known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present invention.
[0039] The present invention provides a method for preparing donkey-hide gelatin explosive beads for delaying leakage, comprising the following steps:
[0040] Step 1: prepare a coagulation bath, dissolve at least one of 0.5%-2% sodium alginate, 0.2%-1% pectin, and 0.1%-1.0% xanthan gum in water, and defoam for standby use;
[0041] Step 2: preparing a core material liquid, dissolving 1.0%-30.0% of donkey-hide gelatin and 0.5%-10.0% of calcium lactate in water to obtain a core material stock solution, preferably, the donkey-hide gelatin content is 5.0%-30.0%, and mixing at least one of 0.5%-10.0% of hydroxypropyl distarch phosphate, 1.0%-5.0% of rice protein, 0.0%-0.5% of xanthan gum, and 0.0%-0.5% of gellan gum with the core material stock solution to obtain a core material liquid;
[0042] Step 3: preparing an encapsulation solution, dissolving at least one of chitosan oligosaccharide 0.0%-5.0%, chitosan 0.0%-5.0%, and rice protein 1.0%-5.0% in water for standby use, preferably, the chitosan oligosaccharide is 0.5%-4.0%, and the chitosan is 0.0%-3.0%;
[0043] Step 4: preparing a protective solution, dissolving at least one of 2.0%-6.0% crystal sugar, 2.0%-6.0% fructose syrup, and 2.0%-6.0% xylitol in water for standby use, preferably, the crystal sugar content is 3.0%-6.0%, and the xylitol content is 3.0%-6.0%;
[0044] Step 5 is to perform spheroidization, stir the coagulation bath, and the magnetic stirring speed is 50-450r / min, and the flow state of the coagulation bath is maintained. Then, the core material liquid is poured into the single-head bead blasting machine, and the parameters of the bead blasting machine are adjusted to the pressing time of the nut is 0.1-0.3S, and the pressing interval is 0.5-3S, so that the core material liquid drips down. At the same time, the coagulation bath is continuously stirred at a uniform speed. The magnetic stirring speed is 300-450r / min, so that the core material liquid is uniformly stressed around and a uniform gel layer is formed. After 2 minutes, filter to filter out the excess sodium alginate solution, and wash the bursting beads with water to clean the excess sodium alginate solution outside the bursting beads. Preferably, the spheroidization time is 1-5min to obtain primary donkey-hide gelatin bursting beads;
[0045] Step 6: encapsulation, placing the donkey-hide gelatin beads in the encapsulation liquid, stirring and encapsulating for 5-20 minutes, the magnetic stirring speed is 100-400r / min, preferably, the stirring and encapsulation time is 8-15 minutes, and encapsulated donkey-hide gelatin beads are obtained;
[0046] Step 7 sterilization treatment, the encapsulated donkey-hide gelatin bursting beads are placed in a protective solution for sterilization treatment, and packaged to obtain finished donkey-hide gelatin bursting beads. The diameter of the finished donkey-hide gelatin bursting beads is 1.5mm-8mm, and the finished donkey-hide gelatin bursting beads have an amber donkey-hide gelatin color.
[0047] In the present invention, the manufacturer of sodium alginate is Qingdao Mingyue Seaweed Group Co., Ltd., model HWF≥1000cps, the model of pectin is HSC103, the manufacturer of hydroxypropyl distarch phosphate is Jiangsu Tianjiang Biotechnology Co., Ltd., model TO183, the manufacturer of calcium lactate is Shanghai Xintai Food Ingredients Mall, and the manufacturer of chitosan oligosaccharide is Zhenghong Biotechnology Co., Ltd.
[0048] Example 1
[0049] Step 1: prepare a coagulation bath, dissolve 1% sodium alginate in water, and defoam for later use;
[0050] Step 2: preparing a core material liquid, dissolving 10% of donkey-hide gelatin and 7% of calcium lactate in water to obtain a core material stock liquid, and mixing 6% of hydroxypropyl distarch phosphate with the core material stock liquid to obtain a core material liquid;
[0051] Step 3: preparing encapsulation solution, dissolving 3% chitosan oligosaccharide in water and setting aside;
[0052] Step 4: Prepare a protective solution by dissolving 5% fructose syrup with water and setting aside for use;
[0053] Step 5: spheroidizing, stirring the coagulation bath, keeping the coagulation bath in a flowing state, then dropping the core material liquid into the coagulation bath, spheroidizing it for 10 minutes, and obtaining primary donkey-hide gelatin beads;
[0054] Step 6: encapsulation, placing the primary donkey-hide gelatin popping beads in the encapsulation liquid, stirring and encapsulating for 12 minutes, to obtain encapsulated donkey-hide gelatin popping beads;
[0055] Step 7 sterilization, the encapsulated donkey-hide gelatin bursting beads are placed in a protective liquid for sterilization, and then packaged to obtain finished donkey-hide gelatin bursting beads.
[0056] Example 2
[0057] In order to improve the leakage of donkey-hide gelatin explosive beads and highlight the effect of the encapsulation liquid on the morphology or state, the same preparation parameters as in Example 1 were used to analyze the effect of the encapsulation liquid on the morphology or state.
[0058] Step 1: prepare a coagulation bath, dissolve 1% sodium alginate in water, and defoam for later use;
[0059] Step 2: preparing a core material liquid, dissolving 10% of donkey-hide gelatin and 7% of calcium lactate in water to obtain a core material stock liquid, and mixing 6% of hydroxypropyl distarch phosphate with the core material stock liquid to obtain a core material liquid;
[0060] Step 3: Prepare protective solution by dissolving 5% fructose syrup with water for standby use;
[0061] Step 4: spheroidizing, stirring the coagulation bath, keeping the coagulation bath in a flowing state, then dropping the core material liquid into the coagulation bath, spheroidizing it for 10 minutes, and obtaining primary donkey-hide gelatin beads;
[0062] Step 5 is sterilization treatment, sterilizing the primary donkey-hide gelatin bursting beads and packaging them to obtain finished donkey-hide gelatin bursting beads.
[0063] The obtained beads were placed in a 37°C incubator for storage experiments. The results were as follows: Figure 1 .
[0064] Depend on Figure 1 It can be seen that the diameter of the popping beads prepared by Example 2 is 5 mm. After being stored at 37 degrees for 40 days, the color of the popping beads changed from amber to white, and the leakage of donkey-hide gelatin was serious.
[0065] Example 3
[0066] In order to improve the leakage of donkey-hide gelatin beads and highlight the effect of donkey-hide gelatin concentration on morphology or state, the same preparation parameters as in Example 1 were used to analyze the effect of donkey-hide gelatin concentration on morphology or state.
[0067] Three groups of donkey-hide gelatin beads were prepared, named donkey-hide gelatin 1, donkey-hide gelatin 2 and donkey-hide gelatin 3, respectively, according to the following steps:
[0068] Step 1: prepare a coagulation bath, dissolve 1% sodium alginate in water for each of donkey-hide gelatin 1, donkey-hide gelatin 2 and donkey-hide gelatin 3, and defoam and set aside for use;
[0069] Step 2: preparing a core material liquid, dissolving 10%, 20% and 30% of donkey-hide gelatin 1, donkey-hide gelatin 2 and donkey-hide gelatin 3 respectively and 7% of calcium lactate in water to obtain a core material stock liquid, and mixing 6% of hydroxypropyl distarch phosphate with the core material stock liquid to obtain a core material liquid;
[0070] Step 3: prepare encapsulation solution, dissolve 3% chitosan oligosaccharide in water in donkey-hide gelatin 1, donkey-hide gelatin 2 and donkey-hide gelatin 3 for use;
[0071] Step 4: prepare protective solution, dissolve donkey-hide gelatin 1, donkey-hide gelatin 2 and donkey-hide gelatin 3 in 5% fructose syrup with water and set aside;
[0072] Step 5 is to perform spheroidization. The coagulation bath of donkey-hide gelatin 1, donkey-hide gelatin 2 and donkey-hide gelatin 3 is stirred to keep the coagulation bath flowing, and then the core material liquid is dropped into the coagulation bath to spheroidize for 10 minutes to obtain primary donkey-hide gelatin beads;
[0073] Step 6 is to perform encapsulation, wherein the primary donkey-hide gelatin beads of donkey-hide gelatin 1, donkey-hide gelatin 2 and donkey-hide gelatin 3 are placed in the encapsulation liquid, and are continuously stirred and encapsulated for 12 minutes to obtain encapsulated donkey-hide gelatin beads;
[0074] Step 7 is sterilization treatment. The donkey-hide gelatin 1, donkey-hide gelatin 2 and donkey-hide gelatin 3 are all sterilized and packaged to obtain finished donkey-hide gelatin bursting beads.
[0075] The obtained beads were placed in a 37°C incubator for storage experiments. The results were as follows: Figure 2 .
[0076] Depend on Figure 2 It can be seen that the higher the concentration of donkey-hide gelatin, the darker the color of the popping beads prepared by Example 2. After storage at 37 degrees for 40 days, the color of the popping beads changed from amber to white.
[0077] Example 4
[0078] In order to improve the leakage of donkey-hide gelatin beads and highlight the effect of hydroxypropyl distarch phosphate concentration on the morphology or state, the same preparation parameters as in Example 1 were used to analyze the effect of hydroxypropyl distarch phosphate concentration on the morphology or state.
[0079] Four groups of donkey-hide gelatin beads were prepared, named hydroxypropyl distarch phosphate 1, hydroxypropyl distarch phosphate 2, hydroxypropyl distarch phosphate 3 and hydroxypropyl distarch phosphate 4, respectively, according to the following steps:
[0080] Step 1: prepare a coagulation bath, dissolve hydroxypropyl distarch phosphate 1, hydroxypropyl distarch phosphate 2, hydroxypropyl distarch phosphate 3 and hydroxypropyl distarch phosphate 4 in water with 1% sodium alginate, and defoam and set aside;
[0081] Step 2: preparing a core material liquid, dissolving 10% of donkey-hide gelatin and 7% of calcium lactate in water for each of hydroxypropyl distarch phosphate 1, hydroxypropyl distarch phosphate 2, hydroxypropyl distarch phosphate 3 and hydroxypropyl distarch phosphate 4 to obtain a core material stock liquid, and mixing 4%, 6%, 8% and 10% of hydroxypropyl distarch phosphate 1, hydroxypropyl distarch phosphate 2, hydroxypropyl distarch phosphate 3 and hydroxypropyl distarch phosphate 4 with the core material stock liquid to obtain a core material liquid;
[0082] Step 3: preparing encapsulation liquid, hydroxypropyl distarch phosphate 1, hydroxypropyl distarch phosphate 2, hydroxypropyl distarch phosphate 3 and hydroxypropyl distarch phosphate 4 are all dissolved with 3% chitosan oligosaccharide in water and set aside;
[0083] Step 4: preparing a protective solution, dissolving hydroxypropyl distarch phosphate 1, hydroxypropyl distarch phosphate 2, hydroxypropyl distarch phosphate 3 and hydroxypropyl distarch phosphate 4 in 5% fructose syrup with water and setting aside for use;
[0084] Step 5 is to perform spheroidization, wherein hydroxypropyl distarch phosphate 1, hydroxypropyl distarch phosphate 2, hydroxypropyl distarch phosphate 3 and hydroxypropyl distarch phosphate 4 all stir the coagulation bath to keep the coagulation bath in a flowing state, and then drop the core material liquid into the coagulation bath to spheroidize it for 10 minutes to obtain primary donkey-hide gelatin bursting beads;
[0085] Step 6 is to perform encapsulation, wherein hydroxypropyl distarch phosphate 1, hydroxypropyl distarch phosphate 2, hydroxypropyl distarch phosphate 3 and hydroxypropyl distarch phosphate 4 are all placed in the encapsulation liquid, and the primary donkey-hide gelatin beads are continuously stirred and encapsulated for 12 minutes to obtain encapsulated donkey-hide gelatin beads;
[0086] Step 7 is sterilization treatment, sterilizing the encapsulated donkey-hide gelatin bursting beads, and packaging them to obtain finished donkey-hide gelatin bursting beads.
[0087] The obtained beads were placed in a 37°C incubator for storage experiments. The results were as follows: Figure 3 .
[0088] Depend on Figure 3 It can be seen that the sphericity of the popping beads prepared by Example 4 is worse when the concentration of hydroxypropyl distarch phosphate is higher (8%-10%). However, when the concentration of hydroxypropyl distarch phosphate is lower (4%), the liquid leakage of the popping bead core material is serious. On this basis, 6% hydroxypropyl distarch phosphate is preferred.
[0089] Example 5
[0090] In order to improve the leakage of donkey-hide gelatin beads and highlight the effect of calcium lactate concentration on the morphology or state, the same preparation parameters as in Example 1 were used to analyze the effect of calcium lactate concentration on the morphology or state.
[0091] Four groups of donkey-hide gelatin explosive beads were prepared, named calcium lactate 1, calcium lactate 2, calcium lactate 3 and calcium lactate 4, respectively, according to the following steps:
[0092] Step 1: prepare a coagulation bath, and dissolve calcium lactate 1, calcium lactate 2, calcium lactate 3 and calcium lactate 4 in 1% sodium alginate and water, and then defoam and set aside;
[0093] Step 2: preparing a core material liquid, dissolving 4%, 6%, 8% and 10% of calcium lactate 1, calcium lactate 2, calcium lactate 3 and calcium lactate 4 and 10% of donkey-hide gelatin in water to obtain a core material stock liquid, and mixing 6% of hydroxypropyl distarch phosphate with the core material stock liquid to obtain a core material liquid;
[0094] Step 3: preparing encapsulation solution, calcium lactate 1, calcium lactate 2, calcium lactate 3 and calcium lactate 4 are all dissolved with 3% chitosan oligosaccharide in water and set aside;
[0095] Step 4: preparing a protective solution, wherein calcium lactate 1, calcium lactate 2, calcium lactate 3 and calcium lactate 4 are all dissolved in 5% fructose syrup with water and then set aside;
[0096] Step 5 is to perform spheroidization, wherein calcium lactate 1, calcium lactate 2, calcium lactate 3 and calcium lactate 4 all stir the coagulation bath to keep the coagulation bath in a flowing state, and then drop the core material liquid into the coagulation bath to spheroidize it for 10 minutes to obtain primary donkey-hide gelatin bursting beads;
[0097] Step 6 is to perform encapsulation, wherein calcium lactate 1, calcium lactate 2, calcium lactate 3 and calcium lactate 4 are all placed in the encapsulation liquid to encapsulate the primary donkey-hide gelatin beads, and the encapsulation is continuously stirred for 12 minutes to obtain encapsulated donkey-hide gelatin beads;
[0098] Step 7 sterilization treatment, calcium lactate 1, calcium lactate 2, calcium lactate 3 and calcium lactate 4 are all sterilized to encapsulate donkey-hide gelatin bursting beads, and are packaged to obtain finished donkey-hide gelatin bursting beads.
[0099] The obtained beads were placed in a 37°C incubator for storage experiments. Figure 4
[0100] Depend on Figure 4 It can be seen that the bursting beads prepared by Example 5 have little effect on preventing the leakage of bursting beads at different concentrations of calcium lactate. When the calcium lactate content is 9%, the bursting feeling of the bursting beads is poor. On this basis, 7% calcium lactate is preferred.
[0101] Example 6
[0102] In order to improve the leakage of donkey-hide gelatin beads and highlight the effect of sodium alginate concentration on the morphology or state, the same preparation parameters as in Example 1 were used to analyze the effect of sodium alginate concentration on the morphology or state.
[0103] Five groups of donkey-hide gelatin beads were prepared, named sodium algae 1, sodium algae 2, sodium algae 3, sodium algae 4 and sodium algae 5, respectively, according to the following steps:
[0104] Step 1: preparing a coagulation bath, dissolving sodium alginate 0.7%, 1%, 1.3%, 1.5% and 1.7% in water respectively, and defoaming and setting aside for use;
[0105] Step 2: preparing a core material liquid, dissolving 10% of donkey-hide gelatin and 7% of calcium lactate in water for each of sodium alginate 1, sodium alginate 2, sodium alginate 3, sodium alginate 4 and sodium alginate 5 to obtain a core material stock solution, and mixing 6% of hydroxypropyl distarch phosphate with the core material stock solution to obtain a core material liquid;
[0106] Step 3: prepare encapsulation solution, dissolve 3% chitosan oligosaccharide in water for sodium alginate 1, sodium alginate 2, sodium alginate 3, sodium alginate 4 and sodium alginate 5 and set aside;
[0107] Step 4: preparing a protective solution, wherein sodium alginate 1, sodium alginate 2, sodium alginate 3, sodium alginate 4 and sodium alginate 5 are dissolved in 5% fructose syrup with water and then set aside;
[0108] Step 5 is to perform spheroidization, wherein sodium algae 1, sodium algae 2, sodium algae 3, sodium algae 4 and sodium algae 5 all stir the coagulation bath to keep the coagulation bath flowing, and then drop the core material liquid into the coagulation bath to spheroidize it for 10 minutes to obtain primary donkey-hide gelatin beads;
[0109] Step 6 is to perform encapsulation, wherein sodium algae 1, sodium algae 2, sodium algae 3, sodium algae 4 and sodium algae 5 are placed in the encapsulation liquid to encapsulate the primary donkey-hide gelatin beads, and the encapsulation is continuously stirred for 12 minutes to obtain encapsulated donkey-hide gelatin beads;
[0110] Step 7 sterilization treatment, seaweed sodium 1, seaweed sodium 2, seaweed sodium 3, seaweed sodium 4 and seaweed sodium 5 are all sterilized and packaged to obtain finished donkey-hide gelatin bursting beads.
[0111] The obtained beads were placed in a 37°C incubator for 20 days. Figure 5 shown.
[0112] Depend on Figure 5 It can be seen that the higher the sodium alginate concentration of the popping beads prepared in Example 6, the slower the leakage of donkey-hide gelatin in the popping beads. However, when the sodium alginate concentration is too high, the sphericity of the popping beads is worse. On this basis, 1.5% sodium alginate is preferred.
[0113] Example 7
[0114] In order to improve the leakage of donkey-hide gelatin beads and highlight the effect of chitosan oligosaccharide encapsulation on the leakage of donkey-hide gelatin, the effect of encapsulation treatment on the leakage of donkey-hide gelatin was analyzed.
[0115] Step 1: prepare a coagulation bath, dissolve 1% sodium alginate in water, and defoam for later use;
[0116] Step 2: preparing a core material liquid, dissolving 10% of donkey-hide gelatin and 7% of calcium lactate in water to obtain a core material stock liquid, and mixing 6% of hydroxypropyl distarch phosphate with the core material stock liquid to obtain a core material liquid;
[0117] Step 3: preparing encapsulation solution, dissolving 3% chitosan oligosaccharide in water and setting aside;
[0118] Step 4: Prepare protective solution by dissolving 5% fructose syrup with water for standby use;
[0119] Step 5: spheroidizing, stirring the coagulation bath, keeping the coagulation bath in a flowing state, then dropping the core material liquid into the coagulation bath, spheroidizing it for 10 minutes, and obtaining primary donkey-hide gelatin beads;
[0120] Step 6: encapsulation, placing the primary donkey-hide gelatin popping beads in the encapsulation liquid, stirring and encapsulating for 12 minutes, to obtain encapsulated donkey-hide gelatin popping beads;
[0121] Step 7 is sterilization treatment, sterilizing the encapsulated donkey-hide gelatin bursting beads, and packaging them to obtain finished donkey-hide gelatin bursting beads.
[0122] Step 8: Determination of donkey-hide gelatin content in popping beads:
[0123] Weigh about 0.9-2g of popping beads, add 10ml sulfuric acid, 0.2g copper sulfate, and 3g potassium sulfate, and digest with a graphite digester. The initial heating temperature is 180℃ for 30min, then the temperature is raised to 280℃ for 30min, and finally raised to 420℃ for 90min. After digestion, the protein content in donkey-hide gelatin powder and donkey-hide gelatin popping beads is determined by a fully automatic Kjeldahl nitrogen analyzer. The donkey-hide gelatin content in the popping beads is obtained by proportional conversion.
[0124] Step 9 Determination of physical properties such as blasting force:
[0125] Through TA measurement, a P / 0.5 probe (contact area of 126.68 mm2) was selected, the speed before the test was 1.0 mm / s, the speed during the test was 5.0 mm / s, the speed after the test was 10.0 mm / s, and the trigger force was 2.0 g.
[0126] The storage experiment was carried out on the obtained popping beads, and the results were as follows Figure 6 .
[0127] Depend on Figure 6 It can be seen that encapsulation treatment of the explosive beads can effectively prevent the leakage of donkey-hide gelatin, and after being stored at 37 degrees for 30 days, it still maintains a good amber color.
[0128] Example 8
[0129] In order to improve the leakage of donkey-hide gelatin beads and highlight the effect of chitosan oligosaccharide concentration on the morphology or state, the effect of chitosan oligosaccharide encapsulation on the morphology or state was analyzed.
[0130] Three groups were prepared and named as chitosan oligosaccharide 1, chitosan oligosaccharide 2 and chitosan oligosaccharide 3, respectively.
[0131] Step 1: preparing a coagulation bath, dissolving chitosan oligosaccharide 1, chitosan oligosaccharide 2 and chitosan oligosaccharide 3 in water with 1.5% sodium alginate, and setting aside after defoaming;
[0132] Step 2: preparing a core material liquid. Chitosan oligosaccharide 1, chitosan oligosaccharide 2 and chitosan oligosaccharide 3 are all dissolved in 10% donkey-hide gelatin and 7% calcium lactate in water to obtain a core material stock liquid. 6% hydroxypropyl distarch phosphate is mixed with the core material stock liquid to obtain a core material liquid.
[0133] Step 3: prepare encapsulation solution, dissolve chitosan oligosaccharide 1, chitosan oligosaccharide 2 and chitosan oligosaccharide 3 in water with chitosan oligosaccharide 0%, chitosan oligosaccharide 1% and chitosan oligosaccharide 2% respectively and set aside;
[0134] Step 4: Prepare a protective solution by dissolving 5% fructose syrup with water and setting aside for use;
[0135] Step 5: spheroidizing, stirring the coagulation bath, keeping the coagulation bath in a flowing state, then dropping the core material liquid into the coagulation bath, spheroidizing it for 10 minutes, and obtaining primary donkey-hide gelatin beads;
[0136] Step 6: encapsulation, placing the primary donkey-hide gelatin popping beads in the encapsulation liquid, stirring and encapsulating for 12 minutes, to obtain encapsulated donkey-hide gelatin popping beads;
[0137] Step 7 sterilization treatment, the encapsulated donkey-hide gelatin bursting beads are sterilized and packaged to obtain finished donkey-hide gelatin bursting beads.
[0138] Step 8: Determination of donkey-hide gelatin content in popping beads:
[0139] Weigh about 0.9-2g of popping beads, add 10ml sulfuric acid, 0.2g copper sulfate, and 3g potassium sulfate, and digest with a graphite digester. The initial heating temperature is 180℃ for 30min, then the temperature is raised to 280℃ for 30min, and finally raised to 420℃ for 90min. After digestion, the protein content in donkey-hide gelatin powder and donkey-hide gelatin popping beads is determined by a fully automatic Kjeldahl nitrogen analyzer. The donkey-hide gelatin content in the popping beads is obtained by proportional conversion.
[0140] Step 9 Determination of physical properties such as blasting force:
[0141] Through TA measurement, a P / 0.5 probe was selected and the contact area was 126.68mm 2 , the speed before the test was 1.0mm / s, the speed during the test was 5.0mm / s, the speed after the test was 10.0mm / s, and the trigger force was 2.0g.
[0142] The obtained popping beads were subjected to storage experiment, and the control group was popping donkey-hide gelatin beads with the previous parameters. The results were as follows: Figure 6 .
[0143] It can be seen from the figure that encapsulating the popping beads can effectively prevent the leakage of donkey-hide gelatin. The popping beads prepared by Example 7, 2% chitosan oligosaccharide can effectively prevent the leakage of donkey-hide gelatin. After being stored at 37°C for days, the popping beads encapsulated with 2% chitosan oligosaccharide have the highest donkey-hide gelatin content. On this basis, 2% chitosan oligosaccharide is preferred.
[0144] Example 9
[0145] In order to improve the leakage of donkey-hide gelatin explosive beads and highlight the effect of encapsulation time on the leakage of donkey-hide gelatin, the same preparation parameters as in Example 7 were used to analyze the effect of encapsulation time on the leakage of donkey-hide gelatin.
[0146] Step 1: prepare a coagulation bath, dissolve 1% sodium alginate in water, and defoam for later use;
[0147] Step 2: preparing a core material liquid, dissolving 10% of donkey-hide gelatin and 7% of calcium lactate in water to obtain a core material stock liquid, and mixing 6% of hydroxypropyl distarch phosphate with the core material stock liquid to obtain a core material liquid;
[0148] Step 3: preparing encapsulation solution, dissolving 3% chitosan oligosaccharide in water and setting aside;
[0149] Step 4: Prepare a protective solution by dissolving 5% fructose syrup with water and setting aside for use;
[0150] Step 5: spheroidizing, stirring the coagulation bath, keeping the coagulation bath in a flowing state, then dropping the core material liquid into the coagulation bath, spheroidizing it for 10 minutes, and obtaining primary donkey-hide gelatin beads;
[0151] Step 6 is to perform encapsulation, placing the primary donkey-hide gelatin beads in the encapsulation liquid, stirring continuously and encapsulating for 5 minutes, 10 minutes, 15 minutes and 20 minutes respectively, to obtain the corresponding encapsulated donkey-hide gelatin beads;
[0152] Step 7 sterilization treatment, the encapsulated donkey-hide gelatin bursting beads are sterilized and packaged to obtain finished donkey-hide gelatin bursting beads.
[0153] Step 8: Determination of donkey-hide gelatin content in popping beads:
[0154] Weigh about 0.9-2g of popping beads, add 10ml sulfuric acid, 0.2g copper sulfate, and 3g potassium sulfate, and digest with a graphite digester. The initial heating temperature is 180℃ for 30min, then the temperature is raised to 280℃ for 30min, and finally raised to 420℃ for 90min. After digestion, the protein content in donkey-hide gelatin powder and donkey-hide gelatin popping beads is determined by a fully automatic Kjeldahl nitrogen analyzer. The donkey-hide gelatin content in the popping beads is obtained by proportional conversion.
[0155] Step 9 Determination of physical properties such as blasting force:
[0156] Through TA measurement, a P / 0.5 probe (contact area of 126.68 mm2) was selected, the speed before the test was 1.0 mm / s, the speed during the test was 5.0 mm / s, the speed after the test was 10.0 mm / s, and the trigger force was 2.0 g.
[0157] The obtained explosive beads were subjected to storage experiments and blasting force tests. The results are as follows: Figure 7 and Fig.10 .
[0158] Depend on Figure 7 It can be seen that different encapsulation time has no obvious difference on the color of popping beads. Fig.10 It can be seen that when the encapsulation time is ≥10 min, the leakage of donkey-hide gelatin is significantly reduced. On this basis, the encapsulation time of 10 min is preferred.
[0159] Example 10
[0160] In order to improve the leakage of donkey-hide gelatin beads and highlight the effect of the amount of donkey-hide gelatin added on the leakage of donkey-hide gelatin, the same preparation parameters as in Example 7 were used to analyze the effect of the amount of donkey-hide gelatin added on the leakage of donkey-hide gelatin.
[0161] Step 1: prepare a coagulation bath, dissolve 1% sodium alginate in water, and defoam for later use;
[0162] Step 2: preparing a core material liquid, dissolving 10%, 14%, 16% and 20% of donkey-hide gelatin and 7% of calcium lactate in water to obtain a core material stock liquid, and mixing 6% of hydroxypropyl distarch phosphate with the core material stock liquid to obtain a core material liquid;
[0163] Step 3: preparing encapsulation solution, dissolving 3% chitosan oligosaccharide in water and setting aside;
[0164] Step 4: Prepare a protective solution by dissolving 5% fructose syrup with water and setting aside for use;
[0165] Step 5: spheroidizing, stirring the coagulation bath, keeping the coagulation bath in a flowing state, then dropping the core material liquid into the coagulation bath, spheroidizing it for 10 minutes, and obtaining primary donkey-hide gelatin beads;
[0166] Step 6: encapsulation, placing the primary donkey-hide gelatin popping beads in the encapsulation liquid, stirring and encapsulating for 12 minutes, to obtain encapsulated donkey-hide gelatin popping beads;
[0167] Step 7 sterilization treatment, the encapsulated donkey-hide gelatin bursting beads are sterilized and packaged to obtain finished donkey-hide gelatin bursting beads.
[0168] Step 8: Determination of donkey-hide gelatin content in popping beads:
[0169] Weigh about 0.9-2g of popping beads, add 10ml sulfuric acid, 0.2g copper sulfate, and 3g potassium sulfate, and digest with a graphite digester. The initial heating temperature is 180℃ for 30min, then the temperature is raised to 280℃ for 30min, and finally raised to 420℃ for 90min. After digestion, the protein content in donkey-hide gelatin powder and donkey-hide gelatin popping beads is determined by a fully automatic Kjeldahl nitrogen analyzer. The donkey-hide gelatin content in the popping beads is obtained by proportional conversion.
[0170] Step 9 Determination of physical properties such as blasting force:
[0171] Through TA measurement, a P / 0.5 probe (contact area of 126.68 mm2) was selected, the speed before the test was 1.0 mm / s, the speed during the test was 5.0 mm / s, the speed after the test was 10.0 mm / s, and the trigger force was 2.0 g.
[0172] The obtained explosive beads were subjected to storage experiments and blasting force tests. The results are as follows: Figure 8 and Fig.11 .
[0173] Depend on Figure 8 It can be seen that the higher the amount of donkey-hide gelatin added, the darker the color of the popping beads, but the color difference of the popping beads with 20% donkey-hide gelatin is relatively large. Fig.11 It can be seen that the higher the amount of donkey-hide gelatin added, the higher the donkey-hide gelatin content in the popping beads, but the popping force of 20% donkey-hide gelatin popping beads is the lowest. On this basis, 14% is preferred.
[0174] From this we can conclude that:
[0175] Optimization of the raw material ratio: By adjusting the concentration of donkey-hide gelatin, hydroxypropyl distarch phosphate, calcium lactate and sodium alginate, the physical properties and stability of the popping beads can be significantly affected. The optimal ratio of each raw material is 14% donkey-hide gelatin, 6% hydroxypropyl distarch phosphate, 7% calcium lactate and 1.5% sodium alginate.
[0176] Importance of encapsulation: Chitosan oligosaccharide as an encapsulation liquid, especially at a concentration of 2%, can effectively prevent the leakage of donkey-hide gelatin. At the same time, the encapsulation time of at least 10 minutes is the key to reducing the leakage of donkey-hide gelatin.
[0177] Influence of spheroidization process: Spheroidization time has a significant effect on the morphology of the bursting beads. A spheroidization time of 10 minutes helps to form uniform bursting beads.
[0178] Results of storage experiments: Through storage experiments at 37°C, we found that the optimized formula can maintain the amber color of the beads and reduce the leakage of donkey-hide gelatin, thereby improving the stability of the product.
[0179] Determination of physical properties: The bursting force test showed that too high a gelatin content would reduce the bursting force of the popping beads, so the gelatin content needed to be balanced to maintain the best taste of the popping beads.
[0180] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0181] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A preparation method for delaying leakage of donkey-hide gelatin explosive beads, characterized in that: The following steps are involved: Step 1: prepare a coagulation bath, dissolve at least one of 0.5%-2% sodium alginate, 0.2%-1% pectin, and 0.1%-1.0% xanthan gum in water, and defoam for standby use; Step 2: preparing a core material liquid, dissolving 1.0%-30.0% of donkey-hide gelatin and 0.5%-10.0% of calcium lactate in water to obtain a core material stock liquid, and mixing at least one of 0.5%-10.0% of hydroxypropyl distarch phosphate, 1.0%-5.0% of rice protein, 0.0%-0.5% of xanthan gum, and 0.0%-0.5% of gellan gum with the core material stock liquid to obtain a core material liquid; Step 3: preparing an encapsulation solution, dissolving at least one of 0.0%-5.0% chitosan oligosaccharide, 0.0%-5.0% chitosan, and 1.0%-5.0% rice protein in water for standby use; Step 4: preparing a protective solution, dissolving at least one of 2.0%-6.0% crystal sugar, 2.0%-6.0% fructose syrup, and 2.0%-6.0% xylitol in water for standby use; Step 5: spheroidizing, stirring the coagulation bath, keeping the coagulation bath in a flowing state, then dropping the core material liquid into the coagulation bath, spheroidizing it for 1-15 minutes, and obtaining primary donkey-hide gelatin popping beads; Step 6: encapsulation, placing the donkey-hide gelatin beads in the encapsulation liquid, stirring and encapsulating for 5-20 minutes, to obtain encapsulated donkey-hide gelatin beads; Step 7 sterilization, the encapsulated donkey-hide gelatin bursting beads are placed in a protective liquid for sterilization, and packaged to obtain finished donkey-hide gelatin bursting beads.
2. The method for preparing a product for delaying leakage of donkey-hide gelatin explosive beads according to claim 1, characterized in that: The diameter of the finished donkey-hide gelatin beads is 1.5mm-8mm.
3. The method for preparing a product for delaying leakage of donkey-hide gelatin explosive beads according to claim 1, characterized in that: The magnetic stirring speed during the spheroidization process is 50-450 r / min.
4. The method for preparing a product for delaying leakage of donkey-hide gelatin explosive beads according to claim 1, characterized in that: The finished product of donkey-hide gelatin popping beads has an amber donkey-hide gelatin color.
5. The method for preparing a product for delaying leakage of donkey-hide gelatin explosive beads according to claim 1, characterized in that: The coagulation bath is a mixture of at least one of 0.5%-2% sodium alginate and 0.2%-1% pectin with water.