Wire threading device and winding machine
By designing a mechanized wire threading device and using support rods and telescopic wire-taking columns to adjust the fiber thread ends to pass through the wire threading hole of the winding machine, the problems of difficult operation and poor stability in fiber winding are solved, an efficient and stable wire threading process is achieved, resin adhesion and fiber wear are avoided, and product quality is improved.
Patent Information
- Application Number
- CN202411910432.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2044-12-23
AI Technical Summary
In the existing fiber winding process, it is difficult to pass the fiber thread end through the winding machine threading hole, and the stability is poor, which easily leads to resin adhesion and fiber wear, affecting product quality.
A wire threading device is designed, including a base, a support rod, a telescopic wire-taking column, a connector and a driver. The telescopic wire-taking column is adjusted in a mechanized manner to pull the fiber thread end through the wire threading hole of the winding machine, reducing manual operation and improving stability.
It realizes mechanized threading, reduces operation difficulty, reduces resin adhesion and fiber wear, improves threading efficiency and stability, and enhances product quality.
Smart Images

Figure CN119840210B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of fiber winding, in particular to a wire threading device and a winding machine. Background Art
[0002] Filament winding is an advanced composite material manufacturing technology with many significant features and advantages, including ease of mechanization and automation, provision of good labor hygiene conditions, reduction of labor intensity, assurance of product quality stability, and reduction of production costs.
[0003] The fiber winding process is mainly divided into dry winding and wet winding. Wet winding is to soak the fiber bundle in resin and then directly wind it onto the core mold under tension control. During the wet winding process, in the winding preparation stage before fiber winding, the fiber thread end needs to be passed through the threading hole on the winding machine and stabilized in the fiber yarn position of the winding machine. Among them, passing the fiber through the threading hole on the winding machine is usually done manually, which is difficult to operate and has poor stability. The fiber and the resin on the fiber are easy to come into contact with the threading hole on the winding machine, causing the resin to stick to the threading hole or the fiber to wear. The resin adhering to the threading hole further increases the difficulty of completing the threading, and is likely to cause fiber fuzzing during subsequent winding, affecting the quality of the product. Summary of the Invention
[0004] The purpose of the present invention is to provide a wire threading device and a winding machine to solve the problems existing in the above-mentioned prior art, which can effectively reduce the difficulty of operation and effectively improve the efficiency and stability of the wire threading operation.
[0005] To achieve the above object, the present invention provides the following solutions:
[0006] The present invention provides a wire threading device, comprising a base, a support rod, a telescopic wire taking column, a bracket, a first connector and a second connector. The bracket is fixedly arranged on a winding machine body, and the first connector and the second connector are both detachably fixed to the bracket, the first end of the support rod is detachably fixed to the first connector, the installation position of the first end of the support rod on the first connector can be adjusted up and down, the second end of the support rod is detachably fixed to the second connector, and the installation position of the second end of the support rod on the second connector can be adjusted up and down, the top of the base is fixedly connected to the middle of the support rod, the first end of the telescopic wire taking column is fixedly arranged on the base, and the second end of the telescopic wire taking column can move in a direction close to or away from the base, and the second end of the telescopic wire taking column can pass through the wire threading hole on the winding machine body, and the second end of the telescopic wire taking column can pull the fiber thread end through the wire threading hole on the winding machine body.
[0007] Preferably, it also includes a driver, which is arranged on the base and is transmission-connected to the telescopic wire-taking column. The driver can provide power for the second end of the telescopic wire-taking column to move toward or away from the base.
[0008] Preferably, the telescopic wire-taking column includes an inner rod, an outer tube, a hook seat and several hooks. The first end of the outer tube is fixed on the base, the first end of the inner rod extends into the outer tube, and the second end of the inner rod is fixed with the hook seat. The outer wall of the inner rod can move along the inner wall of the outer tube toward or away from the base. Each of the hooks is fixed on the hook seat. The hook and the hook seat can pass through the wire threading hole on the winding machine body, and the hook can pull the fiber thread end through the wire threading hole on the winding machine body.
[0009] Preferably, the driver includes a drive shaft and a bearing, the drive shaft is threadedly connected to the base, the first end of the drive shaft extends into the outer cylinder, the drive shaft is rotatable, the inner ring of the bearing is fixedly connected to the first end of the drive shaft, and the outer ring of the bearing is fixedly connected to the first end of the inner rod; the rotation of the drive shaft can drive the inner rod to move toward or away from the base.
[0010] Preferably, the driver includes a crank and a rocker, one end of the crank is fixed on the second end of the drive shaft, and the rocker is provided on the other end of the crank, and pulling the rocker can drive the drive shaft to rotate.
[0011] Preferably, the cross sections of the inner rod and the hook seat are both circular.
[0012] Preferably, the first connector is a first clamper, and the second connector is a second clamper.
[0013] Preferably, a first limiting groove is provided on the first connector, a first limiting slider is provided in the first limiting groove, and the first limiting slider can slide up and down along the first limiting groove; a second limiting groove is provided on the second connector, a second limiting slider is provided in the second limiting groove, and the second limiting slider can slide up and down along the second limiting groove; the first end of the support rod is fixedly connected to the first limiting slider, and the second end of the support rod is fixedly connected to the second limiting slider.
[0014] Preferably, it also includes a first baffle and a second baffle; several rows of first limiting protrusions are fixed on the first connector from top to bottom, with two first limiting protrusions in each row, and the two first limiting protrusions in each row are symmetrically arranged on both sides of the first limiting slide; the first baffle can overlap the two first limiting protrusions in any row, and the first baffle can support the first end of the support rod; several rows of second limiting protrusions are fixed on the second connector from top to bottom, with two second limiting protrusions in each row, and the two second limiting protrusions in each row are symmetrically arranged on both sides of the second limiting slide; the second baffle can overlap the two second limiting protrusions in any row, and the second baffle can support the second end of the support rod.
[0015] The present invention also provides a winding machine, comprising a winding machine body and the wire threading device as described above.
[0016] Compared with the prior art, the present invention has achieved the following technical effects:
[0017] The wire threading device and winding machine provided by the present invention are provided with a bracket fixed on the winding machine body to provide an installation basis for the first connector and the second connector, and the base with the telescopic wire taking column installed is fixedly installed on the bracket through the support rod, the first connector and the second connector, and the installation position of the first end of the support rod on the first connector can be adjusted up and down, and the installation position of the second end of the support rod on the second connector can be adjusted up and down, so as to adjust the second end of the telescopic wire taking column to align with the wire threading hole on the winding machine body, and at the same time improve the compatibility with different winding machine bodies, and realize mechanized wire threading by pulling the fiber thread head through the wire threading hole on the winding machine body by the second end of the telescopic wire taking column, which can effectively reduce the difficulty of operation, reduce manual operation, improve the safety of wire threading, reduce manual intervention, improve the efficiency and stability of the wire threading operation, and avoid contact between the fiber and the resin on the fiber and the wire threading hole on the winding machine during the wire threading process, thereby effectively avoiding the resin sticking to the wire threading hole or the fiber wear, and improving the quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 A schematic diagram of a wire threading device provided by the present invention;
[0020] Figure 2 for Figure 1A schematic diagram of another direction of the wire threading device;
[0021] Figure 3 for Figure 1 A front view of the wire threading device;
[0022] Figure 4 for Figure 3 A side view of the wire threading device;
[0023] Figure 5 for Figure 3 A top view of the wire threading device in FIG.
[0024] In the figure: 1-base, 2-support rod, 3-telescopic wire taking column, 4-hook seat, 5-first connector, 6-second connector, 7-hook, 8-drive shaft, 9-crank, 10-rocker, 11-first limiting slide, 12-first limiting slider, 13-second limiting slide, 14-second limiting slider, 15-first baffle, 16-second baffle, 17-first limiting protrusion, 18-second limiting protrusion. DETAILED DESCRIPTION
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] The purpose of the present invention is to provide a wire threading device and a winding machine to solve the problems existing in the above-mentioned prior art, which can effectively reduce the difficulty of operation and effectively improve the efficiency and stability of the wire threading operation.
[0027] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0028] Example 1
[0029] like Figure 1-Figure 5As shown, this embodiment provides a wire threading device, including a base 1, a support rod 2, a telescopic wire-taking column 3, a bracket, a first connector 5 and a second connector 6. The bracket is fixed on the winding machine body, and the first connector 5 and the second connector 6 can be removably fixed on the bracket. The first end of the support rod 2 can be removably fixed on the first connector 5, and the installation position of the first end of the support rod 2 on the first connector 5 can be adjusted up and down, and the second end of the support rod 2 can be removably fixed on the second connector 6, and the installation position of the second end of the support rod 2 on the second connector 6 can be adjusted up and down. The top of the base 1 is fixedly connected to the middle part of the support rod 2, the first end of the telescopic wire-taking column 3 is fixed on the base 1, and the second end of the telescopic wire-taking column 3 can move in a direction close to or away from the base 1, and the second end of the telescopic wire-taking column 3 can pass through the wire threading hole on the winding machine body, and the second end of the telescopic wire-taking column 3 can pull the fiber thread end through the wire threading hole on the winding machine body.
[0030] The wire threading device provided in this embodiment is provided with a bracket fixed on the winding machine body, providing an installation basis for the first connector 5 and the second connector 6, and the base 1 equipped with the telescopic wire-taking column 3 is fixedly installed on the bracket through the support rod 2, the first connector 5 and the second connector 6, and the installation position of the first end of the support rod 2 on the first connector 5 can be adjusted up and down, and the installation position of the second end of the support rod 2 on the second connector 6 can be adjusted up and down, so as to adjust the second end of the telescopic wire-taking column 3 to align with the wire threading hole on the winding machine body, while improving the compatibility with different winding machine bodies, and realizing mechanized wire threading by pulling the fiber thread head through the wire threading hole on the winding machine body by the second end of the telescopic wire-taking column 3, which can effectively reduce the difficulty of operation, reduce manual operation, improve the safety of wire threading, reduce manual intervention, improve the efficiency and stability of the wire threading operation, and avoid contact between the fiber and the resin on the fiber and the wire threading hole on the winding machine during the wire threading process, thereby effectively avoiding the resin sticking to the wire threading hole or the fiber wear, and improving the quality of the product.
[0031] As a more preferred implementation of this embodiment, when the wrapping machine body itself has an installation base for the first connector 5 and the second connector 6, there is no need to provide an additional bracket, and the first connector 5 and the second connector 6 can be directly fixed to the wrapping machine body.
[0032] Furthermore, the wire threading device provided in this embodiment also includes a driver, which is arranged on the base 1 and is connected to the telescopic wire-taking column 3. The driver can provide power for the second end of the telescopic wire-taking column 3 to move toward or away from the base 1. The driver can be but is not limited to a motor or a manual drive mechanism.
[0033] As a more preferred implementation of this embodiment, the telescopic wire-taking column 3 includes an inner rod, an outer tube, a hook seat 4 and several hooks 7. The first end of the outer tube is fixed on the base 1, the first end of the inner rod extends into the outer tube, and the second end of the inner rod is fixed with a hook seat 4. The outer wall of the inner rod can move along the inner wall of the outer tube toward or away from the base 1, and the movement is smooth. Each hook 7 is fixed on the hook seat 4, which is convenient for modular installation. The hook 7 and the hook seat 4 can pass through the wire-threading hole on the winding machine body. The hook 7 can pull the fiber thread end through the wire-threading hole on the winding machine body. When in use, after the hook 7 and the hook seat 4 pass through the wire-threading hole on the winding machine body, the fiber is tied to the hook 7, and then the hook 7 pulls the fiber thread end through the wire-threading hole on the winding machine body to complete the wire-threading operation. The structure is simple and easy to use.
[0034] As a more preferred implementation of this embodiment, the driver includes a drive shaft 8 and a bearing. The drive shaft 8 is threadedly connected to the base 1. The first end of the drive shaft 8 extends into the outer cylinder. The drive shaft 8 can rotate. The inner ring of the bearing is fixedly connected to the first end of the drive shaft 8, and the outer ring of the bearing is fixedly connected to the first end of the inner rod. The rotation of the drive shaft 8 can drive the inner rod to move toward or away from the base 1, which is convenient for manufacturing and use.
[0035] As a more preferred implementation of this embodiment, the driver includes a crank 9 and a rocker 10. One end of the crank 9 is fixed on the second end of the drive shaft 8, and the rocker 10 is arranged on the other end of the crank 9. Pulling the rocker 10 can drive the drive shaft 8 to rotate, which is easy to operate and saves manufacturing and use costs.
[0036] As a more preferred implementation of this embodiment, the cross-sections of the inner rod and the hook seat 4 are both circular, which is convenient for passing through the wire threading hole on the winding machine body.
[0037] As a more preferred implementation of this embodiment, the first connector 5 is a first clamp and the second connector 6 is a second clamp, which is convenient for installation and disassembly.
[0038] As a more preferred implementation manner of this embodiment, a first limit slide groove 11 is provided on the first connector 5, and a first limit slide block 12 is provided in the first limit slide groove 11, and the first limit slide block 12 can slide up and down along the first limit slide groove 11; a second limit slide groove 13 is provided on the second connector 6, and a second limit slide block 14 is provided in the second limit slide groove 13, and the second limit slide block 14 can slide up and down along the second limit slide groove 13; the first end of the support rod 2 is fixedly connected to the first limit slide block 12, and the second end of the support rod 2 is fixedly connected to the second limit slide block 14, which is convenient for production and use; it should be noted here that the first limit slide groove 11 and the second limit slide groove 13 respectively have a limiting guiding function for the first limit slide block 12 and the second limit slide block 14, which can facilitate the adjustment of the second end of the telescopic wire taking column 3 to align with the wire threading hole on the winding machine body, and can also prevent the support rod 2 and the base 1 from tilting and flipping around the center line of the support rod 2, thereby ensuring the stability of the second end of the telescopic wire taking column 3.
[0039] As a more preferred implementation scheme of this embodiment, the wire threading device provided in this embodiment also includes a first baffle 15 and a second baffle 16; several rows of first limiting protrusions 17 are fixed from top to bottom on the first connector 5, with two first limiting protrusions 17 in each row, and the two first limiting protrusions 17 in each row are symmetrically arranged on both sides of the first limiting slide 11; the first baffle 15 can be overlapped on the two first limiting protrusions 17 in any row, and the first baffle 15 can support the first end of the support rod 2; several rows of second limiting protrusions 18 are fixed from top to bottom on the second connector 6, with two second limiting protrusions 18 in each row, and the two second limiting protrusions 18 in each row are symmetrically arranged on both sides of the second limiting slide 13; the second baffle 16 can be overlapped on the two second limiting protrusions 18 in any row, and the second baffle 16 can support the second end of the support rod 2, which is convenient for manufacturing and use.
[0040] Example 2
[0041] This embodiment provides a winding machine, including a winding machine body and the wire threading device in the first embodiment.
[0042] The winding machine provided in this embodiment is provided with a bracket fixed on the winding machine body, providing an installation basis for the first connector 5 and the second connector 6, and the base 1 equipped with the telescopic wire-taking column 3 is fixedly installed on the bracket through the support rod 2, the first connector 5 and the second connector 6, and the installation position of the first end of the support rod 2 on the first connector 5 can be adjusted up and down, and the installation position of the second end of the support rod 2 on the second connector 6 can be adjusted up and down, so as to adjust the second end of the telescopic wire-taking column 3 to align with the wire-threading hole on the winding machine body, and at the same time improve the compatibility with different winding machine bodies, and realize mechanized wire threading by pulling the fiber thread head through the wire-threading hole on the winding machine body by the second end of the telescopic wire-taking column 3, which can effectively reduce the difficulty of operation, reduce manual operation, improve the safety of wire threading, reduce manual intervention, improve the efficiency and stability of wire threading operation, and avoid contact between the fiber and the resin on the fiber and the wire threading hole on the winding machine during the wire threading process, thereby effectively avoiding the resin sticking to the wire threading hole or the fiber wear, and improving the quality of the product.
[0043] The present invention uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only intended to help understand the method and core concept of the present invention. At the same time, those skilled in the art will find that the specific implementation methods and application scopes may vary based on the concept of the present invention. In summary, the contents of this specification should not be construed as limiting the present invention.
Claims
1. A wire threading device, characterized in that: The cam is fixedly mounted on the support frame, and the cam is configured to engage the first end of the support frame and engage with the second end of the support frame to engage with the first end of the support frame.
2. The wire threading device according to claim 1, characterized in that: It also includes a driver, which is arranged on the base and is transmission-connected to the telescopic wire-taking column. The driver can provide power for the second end of the telescopic wire-taking column to move toward or away from the base.
3. The wire threading device according to claim 2, characterized in that: The telescopic wire-taking column includes an inner rod, an outer tube, a hook seat and several hooks. The first end of the outer tube is fixed on the base, the first end of the inner rod extends into the outer tube, and the second end of the inner rod is fixed with the hook seat. The outer wall of the inner rod can move along the inner wall of the outer tube toward or away from the base. Each hook is fixed on the hook seat. The hook and the hook seat can pass through the wire threading hole on the winding machine body. The hook can pull the fiber thread end through the wire threading hole on the winding machine body.
4. The wire threading device according to claim 3, characterized in that: The driver includes a drive shaft and a bearing. The drive shaft is threadedly connected to the base. The first end of the drive shaft extends into the outer cylinder. The drive shaft is rotatable. The inner ring of the bearing is fixedly connected to the first end of the drive shaft. The outer ring of the bearing is fixedly connected to the first end of the inner rod. The rotation of the drive shaft can drive the inner rod to move toward or away from the base.
5. The wire threading device according to claim 4, characterized in that: The driver includes a crank and a rocker. One end of the crank is fixed on the second end of the drive shaft, and the rocker is arranged on the other end of the crank. Pulling the rocker can drive the drive shaft to rotate.
6. The wire threading device according to claim 3, characterized in that: The cross sections of the inner rod and the hook seat are both circular.
7. The wire threading device according to claim 1, characterized in that: The first connector is a first clamper, and the second connector is a second clamper.
8. The wire threading device according to claim 1, characterized in that: The first connector is provided with a first limiting groove, and a first limiting slider is provided in the first limiting groove, and the first limiting slider can slide up and down along the first limiting groove; the second connector is provided with a second limiting groove, and a second limiting slider is provided in the second limiting groove, and the second limiting slider can slide up and down along the second limiting groove; the first end of the support rod is fixedly connected to the first limiting slider, and the second end of the support rod is fixedly connected to the second limiting slider.
9. The wire threading device according to claim 8, characterized in that: It also includes a first baffle and a second baffle; several rows of first limiting protrusions are fixed on the first connector from top to bottom, with two first limiting protrusions in each row, and the two first limiting protrusions in each row are symmetrically arranged on both sides of the first limiting slide; the first baffle can be overlapped on the two first limiting protrusions in any row, and the first baffle can support the first end of the support rod; several rows of second limiting protrusions are fixed on the second connector from top to bottom, with two second limiting protrusions in each row, and the two second limiting protrusions in each row are symmetrically arranged on both sides of the second limiting slide; the second baffle can be overlapped on the two second limiting protrusions in any row, and the second baffle can support the second end of the support rod.
10. A winding machine, characterized in that: The invention comprises a winding machine body and a wire threading device as claimed in any one of claims 1 to 9.
Citation Information
Patent Citations
Fiber reinforced composite pipe threading and tension checking device for oil field
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