High-reliability spinning product elongation at break detection method based on data analysis
Through the high-reliability spinning product elongation detection method based on data analysis, the problem of insufficient detection efficiency and accuracy in the prior art is solved, and the accurate detection and performance evaluation of the elongation of yarn is achieved.
Patent Information
- Application Number
- CN202510048446.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2045-01-13
AI Technical Summary
The prior art lacks accurate detection methods for spinning products with high reliability and stability.
The high-reliability spinning products with high reliability based on data analysis is adopted, including sample preparation and pretreatment, sample morphology measurement and mathematical modeling, tensile testing equipment calibration and parameter setting, tensile testing execution and data acquisition, elongation calculation and preliminary analysis of break, stress and strain relationship analysis, data stability analysis, outlier value detection and processing, and comprehensive analysis of results and report generation.
By accurately analyzing the yarn morphology and stress-strain relationship, ensuring the reliability and stability of the test data, significantly improving the efficiency and accuracy of the elongation detection of spinning products, providing strong support for yarn performance evaluation and improvement.
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Figure CN119845719A_ABST
Abstract
Description
Technical Field
[0001] The invention specifically relates to a high-reliability spinning product elongation at break detection method based on data analysis. Background Art
[0002] Elongation at break refers to the ratio of the elongation of a material when it is stretched to break to its initial length, usually expressed as a percentage. It is an important indicator of the softness and elasticity of a material. The greater the elongation at break, the better the softness and elasticity of the material. In textile processing, fibers with high elongation at break feel softer, can buffer stress, and reduce lint and breakage. The elongation at break of ordinary textile fibers is generally between 10% and 30%. For industrial strong yarns, high breaking strength and low elongation at break are required to prevent product deformation.
[0003] In the spinning field, there is currently no high-reliability spinning product elongation at break detection method based on data analysis that can accurately determine the elongation at break and has good reliability and stability. Therefore, this application proposes a high-reliability spinning product elongation at break detection method based on data analysis to solve this problem. Summary of the invention
[0004] The purpose of the present invention is to provide a high-reliability spinning product elongation at break detection method based on data analysis in view of the deficiencies in the prior art. The high-reliability spinning product elongation at break detection method based on data analysis can well solve the above problems.
[0005] In order to achieve the above requirements, the technical solution adopted by the present invention is: to provide a high-reliability spinning product elongation at break detection method based on data analysis, and the high-reliability spinning product elongation at break detection method based on data analysis includes the following steps:
[0006] S1: Sample preparation and pretreatment steps;
[0007] Randomly select at least 30 samples from the spinning products to be tested, ensuring that the samples cover different batches and different locations to ensure the representativeness of the results. Place the samples at a temperature of 20±2℃ and a relative humidity of 65±3% for at least 48 hours to eliminate the impact of the environment on the test results;
[0008] S2: Steps for sample morphology measurement and mathematical modeling;
[0009] A high-precision optical microscope was used to measure the diameter and cross-sectional shape parameters of each sample. Based on the measured data, a mathematical model with an elliptical cross-sectional shape was established using the curve fitting technique in calculus. The equation is expressed as follows:
[0010]
[0011] in:
[0012] a and b: the reference values of the major and minor semi-axes of the fractional generalized superellipse, respectively;
[0013] α(x,y,θ), β(x,y,θ), γ(x,y,θ), δ(x,y,θ): are fractional functions of x, y and polar angle θ, indicating the complexity of the cross-sectional shape changing with position;
[0014] x and y: coordinates of any point on the cross section;
[0015] θ: polar angle on the cross section;
[0016] A n : Coefficients of Bezier curve;
[0017] v n order Bessel function;
[0018] γ: The distance from a point on the cross section to the center.
[0019] c: Scaling factor of the Bezier curve.
[0020] λ(θ): is a fractional function of the polar angle θ, which indicates the complexity of the Bezier curve as the angle changes;
[0021] S3: Steps for calibrating and setting parameters of the tensile test equipment;
[0022] The tensile test equipment was calibrated using standard samples to ensure the accuracy and stability of the equipment. The tensile speed was set to a constant value of 50 mm / min, and the sampling frequency of the data acquisition system was set to 100 Hz to ensure that the subtle changes of the yarn during the stretching process could be captured.
[0023] S4: Steps for executing the tensile test and collecting data;
[0024] The pretreated samples were installed on the tensile test equipment and the tensile test was carried out according to the set parameters. During the test, the data acquisition system recorded the tensile force, elongation and time data in real time. Each sample was tested at least five times to reduce the influence of random errors.
[0025] S5: Steps for calculating elongation at break and conducting preliminary analysis;
[0026] According to the data obtained from the tensile test, the elongation at break of each sample is calculated. The elongation at break calculation formula is:
[0027]
[0028] Conduct a preliminary analysis on the calculated elongation at break to check the rationality and consistency of the data;
[0029] S6: Steps for stress-strain relationship analysis;
[0030] Using the differential method in calculus, the stress-strain relationship of the yarn during the stretching process is analyzed. The stress-strain relationship of the yarn conforms to the fractional-order nonlinear elastic model, and its mathematical expression is:
[0031]
[0032] Where σ is stress, λ is the elongation ratio (λ=1+∈, ∈ is strain), C 1 and C 2 are material constants, α(λ), β(λ -1 ),γ(λ),δ(λ -1 ) is a fractional function of λ. The data obtained from the tensile test are combined with the fractional-order nonlinear least squares method and the variational principle to fit C1, C2, α(λ), β(λ -1 ),γ(λ),δ(λ -1 )’s optimal value;
[0033] S7: Steps for data stability analysis;
[0034] The ANOVA analysis method was used to analyze the stability of the test results between different batches and different locations, and the total variation was decomposed into inter-group variation and intra-group variation. By comparing the ratio of inter-group variation to intra-group variation, it was determined whether the variation from different sources was significant. The Bayesian mixed effects variance analysis was used, and its mathematical model was:
[0035]
[0036] in:
[0037] g(μ ijk ): is the link function used to convert the expected mean μ ijk Linked to linear predictor;
[0038] η: is the intercept term;
[0039] A i : is the batch effect, indicating the impact of the i-th batch on the results;
[0040] B j : is the position effect, indicating the influence of the jth position on the result;
[0041] (AB) ij : is the interaction effect between batch and position;
[0042] Sijk : It is the within-subject effect, which means the repeated measurement effect in the same batch and the same location;
[0043] Z l : is the design matrix, representing other covariates that may affect the results;
[0044] β l : is the coefficient of the covariate;
[0045] ξ(t): is a fractional-order random process, representing the random effects that vary over time;
[0046] T: time frame;
[0047] ∈ ijk : is the residual term, which represents the random error not captured by the model;
[0048] S8: Step of performing outlier detection and processing;
[0049] The box plot method in statistics is used to detect outliers in the test data. By calculating the quartiles Q1, Q2, Q3 and the interquartile range IQR = Q3-Q1 of the data, a box plot is drawn and outliers are identified. For the detected outliers, necessary processing is performed including deletion and replacement.
[0050] S9: Steps for comprehensive analysis of results and report generation;
[0051] Conduct a comprehensive analysis of the test data, including the calculation of the average, standard deviation, maximum and minimum values of the elongation at break, evaluate the performance of the yarn, and generate a test report based on the analysis results.
[0052] The advantages of this high-reliability spinning product elongation at break detection method based on data analysis are as follows:
[0053] This method solves several key problems in the existing elongation at break test of spinning products: first, through the application of calculus formulas, the accurate analysis of yarn morphology and stress-strain relationship is achieved, and the accuracy of the test results is improved; second, the stability and outlier detection analysis of the data are performed using statistical formulas to ensure the reliability and stability of the test data; finally, through detailed comprehensive analysis and report generation, it provides strong support for the performance evaluation and improvement of yarns. This method is feasible and practical, and can significantly improve the efficiency and accuracy of the elongation at break test of spinning products. BRIEF DESCRIPTION OF THE DRAWINGS
[0054] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The same reference numerals are used in these drawings to represent the same or similar parts. The exemplary embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0055] Figure 1 The flowchart of a method for detecting the elongation at break of a spinning product with high reliability based on data analysis according to one embodiment of the present application is schematically shown. DETAILED DESCRIPTION
[0056] In order to make the objectives, technical solutions and advantages of the present application more clear, the present application is further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0057] In the following description, references to "one embodiment", "an embodiment", "an example", "an example", etc. indicate that the embodiment or example described in this way may include specific features, structures, characteristics, properties, elements or limitations, but not every embodiment or example necessarily includes the specific features, structures, characteristics, properties, elements or limitations. In addition, repeated use of the phrase "according to one embodiment of the present application" may refer to the same embodiment, but does not necessarily refer to the same embodiment.
[0058] For the sake of simplicity, certain technical features well known to those skilled in the art are omitted in the following description.
[0059] According to one embodiment of the present application, a high-reliability spinning product elongation at break detection method based on data analysis is provided. Figure 1 As shown, the following steps are included:
[0060] S1: Sample preparation and pretreatment steps;
[0061] At least 30 samples are randomly selected from the spinning products to be tested, ensuring that the samples cover different batches and different locations to ensure the representativeness of the results. The samples are placed at a temperature of 20±2℃ and a relative humidity of 65±3% for at least 48 hours to eliminate the impact of the environment on the test results. Sample pretreatment is a key step to ensure the accuracy of the test. By placing it under standard temperature and humidity conditions, fluctuations in yarn performance caused by environmental changes can be eliminated. At the same time, the cleaning step removes impurities that may affect the test results.
[0062] S2: Steps for sample morphology measurement and mathematical modeling;
[0063] A high-precision optical microscope was used to measure the diameter and cross-sectional shape parameters of each sample. Based on the measured data, a mathematical model with an elliptical cross-sectional shape was established using the curve fitting technique in calculus. The equation is expressed as follows:
[0064]
[0065] Where a and b are the major and minor axes of the fractional superellipse, respectively;
[0066] α(x), β(y), γ(y), and δ(x) are fractional functions of x and y;
[0067] x and y are the coordinates of any point on the cross section;
[0068] By combining the calculus of variations with fractional calculus, the actual measured data are fitted to obtain the optimal values of a, b, α(x), β(y), γ(y), and δ(x);
[0069] S3: Steps for calibrating and setting parameters of the tensile test equipment;
[0070] Use standard samples to calibrate the tensile test equipment to ensure the accuracy and stability of the equipment. Set the tensile speed to a constant value of 50mm / min and the sampling frequency of the data acquisition system to 100Hz to ensure that the subtle changes of the yarn during the stretching process can be captured. Equipment calibration is the basis for ensuring the accuracy of the test. The accuracy and stability of the equipment can be verified by testing standard samples. The setting of the tensile speed and sampling frequency is determined according to the characteristics of the yarn material and the test requirements.
[0071] S4: Steps for executing the tensile test and collecting data;
[0072] The pretreated samples are installed on the tensile test equipment and the tensile test is carried out according to the set parameters. During the test, the data acquisition system records the tensile force, elongation and time data in real time. Each sample is tested at least five times to reduce the influence of random errors. The tensile test is a key step in evaluating the elongation at break of the yarn. By recording the key data during the stretching process in real time, the elongation at break of the yarn can be calculated. Repeated testing can improve the reliability of the test results.
[0073] S5: Steps for calculating elongation at break and conducting preliminary analysis;
[0074] According to the data obtained from the tensile test, the elongation at break of each sample is calculated. The elongation at break calculation formula is:
[0075]
[0076] Perform a preliminary analysis on the calculated elongation at break to check the rationality and consistency of the data; elongation at break is an important indicator for evaluating yarn performance. By calculating the ratio of elongation at break to initial length, the elongation at break of the yarn can be obtained. Preliminary analysis helps to discover abnormal data or potential problems in the test process.
[0077] S6: Steps for stress-strain relationship analysis;
[0078] Using the differential method in calculus, the stress-strain relationship of the yarn during the stretching process is analyzed. The stress-strain relationship of the yarn conforms to the fractional-order nonlinear elastic model, and its mathematical expression is:
[0079]
[0080] Where σ is stress, λ is the elongation ratio (λ=1+∈, ∈ is strain), C 1 and C 2 are material constants, α(λ), β(λ -1 ),γ(λ),δ(λ -1 ) is a fractional function of λ. The data obtained from the tensile test are combined with the fractional-order nonlinear least squares method and the variational principle to fit C1, C2, α(λ), β(λ -1 ),γ(λ),δ(λ -1 )’s optimal value;
[0081] S7: Steps for data stability analysis;
[0082] The ANOVA analysis method was used to analyze the stability of the test results between different batches and different locations, and the total variation was decomposed into inter-group variation and intra-group variation. By comparing the ratio of inter-group variation to intra-group variation, it was determined whether the variation from different sources was significant. The Bayesian mixed effects variance analysis was used, and its mathematical model was:
[0083] Y ijk ~Normal(μ+A i +B j +(AB) ij +S ijk , σ 2 );
[0084] Among them, Y ijk is the observed value of the kth repeated measurement in the i-th batch, j-th position;
[0085] μ is the population mean;
[0086] A i It is a batch effect;
[0087] B jIt is the position effect;
[0088] (AB) ij is the interaction effect of batch and position;
[0089] S ijk It is the within-subject effect, that is, the repeated measurement effect within the same batch and the same location;
[0090] σ 2 is the error variance;
[0091] S8: Step of performing outlier detection and processing;
[0092] The box plot method in statistics is used to detect outliers in the test data. By calculating the quartiles Q1, Q2, Q3 and the interquartile range IQR=Q3-Q1 of the data, a box plot is drawn and outliers are identified. For the detected outliers, necessary processing is performed including deletion and replacement. Outlier detection is an important step to ensure the accuracy of test data. The box plot method can intuitively identify outliers in the data and perform necessary processing.
[0093] S9: Steps for comprehensive analysis of results and report generation;
[0094] Comprehensive analysis of the test data, including calculation of the average, standard deviation, maximum and minimum values of the elongation at break, evaluates the performance of the yarn, and generates a test report based on the analysis results. Comprehensive analysis of results and report generation are the summary stage of the test work. By comprehensively analyzing the test data, we can fully understand the performance characteristics of the yarn and provide a basis for subsequent improvement and optimization.
[0095] According to one embodiment of the present application, in the high-reliability spinning product elongation at break detection method based on data analysis, S2: a step of performing sample morphology measurement and mathematical modeling; using a high-precision optical microscope to measure the diameter and cross-sectional shape parameters of each sample, based on the measurement data, using the curve fitting technology in calculus, a mathematical model with an elliptical yarn cross-sectional shape is established, and its equation is expressed as:
[0096]
[0097] in:
[0098] a and b: the reference values of the major and minor semi-axes of the fractional generalized superellipse, respectively;
[0099] α(x,y,θ), β(x,y,θ), γ(x,y,θ), δ(x,y,θ): are fractional functions of x, y and polar angle θ, indicating the complexity of the cross-sectional shape changing with position;
[0100] x and y: coordinates of any point on the cross section;
[0101] θ: polar angle on the cross section;
[0102] A n : Coefficients of Bezier curve;
[0103] v n order Bessel function;
[0104] γ: The distance from a point on the cross section to the center.
[0105] c: Scaling factor of the Bezier curve.
[0106] λ(θ): is a fractional function of the polar angle θ, indicating the complexity of the Bezier curve as the angle changes
[0107] According to an embodiment of the present application, the step S1 of sample preparation and pretreatment in the high-reliability spinning product elongation at break detection method based on data analysis also includes: cleaning the sample to remove surface impurities to ensure the accuracy of the test.
[0108] According to one embodiment of the present application, the mathematical model established in step S2 in the high-reliability spinning product elongation at break detection method based on data analysis is expressed as follows:
[0109]
[0110] Where a and b are the major and minor axes of the fractional superellipse, respectively;
[0111] α(x), β(y), γ(y), and δ(x) are fractional functions of x and y;
[0112] x and y are the coordinates of any point on the cross section;
[0113] The actual measured data are fitted by combining the calculus of variations with fractional calculus to obtain the optimal values of a, b, α(x), β(y), γ(y), and δ(x).
[0114] According to one embodiment of the present application, the mathematical model established in step S2 in the high-reliability spinning product elongation at break detection method based on data analysis is expressed as follows:
[0115]
[0116] in:
[0117] a and b: the reference values of the major and minor semi-axes of the fractional generalized superellipse, respectively;
[0118] α(x,y), β(x,y), γ(x,y), δ(x,y): are fractional functions of x and y, indicating the complexity of the cross-sectional shape as it changes with position;
[0119] x and y: coordinates of any point on the cross section;
[0120] The actual measured data are fitted by the variational method combined with fractional calculus to obtain the optimal values of a, b, α(x, y), β(x, y), γ(x, y), and δ(x, y). The periodic characteristics of the cross-sectional shape are analyzed by Fourier transform, and the nonlinear characteristics of the cross-sectional shape are extracted by combining Hilbert-Huang transform.
[0121] According to an embodiment of the present application, S7 in the high-reliability spinning product elongation at break detection method based on data analysis: a step of performing data stability analysis; using the ANOVA analysis method to analyze the stability of the test results between different batches and different positions, decomposing the total variation into inter-group variation and intra-group variation, and comparing the ratio of inter-group variation to intra-group variation to determine whether the variation from different sources is significant, and its mathematical model is:
[0122]
[0123] in:
[0124] g(μ ijk ): is the link function used to convert the expected mean μ ijk Linked to linear predictor;
[0125] η: is the intercept term;
[0126] A i : is the batch effect, indicating the impact of the i-th batch on the results;
[0127] B j : is the position effect, indicating the influence of the jth position on the result;
[0128] (AB) ij : is the interaction effect between batch and position;
[0129] S ijk : It is the within-subject effect, which means the repeated measurement effect in the same batch and the same location;
[0130] Z l : is the design matrix, representing other covariates that may affect the results;
[0131] β l : is the coefficient of the covariate;
[0132] ξ(t): is a fractional-order random process, representing the random effects that vary over time;
[0133] T: time frame;
[0134] ∈ ijk : is the residual term, which represents the random error not captured by the model.
[0135] According to one embodiment of the present application, the stress-strain relationship of the yarn in step S6 of the high-reliability spinning product elongation at break detection method based on data analysis conforms to the mathematical expression of the fractional-order nonlinear elastic model:
[0136]
[0137] Where σ is stress, λ is the elongation ratio (λ=1+ε, ε is strain), C 1 and C 2 are material constants, α(λ), β(λ -1 ),γ(λ),δ(λ -1 ) is a fractional function of λ. The data obtained from the tensile test are combined with the fractional-order nonlinear least squares method and the variational principle to fit C1, C2, α(λ), β(λ -1 ),γ(λ),δ(λ -1 ) is the optimal value.
[0138] According to one embodiment of the present application, the stress-strain relationship of the yarn in step S6 of the high-reliability spinning product elongation at break detection method based on data analysis conforms to the mathematical expression of the fractional-order nonlinear elastic model:
[0139]
[0140] in:
[0141] σ(t): stress at time t;
[0142] K 1 (t-τ) and K 2 (t-τ): kernel functions related to time and strain history, respectively, representing the viscoelastic properties of the material;
[0143] λ(τ): elongation ratio at time τ;
[0144] α(λ(τ)) and β(λ(τ) -1 ): It is a fractional function of the elongation ratio, indicating the nonlinear characteristics of the stress-strain relationship;
[0145] γ(τ): is a fractional function with respect to time, representing the non-integer derivative of the strain rate;
[0146] d γ(τ) / dτ γ(τ): represents the fractional derivative, which is used to describe the non-integer order changes of strain rate.
[0147] According to one embodiment of the present application, in the high-reliability spinning product elongation at break detection method based on data analysis, whether the variation from different sources is significant is judged in S7, and Bayesian mixed effects variance analysis is adopted, and its mathematical model is:
[0148] Y ijk ~Normal(μ+A i +B j +(AB) ij +S ijk , σ 2 );
[0149] Among them, Y ijk is the observed value of the kth repeated measurement in the i-th batch, j-th position;
[0150] μ is the population mean;
[0151] A i It is a batch effect;
[0152] B j It is the position effect;
[0153] (AB) ij is the interaction effect of batch and position;
[0154] S ijk It is the within-subject effect, that is, the repeated measurement effect within the same batch and the same location;
[0155] σ 2 is the error variance.
[0156] According to an embodiment of the present application, in the high-reliability spinning product elongation at break detection method based on data analysis, whether the variation from different sources is significant is judged in step S7, and a Bayesian mixed effects variance analysis is adopted, and its mathematical model is:
[0157] g(μ ijk )=η+A i +B j +(AB) ij +S ijk +Z l β l ;
[0158] in:
[0159] g(μ ijk ): Link function, used to convert the expected mean μ ijk Linked to linear predictor;
[0160] η: intercept term;
[0161] A i : Batch effect, indicating the impact of the i-th batch on the results;
[0162] B j : Position effect, indicating the influence of the jth position on the result;
[0163] (AB) ij : The interactive effect of batch and position;
[0164] S ijk : Within-subject effect, which means repeated measurement effect within the same batch and the same location;
[0165] Z l : Design matrix, representing other covariates that may affect the results;
[0166] β l : is the coefficient of the covariate.
[0167] According to one embodiment of the present application, in the high-reliability spinning product elongation at break detection method based on data analysis, step S5 performs elongation at break calculation and preliminary analysis, and calculates the elongation at break of each sample based on the data obtained from the tensile test. The elongation at break calculation formula is:
[0168]
[0169] in:
[0170] a n and b m : represent the coefficients of yarn length change at breaking elongation and initial length respectively;
[0171] and They represent the nonlinear changes of the yarn at breaking elongation and initial length, respectively;
[0172] ε random : represents the random error term;
[0173] A preliminary analysis was conducted on the calculated elongation at break to check the rationality and consistency of the data.
[0174] The above-mentioned embodiments only represent several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the claims.
Claims
1. A high-reliability spinning product elongation at break detection method based on data analysis, characterized in that: The steps include: S1: Sample preparation and pretreatment steps; Randomly select at least 30 samples from the spinning products to be tested, ensuring that the samples cover different batches and different locations to ensure the representativeness of the results. Place the samples at a temperature of 20±2℃ and a relative humidity of 65±3% for at least 48 hours to eliminate the impact of the environment on the test results; S2: Steps for sample morphology measurement and mathematical modeling; A high-precision optical microscope was used to measure the diameter and cross-sectional shape parameters of each sample. Based on the measured data, a mathematical model with an elliptical cross-sectional shape was established using the curve fitting technique in calculus. The equation is expressed as follows: in: a and b: the reference values of the major and minor semi-axes of the fractional generalized superellipse, respectively; α(x,y,θ), β(x,y,θ), γ(x,y,θ), δ(x,y,θ): are fractional functions of x, y and polar angle θ, indicating the complexity of the cross-sectional shape changing with position; x and y: coordinates of any point on the cross section; θ: polar angle on the cross section; A n : Coefficients of Bezier curve; v n Bessel functions of order; γ: The distance from a point on the cross section to the center. c: Scaling factor of the Bezier curve. λ(θ): is a fractional function of the polar angle θ, which indicates the complexity of the Bezier curve as the angle changes; S3: Steps for calibrating and setting parameters of the tensile test equipment; The tensile test equipment was calibrated using standard samples to ensure the accuracy and stability of the equipment. The tensile speed was set to a constant value of 50 mm / min, and the sampling frequency of the data acquisition system was set to 100 Hz to ensure that the subtle changes of the yarn during the stretching process could be captured. S4: Steps for executing the tensile test and collecting data; The pretreated samples were installed on the tensile test equipment and the tensile test was carried out according to the set parameters. During the test, the data acquisition system recorded the tensile force, elongation and time data in real time. Each sample was tested at least five times to reduce the influence of random errors. S5: Steps for calculating elongation at break and conducting preliminary analysis; According to the data obtained from the tensile test, the elongation at break of each sample is calculated, and a preliminary analysis is performed on the calculated elongation at break to check the rationality and consistency of the data; S6: Steps for stress-strain relationship analysis; Using the differential method in calculus, the stress-strain relationship of the yarn during the stretching process is analyzed. The stress-strain relationship of the yarn conforms to the fractional-order nonlinear elastic model. S7: Steps for data stability analysis; The ANOVA analysis method is used to analyze the stability of test results between different batches and different locations, and the total variation is decomposed into inter-group variation and intra-group variation. By comparing the ratio of inter-group variation and intra-group variation, it is determined whether the variation from different sources is significant. The mathematical model is: in: g(μ ijk ): is the link function used to convert the expected mean μ ijk Linked to linear predictor; η: is the intercept term; A i : is the batch effect, indicating the impact of the i-th batch on the results; B j : is the position effect, indicating the influence of the jth position on the result; (AB) ij : is the interaction effect between batch and position; S ijk : It is the within-subject effect, which means the repeated measurement effect in the same batch and the same location; Z l : is the design matrix, representing other covariates that may affect the results; β l : is the coefficient of the covariate; ξ(t): is a fractional-order random process, representing the random effects that vary over time; T: time frame; ∈ ijk : is the residual term, which represents the random error not captured by the model; S8: Step of performing outlier detection and processing; The box plot method in statistics is used to detect outliers in the test data. By calculating the quartiles Q1, Q2, Q3 and the interquartile range IQR = Q3-Q1 of the data, a box plot is drawn and outliers are identified. For the detected outliers, necessary processing is performed including deletion and replacement. S9: Steps for comprehensive analysis of results and report generation; Conduct a comprehensive analysis of the test data, including the calculation of the average, standard deviation, maximum and minimum values of the elongation at break, evaluate the performance of the yarn, and generate a test report based on the analysis results.
2. The high-reliability spinning product elongation at break detection method based on data analysis according to claim 1 is characterized in that: The step S1 is a step of preparing and pre-treating the sample, and also includes: cleaning the sample to remove surface impurities to ensure the accuracy of the test.
3. The high-reliability spinning product elongation at break detection method based on data analysis according to claim 1 is characterized in that: The stress-strain relationship of the yarn in step S6 conforms to the mathematical expression of the fractional-order nonlinear elastic model: Where σ is stress, λ is the elongation ratio (λ = 1 + ∈, ∈ is strain), C1 and C2 are material constants, α(λ), β(λ -1 ),γ(λ),δ(λ -1 ) is a fractional function of λ. The data obtained from the tensile test are combined with the fractional-order nonlinear least squares method and the variational principle to fit C1, C2, α(λ), β(λ -1 ),γ(λ),δ(λ -1 ) is the optimal value.
4. The high-reliability spinning product elongation at break detection method based on data analysis according to claim 1, characterized in that: The stress-strain relationship of the yarn in step S6 conforms to the mathematical expression of the fractional-order nonlinear elastic model: in: σ(t): stress at time t; K1(t-τ) and K2(t-τ): kernel functions related to time and strain history, respectively, representing the viscoelastic properties of the material; λ(τ): elongation ratio at time τ; α(λ(τ)) and β(λ(τ) -1 ): It is a fractional function of the elongation ratio, indicating the nonlinear characteristics of the stress-strain relationship; γ(τ): is a fractional function with respect to time, representing the non-integer derivative of the strain rate; d γ(τ) / d γ(τ) : represents the fractional derivative, which is used to describe the non-integer order changes of strain rate.
5. The high-reliability spinning product elongation at break detection method based on data analysis according to claim 1 is characterized in that Step S5: Calculate and perform preliminary analysis of the elongation at break. Calculate the elongation at break of each sample based on the data obtained from the tensile test. The elongation at break calculation formula is: Conduct a preliminary analysis on the calculated elongation at break to check the rationality and consistency of the data.
6. The high-reliability spinning product elongation at break detection method based on data analysis according to claim 1, characterized in that: Step S5 is a step of calculating and preliminarily analyzing the elongation at break. The elongation at break of each sample is calculated based on the data obtained from the tensile test. The elongation at break calculation formula is: in: a n and b m : represent the coefficients of yarn length change at breaking elongation and initial length respectively; and They represent the nonlinear changes of the yarn at breaking elongation and initial length, respectively; ε random : represents the random error term; A preliminary analysis was conducted on the calculated elongation at break to check the rationality and consistency of the data.
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