An automatic cutting device convenient for positioning
By introducing loading, positioning, fixing, pushing and traction mechanisms into the plasma automatic cutting device, the automatic positioning and transportation of workpieces is achieved, and the problems of low efficiency and safety risks in the prior art are solved, and processing efficiency and safety are improved.
Patent Information
- Application Number
- CN202510274948.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2045-03-10
AI Technical Summary
The existing plasma automatic cutting devices lack the automatic positioning function of workpieces, resulting in low processing efficiency and safety risks.
An automatic cutting device including a feeding mechanism, a positioning mechanism, a fixing mechanism, a material pushing mechanism and a traction mechanism are designed to achieve preliminary positioning through the movement of the workpiece itself, and to use electromagnetic adsorption and fixation, and to cooperate with the material pushing cylinder and a traction motor to achieve automatic transportation and positioning of the workpiece.
It improves processing efficiency, reduces the safety risks of manual operation, realizes continuous processing and automated transportation of workpieces, and improves the degree of automation of the device.
Smart Images

Figure CN119839413B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automatic cutting, and particularly relates to an automatic cutting device convenient for positioning. Background Art
[0002] Plasma arc cutting is to pass a mixed gas through a high-frequency arc. The gas can be air, or a mixed gas of hydrogen, argon, and nitrogen. The high-frequency arc causes some gases to "decompose" or ionize into basic atomic particles, thus generating "plasma". Then, the arc jumps to the stainless steel workpiece, and the high-pressure gas blows the plasma out of the cutting torch nozzle at an outlet speed of 800 - 1000 meters per second (about 3 Mach). In this way, combined with the high energy released when various gases in the plasma return to the normal state, a high temperature of 2700 °C is generated. This temperature is almost twice the melting point of stainless steel. Thus, the stainless steel melts quickly, and the molten metal is blown away by the ejected high-pressure air flow.
[0003] Chinese Patent CN2022107520853 discloses a plasma automatic cutting device. The input end of the control box is respectively connected to an air compressor and a plasma power supply; the output end of the control box is connected to a cutting gun adjustment device. An upper pipe lifting device is provided on the cutting gun adjustment device. One side of the upper pipe lifting device is connected to a pipe clamping large disc, and a pipe to be cut is provided on the pipe clamping large disc. Using this device can complete the automatic processing of the pipe diameter bevel, ensuring the processing uniformity and consistency of the bevel, with high production efficiency and no safety hazards; the 1-ton crane can rotate 360° freely, and the weight of the lifted pipe circle is about 2000 Kg, solving the hoisting problem of large-diameter pipes; the cutting gun adjustment device enables the cutting gun to be longitudinally adjusted along the pipe diameter to adapt to the pipe diameter change range.
[0004] However, this technical solution does not have the function of automatic workpiece positioning. During the cutting process, the workpiece needs to be manually fixed, which affects the processing efficiency and brings certain risks to the staff. Therefore, we propose an automatic cutting device convenient for positioning. Summary of the Invention
[0005] The purpose of the present invention is to provide an automatic cutting device convenient for positioning for the deficiencies of the prior art, realizing the automatic positioning function through the loading and unloading mechanism and the positioning and fixing mechanism, and solving the problems of low processing efficiency and safety.
[0006] To achieve the above purpose, the present invention provides the following technical solutions:
[0007] An automatic cutting device convenient for positioning, including a device base, further including a processing top plate on the top of the device base, a feeding mechanism is arranged at the bottom of a groove on one side of the processing top plate, a limiting top plate is arranged on the other side of the processing top plate, a plasma cutting mechanism is arranged on the top of the device base, a positioning mechanism is arranged at the bottom of the processing top plate, a fixing mechanism is arranged at the bottom of the limiting top plate, a pushing mechanism is arranged on one side of the limiting top plate, and a traction mechanism is also arranged at the bottom of the processing top plate.
[0008] The feeding mechanism includes a feeding support arranged at the bottom of the processing top plate, a driving feeding roller is arranged inside the feeding support, multiple driven feeding rollers are arranged inside the feeding support, a feeding motor is installed on one side of the feeding support, feeding pulleys are arranged at one ends of the output shaft of the feeding motor and the driving feeding roller, a feeding belt is arranged outside the feeding pulleys, and a feeding conveyor belt is installed outside the driving feeding roller and the multiple driven feeding rollers.
[0009] The positioning mechanism includes a longitudinal displacement slide rail arranged at the bottom of the processing top plate, a longitudinal displacement slider is movably connected to the top of the longitudinal displacement slide rail, a U-shaped longitudinal slide plate is installed on the top of the longitudinal displacement slider, multiple transverse displacement slide rails are also arranged at the bottom of the processing top plate, a transverse positioning plate is movably connected to the tops of the multiple transverse displacement slide rails, a transverse displacement slider is installed at the bottom of the transverse positioning plate, a mounting part is arranged on the top of the transverse displacement slider, a rubber plate is installed on one side of the transverse positioning plate, a longitudinal extension plate is fixedly connected to the bottom of the U-shaped longitudinal slide plate, two longitudinal handle pins are arranged outside the longitudinal extension plate, a transverse extension plate is fixedly connected to the bottom of the transverse positioning plate, a transverse handle pin is arranged at the bottom of the transverse extension plate, a traction connecting rod is movably connected between the two longitudinal handle pins and the transverse handle pin, and movable holes are opened at both ends of the traction connecting rod.
[0010] The fixing mechanism includes a switch base arranged at the bottom of the limiting top plate, a movable switch is arranged inside the switch base, a switch movable shaft is arranged on one side of the movable switch, the movable switch is movably connected to the switch base through the switch movable shaft, a switch roller is arranged at one end of the movable switch, and a switch lever is arranged on one side of the movable switch.
[0011] The fixing mechanism further includes two limiting rods fixedly connected inside the switch base, a stress rod is fixedly connected to one end of the switch lever, a fixing sleeve is fixedly connected to one side of the limiting top plate, a stress outer ring is arranged on the outer wall of the stress rod, a return spring is arranged inside the fixing sleeve, and the other end of the return spring is fixedly connected to the stress outer ring.
[0012] The fixing mechanism also includes a limiting slide seat arranged inside the switch seat, a fixed force block is fixedly connected in the movable groove of the limiting slide seat, a movable trigger block is movably connected in the movable groove of the limiting slide seat, two groups of docking rods are connected through one side of the fixed force block and the movable trigger block, the fixed force block and the movable trigger block are connected by docking springs at both ends of the two groups of docking rods, a fixed metal block is embedded in one side of the fixed force block, a movable metal block is embedded in one side of the movable trigger block, an opening and closing metal clamp is movably sleeved on the outer side of the fixed metal block, a locking bolt is threadedly connected to the top of the opening and closing end of the opening and closing metal clamp, a wiring terminal is provided on the outer wall of the opening and closing metal clamp, an output line is provided on one side of the wiring terminal, and a power line is provided on the outer side of the movable metal block.
[0013] The fixing mechanism also includes two groups of electromagnetic seats arranged on one side of the limiting top plate, an electromagnetic core column is arranged inside the electromagnetic seat, an electromagnet block is arranged at one end of the electromagnetic core column, an electromagnetic wire is wound around the outer side of the electromagnetic core column, and the electromagnetic wires of the two groups of electromagnetic seats are connected in series through a connecting wire.
[0014] The pushing mechanism includes a load-bearing side plate arranged on one side of the limiting top plate, a load-bearing beam is arranged on one side of the load-bearing side plate, a mounting side plate is arranged on one side of the load-bearing beam, a pushing plate is movably connected to one side of the mounting side plate, an assembly plate is arranged on the inner side of the pushing plate, a pushing cylinder is installed on the other side of the mounting side plate, and two groups of guide rods are arranged on the inner side of the pushing plate.
[0015] The traction mechanism includes a traction shaft arranged at the bottom of the processing top plate, traction bearing plates are arranged at both ends of the traction shaft, two sets of traction wheels are installed on the outer side of the traction shaft, a traction motor is arranged on one side of the traction shaft, and traction pulleys are arranged on the output shaft of the traction motor and one end of the traction shaft, and a traction belt is arranged on the outer side of the traction pulley.
[0016] A material unloading device is provided at the bottom of another group of grooves on one side of the processing top plate, and an electric pushing device is installed on the top of the processing top plate.
[0017] The beneficial effects of the present invention are:
[0018] (1) The present invention pushes the feeding mechanism to move the U-shaped longitudinal slide by the movement of the workpiece itself, and drives two sets of horizontal positioning plates to preliminarily position the workpiece that arrives at the specified processing position through the connection between the handle pin and the connecting rod. The movement of the workpiece can drive the movable switch to deflect through the force-bearing rod, so that one end of the movable switch is tilted to trigger the connection of the power line and the output line. When the workpiece arrives at the position, the electromagnet block on the electromagnetic seat can generate magnetic force to adsorb and fix the metal structure workpiece, thereby effectively improving the processing efficiency of the device.
[0019] (2) In the present invention, the pushing cylinder is used to push the pushing plate to displace. The two guiding rods ensure smooth movement along the corresponding sliding sleeves, and the workpiece after cutting is pushed back to the initial position. At the same time, the block on the output rod of the cylinder can contact the back of the switch plate to reset the switch. Meanwhile, the pushing plate can push the U-shaped longitudinal sliding plate to reset, and drive the two transverse positioning plates to reset through the traction connecting rod below it. Cooperating with the automatic positioning structure, continuous processing of the device can be realized, further improving the processing efficiency of the device.
[0020] (3) In the present invention, the motor in the feeding mechanism and the discharging device drives the conveyor belt to move for transporting the workpiece. The conveyor belt set at the same height as the processing top plate can reduce the loading and unloading steps of the workpiece. The traction motor drives the two traction wheels to rotate, and the friction between the traction wheels and the workpiece that has retreated to the designated position is used to translate the workpiece out of the processing area, making it automatically contact the discharging conveyor belt, effectively improving the automation degree of the device.
[0021] (4) In the present invention, the longitudinal walking motor drives the output gear to rotate. The output gear meshes with and drives the longitudinal driving gear set to rotate. The longitudinal driving gear set meshes with the longitudinal fixed rack, and realizes the walking of the entire cutting crossbeam through the longitudinal driven gear set and the guiding of the longitudinal walking slider to adjust the longitudinal position of the cutting device; the transverse walking motor drives the transverse walking gear set to rotate along the transverse fixed rack to adjust the transverse position of the cutting device; the vertical adjustment motor drives the driving screw rod to rotate, and adjusts the vertical position of the cutting device through the connection between the screw nut and the driving screw rod and the guiding of the slider; the angle of the cutting device is adjusted by the driving of the motors in the main deflection seat and the secondary deflection seat on the U-shaped assembly seat. Finally, the plasma cutting head is started for cutting.
[0022] In summary, the present invention has the advantages of automation, high efficiency, etc. Brief Description of the Drawings
[0023] Figure 1 is the schematic diagram of the overall structure of the present invention;
[0024] Figure 2 is the schematic top view structure of the present invention;
[0025] Figure 3 is the schematic diagram of the disassembled structure of the present invention;
[0026] Figure 4 is the schematic diagram of the bottom structure of the processing top plate of the present invention;
[0027] Figure 5 is the schematic diagram of the feeding mechanism structure of the present invention;
[0028] Figure 6 is the schematic diagram of the plasma cutting mechanism structure of the present invention;
[0029] Figure 7 Schematic diagram of the overall structure of the positioning mechanism of the present invention;
[0030] Figure 8 Schematic diagram of the partial structure of the positioning mechanism of the present invention;
[0031] Figure 9 Schematic diagram of the structure of the limit top plate of the present invention;
[0032] Figure 10 Schematic diagram of the overall structure of the fixing mechanism of the present invention;
[0033] Figure 11 Schematic diagram of the disassembled structure of the fixing mechanism of the present invention;
[0034] Figure 12 Schematic diagram of the internal structure of the fixing mechanism of the present invention;
[0035] Figure 13 Schematic diagram of the partial structure of the fixing mechanism of the present invention;
[0036] Figure 14 Schematic diagram of the overall structure of the material pushing mechanism of the present invention;
[0037] Figure 15 Schematic diagram of the disassembled structure of the material pushing mechanism of the present invention;
[0038] Figure 16 Schematic diagram of the structure of the traction mechanism of the present invention.
[0039] The reference numerals of the present application are as follows: 1, device base; 2, processing top plate; 3, loading mechanism; 301, loading bracket; 302, active loading roller; 303, driven loading roller; 304, loading motor; 305, loading pulley; 306, loading belt; 307, loading conveyor belt; 4, limiting top plate; 5, plasma cutting mechanism; 501, cutting cross beam; 502, longitudinal traveling seat; 503, longitudinal traveling motor; 504, output gear; 505, longitudinal driving gear set; 506, longitudinal driven gear set; 507, longitudinal traveling slider; 508, longitudinal fixed rack; 509, transverse traveling seat; 510, protective cover; 511, transverse traveling motor; 512, transverse traveling gear set; 513, transverse fixed rack; 514, vertical adjustment seat; 515, equipment adjustment seat; 516, vertical adjustment motor; 517, driving lead screw; 518, lead screw nut; 519, U-shaped mounting seat; 520, L-shaped equipment seat; 521, main deflection seat; 522, auxiliary deflection seat; 523, plasma cutting head; 6, positioning mechanism; 601, longitudinal displacement slide rail; 602, longitudinal displacement slider; 603, U-shaped longitudinal slide plate; 604, transverse displacement slide rail; 605, transverse positioning plate; 606, transverse displacement slider; 607, mounting member; 608, rubber plate; 609, longitudinal extension plate; 610, longitudinal handle pin; 611, transverse extension plate; 612, transverse handle pin; 613, traction connecting rod; 614, movable hole; 7, fixing mechanism; 701, switch seat; 702, movable switch; 703, switch movable shaft; 704, switch roller; 705, switch lever; 706, limiting rod; 707, stress rod; 708, fixed sleeve; 709, stress outer ring; 710, return spring; 711, limiting slide seat; 712, fixed stress block; 713, movable trigger block; 714, docking rod; 715, docking spring; 716, fixed metal block; 717, opening and closing metal clamp; 718, locking bolt; 719, wiring terminal; 720, output wire; 721, movable metal block; 722, power cord; 723, electromagnetic seat; 724, electromagnetic core column; 725, electromagnet block; 726, electromagnetic wire; 727, connecting wire; 8, pushing mechanism; 801, load-bearing side plate; 802, load-bearing beam rod; 803, mounting side plate; 804, pushing plate; 805, mounting plate; 806, pushing cylinder; 807, guide rod; 9, traction mechanism; 901, traction rotating shaft; 902, traction bearing plate; 903, traction wheel; 904, traction motor; 905, traction pulley; 906, traction belt; 10, unloading device; 11, electric pushing device. Detailed implementation manners
[0040] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0041] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation to the present invention.
[0042] In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, "a plurality" means two or more, unless otherwise specifically defined.
[0043] Embodiment 1: As Figures 1 - 16 shown, this embodiment provides an automatic cutting device that is convenient for positioning, including a device base 1, and further including a processing top plate 2 on the top of the device base 1. A feeding mechanism 3 is provided at the bottom of the groove on one side of the processing top plate 2. A limiting top plate 4 is provided on the other side of the processing top plate 2. A plasma cutting mechanism 5 is provided on the top of the device base 1. A positioning mechanism 6 is provided at the bottom of the processing top plate 2. A fixing mechanism 7 is provided at the bottom of the limiting top plate 4. A pushing mechanism 8 is provided on one side of the limiting top plate 4. A traction mechanism 9 is also provided at the bottom of the processing top plate 2.
[0044] The feeding mechanism 3 includes a feeding bracket 301 provided at the bottom of the processing top plate 2. A driving feeding roller 302 is arranged inside the feeding bracket 301. A plurality of driven feeding rollers 303 are arranged inside the feeding bracket 301. A feeding motor 304 is installed on one side of the feeding bracket 301. Feeding pulleys 305 are provided at one end of the output shaft of the feeding motor 304 and the driving feeding roller 302. A feeding belt 306 is arranged on the outside of the feeding pulley 305. A feeding conveyor belt 307 is installed on the outside of the driving feeding roller 302 and the plurality of driven feeding rollers 303.
[0045] In this embodiment, when the feeding motor 304 is powered on and started, it drives the rotation of the active feeding roller 302 through the transmission between the feeding pulley 305 and the feeding belt 306, and realizes the movement of the feeding conveyor belt 307 through the tensioning and guiding of multiple groups of driven feeding rollers 303, further realizing the feeding of workpieces.
[0046] The positioning mechanism 6 includes a longitudinal displacement slide rail 601 provided at the bottom of the processing top plate 2. The top of the longitudinal displacement slide rail 601 is movably connected with a longitudinal displacement slider 602. The top of the longitudinal displacement slider 602 is provided with a U-shaped longitudinal slide plate 603. The bottom of the processing top plate 2 is also provided with multiple groups of transverse displacement slide rails 604. The tops of the multiple groups of transverse displacement slide rails 604 are movably connected with a transverse positioning plate 605. The bottom of the transverse positioning plate 605 is provided with a transverse displacement slider 606. The top of the transverse displacement slider 606 is provided with a mounting member 607. One side of the transverse positioning plate 605 is provided with a rubber plate 608. The bottom of the U-shaped longitudinal slide plate 603 is fixedly connected with a longitudinal extension plate 609. The outside of the longitudinal extension plate 609 is provided with two groups of longitudinal handle pins 610. The bottom of the transverse positioning plate 605 is fixedly connected with a transverse extension plate 611. The bottom of the transverse extension plate 611 is provided with a transverse handle pin 612. A traction connecting rod 613 is movably connected between the two groups of longitudinal handle pins 610 and the transverse handle pin 612. The two ends of the traction connecting rod 613 are provided with movable holes 614.
[0047] In this embodiment, when the workpiece is fed, the longitudinal displacement slider 602 contacts and is stressed by the workpiece through the U-shaped longitudinal slide plate 603 and will move backward along the longitudinal displacement slide rail 601. Thus, two groups of traction connecting rods 613 movably connected to the outside of the two groups of longitudinal handle pins 610 at the bottom of the longitudinal extension plate 609 can be used to traction the two groups of transverse displacement sliders 606 at the bottom of the transverse positioning plate 605 to move closer to the center of the limit top plate 4 along the transverse displacement slide rail 604, and will be close to the workpiece when the workpiece reaches the designated position, so as to realize the preliminary clamping and positioning of the workpiece.
[0048] The fixing mechanism 7 includes a switch seat 701 provided at the bottom of the limit top plate 4. An active switch 702 is arranged inside the switch seat 701. One side of the active switch 702 is provided with a switch movable shaft 703. The active switch 702 is movably connected with the switch seat 701 through the switch movable shaft 703. One end of the active switch 702 is provided with a switch roller 704. One side of the active switch 702 is provided with a switch lever 705.
[0049] In this embodiment, the active switch 702 is positioned at one end through the switch movable shaft 703 and can rotate. It is deflected by the force on the switch lever 705 and triggered by the switch roller 704. Its roller structure can reduce wear and improve the trigger response effect.
[0050] The fixing mechanism 7 further includes two groups of limiting rods 706 fixedly connected inside the switch base 701. One end of the switch lever 705 is fixedly connected with a force-receiving rod 707. One side of the limiting top plate 4 is fixedly connected with a fixed sleeve 708. An outer force ring 709 is arranged on the outer wall of the force-receiving rod 707. A return spring 710 is arranged inside the fixed sleeve 708, and the other end of the return spring 710 is fixedly connected with the outer force ring 709.
[0051] In this embodiment, the two groups of limiting rods 706 can limit the switch lever 705 and contact the workpiece after the feeding is completed through the force-receiving rod 707, so that the switch lever 705 is stably triggered. When the force-receiving rod 707 moves backward along the fixed sleeve 708 under force, the return spring 710 can be compressed, and the generated resilience can reset the force-receiving rod 707 after the cutting is completed and the blanking is carried out.
[0052] The fixing mechanism 7 further includes a limiting sliding seat 711 arranged inside the switch base 701. A fixed force-receiving block 712 is fixedly connected in the moving slot of the limiting sliding seat 711. A moving trigger block 713 is movably connected in the moving slot of the limiting sliding seat 711. Two groups of docking rods 714 penetrate through one side of the fixed force-receiving block 712 and the moving trigger block 713. The fixed force-receiving block 712 and the moving trigger block 713 are connected by docking springs 715 at both ends of the two groups of docking rods 714. A fixed metal block 716 is embedded on one side of the fixed force-receiving block 712. A moving metal block 721 is embedded on one side of the moving trigger block 713. An opening and closing metal clamp 717 is movably sleeved outside the fixed metal block 716. A locking bolt 718 is threadedly connected to the top of the opening and closing end of the opening and closing metal clamp 717. A wiring terminal 719 is arranged on the outer wall of the opening and closing metal clamp 717. An output wire 720 is arranged on one side of the wiring terminal 719. A power wire 722 is arranged outside the moving metal block 721.
[0053] In this embodiment, when the force-receiving rod 707 contacts the workpiece, the switch roller 704 will be lifted along the switch moving shaft 703 by the moving switch 702 through the switch lever 705. Furthermore, the moving trigger block 713 can be pushed in the limiting sliding seat 711 to overcome the resilience of the docking spring 715 on the outer docking rod 714, so that the moving metal block 721 contacts the fixed metal block 716, and the power wire 722 and the output wire 720 are connected, further making the electromagnetic structure energized to adsorb and fix the workpiece reaching the designated position.
[0054] The fixing mechanism 7 further includes two groups of electromagnetic seats 723 arranged on one side of the limiting top plate 4. An electromagnetic core column 724 is arranged inside the electromagnetic seat 723. An electromagnet block 725 is arranged at one end of the electromagnetic core column 724. An electromagnetic wire 726 is wound outside the electromagnetic core column 724. The electromagnetic wires 726 of the two groups of electromagnetic seats 723 are connected in series through a connecting wire 727.
[0055] In this embodiment, the input ends of the electromagnetic wires 726 wound around the outer sides of the electromagnetic core columns 724 in the two electromagnetic seats 723 are butted against the output wires 720, so that a magnetic field can be formed after the switch is triggered and magnetic force can be imparted to the electromagnet blocks 725 to fix the workpiece.
[0056] The material pushing mechanism 8 includes a load-bearing side plate 801 provided on one side of the limit top plate 4. A load-bearing beam rod 802 is provided on one side of the load-bearing side plate 801. An installation side plate 803 is provided on one side of the load-bearing beam rod 802. A material pushing plate 804 is movably connected to one side of the installation side plate 803. An assembly plate 805 is provided inside the material pushing plate 804. A material pushing cylinder 806 is installed on the other side of the installation side plate 803. Two guide rods 807 are provided inside the material pushing plate 804.
[0057] In this embodiment, after the material pushing cylinder 806 is powered on and started, it can push the material pushing plate 804 to displace through the output rod. The two guide rods 807 ensure stability along the corresponding sliding sleeves, so that the cut workpiece can be pushed to the blanking place. At the same time, the block on the cylinder output rod can contact the back surface of the switch toggle plate 705, which is convenient for the reset and subsequent triggering of the switch.
[0058] The traction mechanism 9 includes a traction rotating shaft 901 provided at the bottom of the processing top plate 2. Traction bearing plates 902 are provided at both ends of the traction rotating shaft 901. Two traction wheels 903 are installed on the outer side of the traction rotating shaft 901. A traction motor 904 is provided on one side of the traction rotating shaft 901. Traction pulleys 905 are provided at the output shaft of the traction motor 904 and one end of the traction rotating shaft 901. A traction belt 906 is provided on the outer side of the traction pulley 905.
[0059] In this embodiment, when the traction motor 904 is powered on and started, it will drive the two traction wheels 903 on the traction rotating shaft 901 on the traction bearing plates 902 through the traction of the traction pulleys 905 and the traction belt 906. Further, the workpiece is translated out of the processing area and contacted with the blanking device 10 through the friction force between the two traction wheels 903 and the workpiece that has retreated to the designated position.
[0060] A blanking device 10 is provided at the bottom of another set of grooves on one side of the processing top plate 2, and an electric pushing device 11 is installed on the top of the processing top plate 2.
[0061] In this embodiment, the blanking device 10 is arranged in the same way as the loading mechanism 3, but the rotation direction of the motor is different to realize blanking through reverse transmission. The electric pushing device 11 is electrically driven and can be telescoped to cooperate with the loading mechanism 3 to load the workpiece into the processing area.
[0062] Embodiment Two: As Figure 6As shown in the figure, the components that are the same as or corresponding to those in the first embodiment are marked with the corresponding reference numerals of the first embodiment. For the sake of simplicity, only the differences from the first embodiment will be described below. The differences between the second embodiment and the first embodiment are as follows:
[0063] The plasma cutting mechanism 5 includes a cutting cross beam 501 provided at the top of the device base 1. Two sets of longitudinal walking seats 502 are provided at the bottom of the cutting cross beam 501. Longitudinal walking motors 503 are installed on the outer sides of the two sets of longitudinal walking seats 502. An output gear 504 is installed at one end of the output shaft of the longitudinal walking motor 503. Longitudinal driving gear sets 505 are installed on the inner sides of the two sets of longitudinal walking seats 502. A longitudinal driven gear set 506 is provided on one side of the longitudinal driving gear set 505. Longitudinal walking sliders 507 are provided at the bottom of the longitudinal walking seats 502. Two sets of longitudinal fixed racks 508 are installed on the outer side of the device base 1. A transverse walking seat 509 is provided at the bottom of the cutting cross beam 501. A protective cover 510 is installed at the bottom of the transverse walking seat 509. A transverse walking motor 511 is installed at the top of the transverse walking seat 509. A transverse walking gear set 512 is also installed at the top of the transverse walking seat 509. A transverse fixed rack 513 is installed at the bottom of the cutting cross beam 501. A vertical adjustment seat 514 is provided on one side of the transverse walking seat 509. An equipment adjustment seat 515 is movably connected to one side of the vertical adjustment seat 514. A vertical adjustment motor 516 is installed at the top of the vertical adjustment seat 514. The bottom end of the output shaft of the vertical adjustment motor 516 is butted with a driving lead screw 517. A lead screw nut 518 is provided on one side of the equipment adjustment seat 515. A U-shaped assembly seat 519 is provided on the other side of the equipment adjustment seat 515. An L-shaped equipment seat 520 is installed on one side of the U-shaped assembly seat 519. A main deflection seat 521 is provided at one end of the L-shaped equipment seat 520. A sub-deflection seat 522 is provided at the other end of the L-shaped equipment seat 520. A plasma cutting head 523 is installed on one side of the sub-deflection seat 522.
[0064] In this embodiment, the longitudinal walking motor 503 drives the output gear 504 to rotate. The output gear 504 meshes with and drives the longitudinal driving gear set 505 to rotate. The longitudinal driving gear set 505 meshes with the longitudinal fixed rack 508, and through the guidance of the longitudinal driven gear set 506 and the longitudinal walking slider 507, the overall walking of the cutting cross beam 501 is realized to adjust the longitudinal position of the cutting equipment; the transverse walking motor 511 drives the transverse walking gear set 512 to rotate along the transverse fixed rack 513 to adjust the transverse position of the cutting equipment; the vertical adjustment motor 516 drives the driving lead screw 517 to rotate, and through the connection between the lead screw nut 518 and the driving lead screw 517 and the guidance of the slider, the vertical position adjustment of the cutting equipment is realized; the multi-angle adjustment of the cutting equipment is realized through the driving of the motors in the main deflection seat 521 and the sub-deflection seat 522 on the U-shaped assembly seat 519.
[0065] Working steps
[0066] Step 1, feeding process: Driven by the feeding motor 304, and through the transmission between the feeding pulley 305 and the feeding belt 306, the driving upper feeding roller 302 rotates, and through the tensioning and guiding of multiple groups of driven upper feeding rollers 303, the movement of the feeding conveyor belt 307 is realized, moving the workpiece to the processing top plate 2, and through the electric pushing device 11 to push, the workpiece is fed into the processing area;
[0067] Step 2, positioning process: Push the workpiece in the processing area towards the processing position through the outer pushing device. When the workpiece contacts the U-shaped longitudinal slide plate 603, the U-shaped longitudinal slide plate 603 is stressed and will move backward along the longitudinal displacement slide rail 601. Thus, two traction connecting rods 613, which are movably connected to the outside of two longitudinal handle pins 610 at the bottom of the longitudinal extension plate 609, can be used to pull the horizontal displacement sliders 606 at the bottom of the two horizontal positioning plates 605 to approach the center of the limit top plate 4 along the horizontal displacement slide rail 604, and when the workpiece reaches the specified position, it will be close to the workpiece to initially clamp and position the workpiece;
[0068] Step 3, fixing process: When the workpiece is positioned and moved to the specified position, it will contact the stress rod 707. The stress rod 707 moves backward on the fixed sleeve 708 against the resilience of the return spring 710, and through the switch plate 705, the movable switch 702 rotates along the switch movable shaft 703 to lift the switch roller 704, and further in the limit slide seat 711, the movable trigger block 713 is pushed to displace against the resilience of the docking spring 715 on the outer docking rod 714, so that the movable metal block 721 contacts the fixed metal block 716 to connect the power supply line 722 and the output line 720, making the electromagnetic wire 726 energized to form a magnetic field and endowing the electromagnet block 725 with magnetic force to fix the workpiece that reaches the specified position;
[0069] Step 4, cutting process: Drive the output gear 504 to rotate through the longitudinal walking motor 503. The output gear 504 meshes with and drives the longitudinal driving gear set 505 to rotate. The longitudinal driving gear set 505 meshes with the longitudinal fixed rack 508, and through the guiding of the longitudinal driven gear set 506 and the longitudinal walking slider 507, the overall walking of the cutting cross beam 501 is realized to adjust the longitudinal position of the cutting device; Drive the horizontal walking gear set 512 to rotate along the horizontal fixed rack 513 through the horizontal walking motor 511 to adjust the horizontal position of the cutting device; Drive the driving screw rod 517 to rotate through the vertical adjustment motor 516, and through the connection between the screw nut 518 and the driving screw rod 517 and the guiding of the slider to adjust the vertical position of the cutting device; Adjust the angle of the cutting device through the driving of the motors in the main deflection seat 521 and the secondary deflection seat 522 on the U-shaped mounting seat 519, and finally start the plasma cutting head 523 for cutting;
[0070] Step 5, retraction process: The push plate 804 is pushed by the push cylinder 806 to move, and the two sets of guide rods 807 are ensured to be stable along the corresponding sliding sleeves, and the cut workpiece is pushed to the initial position. At the same time, the upper block of the cylinder output rod can contact the back of the switch plate 705 to reset the switch. At the same time, the push plate 804 can push the U-shaped longitudinal slide plate 603 to reset, and the traction connecting rod 613 below it drives the two sets of horizontal positioning plates 605 to reset;
[0071] Step 6, translational unloading process: driven by the traction motor 904, the traction of the traction pulley 905 and the traction belt 906 realizes the driving of the two sets of traction wheels 903 on the traction shaft 901 on the traction bearing plate 902, and further through the friction between the two sets of traction wheels 903 and the workpiece retreated to the specified position, the workpiece is translated out of the processing area and contacted with the conveyor belt of the unloading device 10, and the cut workpiece is transported out after being driven by the motor in the unloading device 10.
[0072] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An automatic cutting device convenient for positioning, comprising a device base (1), characterized in that, It further includes a processing top plate (2) on the top of the device base (1). A feeding mechanism (3) is arranged at the bottom of a groove on one side of the processing top plate (2). A limiting top plate (4) is arranged on the other side of the processing top plate (2). A cutting mechanism (5) is arranged on the top of the device base (1). A positioning mechanism (6) is arranged at the bottom of the processing top plate (2). A fixing mechanism (7) is arranged at the bottom of the limiting top plate (4). A pushing mechanism (8) is arranged on one side of the limiting top plate (4). A traction mechanism (9) is also arranged at the bottom of the processing top plate (2); The positioning mechanism (6) includes a longitudinal displacement slide rail (601) arranged at the bottom of the processing top plate (2). A longitudinal displacement slider (602) is movably connected to the top of the longitudinal displacement slide rail (601). A U-shaped longitudinal slide plate (603) is installed on the top of the longitudinal displacement slider (602). A plurality of groups of transverse displacement slide rails (604) are also arranged at the bottom of the processing top plate (2). A transverse positioning plate (605) is movably connected to the top of the plurality of groups of transverse displacement slide rails (604). A transverse displacement slider (606) is installed at the bottom of the transverse positioning plate (605). An installation part (607) is arranged on the top of the transverse displacement slider (606). A rubber plate (608) is installed on one side of the transverse positioning plate (605). A longitudinal extension plate (609) is fixedly connected to the bottom of the U-shaped longitudinal slide plate (603). Two groups of longitudinal handle pins (610) are arranged on the outer side of the longitudinal extension plate (609). A transverse extension plate (611) is fixedly connected to the bottom of the transverse positioning plate (605). A transverse handle pin (612) is arranged at the bottom of the transverse extension plate (611). A traction connecting rod (613) is movably connected between the two groups of longitudinal handle pins (610) and the transverse handle pin (612). Moving holes (614) are formed at both ends of the traction connecting rod (613).
2. The automatic cutting device facilitating positioning according to claim 1, wherein, The feeding mechanism (3) includes a feeding support (301) arranged at the bottom of the processing top plate (2). A driving feeding roller (302) is arranged inside the feeding support (301). A plurality of groups of driven feeding rollers (303) are arranged inside the feeding support (301). A feeding motor (304) is installed on one side of the feeding support (301). Feeding pulleys (305) are arranged at one end of the output shaft of the feeding motor (304) and one end of the driving feeding roller (302). A feeding belt (306) is arranged on the outer side of the feeding pulley (305). A feeding transmission belt (307) is installed on the outer sides of the driving feeding roller (302) and the plurality of groups of driven feeding rollers (303).
3. An automatic cutting device facilitating positioning according to claim 1, characterized in that, The fixing mechanism (7) includes a switch base (701) provided at the bottom of the limit top plate (4). An active switch (702) is arranged inside the switch base (701). A switch moving shaft (703) is arranged on one side of the active switch (702). The active switch (702) is movably connected to the switch base (701) through the switch moving shaft (703). A switch roller (704) is arranged at one end of the active switch (702). A switch lever (705) is arranged on one side of the active switch (702).
4. The automatic cutting device for easy positioning according to claim 3, characterized in that, The fixing mechanism (7) further includes two groups of limit rods (706) fixedly connected inside the switch base (701). A force-bearing rod (707) is fixedly connected to one end of the switch lever (705). A fixed sleeve (708) is fixedly connected to one side of the limit top plate (4). A force-bearing outer ring (709) is arranged on the outer wall of the force-bearing rod (707). A return spring (710) is arranged inside the fixed sleeve (708). The other end of the return spring (710) is fixedly connected to the force-bearing outer ring (709).
5. The automatic cutting device for easy positioning according to claim 3, wherein, The fixing mechanism (7) further includes a limiting sliding seat (711) arranged inside the switch base (701). A fixed force-bearing block (712) is fixedly connected in the moving slot of the limiting sliding seat (711). An active trigger block (713) is movably connected in the moving slot of the limiting sliding seat (711). Two groups of docking rods (714) penetrate through one side of the fixed force-bearing block (712) and the active trigger block (713). The fixed force-bearing block (712) and the active trigger block (713) are connected by docking springs (715) at both ends of the two groups of docking rods (714). A fixed metal block (716) is embedded on one side of the fixed force-bearing block (712). An active metal block (721) is embedded on one side of the active trigger block (713). An opening and closing metal clamp (717) is movably sleeved outside the fixed metal block (716). A locking bolt (718) is threadedly connected to the top of the opening and closing end of the opening and closing metal clamp (717). A wiring terminal (719) is arranged on the outer wall of the opening and closing metal clamp (717). An output wire (720) is arranged on one side of the wiring terminal (719). A power cord (722) is arranged outside the active metal block (721).
6. The automatic cutting device convenient for positioning according to claim 1, characterized in that, The fixing mechanism (7) further includes two groups of electromagnetic seats (723) arranged on one side of the limit top plate (4). An electromagnetic core column (724) is arranged inside the electromagnetic seat (723). An electromagnet block (725) is arranged at one end of the electromagnetic core column (724). An electromagnetic wire (726) is wound outside the electromagnetic core column (724). The electromagnetic wires (726) of the two groups of electromagnetic seats (723) are connected in series through a connecting wire (727).
7. An automatic cutting device that is convenient for positioning according to claim 1, characterized in that, The material pushing mechanism (8) includes a load-bearing side plate (801) arranged on one side of the limit top plate (4). A load-bearing beam rod (802) is arranged on one side of the load-bearing side plate (801). An installation side plate (803) is arranged on one side of the load-bearing beam rod (802). A material pushing plate (804) is movably connected to one side of the installation side plate (803). An assembly plate (805) is arranged inside the material pushing plate (804). A material pushing cylinder (806) is installed on the other side of the installation side plate (803). Two groups of guide rods (807) are arranged inside the material pushing plate (804).
8. An automatic cutting device that is easy to position according to claim 1, characterized in that, The traction mechanism (9) includes a traction rotating shaft (901) arranged at the bottom of the processing top plate (2). Traction bearing plates (902) are arranged at both ends of the traction rotating shaft (901). Two groups of traction wheels (903) are installed on the outer side of the traction rotating shaft (901). A traction motor (904) is arranged on one side of the traction rotating shaft (901). Traction belt pulleys (905) are arranged on the output shaft of the traction motor (904) and one end of the traction rotating shaft (901). A traction belt (906) is arranged on the outer side of the traction belt pulley (905).
9. The automatic cutting device convenient for positioning according to claim 1, wherein, A blanking device (10) is arranged at the bottom of another group of grooves on one side of the processing top plate (2). An electric pushing device (11) is installed on the top of the processing top plate (2).
Citation Information
Patent Citations
Gantry type pipe and flat plate cutting machine
CN108015385A
Numerical control plasma cutting machine stable in clamping and work method of numerical control plasma cutting machine
CN111761183A