Float production equipment for glass production
By designing a gas recovery mechanism, protective gas conveying device and control system in float glass production equipment, the glass pollution problem caused by blockage of the tin tank protection gas conveying pipe is solved, and the effect of automatic cleaning of impurities is achieved, reducing manpower waste and improving glass quality is achieved.
Patent Information
- Application Number
- CN202510337059.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2045-03-21
AI Technical Summary
In the existing floating glass production equipment, the protective gas conveyor pipe of the tin tank is prone to blockage, resulting in contamination such as tin spots and tin drops on the glass surface. If the blockage is found, it requires manual maintenance, which wastes manpower.
A float production equipment including a gas recovery mechanism, a protective gas conveying device and a control system is designed. The control system monitors the delivery status of the protective gas, determines whether the output tube is blocked or leaked, and drives the rubber plate and roller slides through the gas compression device to automatically clean up the impurities on the inner side of the output tube to ensure smooth gas delivery.
It effectively avoids manual maintenance, reduces labor waste, ensures the cleanliness of the glass surface, and improves the overall quality of the glass belt.
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Figure CN119841537A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glass forming, and more particularly to a float process production equipment for glass production. Background Art
[0002] Float glass production equipment is one of the commonly used production and molding devices for tempered glass production raw materials. Among them, common float glass production equipment is mainly composed of raw material processing system, melting furnace, tin bath, annealing furnace, detection and control system and other mechanisms. The specific process of glass production by float glass production equipment is as follows: 1. Raw material processing: quartz sand, soda ash, limestone and other raw materials are weighed and mixed in proportion; 2. Melting: The raw materials are melted at high temperature in the melting furnace to form uniform glass liquid; 3. Molding: The glass liquid flows from the melting furnace into the tin bath, flattens on the surface of the tin liquid and cools to form; 4. Annealing: The formed glass ribbon enters the annealing furnace and is slowly cooled to eliminate internal stress; 5. Cutting and stacking: The annealed glass ribbon is cut into the required size by the cutting equipment; 6. Detection: The detection system is used to detect the produced glass;
[0003] In the actual operation process, we found that some glass surfaces had tin spots, tin drops and other pollution phenomena. In the later investigation, we found that the main reason for this phenomenon was that the protective gas delivery pipe of the tin tank was blocked. The main reason for this phenomenon was the accumulation of tin slag or impurities: the tin liquid in the tank may be oxidized to generate tin slag, which may flow into the output pipe with the protective gas and gradually accumulate to cause blockage. When the above situation occurs, it can only be discovered through manual maintenance of the corresponding equipment, which causes a certain waste of manpower;
[0004] Therefore, we are in urgent need of a float process production equipment for glass production to solve this problem. Summary of the invention
[0005] In order to overcome the above defects of the prior art, the present invention provides a float process production equipment for glass production to solve the problems existing in the above background technology.
[0006] The present invention provides the following technical solution: A float glass production equipment for glass production, comprising:
[0007] The tin bath is used for float glass production and molding, wherein one end of the tin bath is provided with a material inlet for inputting production raw materials, and the other end of the tin bath is provided with a material outlet for outputting the glass after preliminary molding;
[0008] The edge drawing machine is used to stabilize the glass ribbon forming and adjust the real-time width and thickness of the glass ribbon. The edge drawing machine is installed on both sides of the tin bath, and the installation position of the edge drawing machine is close to the feeding port;
[0009] A gas recovery mechanism, used for recovering the protective gas in the tin bath, wherein the gas recovery mechanism is installed on the side of the tin bath, and the installation position of the gas recovery mechanism is close to the discharge end;
[0010] A protective gas delivery device is used for delivering protective gas in a tin bath, wherein the protective gas delivery device is installed on the side of the middle area of the tin bath, a control mechanism is installed in the middle area of the front end of the protective gas delivery device, and a control system is integrated inside the control mechanism for monitoring the real-time status of the protective gas delivery inside the protective gas delivery device.
[0011] Preferably, two groups of output ends are provided on the top of the protective gas delivery device, an output pipe is installed inside one group of output ends, and one end of the output pipe away from the position of the protective gas delivery device is installed on the inner wall of the top of the tin bath, and a gas flow meter is installed inside the group of output ends to monitor the volume flow of the protective gas and transmit it to the control system to determine whether there is blockage or leakage inside the output pipe.
[0012] Preferably, the control system includes a critical module, which is configured to simulate the simulated volume flow rate generated by the gas flow meter of the protective gas in the output pipe under normal delivery state; and integrate the simulated volume flow rate to generate a corresponding threshold range;
[0013] The control system also includes a comparison and analysis module and an alarm module;
[0014] Comparison and analysis module: used to compare the real-time volume flow rate with the threshold range. If the real-time volume flow rate is greater than the threshold range, it is determined that leakage occurs outside the output pipe. If the real-time volume flow rate is less than the threshold range, it is determined that blockage occurs inside the output pipe.
[0015] Alarm module: used to send early warning information to the staff when it is determined that the protective gas inside the output pipe is in an abnormal transmission situation.
[0016] Preferably, a protective shell is installed in the middle area of the upper surface of the protective gas conveying device, and a gas compression device is provided at the other output end of the protective gas conveying device, the gas compression device includes a group of gas output ends and two groups of gas input ends, and the other output end of the protective gas conveying device is installed on a group of gas input ends of the gas compression device, and a three-hole tube is installed at the output end of the gas compression device, and the three-hole tube has two groups of gas outlets, and auxiliary Y-shaped tubes are installed inside the two groups of gas outlets, and the two groups of auxiliary Y-shaped tubes are provided with two groups of auxiliary gas outlet ends, wherein the outer wall of one group of auxiliary gas outlet ends in the two groups of the auxiliary Y-shaped tubes is respectively installed with a hollow annular plate, and the inner wall of the other group of auxiliary gas outlet ends in the two groups of the auxiliary Y-shaped tubes is respectively installed with a U-shaped tube.
[0017] Preferably, the hollow annular plate is installed on the upper surface of the protective gas delivery device, and the output pipe is located in the internal space of the hollow annular plate, an independent sealed space is opened inside the hollow annular plate, and the protective gas inside the protective gas delivery device is delivered to the sealed space through a group of auxiliary gas outlet ends of the auxiliary Y-shaped tube, and a telescopic pipe is installed on the upper surface of the hollow annular plate, and a first annular plate is installed on the upper surface of the telescopic pipe, wherein the geometric center points of the hollow annular plate, the telescopic pipe and the first annular plate are all on a straight line, and a rubber slide is installed on the outer wall of one side of the output pipe, and a slide groove matched with the outer wall of the rubber slide is opened on the inner wall of the first annular plate, which is used to ensure that the first annular plate slides parallel to the outer surface of the output pipe.
[0018] Preferably, a hollow plate is installed on the side of the output pipe away from the rubber slide, one end of the hollow plate is installed inside the hollow annular plate, a slide rail is provided inside the hollow plate, a first roller slider is movably sleeved on the outer surface of the slide rail, and a first rubber plate is installed on the side of the first roller slider close to the hollow annular plate, the inner surface of the first rubber plate is matched with the outer surface of the slide rail, and first telescopic plates are installed on both sides of the top of the first roller slider, and the first telescopic plates are attached to the inner wall of one side of the hollow plate.
[0019] Preferably, when the first telescopic plate and the first roller slider are attached to the inner wall of one side of the hollow plate, an independent sealed space can be formed between the three, and the compressed protective gas inside the hollow annular plate can be transmitted to the inside of the hollow plate and contact the first rubber plate. As the air pressure inside the hollow plate increases, the first rubber plate and the first roller slider are driven to move to a position away from the hollow annular plate, thereby driving the overall length of the telescopic pipe to be stretched, and the outer wall of the first roller slider away from the hollow plate is installed on the inner side surface of the first annular plate.
[0020] Preferably, the inner wall of the output pipe is sequentially provided with a first air groove and a second air groove along its axial extension, the first air groove and the second air groove are independent of each other and not connected to each other, and the opening positions of the two are opposite to each other, an auxiliary slide rail is installed on the inner wall of the first air groove, and a second roller slider is sleeved on the outer wall of the auxiliary slide rail, and a U-shaped rubber plate is installed on the side of the second roller slider close to the position of the U-shaped tube, and a second telescopic plate is installed on the side of the U-shaped rubber plate close to the position of the U-shaped tube, and an independent sealed space can be formed between the side of the second telescopic plate, the side of the U-shaped rubber plate and the inner wall of the first air groove, and a scraping annular plate is installed on the outer wall of the second roller slider away from the first air groove, the scraping annular plate is attached to the inner side surface of the output pipe, and is used for scraping impurities attached to the inner side surface of the output pipe, and the U-shaped tube has two groups of air outlet branches, and the two groups of air outlet branches are respectively arranged in the first air groove and the second air groove.
[0021] Preferably, a filter plate is installed on the inner wall of one end of the output pipe away from the position of the protective gas delivery device, which is used to filter impurities in the protective gas, and a countersunk groove is opened on the inner side of the output pipe near the second gas groove, and a sealing plate matching it is movably installed in the countersunk groove, and a torsion spring is installed on the side of the sealing plate to limit the position of the sealing plate in the countersunk groove.
[0022] Technical effects and advantages of the present invention:
[0023] 1. When the control system determines that the output pipe is blocked, the gas compression device inputs a stable working current, and compresses part of the protective gas inside the protective gas delivery device through another group of output ends of the protective gas delivery device and a group of gas input ends of the gas compression device, and inputs the compressed gas into the first gas groove of the output pipe through another group of auxiliary gas outlet ends of the auxiliary Y-shaped pipe and a group of gas outlet branch ends of the U-shaped pipe, thereby driving the U-shaped rubber plate, the second roller slider and the scraping annular plate to move to a position away from the protective gas delivery device. During the movement of the scraping annular plate, impurities attached to the inner side of the output pipe are automatically cleaned, thereby ensuring that the output pipe can normally deliver the protective gas, and further ensuring the overall quality of the glass ribbon.
[0024] 2. In the present invention, the adsorption force generated by the gas compression device is input into the second gas groove of the output pipe through the other group of auxiliary gas outlet ends of the auxiliary Y-shaped tube and the other group of gas outlet branch ends of the U-shaped tube. The adsorption force generated by the gas compression device drives the sealing plate to rotate counterclockwise by 90 degrees. The adsorption force in the second gas groove is transmitted to the outer side of the filter plate through the countersunk groove on the inner wall of the output pipe, and the impurities remaining on the outer side of the filter plate are recovered, so as to achieve the effect of automatically recovering the impurities inside the output pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0026] Figure 2 for Figure 1 The overall structural schematic diagram of the protective gas delivery device is shown.
[0027] Figure 3 for Figure 2 A schematic diagram of the enlarged structure in the middle.
[0028] Figure 4 for Figure 3 The overall structural schematic diagram of the first annular plate is shown.
[0029] Figure 5 for Figure 4 A side cross-sectional view of the first annular plate and the hollow annular plate is shown.
[0030] Figure 6 for Figure 5 A cross-sectional view of a partial structure of a hollow plate is shown.
[0031] Figure 7 for Figure 3 A side cross-sectional view of one end of the output pipe shown
[0032] Figure 8 for Figure 1 , Figure 2 A side view of the other end of the output terminal
[0033] The accompanying drawings are marked as follows: 1. Tin bath; 101. Feed inlet; 102. Discharge end; 2. Edge drawing machine; 3. Gas recovery mechanism; 4. Protective gas delivery device; 401. Control mechanism; 402. Protective shell; 403. Output pipe; 404. Telescopic pipe; 405. First annular plate; 4051. First roller slider; 4052. First rubber plate; 406. Gas compression device; 407. Three-hole tube; 408. Auxiliary Y-tube; 4081. U-tube; 409. Rubber slide plate; 410. Hollow plate; 411. Hollow annular plate; 412. First telescopic plate; 5. Scraping annular plate; 501. U-shaped rubber plate; 502. Second roller slider; 503. Sealing plate; 504. Filter plate. DETAILED DESCRIPTION
[0034] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the present invention. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The float glass production equipment involved in the present invention is not limited to the various structures described in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0035] Reference Figure 1 and Figure 2 As shown, the present invention provides a float process production equipment for glass production, comprising:
[0036] The tin bath 1 is used for float glass production and molding, wherein one end of the tin bath 1 is provided with a material inlet 101 for inputting production raw materials, and the other end of the tin bath 1 is provided with a material outlet 102 for outputting the glass after preliminary molding;
[0037] The edge drawing machine 2 is used to stabilize the glass ribbon forming and adjust the real-time width and thickness of the glass ribbon, wherein the edge drawing machine 2 is installed at the positions on both sides of the tin bath 1, and the installation position of the edge drawing machine 2 is adjacent to the feeding port 101;
[0038] A gas recovery mechanism 3 is used for recovering the protective gas in the tin bath 1, wherein the gas recovery mechanism 3 is installed on the side of the tin bath 1, and the installation position of the gas recovery mechanism 3 is adjacent to the discharge end 102;
[0039] The protective gas delivery device 4 is used for delivering the protective gas in the tin bath 1, wherein the protective gas delivery device 4 is installed on the side of the middle area of the tin bath 1, and a control mechanism 401 is installed in the middle area of the front end of the protective gas delivery device 4, and a control system is integrated inside the control mechanism 401 for monitoring the real-time status of the protective gas delivery inside the protective gas delivery device 4.
[0040] In the embodiment of the present application, a filtering mechanism is arranged inside the gas recovery mechanism 3 for filtering the recovered protective gas, and a gas transmission branch pipe may be arranged between the gas recovery mechanism 3 and the protective gas conveying device 4, which is beneficial for re-transporting the gas recovered and filtered inside the gas recovery mechanism 3 to the protective gas conveying device 4, thereby achieving the effect of recycling the protective gas.
[0041] The specific workflow of this part of the application embodiment is as follows:
[0042] The molten glass produced after melting is input into the inner cavity of the tin bath 1 through the feed port 101. The molten glass is input into the interior of the tin bath 1 and flattened on the surface of the molten tin. Under the control of the edge drawing machine 2, the thickness and width of the formed glass ribbon are adjusted in real time. During the forming process of the glass ribbon, the protective gas inside the protective gas conveying device 4 continuously conveys the protective gas into the tin bath 1 to prevent the oxidation of the tin liquid, keep the surface of the glass ribbon clean, and ensure that the glass ribbon is not contaminated during the forming process.
[0043] Reference Figures 1 to 7 As shown, the present invention provides a float glass production equipment for glass production, the top of the protective gas delivery device 4 is provided with two groups of output ends, one of which is internally installed with an output pipe 403, and one end of the output pipe 403 away from the protective gas delivery device 4 is installed on the inner wall of the top of the tin bath 1, and the output end of the group is internally installed with a gas flow meter for monitoring the volume flow of the protective gas and transmitting it to the control system for judging whether there is a blockage or leakage in the output pipe 403;
[0044] The control system includes a critical module, which is configured to simulate the simulated volume flow rate generated by the gas flow meter in the normal delivery state of the protective gas in the output pipe 403; and integrate the simulated volume flow rate to generate a corresponding threshold range;
[0045] The control system also includes a comparison and analysis module and an alarm module;
[0046] Comparison analysis module: used to compare the real-time volume flow rate with the threshold range. If the real-time volume flow rate is greater than the threshold range, it is determined that leakage occurs outside the output pipe 403. If the real-time volume flow rate is less than the threshold range, it is determined that blockage occurs inside the output pipe 403.
[0047] Alarm module: used to send warning information to the staff when it is determined that the protective gas inside the output pipe 403 is in an abnormal transmission situation;
[0048] A protective shell 402 is installed in the middle area of the upper surface of the protective gas delivery device 4, and a gas compression device 406 is provided at another output end of the protective gas delivery device 4. The gas compression device 406 includes a group of gas output ends and two groups of gas input ends. The other output end of the protective gas delivery device 4 is installed on a group of gas input ends of the gas compression device 406. A three-hole tube 407 is installed at the output end of the gas compression device 406. The three-hole tube 407 has two groups of gas outlets. Auxiliary Y-shaped tubes 408 are installed inside the two groups of gas outlets. The two groups of auxiliary Y-shaped tubes 408 are provided with two groups of auxiliary gas outlet ends, wherein the outer wall of one group of auxiliary gas outlet ends in the two groups of the auxiliary Y-shaped tubes 408 is respectively installed with a hollow annular plate 411, and the inner wall of the other group of auxiliary gas outlet ends in the two groups of the auxiliary Y-shaped tubes 408 is respectively installed with a U-shaped tube 4081;
[0049] The hollow annular plate 411 is installed on the upper surface of the protective gas delivery device 4, and the output pipe 403 is located in the internal space of the hollow annular plate 411. An independent sealed space is opened inside the hollow annular plate 411. The protective gas inside the protective gas delivery device 4 is delivered to the sealed space through a group of auxiliary gas outlet ends of the auxiliary Y-shaped tube 408. A telescopic pipe 404 is installed on the upper surface of the hollow annular plate 411, and a first annular plate 405 is installed on the upper surface of the telescopic pipe 404, wherein the geometric center points of the hollow annular plate 411, the telescopic pipe 404 and the first annular plate 405 are all on a straight line, a rubber slide plate 409 is installed on the outer wall of one side of the output pipe 403, and a slide groove matched with the outer wall of the rubber slide plate 409 is opened on the inner wall of the first annular plate 405, so as to ensure that the first annular plate 405 slides parallel to the outer surface of the output pipe 403;
[0050] A hollow plate 410 is installed on the side of the output pipe 403 away from the rubber slide 409, and one end of the hollow plate 410 is installed inside the hollow annular plate 411. A slide rail is arranged inside the hollow plate 410, and a first roller slider 4051 is movably sleeved on the outer surface of the slide rail, and a first rubber plate 4052 is installed on the side of the first roller slider 4051 close to the hollow annular plate 411, and the inner surface of the first rubber plate 4052 is matched with the outer surface of the slide rail, and first telescopic plates 412 are installed on both sides of the top of the first roller slider 4051, and the first telescopic plates 412 are attached to the inner wall of one side of the hollow plate 410, and When the first telescopic plate 412 and the first roller slider 4051 are attached to the inner wall of one side of the hollow plate 410, an independent sealed space can be formed between the three, and the compressed protective gas inside the hollow annular plate 411 can be transmitted to the inside of the hollow plate 410 and contact the first rubber plate 4052. As the air pressure inside the hollow plate 410 increases, the first rubber plate 4052 and the first roller slider 4051 are driven to move away from the hollow annular plate 411, thereby driving the overall length of the telescopic pipe 404 to stretch, and the outer wall of the first roller slider 4051 away from the hollow plate 410 is installed on the inner side of the first annular plate 405;
[0051] The inner wall of the output pipe 403 is sequentially provided with a first air groove and a second air groove along its axial extension, the first air groove and the second air groove are independent of each other and not connected to each other, and the opening positions of the two are opposite, an auxiliary slide rail is installed on the inner wall of the first air groove, and the outer wall of the auxiliary slide rail is sleeved with a second roller slider 502, a side of the second roller slider 502 close to the position of the U-shaped tube 4081 is installed with a U-shaped rubber plate 501, and a second telescopic plate is installed on the side of the U-shaped rubber plate 501 close to the position of the U-shaped tube 4081, an independent sealed space can be formed between the side of the second telescopic plate, the side of the U-shaped rubber plate 501 and the inner wall of the first air groove, a scraping annular plate 5 is installed on the outer wall of the second roller slider 502 away from the first air groove, the scraping annular plate 5 is attached to the inner side surface of the output pipe 403, and is used to scrape impurities attached to the inner side surface of the output pipe 403, the U-shaped tube 4081 has two sets of air outlet branches, and the two sets of air outlet branches are respectively arranged in the first air groove and the second air groove.
[0052] In the embodiment of the present application, another set of gas input ends of the gas compression device 406 is installed with an impurity storage tank for recovering the impurities cleaned inside the output pipe 403, and solenoid valves are installed inside the two sets of gas input ends of the gas compression device 406, inside the three-hole tube 407, inside the two sets of auxiliary Y-shaped tubes 408, and inside the U-shaped tube 4081 for controlling the flow direction of the gas.
[0053] The specific working process of the embodiment of this part of the application is as follows: when the control system determines that there is a pipeline leakage in the output pipe 403, the gas compression device 406 inputs a stable working current, and compresses part of the protective gas inside the protective gas delivery device 4 through another group of output ends of the protective gas delivery device 4 and a group of gas input ends of the gas compression device 406, and delivers it to the inside of the hollow annular plate 411 through a group of auxiliary gas outlet ends of the auxiliary Y-shaped tube 408. The compressed air inside the hollow annular plate 411 is transmitted to the inside of the hollow plate 410. As the air pressure inside the hollow plate 410 rises, the first rubber plate 4052 is driven to move to a position away from the hollow annular plate 411, and the first rubber plate 405 2 drives the first roller slider 4051, the first annular plate 405 and the telescopic pipe 404 to move accordingly. During the movement of the telescopic pipe 404, the overall length is in a stretched state. When the first annular plate 405 moves to the upper surface position of the tin bath 1, the overall length of the telescopic pipe 404 is stretched to a critical state. In this state, the telescopic pipe 404 completely wraps the outer wall of the corresponding output pipe 403, thereby preventing the protective gas leaked from the output pipe 403 from being transmitted to the production workshop, avoiding the leakage of the protective gas on site, resulting in a decrease in oxygen concentration in some areas, thereby causing the risk of suffocation of the staff in the area, and also preventing the protective gas leaked on site from causing an open flame explosion;
[0054] When the control system determines that a blockage occurs inside the output pipe 403, the gas compression device 406 inputs a stable working current, and compresses part of the protective gas inside the protective gas delivery device 4 through another group of output ends of the protective gas delivery device 4 and a group of gas input ends of the gas compression device 406, and inputs the compressed gas into the first gas groove of the output pipe 403 through another group of auxiliary gas outlet ends of the auxiliary Y-tube 408 and a group of gas outlet branches of the U-tube 4081, thereby driving the U-shaped rubber plate 501, the second roller slider 502 and the scraping annular plate 5 to move away from the protective gas delivery device 4. During the movement of the scraping annular plate 5, the impurities attached to the inner side of the output pipe 403 are automatically cleaned, thereby ensuring that the output pipe 403 can normally deliver the protective gas, and further ensuring the overall quality of the glass ribbon.
[0055] Reference Figure 1 as well as Figures 7 and 8 As shown, the present invention provides a float glass production equipment for glass production, wherein a filter plate 504 is installed on the inner wall of one end of the output pipe 403 away from the protective gas delivery device 4 for filtering impurities in the protective gas, and a countersunk groove is provided on the inner side surface of the output pipe 403 near the second gas groove, a sealing plate 503 adapted thereto is movably installed in the countersunk groove, and a torsion spring is installed on the side of the sealing plate 503 for limiting the position of the sealing plate 503 in the countersunk groove.
[0056] In the embodiment of the present application, the specific working process of the embodiment of the application is: after the scraping annular plate 5 completes the cleaning of impurities inside the output pipe 403, the adsorption force generated by the gas compression device 406 is input into the second air groove of the output pipe 403 through another group of auxiliary air outlet ends of the auxiliary Y-shaped tube 408 and another group of air outlet branches of the U-shaped tube 4081. The adsorption force generated by the gas compression device 406 drives the sealing plate 503 to rotate counterclockwise by ninety degrees. The adsorption force in the second air groove is transmitted to the outer side of the filter plate 504 through the countersunk groove on the inner wall of the output pipe 403, and the impurities remaining on the outer side of the filter plate 504 are recovered, thereby achieving the effect of automatic recovery of impurities cleaned inside the output pipe 403.
[0057] The specific workflow of this application is as follows:
[0058] Glass forming: The molten glass produced after melting is input into the inner cavity of the tin bath 1 through the feed port 101. The molten glass is input into the interior of the tin bath 1 and flattened on the surface of the molten tin. Under the control of the edge drawing machine 2, the thickness and width of the formed glass ribbon are adjusted in real time. During the glass ribbon forming process, the protective gas inside the protective gas conveying device 4 continuously conveys the protective gas into the tin bath 1 to prevent the oxidation of the molten tin, keep the surface of the glass ribbon clean, and ensure that the glass ribbon is not contaminated during the forming process.
[0059] Pipeline leakage protection: When the control system determines that the output pipe 403 has a pipeline leakage, the gas compression device 406 inputs a stable working current, and compresses part of the protective gas inside the protective gas delivery device 4 through another group of output ends of the protective gas delivery device 4 and a group of gas input ends of the gas compression device 406, and delivers it to the inside of the hollow annular plate 411 through a group of auxiliary gas outlet ends of the auxiliary Y-shaped tube 408. The compressed air inside the hollow annular plate 411 is transmitted to the inside of the hollow plate 410. As the air pressure inside the hollow plate 410 rises, the first rubber plate 4052 is driven to move to a position away from the hollow annular plate 411. The first rubber plate 4052 drives the first roller slider 4051, the first annular plate 405 and the telescopic pipe 404 to move accordingly. During the movement of the telescopic pipe 404, the overall length is in a stretched state. When the first annular plate 405 moves to the upper surface position of the tin bath 1, the overall length of the telescopic pipe 404 is stretched to a critical state. In this state, the telescopic pipe 404 completely wraps the outer wall of the corresponding output pipe 403;
[0060] Cleaning impurities inside the pipeline: When the control system determines that there is a blockage inside the output pipe 403, the gas compression device 406 inputs a stable working current, and compresses part of the protective gas inside the protective gas delivery device 4 through another group of output ends of the protective gas delivery device 4 and a group of gas input ends of the gas compression device 406, and inputs it into the first gas groove of the output pipe 403 through another group of auxiliary gas outlet ends of the auxiliary Y-tube 408 and a group of gas outlet branches of the U-tube 4081, thereby driving the U-shaped rubber plate 501, the second roller slider 502 and the scraping annular plate 5 to move away from the protective gas delivery device 4. During the movement of the scraping annular plate 5, the impurities attached to the inner side of the output pipe 403 are automatically cleaned, thereby ensuring that the output pipe 403 can normally transport the protective gas, and further ensuring the overall quality of the glass ribbon;
[0061] After the scraping annular plate 5 has finished cleaning the impurities inside the output pipe 403, the adsorption force generated by the gas compression device 406 is input into the second air groove of the output pipe 403 through another group of auxiliary air outlet ends of the auxiliary Y-shaped tube 408 and another group of air outlet branches of the U-shaped tube 4081. The adsorption force generated by the gas compression device 406 drives the sealing plate 503 to rotate counterclockwise by ninety degrees. The adsorption force in the second air groove is transmitted to the outer side of the filter plate 504 through the countersunk groove on the inner wall of the output pipe 403, and the impurities remaining on the outer side of the filter plate 504 are recovered, thereby achieving the effect of automatically recovering the impurities cleaned inside the output pipe 403.
[0062] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0063] Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
[0064] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A float glass production equipment for glass production, characterized in that: include: A tin bath (1) is used for float glass production and molding, wherein one end of the tin bath (1) is provided with an inlet (101) for inputting production raw materials, and the other end of the tin bath (1) is provided with an outlet (102) for outputting glass after preliminary molding; An edge drawing machine (2) is used to stabilize the shaping of the glass ribbon and adjust the real-time width and thickness of the glass ribbon, wherein the edge drawing machine (2) is installed at positions on both sides of the tin bath (1), and the installation position of the edge drawing machine (2) is adjacent to the feed port (101); A gas recovery mechanism (3) for recovering protective gas in the tin bath (1), wherein the gas recovery mechanism (3) is installed on the side of the tin bath (1), and the installation position of the gas recovery mechanism (3) is adjacent to the discharge end (102); A protective gas delivery device (4) is used for delivering protective gas in a tin bath (1), wherein the protective gas delivery device (4) is installed on the side of the middle area of the tin bath (1), a control mechanism (401) is installed in the middle area of the front end of the protective gas delivery device (4), and a control system is integrated inside the control mechanism (401) for monitoring the real-time status of the protective gas delivery inside the protective gas delivery device (4).
2. A float glass production equipment according to claim 1, characterized in that: The top of the protective gas delivery device (4) is provided with two groups of output ends, one of which has an output tube (403) installed inside, and one end of the output tube (403) away from the protective gas delivery device (4) is installed on the inner wall of the top of the tin bath (1), and the output end of the group of output ends is provided with a gas flow meter for monitoring the volume flow of the protective gas and transmitting it to the control system for judging whether there is a blockage or leakage inside the output tube (403).
3. A float glass production equipment according to claim 2, characterized in that: The control system comprises a critical module, wherein the critical module is configured to simulate a simulated volume flow rate generated by a gas flow meter in a normal delivery state of the protective gas in the output pipe (403); and to integrate and process the simulated volume flow rate to generate a corresponding threshold range; The control system also includes a comparison and analysis module and an alarm module; Comparison analysis module: used to compare the real-time volume flow rate with a threshold range, and if the real-time volume flow rate is greater than the threshold range, it is determined that leakage occurs outside the output pipe (403); if the real-time volume flow rate is less than the threshold range, it is determined that blockage occurs inside the output pipe (403); Alarm module: used to send a warning message to the staff when it is determined that the protective gas inside the output pipe (403) is in an abnormal transmission situation.
4. The float glass production equipment according to claim 2, characterized in that: A protective shell (402) is installed in the middle area of the upper surface of the protective gas delivery device (4); another group of output ends of the protective gas delivery device (4) is provided with a gas compression device (406); the gas compression device (406) comprises a group of gas output ends and two groups of gas input ends; the other group of output ends of the protective gas delivery device (4) is installed on a group of gas input ends of the gas compression device (406); a three-hole tube (407) is installed at the output end of the gas compression device (406); the three-hole tube (407) has two groups of gas outlets; auxiliary Y-shaped tubes (408) are installed inside the two groups of gas outlets; the two groups of auxiliary Y-shaped tubes (408) are provided with two groups of auxiliary gas outlet ends; wherein a hollow annular plate (411) is installed on the outer wall of one group of auxiliary gas outlet ends in the two groups of auxiliary Y-shaped tubes (408); and a U-shaped tube (4081) is installed inside the other group of auxiliary gas outlet ends in the two groups of auxiliary Y-shaped tubes (408).
5. A float glass production equipment according to claim 4, characterized in that: The hollow annular plate (411) is mounted on the upper surface of the protective gas delivery device (4), and the output pipe (403) is located in the internal space of the hollow annular plate (411). An independent sealed space is provided inside the hollow annular plate (411). The protective gas inside the protective gas delivery device (4) is delivered to the sealed space through a group of auxiliary gas outlet ends of the auxiliary Y-shaped pipe (408). A telescopic pipe (404) is mounted on the upper surface of the hollow annular plate (411). The telescopic pipe (404) A first annular plate (405) is installed on the upper surface of the hollow annular plate (411), wherein the geometric center points of the hollow annular plate (411), the telescopic pipe (404) and the first annular plate (405) are all on a straight line, a rubber slide plate (409) is installed on the outer wall of one side of the output pipe (403), and a sliding groove matched with the outer wall of the rubber slide plate (409) is opened on the inner wall of the first annular plate (405), so as to ensure that the first annular plate (405) slides parallel to the outer surface of the output pipe (403).
6. A float glass production equipment according to claim 5, characterized in that: A hollow plate (410) is installed on the side of the output tube (403) away from the rubber slide plate (409), one end of the hollow plate (410) is installed inside the hollow annular plate (411), a slide rail is arranged inside the hollow plate (410), a first roller slider (4051) is movably sleeved on the outer surface of the slide rail, and a first rubber plate (4052) is installed on the side of the first roller slider (4051) close to the hollow annular plate (411), the inner surface of the first rubber plate (4052) is matched with the outer surface of the slide rail, and first telescopic plates (412) are installed on both sides of the top of the first roller slider (4051), and the first telescopic plates (412) are attached to the inner wall of one side of the hollow plate (410).
7. A float glass production equipment according to claim 6, characterized in that: When the first telescopic plate (412) and the first roller slider (4051) are attached to the inner wall of one side of the hollow plate (410), an independent sealed space can be formed between the three. The compressed protective gas inside the hollow annular plate (411) can be transmitted to the inside of the hollow plate (410) and contact the first rubber plate (4052). As the air pressure inside the hollow plate (410) increases, the first rubber plate (4052) and the first roller slider (4051) are driven to move to a position away from the hollow annular plate (411), thereby driving the overall length of the telescopic pipe (404) to be stretched. The outer wall of the first roller slider (4051) away from the hollow plate (410) is installed on the inner side of the first annular plate (405).
8. The float glass production equipment according to claim 4, characterized in that: The inner wall of the output pipe (403) is provided with a first air groove and a second air groove in sequence along its axial extension, the first air groove and the second air groove are independent of each other and not connected to each other, and the opening positions of the two are opposite, an auxiliary slide rail is installed on the inner wall of the first air groove, and a second roller slider (502) is sleeved on the outer wall of the auxiliary slide rail, and a U-shaped rubber plate (501) is installed on the side of the second roller slider (502) near the U-shaped tube (4081), and the U-shaped rubber plate (501) is installed on the side of the U-shaped tube (4081). A second telescopic plate is provided, and an independent sealed space can be formed between the side of the second telescopic plate, the side of the U-shaped rubber plate (501) and the inner wall of the first air groove. A scraping annular plate (5) is installed on the outer wall of the second roller slider (502) away from the first air groove. The scraping annular plate (5) is attached to the inner side of the output pipe (403) and is used to scrape impurities attached to the inner side of the output pipe (403). The U-shaped pipe (4081) has two groups of air outlet branches, and the two groups of air outlet branches are respectively arranged in the first air groove and the second air groove.
9. A float glass production equipment according to claim 8, characterized in that: A filter plate (504) is installed on the inner wall of one end of the output pipe (403) away from the protective gas delivery device (4) for filtering impurities in the protective gas, and a countersunk groove is provided on the inner side surface of the output pipe (403) at a position close to the second gas groove, a sealing plate (503) adapted thereto is movably installed in the countersunk groove, and a torsion spring is installed on the side of the sealing plate (503) for limiting the position of the sealing plate (503) in the countersunk groove.
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