Wire conveying device for industrial automobile wire harness production

Abstract

The invention relates to the technical field of conveying devices, and provides an electric wire conveying device for industrial automobile wire harness production, which comprises a support frame, an engine is arranged on the side surface of the support frame, and a protection plate is arranged at the top of the support frame; and a conveying device is arranged at the top of the supporting frame and comprises a fixing plate, the fixing plate is fixedly connected to the side face of the protection plate, a double-head motor is fixedly connected to the side face of the fixing plate, a rotating rod is fixedly connected to an output shaft of the double-head motor, and a half gear is fixedly connected to the circumferential face of the rotating rod. By means of the technical scheme, the problems that in the prior art, the intermittent work effect of the conveying belt is difficult to achieve, energy consumption caused by continuous operation is difficult to effectively reduce, energy efficiency is reduced, the service life of equipment is shortened, maintenance and replacement cost is increased, production efficiency is reduced, and production stagnation caused by feeding delay is increased are solved.

Description

Technical Field

[0001] The present invention relates to the technical field of conveying devices, and in particular to a wire conveying device for industrial automobile wiring harness production. Background Art

[0002] Industrial automotive wiring harnesses refer to cable assemblies used in automotive manufacturing and related industrial fields. They connect various electronic devices, sensors, and control modules to realize the electrical system functions of the vehicle.

[0003] According to a disclosed wire conveying device for automobile wiring harness production (publication number: CN220810786U), it includes a conveying platform, and rotating shafts are rotatably installed at both ends of the inner side of the conveying platform, one of the rotating shafts extends to the outer side of the conveying platform, and a shell is fixedly installed on one end of the rotating shaft, and a limiting groove is fixedly installed on the conveying platform, and a brake ring is slidably installed on the inner side of the limiting groove, and the brake ring can fit with the shell, and a push rod is rotatably installed on the outer side of the brake ring, and the push rod can drive the brake ring to move horizontally close to or away from the shell. However, in the above-mentioned device, it is difficult to achieve the effect of intermittent operation of the conveyor belt through the cooperation of the rotating shaft, the push rod and the limiting groove, and it is difficult to effectively reduce the energy consumption caused by continuous operation, reduce energy efficiency, shorten the service life of the equipment, increase maintenance and replacement costs, reduce production efficiency, and increase production stagnation caused by material unloading delays, which needs to be improved. Summary of the Invention

[0004] The present invention provides a wire conveying device for industrial automobile wire harness production, which solves the problems raised in the above documents.

[0005] The technical solution of the present invention is as follows: A wire conveying device for industrial automobile wiring harness production includes a support frame, an engine is provided on the side of the support frame, and a protective plate is provided on the top of the support frame; A conveying device is provided on the top of the support frame, and the conveying device includes a fixed plate, the fixed plate is fixedly connected to the side of the protective plate, the side of the fixed plate is fixedly connected to a double-headed motor, the output shaft of the double-headed motor is fixedly connected to a rotating rod, the circumferential surface of the rotating rod is fixedly connected to a half gear, a rotating rod passes through the side of the protective plate, the circumferential surface of the rotating rod is fixedly connected to a gear, the circumferential surface of the rotating rod is rotatably connected to a conveyor belt, and a blanking structure is provided on the side of the protective plate.

[0006] The unloading structure includes a belt, which is rotatably connected to the circumferential surface of the rotating rod. The end of the belt away from the rotating rod is rotatably connected to a rotating shaft. The circumferential surface of the rotating shaft is fixedly connected to a unloading plate. The side of the protective plate is fixedly connected to a mounting plate. The side of the mounting plate is rotatably connected to one end of the rotating shaft. The design of the unloading plate can buffer the wiring harness and speed up the unloading speed.

[0007] The circumferential surface of the rotating shaft is fixedly connected with a torsion spring, and the end of the torsion spring away from the rotating shaft is fixedly connected to the side of the mounting plate. Through the torsion spring reset mechanism, the unloading speed of the unloading plate is accelerated, the production efficiency is improved, and the production stagnation caused by unloading delay is reduced.

[0008] The side of the support frame is provided with an arranging device, which includes a bidirectional reciprocating screw, which is fixedly connected to the output shaft of the double-headed motor, and the circumferential surface of the bidirectional reciprocating screw is threadedly connected with a threaded block, the side of the fixed plate is fixedly connected with a positioning plate, the side of the threaded block is fixedly connected with a slider, the side of the slider is fixedly connected with a pressure plate, and the side of the positioning plate is provided with a clamping structure.

[0009] The clamping structure includes a gear plate, which is fixedly connected to the circumferential surface of the bidirectional reciprocating screw rod. The side of the positioning plate is slidably connected to a fixed block, the side of the fixed block is fixedly connected to a rack rod, the side of the rack rod is fixedly connected to a rectangular plate, the bottom of the rectangular plate is fixedly connected to a fixed frame, and the side of the fixed frame is rotatably connected to a pressure roller. The downward pressure of the pressure roller can provide uniform clamping force, effectively fix the wiring harness, and prevent it from loosening or deformation during transportation or processing.

[0010] A sliding groove is provided on the side of the positioning plate, the side of the gear plate and the side of the rack rod are engaged with each other, the inner wall of the sliding groove is slidably connected to the side of the slider, and the design of the slider can limit the threaded block, thereby increasing the stability of the device.

[0011] A cleaning device is provided on the side of the support frame, and the cleaning device includes a mounting block, the mounting block is fixedly connected to the side of the fixed plate, the side of the mounting block is rotatably connected to a rotating shaft, the circumferential surface of the rotating shaft is rotatably connected to a connecting belt, the end of the connecting belt away from the rotating shaft is rotatably connected to the circumferential surface of a bidirectional reciprocating screw rod, one end of the rotating shaft is fixedly connected to a threaded rod, the circumferential surface of the threaded rod is threadedly connected to a threaded sleeve, the side of the threaded sleeve is rotatably connected to a round rod, the end of the round rod away from the threaded sleeve is fixedly connected to a cleaning roller, and the circumferential surface of the round rod is provided with a rotating structure.

[0012] The rotating structure includes a rotating gear, which is fixedly connected to the circumferential surface of the rotating shaft. The side of the mounting block is fixedly connected to a support rod, and the end of the support rod away from the mounting block is fixedly connected to a rack. The design of the rack can enable the cleaning roller to rotate on its own, thereby increasing the cleaning force.

[0013] The side of the rack is meshed with the side of the rotating gear. The number of the cleaning rollers is set to be several, and they are arranged along the side of the threaded sleeve in a linear array. The design of the cleaning rollers can effectively remove debris and dirt on the transmission belt, ensure the cleanliness of the wires, and help improve product quality.

[0014] The side of the half gear with the tooth block is meshed with the side of the gear, the initial state of the torsion spring is a relaxed state, and the side of the threaded sleeve is meshed with the side of the support frame. The half gear design enables the stopping and starting of the conveyor belt to be accurately controlled at a specific moment, which is beneficial to subsequent processing and operation and improves the accuracy of the production process.

[0015] The working principle and beneficial effects of the present invention are: 1. In the present invention, the force of the rotating rod driven by the double-headed motor cooperates with the components such as the rotating rod, gear and transmission belt in the conveying device, so that the rotating rod is driven to rotate by the rotation of the gear, and the transmission belt is driven to rotate by the rotation of the rotating rod, thereby transporting the wiring harness on the top of the transmission belt. When the side of the half gear with the tooth block disengages from the side of the gear, the gear stops rotating, and the rotating rod and transmission belt stop rotating, achieving the effect of intermittent operation of the transmission belt, which can effectively reduce the energy consumption caused by continuous operation and improve energy efficiency. Intermittent operation reduces the continuous wear of the transmission belt and other mechanical parts, extends the service life of the equipment, and reduces maintenance and replacement costs. Through the torsion spring reset mechanism, the unloading speed of the unloading plate is accelerated, the production efficiency is improved, and the production stagnation caused by unloading delays is reduced.

[0016] 2. In the present invention, the force of the reciprocating screw driven by the double-headed motor to rotate cooperates with the positioning plate, fixed frame and rack rod and other components in the sorting device, so that the rack is driven to move downward by the rotation of the gear plate, and the rectangular plate is driven to move downward by the displacement of the rack, and the fixed frame is driven to move downward by the displacement of the rectangular plate, and the pressure roller is driven to move downward by the displacement of the fixed frame, so that the pressure roller presses down to fix and limit the wire harness while sorting the wire harness, effectively squeezing and sorting the wire harness, ensuring that the wire harness is neat, facilitating subsequent processing or packaging, and effectively fixing the wire harness to prevent loosening or deformation during transportation or processing. The device can be adjusted according to wire harnesses of different specifications and types, has good adaptability, and is suitable for various production needs.

[0017] 3. In the present invention, the force of the belt driven by the rotation of the bidirectional reciprocating screw cooperates with the support rod, cleaning roller and rack components in the cleaning device, and realizes the displacement of the rotating gear by the displacement of the round rod, so that the rotating gear is engaged with the rack, and the rotating gear drives the round rod to rotate. The displacement and rotation of the round rod drive the cleaning roller to displace and rotate, thereby achieving the effect of cleaning the conveyor belt. The design of the cleaning roller can effectively remove debris and dirt on the conveyor belt, ensure the cleanliness of the wires, help improve product quality, improve production efficiency, reduce manual intervention, reduce labor costs and dependence on human resources, and improve the stability and safety of the overall production. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0019] Figure 1 This is a schematic diagram of the three-dimensional appearance structure of the present invention; Figure 2 This is a schematic diagram of the three-dimensional side view of the mounting block of the present invention; Figure 3 It is a schematic diagram of the three-dimensional side view structure of the rectangular plate of the present invention; Figure 4 This is a schematic diagram of the three-dimensional side view of the pressure roller of the present invention; Figure 5 A schematic diagram of the three-dimensional side view of the cleaning roller of the present invention; Figure 6 It is a three-dimensional enlarged structural schematic diagram of the slider of the present invention; Figure 7 This is a three-dimensional side view of the double-headed motor of the present invention; Figure 8 For the present invention Figure 5 Schematic diagram of the three-dimensional enlarged structure of A in the middle.

[0020] In the figure: 101, support frame; 102, engine; 103, protective plate; 2, conveying device; 201, fixed plate; 202, double-headed motor; 203, rotating rod; 204, gear; 205, rotating rod; 206, transmission belt; 207, belt; 208, rotating shaft; 209, blanking plate; 210, mounting plate; 211, torsion spring; 212, half gear; 3, finishing device; 301, two-way reciprocating screw; 302, thread block; 303, Positioning plate; 304, slider; 305, slide; 306, pressure plate; 307, gear plate; 308, rack rod; 309, fixing block; 310, rectangular plate; 311, fixing frame; 312, pressure roller; 4, cleaning device; 401, mounting block; 402, rotating shaft; 403, threaded rod; 404, connecting belt; 405, threaded sleeve; 406, round rod; 407, rotating gear; 408, rack; 409, support rod; 410, cleaning roller. DETAILED DESCRIPTION

[0021] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0022] Example 1 like Figures 1 to 8 As shown, this embodiment proposes a wire conveying device for industrial automobile wire harness production, including a support frame 101, an engine 102 is provided on the side of the support frame 101, and a protective plate 103 is provided on the top of the support frame 101; A conveying device 2 is provided on the top of the support frame 101, and the conveying device 2 includes a fixed plate 201, which is fixedly connected to the side of the protective plate 103, and the side of the fixed plate 201 is fixedly connected to a double-headed motor 202, and the output shaft of the double-headed motor 202 is fixedly connected to a rotating rod 203, and the circumferential surface of the rotating rod 203 is fixedly connected to a half gear 212, and a rotating rod 205 passes through the side of the protective plate 103, and the circumferential surface of the rotating rod 205 is fixedly connected to a gear 204, and the circumferential surface of the rotating rod 205 is rotatably connected to a conveyor belt 206, and a unloading structure is provided on the side of the protective plate 103.

[0023] The unloading structure includes a belt 207, which is rotatably connected to the circumferential surface of the rotating rod 205. The end of the belt 207 away from the rotating rod 205 is rotatably connected to the rotating shaft 208. The circumferential surface of the rotating shaft 208 is fixedly connected to the unloading plate 209. The side of the protective plate 103 is fixedly connected to the mounting plate 210. The side of the mounting plate 210 is rotatably connected to one end of the rotating shaft 208. The design of the unloading plate 209 can buffer the wiring harness and speed up the unloading speed.

[0024] The circumferential surface of the rotating shaft 208 is fixedly connected with a torsion spring 211, and the end of the torsion spring 211 away from the rotating shaft 208 is fixedly connected to the side of the mounting plate 210. Through the reset mechanism of the torsion spring 211, the unloading speed of the unloading plate 209 is accelerated, the production efficiency is improved, and the production stagnation caused by unloading delay is reduced.

[0025] A sorting device 3 is provided on the side of the support frame 101, and the sorting device 3 includes a bidirectional reciprocating screw 301, which is fixedly connected to the output shaft of the double-headed motor 202, and the circumferential surface of the bidirectional reciprocating screw 301 is threadedly connected to a threaded block 302, and the side of the fixed plate 201 is fixedly connected to a positioning plate 303, and the side of the threaded block 302 is fixedly connected to a slider 304, and the side of the slider 304 is fixedly connected to a pressure plate 306, and the side of the positioning plate 303 is provided with a clamping structure.

[0026] The clamping structure includes a gear plate 307, which is fixedly connected to the circumferential surface of the bidirectional reciprocating screw 301. The side of the positioning plate 303 is slidably connected to a fixed block 309, the side of the fixed block 309 is fixedly connected to a rack rod 308, the side of the rack rod 308 is fixedly connected to a rectangular plate 310, the bottom of the rectangular plate 310 is fixedly connected to a fixing frame 311, and the side of the fixing frame 311 is rotatably connected to a pressure roller 312. The downward pressure of the pressure roller 312 can provide uniform clamping force, effectively fix the wiring harness, and prevent it from loosening or deformation during transportation or processing.

[0027] A slide groove 305 is provided on the side of the positioning plate 303, the side of the gear plate 307 is engaged with the side of the rack rod 308, the inner wall of the slide groove 305 is slidably connected to the side of the slider 304, and the design of the slider 304 can limit the threaded block 302, thereby increasing the stability of the device.

[0028] In this embodiment, the present application drives the rotating rod 203 to rotate by the double-headed motor 202, and then drives the half gear 212 to rotate by the rotating rod 203. When the side of the half gear 212 with the tooth block is engaged with the gear 204, the half gear 212 drives the gear 204 to rotate, and then the gear 204 rotates to drive the rotating rod 205 to rotate, and the rotating rod 205 rotates to drive the transmission belt 206 to rotate, thereby transporting the wiring harness at the top of the transmission belt 206. When the half gear 212 has the tooth block, the transmission belt 206 is driven to rotate. When one side detaches from the side of the gear 204, the gear 204 stops rotating, and the rotating rod 205 and the transmission belt 206 stop rotating, thereby realizing the intermittent operation of the transmission belt 206. The belt 207 is rotated by the rotation of the rotating rod 205, and the rotating shaft 208 is rotated by the rotation of the belt 207. The blanking plate 209 is rotated by the rotation of the rotating shaft 208. When the rotating rod 205 stops rotating, the rotating shaft 208 is reset by the elastic force of the torsion spring 211, thereby accelerating the blanking speed.

[0029] The double-headed motor 202 drives the bidirectional reciprocating screw 301 to rotate, and the rotation of the bidirectional reciprocating screw 301 drives the two threaded blocks 302 to move toward each other, and the displacement of the threaded block 302 drives the slider 304 to move, and the displacement of the slider 304 drives the two pressure plates 306 to move toward each other, thereby achieving the function of squeezing the automobile wiring harness to organize the wiring harness, and then the rotation of the bidirectional reciprocating screw 301 drives the gear plate 307 to rotate, and the rotation of the gear plate 307 drives the rack rod 308 to move downward, and then the displacement of the rack rod 308 drives the rectangular plate 310 to move downward, and the displacement of the rectangular plate 310 drives the fixing frame 311 to move downward, and then the displacement of the fixing frame 311 drives the pressure roller 312 to move downward, so that the downward pressure of the pressure roller 312 plays a role in fixing and limiting the wiring harness.

[0030] Example 2 like Figures 1 to 8 As shown, based on the same concept as the above-mentioned embodiment 1, a second embodiment is also proposed, a cleaning device 4 is provided on the side of the support frame 101, the cleaning device 4 includes a mounting block 401, the mounting block 401 is fixedly connected to the side of the fixed plate 201, the side of the mounting block 401 is rotatably connected to the rotating shaft 402, the circumferential surface of the rotating shaft 402 is rotatably connected to the connecting belt 404, the end of the connecting belt 404 away from the rotating shaft 402 is rotatably connected to the circumferential surface of the bidirectional reciprocating screw 301, one end of the rotating shaft 402 is fixedly connected to the threaded rod 403, the circumferential surface of the threaded rod 403 is threadedly connected to the threaded sleeve 405, the side of the threaded sleeve 405 is rotatably connected to the round rod 406, the end of the round rod 406 away from the threaded sleeve 405 is fixedly connected to the cleaning roller 410, and the circumferential surface of the round rod 406 is provided with a rotating structure.

[0031] The rotating structure includes a rotating gear 407, which is fixedly connected to the circumferential surface of the rotating shaft 402. The side of the mounting block 401 is fixedly connected to a support rod 409, and the end of the support rod 409 away from the mounting block 401 is fixedly connected to a rack 408. The design of the rack 408 allows the cleaning roller 410 to rotate on its own, thereby increasing the cleaning force.

[0032] The side of the rack 408 is meshed with the side of the rotating gear 407. The number of cleaning rollers 410 is set to be several, and they are arranged along the side of the threaded sleeve 405 in a linear array. The design of the cleaning rollers 410 can effectively remove debris and dirt on the conveyor belt 206, ensuring the cleanliness and hygiene of the wires and helping to improve product quality.

[0033] The side of the half gear 212 with the tooth block is meshed with the side of the gear 204, the initial state of the torsion spring 211 is a relaxed state, and the side of the threaded sleeve 405 is meshed with the side of the support frame 101. The design of the half gear 212 enables the conveyor belt to be stopped and started accurately at specific times, which is beneficial to subsequent processing and operation and improves the accuracy of the production process.

[0034] In this embodiment, the belt 207 is rotated by rotating the bidirectional reciprocating screw 301, and the rotating shaft 402 is rotated by rotating the belt 207, and the threaded rod 403 is rotated by rotating the rotating shaft 402, and the threaded sleeve 405 is displaced by rotating the threaded sleeve 405, and the round rod 406 is displaced by displacement of the threaded sleeve 405, and the rotating gear 407 is displaced by displacement of the round rod 406, so that the rotating gear 407 is engaged with the rack 408, so that the rotating gear 407 drives the round rod 406 to rotate, and the displacement and rotation of the round rod 406 drive the cleaning roller 410 to displace and rotate, thereby achieving the function of cleaning the transmission belt 206.

[0035] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A wire conveying device for industrial automobile wiring harness production, characterized in that: It comprises a support frame (101), an engine (102) is arranged on the side of the support frame (101), and a protective plate (103) is arranged on the top of the support frame (101); A conveying device (2) is arranged on the top of the support frame (101), and the conveying device (2) comprises a fixed plate (201), the fixed plate (201) is fixedly connected to the side of the protective plate (103), the side of the fixed plate (201) is fixedly connected to a double-headed motor (202), the output shaft of the double-headed motor (202) is fixedly connected to a rotating rod (203), the circumferential surface of the rotating rod (203) is fixedly connected to a half gear (212), a rotating rod (205) passes through the side of the protective plate (103), the circumferential surface of the rotating rod (205) is fixedly connected to a gear (204), the circumferential surface of the rotating rod (205) is rotatably connected to a conveyor belt (206), and a material discharge structure is arranged on the side of the protective plate (103).

2. The wire conveying device for industrial automobile wire harness production according to claim 1, characterized in that: The material discharge structure comprises a belt (207), wherein the belt (207) is rotatably connected to the circumferential surface of a rotating rod (205), one end of the belt (207) away from the rotating rod (205) is rotatably connected to a rotating shaft (208), the circumferential surface of the rotating shaft (208) is fixedly connected to a material discharge plate (209), and the side surface of the protective plate (103) is fixedly connected to a mounting plate (210), and the side surface of the mounting plate (210) is rotatably connected to one end of the rotating shaft (208).

3. The wire conveying device for industrial automobile wire harness production according to claim 2, characterized in that: A torsion spring (211) is fixedly connected to the circumferential surface of the rotating shaft (208), and one end of the torsion spring (211) away from the rotating shaft (208) is fixedly connected to the side surface of the mounting plate (210).

4. The wire conveying device for industrial automobile wire harness production according to claim 3, characterized in that: A tidying device (3) is provided on the side of the support frame (101), and the tidying device (3) comprises a bidirectional reciprocating screw (301), the bidirectional reciprocating screw (301) is fixedly connected to the output shaft of the double-headed motor (202), a threaded block (302) is threadedly connected to the circumferential surface of the bidirectional reciprocating screw (301), a positioning plate (303) is fixedly connected to the side of the fixing plate (201), a slider (304) is fixedly connected to the side of the slider (304), a pressing plate (306) is fixedly connected to the side of the slider (304), and a pressing structure is provided on the side of the positioning plate (303).

5. The wire conveying device for industrial automobile wire harness production according to claim 4, characterized in that: The clamping structure comprises a gear plate (307), the gear plate (307) being fixedly connected to the circumferential surface of the bidirectional reciprocating screw rod (301), a fixed block (309) being slidably connected to the side of the positioning plate (303), a rack rod (308) being fixedly connected to the side of the fixed block (309), a rectangular plate (310) being fixedly connected to the side of the rack rod (308), a fixed frame (311) being fixedly connected to the bottom of the rectangular plate (310), and a pressure roller (312) being rotatably connected to the side of the fixed frame (311).

6. The wire conveying device for industrial automobile wire harness production according to claim 5, characterized in that: A sliding groove (305) is provided on the side of the positioning plate (303), the side of the gear plate (307) and the side of the rack rod (308) are meshed with each other, and the inner wall of the sliding groove (305) is slidably connected to the side of the slider (304).

7. The wire conveying device for industrial automobile wire harness production according to claim 6, characterized in that: A cleaning device (4) is provided on the side of the support frame (101), and the cleaning device (4) comprises a mounting block (401), the mounting block (401) being fixedly connected to the side of the fixing plate (201), the side of the mounting block (401) being rotatably connected to a rotating shaft (402), the circumferential surface of the rotating shaft (402) being rotatably connected to a connecting belt (404), one end of the connecting belt (404) away from the rotating shaft (402) being rotatably connected to the circumferential surface of a bidirectional reciprocating screw rod (301), one end of the rotating shaft (402) being fixedly connected to a threaded rod (403), the circumferential surface of the threaded rod (403) being threadably connected to a threaded sleeve (405), the side of the threaded sleeve (405) being rotatably connected to a round rod (406), one end of the round rod (406) away from the threaded sleeve (405) being fixedly connected to a cleaning roller (410), and the circumferential surface of the round rod (406) being provided with a rotating structure.

8. The wire conveying device for industrial automobile wire harness production according to claim 7, characterized in that: The rotating structure comprises a rotating gear (407), wherein the rotating gear (407) is fixedly connected to the circumferential surface of the rotating shaft (402), a support rod (409) is fixedly connected to the side surface of the mounting block (401), and a rack (408) is fixedly connected to one end of the support rod (409) away from the mounting block (401).

9. The wire conveying device for industrial automobile wire harness production according to claim 8, characterized in that: The side surface of the rack (408) meshes with the side surface of the rotating gear (407), and the number of the cleaning rollers (410) is set to be a plurality and arranged along a linear array on the side surface of the threaded sleeve (405).

10. The wire conveying device for industrial automobile wire harness production according to claim 9, characterized in that: The side of the half gear (212) having the tooth block is meshed with the side of the gear (204), the initial state of the torsion spring (211) is a relaxed state, and the side of the threaded sleeve (405) is meshed with the side of the support frame (101).

Images