Multi-parameter testing system for PETG environment-friendly decorative film
By designing a multi-parameter testing system, including optical, weathering, wear resistance and environmental testing modules, the problem of difficulty in testing multiple key parameters of PETG environmentally friendly decorative films in the prior art is solved, and efficient and accurate material performance evaluation is achieved.
Patent Information
- Application Number
- CN202510315028.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2025-04-18
AI Technical Summary
It is difficult for the prior art to test multiple key parameters of PETG environmentally friendly decorative film simultaneously, resulting in low testing efficiency and difficult to fully reflect the comprehensive performance of the material.
A multi-parameter testing system is designed, including a workbench, sample feeding module, parameter test module and data processing module. The parameter test module includes optical testing module, weathering testing module, wear testing module and environmental testing module. The convenient loading and unloading of each test module and data transmission is achieved through the connection components.
Multi-parameter simultaneous testing of PETG environmentally friendly decorative films is achieved, which improves the accuracy of testing efficiency and material performance evaluation, and meets the market's high-standard demand for PETG film performance.
Smart Images

Figure CN119845878A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of film testing, and in particular discloses a multi-parameter testing system for PETG environmentally friendly decorative film. Background Art
[0002] PETG environmentally friendly decorative film is widely used in food packaging, baby products and other fields due to its excellent properties such as safety, environmental protection, oil resistance, temperature resistance, scratch resistance and anti-fouling. With the increasing attention paid to industrial technology in the home improvement industry, PETG film has begun to be widely used in the home improvement field, such as wall panels, cabinets and other home furnishings, because of its far superior properties to other material films. This application trend has prompted the market to put forward higher requirements for the performance of PETG environmentally friendly decorative film, including wear resistance and aging resistance.
[0003] In order to ensure that PETG environmentally friendly decorative film can meet the high standards of the market, it must be subjected to comprehensive performance testing. Traditional testing methods can only test a single parameter and cannot meet the needs of simultaneous testing of multiple parameters, which leads to low test efficiency and difficulty in fully reflecting the comprehensive performance of the material. Therefore, it is particularly important to develop a system that can simultaneously test multiple key parameters of PETG environmentally friendly decorative film. Summary of the invention
[0004] In order to overcome the shortcomings and deficiencies in the prior art, the object of the present invention is to provide a multi-parameter testing system for PETG environmentally friendly decorative film.
[0005] To achieve the above-mentioned purpose, the present invention provides a multi-parameter testing system for PETG environmentally friendly decorative film, comprising a workbench, a sample feeding module, a parameter testing module and a data processing module arranged on the workbench; the parameter testing module comprises an optical testing module, a weathering test module, a wear-resistant test module and an environmental testing module; the parameter testing module also comprises a connecting component, which is used for loading and unloading each testing module with the workbench; and the data processing module is used for acquiring various parameters of the decorative film obtained by the parameter testing module and processing and analyzing them.
[0006] Preferably, the sample feeding module includes a sample fixing component and a material cutting component. The material cutting component is used to cut the PETG environmentally friendly decorative film sample pieces into sample sizes suitable for testing. The fixing component and the material cutting component are both arranged on the magnetic conductive plate. The sample fixing component and the material cutting component are integrated on the magnetic conductive plate, so that the structure of the entire sample feeding module is more compact, which is conducive to saving the floor space of the test system and improving space utilization. The integrated design of the sample fixing component and the material cutting component enables the user to switch and operate between the two components more conveniently when preparing samples. There is no need to move or reposition the components to realize the entire process from raw material cutting to sample fixing, which greatly improves operating efficiency.
[0007] Preferably, the connecting assembly includes a magnetic conductive plate fixedly arranged on the test module and an electromagnet arranged on the workbench. The magnetic conductive plates on each test module have the same structure. The test module is detachably mounted on the workbench via the magnetic conductive plates and the electromagnet. The magnetic conductive plate is a magnetic part. The adsorption and release functions of the electromagnet enable the test module to be easily installed or removed from the workbench without the need for complicated mechanical operations or additional tools, thereby greatly simplifying the test module replacement process and improving the efficiency of the testing work. The magnetic conductive plates on each test module have the same structure, which not only facilitates standardized management during the manufacturing and procurement processes, but also helps to reduce production costs. At the same time, the unified magnetic conductive plate design also makes the interchangeability between different test modules stronger, further improving the flexibility and convenience of the test. Since the test module can be conveniently connected or disconnected from the workbench through the magnetic conductive plate and the electromagnet, it can be quickly connected or disconnected according to specific testing requirements.
[0008] Preferably, the optical test module includes a light source generator and a spectrometer. The light source generator is used to provide stable illumination for the prepared sample. The spectrometer is used to measure the transmittance, reflectance and other optical parameters of the PETG environmentally friendly decorative film. The optical test module also includes a sample clamping assembly for fixing the prepared sample to be tested. The light source generator can provide stable and uniform illumination for the prepared sample, which is the basis for measuring optical parameters. Stable illumination conditions can ensure the consistency and accuracy of the test results and avoid errors caused by illumination fluctuations. The spectrometer, as a high-precision measuring device, can accurately measure the transmittance, reflectance and other key optical parameters of the PETG environmentally friendly decorative film. These parameters are crucial for evaluating the transparency, glossiness and color performance of the material, and help to gain a deeper understanding of the performance characteristics of the material.
[0009] Preferably, the weathering test module includes an environmental simulation box for simulating different environmental conditions, and a sample rack for limiting the position of the PETG environmentally friendly decorative film sample to be tested and a sensor device for real-time monitoring of the temperature and humidity in the environmental simulation box are provided in the environmental simulation box. The environmental simulation box is used to simulate temperature, humidity, light, etc. The environmental simulation box is used to accurately simulate different temperature, humidity and light conditions. By adjusting relevant parameters, various natural environments from extremely hot to cold and humid can be simulated to comprehensively test the adaptability of the material. The setting of the sensor device enables the temperature and humidity in the environmental simulation box to be monitored in real time, ensuring that the environmental conditions during the test process are always kept within the preset range, which helps to improve the accuracy and reliability of the test and avoid errors caused by fluctuations in environmental conditions.
[0010] Preferably, the wear-resistant test module includes a friction / scraper and a load regulator, the scratcher is used to simulate the friction and scratching process of the PETG environmentally friendly decorative film in actual use, the load regulator is used to adjust the pressure of the friction / scraper on the sample, and a pressure sensor for real-time pressure monitoring is also provided at the end of the friction / scraper. The wear-resistant test module also includes a sample clamping assembly that is also used to fix the sample, and the sample clamping assembly is used to fix the PETG environmentally friendly decorative film sample to be tested. When in use, fix the PETG environmentally friendly decorative film sample on the sample clamping assembly, adjust the load adjustment device to apply appropriate pressure, and then start the friction / scratch device to perform wear and scratch resistance tests, observe and record the wear resistance and scratch resistance performance of the sample. The friction / scratch device can accurately simulate the friction and scratch process that the PETG environmentally friendly decorative film may encounter in actual use. It not only takes into account the strength of friction and scratching, but also takes into account parameters such as the direction and frequency of friction and scratching, so as to more comprehensively evaluate the wear resistance and scratch resistance of the material. The load regulator is used to adjust the pressure of the friction / scratch device on the sample, and can accurately control the load applied to the sample to simulate different usage scenarios and conditions, which can meet different testing needs.
[0011] Preferably, the environmental testing module includes a harmful substance detector and a degradation test box. The harmful substance detector is used to detect whether the PETG environmentally friendly decorative film contains harmful substances. The degradation test box includes a simulated environment unit for simulating different natural environmental conditions and a sample placement observation unit. The sample placement observation unit is used to place the PETG environmentally friendly decorative film sample and observe the changes in its morphology, quality, etc. during the degradation process. The environmental testing module also includes a degradation product analysis unit for collecting and analyzing degradation products to understand the degradation mechanism of the PETG environmentally friendly decorative film and the environmental impact of the degradation products. The harmful substance detector can accurately detect whether the PETG environmentally friendly decorative film contains substances that are harmful to human health or the environment, such as heavy metals, Harmful additives, etc., ensure the safety and environmental protection of the product, help to enhance the brand image and market competitiveness, the simulated environment unit in the degradation test box can accurately simulate different natural environmental conditions, including temperature, humidity, light and microorganisms, to evaluate the degradation performance of PETG environmentally friendly decorative film in different environments, comprehensive simulation helps to gain an in-depth understanding of the degradation mechanism of materials under different conditions, and provide a scientific basis for the research and development and improvement of materials. The sample placement observation unit provides researchers with an intuitive observation window for placing PETG environmentally friendly decorative film samples and observing the changes in morphology, quality, etc. during the degradation process in real time. This observation not only helps to accurately record the degradation process, but also provides intuitive evidence for the study of degradation mechanisms.
[0012] Preferably, the test module is connected to the data transmission interface on the workbench by wire or wireless means, so as to transmit the collected data to the data processing module. The data processing module includes a central control unit, which is responsible for receiving data and instructions from the sample feeding module and the parameter test module, performing data processing and analysis, and sending control signals to each test module according to the preset test process and parameters. The test module is connected to the data transmission interface on the workbench by wire or wireless means. This flexible connection method ensures that the test module can exchange data with the workbench conveniently and quickly, thereby improving the overall efficiency and flexibility of the test system. The test module will collect a large amount of data during the test process, such as preparation parameters in the sample feeding module, test results in the parameter test module, etc. These data are transmitted to the data processing module in real time through the data transmission interface, thereby ensuring the timeliness and accuracy of the data.
[0013] Preferably, the data processing module also includes a data transmission unit, which is used for data transmission between the sample feeding module, the parameter test module and the central control unit, and adopts a standardized communication protocol to ensure that the data can be accurately and quickly transmitted to the central control unit. The data transmission unit is a key component in the data processing module. It is mainly responsible for data transmission between the sample feeding module, the parameter test module and the central control unit. This function ensures that the data between the modules in the test system can be exchanged smoothly and accurately, thereby improving the efficiency and accuracy of the entire test system.
[0014] Preferably, the data processing module also includes a state monitoring unit and an automated process control unit, and the state monitoring unit is used to monitor the working state and test results of each test module in real time. Once an abnormality or an unexpected situation is found, it will immediately send a feedback signal to the central control unit. The automated process control unit is used to schedule each test module for testing according to the instructions of the central control unit, and is responsible for controlling the start, pause and stop of the test process. The state monitoring unit is responsible for real-time monitoring of the working state and test results of each test module. Through continuous monitoring, the state monitoring unit can promptly detect any abnormality or unexpected situation. Once the state monitoring unit detects any abnormality or unexpected situation, it will immediately send a feedback signal to the central control unit, which helps the central control unit to respond quickly and take necessary measures to solve the problem, thereby ensuring the smooth progress of the test process and the accuracy of the test results.
[0015] The beneficial effects of the present invention are as follows: through the precise design of each test module and the efficient analysis of the data processing module, the system can accurately obtain various parameters of the PETG environmentally friendly decorative film, such as gloss, transparency, weather resistance, wear resistance, environmental protection index, etc. The accurate measurement of these parameters is of great significance for evaluating material performance, optimizing product formula and improving product quality. The design of the connection component enables each test module to be easily loaded and unloaded with the workbench, which is not only convenient for daily maintenance and upgrading of the system, but also enables testers to flexibly select test modules according to actual needs to realize customized test solutions, which helps to meet the specific needs of different customers or application scenarios for PETG environmentally friendly decorative film performance testing. The data processing module can automatically collect, store and process and analyze the data obtained from each test module, generate intuitive test reports and charts, and provide powerful decision-making support for product R&D personnel, quality control personnel and management personnel, which helps them better understand material performance, optimize production processes and improve product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a flow diagram of a multi-parameter testing system for PETG environmentally friendly decorative film; Figure 2 This is a schematic diagram of the principle of the parameter test module; Figure 3 It is a schematic diagram of the structural plane of the present invention; Figure 4 It is a schematic diagram of the structure of the connection assembly of the present invention; Figure 5 It is a schematic plan view of the connecting assembly structure of the present invention; Figure 6 It is a schematic plan view of the structure of the clamp assembly of the present invention.
[0017] Reference numerals include: 1. Workbench; 2. Sample feeding module; 3. Parameter test module; 4. Data processing module; 5. Magnetic plate; 6. Magnetic group; 7. Protective layer; 8. Electromagnet. DETAILED DESCRIPTION
[0018] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with embodiments and drawings. The contents mentioned in the implementation modes are not intended to limit the present invention.
[0019] See also Figures 1 to 6As shown, a multi-parameter testing system for PETG environmentally friendly decorative film of the present invention comprises a workbench 1, a sample feeding module 2, a parameter testing module 3 and a data processing module 4 arranged on the workbench 1; the parameter testing module 3 comprises an optical testing module, a weathering testing module, a wear-resistant testing module and an environmental testing module; the parameter testing module 3 further comprises a connecting component, which is used for loading and unloading each testing module with the workbench 1; the data processing module 4 is used for acquiring various parameters of the decorative film obtained by the parameter testing module and processing and analyzing them; The testing system also includes a plate body, on which is disposed a fixture assembly for use with each module. The fixture assembly includes a clamp and a first driving member for driving the clamp to clamp external materials. The clamp is provided with a clamping portion. The fixture assembly is provided with at least two groups. A laser distance measuring member is provided at the free end of the fixture assembly. The laser distance measuring member is used to quickly calculate the tensile state of the external material.
[0020] Specifically, through the precise design of each test module and the efficient analysis of the data processing module, the system can accurately obtain various parameters of the PETG environmentally friendly decorative film, such as gloss, transparency, weather resistance, abrasion resistance, environmental protection indicators, etc. The accurate measurement of these parameters is of great significance for evaluating material performance, optimizing product formulas and improving product quality. The design of the connecting components enables each test module to be easily loaded and unloaded from the workbench, which is not only convenient for daily maintenance and upgrades of the system, but also enables testers to flexibly select test modules according to actual needs and realize customized test plans, which helps to meet the specific needs of different customers or application scenarios for PETG environmentally friendly decorative film performance testing. The data processing module can automatically collect, store, process and analyze the data obtained from each test module, and generate intuitive test reports and charts, which provides strong decision-making support for product R&D personnel, quality control personnel and management personnel, helping them to better understand material properties, optimize production processes and improve product quality.
[0021] Specifically, the laser distance measuring device includes a laser transmitter: used to emit a laser beam, such as an infrared laser; a laser receiver: used to receive the reflected laser and convert it into an electrical signal; a laser control circuit, a central control unit is provided on the workbench 1, and the laser control circuit can be installed on the board.
[0022] Specifically, the clamping portion in this embodiment is S-shaped (see Figure 6 ), the clamping part is used to improve the clamping ability of external materials.
[0023] Specifically, the central control unit also includes a control panel and a sleeve rotatably arranged on the workbench 1. A screw is arranged at the bottom of the control panel. The control panel can be adjusted relative to the workbench 1 via the sleeve and the screw. A receiving groove for accommodating the control panel is also provided on the workbench 1.
[0024] Specifically, the sample feeding module 2 includes a sample feeding component, a sample fixing component for fixing and positioning the sample pieces provided by the sample feeding component, and a material cutting component for cutting the sample pieces after the sample fixing component is fixed and positioned. The material cutting component is used to cut the PETG environmentally friendly decorative film sample pieces into sample sizes suitable for testing. The fixing component and the material cutting component are both arranged on the magnetic conductive plate 5. The sample fixing component and the material cutting component are integrated on the magnetic conductive plate 5, so that the structure of the entire sample feeding module 2 is more compact, which is conducive to saving the floor space of the test system and improving space utilization. The integrated design of the sample fixing component and the material cutting component allows the user to switch and operate between the two components more conveniently when preparing samples. There is no need to move or reposition the components to realize the entire process from raw material cutting to sample fixing, which greatly improves operating efficiency.
[0025] Specifically, in other embodiments, the magnetic conductive plate 5 and the electromagnet 8 are both of special shapes, and anti-foolproofing can be achieved without an anti-foolproofing plug plate. An elastic member is also provided on the workbench 1, and the elastic member does not protrude from the end surface of the workbench 1 after being compressed by force.
[0026] Specifically, the sample fixing component is a suction cup or male and female stoppers to clamp and fix the sample. The sample feeding module 2 also includes a sample cleaning component for cleaning the cut sample and removing dirt and impurities on the surface to ensure the accuracy of the test. The material cutting device uses a precise cutting tool to cut the PETG environmentally friendly decorative film sample into samples of specified sizes. The sample cleaning component uses cleaning fluid, a soft-bristle cleaning brush and other tools to clean the cut sample.
[0027] Specifically, in other embodiments, a dust collector is slidably provided on the workbench 1, and the dust collector is connected to an external dust collector to clean the surface of the workbench 1. The dust collector is arranged in the length direction of the workbench 1 and is equal to the length of the workbench 1. The dust collector is slidably connected to the workbench 1 via an external slide rail, and is driven by a screw rod and a driving member or a hydraulic telescopic rod. The dust collection port of the dust collector is inclined downward at 45-75 degrees.
[0028] Specifically, the connection component includes a magnetic conductive plate 5 and an anti-foolproof plug plate fixedly arranged on the test module, an electromagnet 8 and an anti-foolproof groove arranged on the workbench 1, the magnetic conductive plate 5 on each test module has the same structure, the anti-foolproof plug plate is plugged into the anti-foolproof groove, and the test module is detachably installed on the workbench 1 through the magnetic attraction of the magnetic conductive plate 5 and the electromagnet 8. The magnetic conductive plate 5 is a magnetic part, and the adsorption and release functions of the electromagnet 8 enable the test module to be easily installed or removed from the workbench 1 without complicated mechanical operations or additional tools, thereby greatly simplifying the replacement process of the test module and improving the efficiency of the test work. The magnetic conductive plate 5 on each test module has the same structure, which not only facilitates standardized management during the manufacturing and procurement process, but also helps to reduce production costs. At the same time, the unified magnetic conductive plate design also makes the interchangeability between different test modules stronger, further improving the flexibility and convenience of the test. Since the test module can be conveniently connected or disconnected from the workbench 1 through the magnetic conductive plate 5 and the electromagnet 8, the combination of the test modules can be quickly adjusted according to specific test requirements, so that the system can cope with a variety of test scenarios and meet different test requirements.
[0029] Specifically, a handle is provided on the side of the magnetic conductive plate 5 away from the workbench 1 to facilitate the staff to replace a single module.
[0030] Specifically, in other embodiments, the magnetic conductive plate 5 is a counterweight, and a magnetic group 6 is provided on the side of the magnetic conductive plate 5 close to the workbench 1. The magnetic group 6 is a Halbach array. The magnetic group 6 is also covered with a protective layer 7 provided on the magnetic conductive plate 5. The protective layer 7 is made of magnetic isolation material, and at least one layer of the protective layer 7 is provided.
[0031] Specifically, the optical test module includes a light source generator and a spectrometer. The light source generator is used to provide stable illumination for the prepared sample, and the spectrometer is used to measure the transmittance, reflectance and other optical parameters of the PETG environmentally friendly decorative film. The optical test module also includes a sample clamping assembly for fixing the prepared sample to be tested. The light intensity generated by the light source generator is adjusted as needed. The light source generator can provide stable and uniform illumination for the prepared sample, which is the basis for measuring optical parameters. Stable illumination conditions can ensure the consistency and accuracy of the test results and avoid errors caused by illumination fluctuations. As a high-precision measuring device, the spectrometer can accurately measure the transmittance, reflectance and other key optical parameters of the PETG environmentally friendly decorative film. These parameters are crucial for evaluating the transparency, glossiness and color performance of the material, and help to gain a deeper understanding of the performance characteristics of the material.
[0032] Specifically, in other embodiments, the light source generator can move / rotate relative to the sample holding component, such as by arranging the light source generator on a plastic support.
[0033] Specifically, when in use, the optical test module is installed at a designated position on the sample clamping assembly to ensure that the relative positions of the light source generator, the spectrometer and the sample clamping assembly are accurate. The PETG environmentally friendly decorative film sample is irradiated by the light source generator, and the spectra of the transmitted light and the reflected light are measured by the spectrometer to calculate the transmittance, reflectivity and other optical performance parameters. In other embodiments, the brightness of the light source generator and other related parameters can be freely adjusted by the staff.
[0034] Specifically, the weathering test module includes an environmental simulation box for simulating different environmental conditions. The environmental simulation box is provided with a sample rack for limiting the position of the PETG environmentally friendly decorative film sample to be tested and a sensor device for real-time monitoring of the temperature and humidity in the environmental simulation box. The environmental simulation box is used to simulate temperature, humidity, light, etc. The environmental simulation box is used to accurately simulate different temperature, humidity and light conditions. By adjusting the relevant parameters, various natural environments from extremely hot to cold and humid can be simulated to comprehensively test the adaptability of the material. The setting of the sensor device enables the temperature and humidity in the environmental simulation box to be monitored in real time, ensuring that the environmental conditions during the test process are always kept within the preset range, which helps to improve the accuracy and reliability of the test and avoid errors caused by fluctuations in environmental conditions.
[0035] Specifically, when using, the PETG environmentally friendly decorative film sample needs to be placed on the sample rack and put into the environmental simulation box. By adjusting parameters such as temperature and humidity, different environmental conditions are simulated, and the weather resistance performance of the sample is observed and recorded.
[0036] Specifically, the wear test module includes a box body, a scraper and a load regulator arranged in the box body, the scraper is used to simulate the unidirectional friction, reciprocating friction and orbital friction of the PETG environmentally friendly decorative film in actual use, the scraper includes a scraper and a driver for driving the member to move, and a transmission member for being installed on the box body is provided at the end of the driver, and the transmission member, such as a bevel gear, converts the vertical rotation into an inclined / horizontal rotation; a crank slider mechanism and a curved slide mechanism, etc., the transmission member is used to convert the single movement of the driver into reciprocating motion and orbital motion, the load regulator is used to adjust the pressure of the scraper on the sample, and a pressure sensor for real-time monitoring of the pressure is provided at the end of the scraper. The wear test module also includes a sample clamping assembly which is also used to fix the sample, and the sample clamping assembly is used to fix the PETG environmentally friendly decorative film sample to be tested. When in use, fix the PETG environmentally friendly decorative film sample on the sample clamping assembly, adjust the load adjustment device to apply appropriate pressure, and then start the friction / scratch device to perform wear and scratch resistance tests, observe and record the wear resistance and scratch resistance performance of the sample. The friction / scratch device can accurately simulate the friction and scratch process that the PETG environmentally friendly decorative film may encounter in actual use. It not only takes into account the strength of friction and scratching, but also takes into account parameters such as the direction and frequency of friction and scratching, so as to more comprehensively evaluate the wear resistance and scratch resistance of the material. The load regulator is used to adjust the pressure of the friction / scratch device on the sample, and can accurately control the load applied to the sample to simulate different usage scenarios and conditions, which can meet different testing needs.
[0037] Specifically, the environmental testing module includes a harmful substance detector and a degradation test box. The harmful substance detector is used to detect whether the PETG environmentally friendly decorative film contains harmful substances. The degradation test box includes a simulated environment unit and a sample placement observation unit for simulating different natural environmental conditions (such as temperature, humidity, light, microorganisms, etc.). The sample placement observation unit is used to place the PETG environmentally friendly decorative film sample and observe the changes in its morphology, quality, etc. during the degradation process. The environmental testing module also includes a degradation product analysis unit for collecting and analyzing degradation products to understand the degradation mechanism of the PETG environmentally friendly decorative film and the environmental impact of the degradation products. The harmful substance detector can accurately detect whether the PETG environmentally friendly decorative film contains harmful substances that are harmful to human health or the environment. Substances, such as heavy metals, harmful additives, etc., ensure the safety and environmental protection of the product, help to enhance the brand image and market competitiveness, the simulated environment unit in the degradation test box can accurately simulate different natural environmental conditions, including temperature, humidity, light and microorganisms, to evaluate the degradation performance of PETG environmentally friendly decorative film under different environments, comprehensive simulation helps to gain an in-depth understanding of the degradation mechanism of materials under different conditions, and provide a scientific basis for the research and development and improvement of materials. The sample placement observation unit provides researchers with an intuitive observation window for placing PETG environmentally friendly decorative film samples and observing the changes in their morphology, quality, etc. during the degradation process in real time. This observation not only helps to accurately record the degradation process, but also provides intuitive evidence for the study of degradation mechanisms.
[0038] Specifically, the test module is connected to the data transmission interface on the workbench 1 by wired or wireless means, and then transmits the collected data to the data processing module 4. The data processing module 4 includes a central control unit. The central control unit is responsible for receiving data and instructions from the sample feeding module 2 and the parameter test module 3, performing data processing and analysis, and sending control signals to each test module according to the preset test process and parameters. The test module is connected to the data transmission interface on the workbench 1 by wired or wireless means. This flexible connection method ensures that the test module can exchange data with the workbench conveniently and quickly, thereby improving the overall efficiency and flexibility of the test system. The test module will collect a large amount of data during the test process, such as preparation parameters in the sample feeding module 2, test results in the parameter test module 3, etc. These data are transmitted to the data processing module 4 in real time through the data transmission interface, thereby ensuring the timeliness and accuracy of the data.
[0039] Specifically, the data processing module 4 also includes a display component, which realizes data visualization. The display component intuitively displays the test data and processing results in the form of graphics, charts, dashboards, etc. The user can monitor the data changes during the test process in real time through this interface. It is also convenient for the user to send control instructions to each test module through the data processing module 4 to adjust its internal parameters or start / stop the test process. The corresponding control module or control interface belongs to the existing public technology and is not elaborated here.
[0040] Specifically, the data processing module 4 also includes a control box, a central control box, a power distributor and other units, which are existing technologies and will not be described in detail here.
[0041] Specifically, the data processing module 4 also includes a data transmission unit, which is used for data transmission between the sample feeding module 2, the parameter test module 3 and the central control unit, and adopts a standardized communication protocol to ensure that the data can be accurately and quickly transmitted to the central control unit. The data transmission unit is a key component of the data processing module 4. It is mainly responsible for data transmission between the sample feeding module 2, the parameter test module 3 and the central control unit. This function ensures that the data between the modules in the test system can be exchanged smoothly and accurately, thereby improving the efficiency and accuracy of the entire test system.
[0042] Specifically, in other embodiments, the data processing module 4 can share data with the outside world and establish a data transmission interface in the following ways: the data processing module 4 can design a standardized data transmission interface to ensure that data can be stably and quickly transmitted to an external system or platform; adopt a universal data transmission protocol: in order to ensure that data can be seamlessly transmitted between different systems, the data processing module 4 uses a universal data transmission protocol, such as FTP, HTTPS, etc., or builds a data sharing platform: upload the data in the data processing module 4 to the platform for access by external users or partners. By sharing data, researchers can more easily obtain the required data, thereby accelerating the process of knowledge innovation and scientific research.
[0043] Specifically, the data processing module 4 also includes a state monitoring unit and an automated process control unit. The state monitoring unit is used to monitor the working state and test results of each test module in real time. Once an abnormality or an unexpected situation is found, it will immediately send a feedback signal to the central control unit. The automated process control unit is used to schedule each test module for testing according to the instructions of the central control unit, and is responsible for controlling the start, pause and stop of the test process. The state monitoring unit is responsible for real-time monitoring of the working state and test results of each test module (such as the sample feeding module 2, the parameter test module 3, etc.). Through continuous monitoring, the state monitoring unit can promptly detect any abnormality or an unexpected situation. Once the state monitoring unit detects any abnormality or an unexpected situation, it will immediately send a feedback signal to the central control unit, which helps the central control unit to respond quickly and take necessary measures to solve the problem, thereby ensuring the smooth progress of the test process and the accuracy of the test results.
[0044] Specifically, the test modules in other embodiments are all provided with the same sample clamping assembly.
[0045] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The content of this specification should not be understood as limiting the present invention.
Claims
1. A multi-parameter testing system for PETG environmentally friendly decorative film, comprising a workbench (1), a sample feeding module (2) arranged on the workbench (1), a parameter testing module (3) and a data processing module (4); characterized in that: The parameter test module (3) comprises an optical test module, a weather resistance test module, a wear resistance test module, and an environmental protection test module. The parameter test module (3) also comprises a connection component, which is used to detachably arrange each test module on the workbench (1). The data processing module (4) is used to obtain various parameters of the decorative film obtained by the parameter test module and process and analyze them. The testing system also includes a board body, on which a fixture assembly is provided for use with each module. The fixture assembly includes a clamp and a first driving member for driving the clamp to clamp external materials. The clamp is provided with a clamping portion. There are at least two groups of fixture assemblies, and a laser ranging member is provided at the free end of the fixture assembly.
2. A multi-parameter testing system for PETG environmentally friendly decorative film according to claim 1, characterized in that: The wear-resistant test module includes a box body, a scraper and a load regulator arranged in the box body. The scraper is used to simulate the unidirectional friction, reciprocating friction and circular friction of the PETG environmentally friendly decorative film in actual use. The scraper includes a scraper and a driver for driving the member to move. A transmission member for being mounted on the box body is provided at the end of the driver. The transmission member is used to convert the single movement of the driver into reciprocating motion and circular motion. The load regulator is used to adjust the pressure of the scraper on the sample. A pressure sensor for real-time pressure monitoring is provided at the end of the scraper.
3. A multi-parameter testing system for PETG environmentally friendly decorative film according to claim 1, characterized in that: The sample supply module (2) comprises a sample supply component, a sample fixing component for fixing and positioning the sample piece provided by the sample supply component, and a material cutting component for cutting the sample piece after the sample fixing component has fixed and positioned the sample piece, wherein the material cutting component is used to cut the PETG environmentally friendly decorative film sample piece into a sample size suitable for testing.
4. A multi-parameter testing system for PETG environmentally friendly decorative film according to claim 1, characterized in that: The connection assembly comprises a magnetic conductive plate (5) and an anti-foolproof plug plate fixedly arranged on the test module, an electromagnet (8) and an anti-foolproof groove arranged on the workbench (1), the magnetic conductive plate (5) on each test module has the same structure, the anti-foolproof plug plate is plugged into the anti-foolproof groove, and the test module is detachably mounted on the workbench (1) via the magnetic attraction of the magnetic conductive plate (5) and the electromagnet (8).
5. The multi-parameter testing system for PETG environmentally friendly decorative film according to claim 1, characterized in that: The optical test module includes a light source generator and a spectrometer. The light source generator is used to provide stable lighting for the prepared samples, and the spectrometer is used to measure the transmittance, reflectivity and other optical parameters of the PETG environmentally friendly decorative film. The optical test module also includes a sample clamping assembly for fixing the prepared samples. The light intensity generated by the light source generator can be adjusted as needed.
6. A multi-parameter testing system for PETG environmentally friendly decorative film according to claim 1, characterized in that: The weathering test module includes an environmental simulation box for simulating different environmental conditions. The environmental simulation box is provided with a sample rack for limiting the position of the PETG environmentally friendly decorative film sample and a sensor device for real-time monitoring of the temperature and humidity in the environmental simulation box.
7. The multi-parameter testing system for PETG environmentally friendly decorative film according to claim 1, characterized in that: The environmental testing module includes a harmful substance detector and a degradation test box. The harmful substance detector is used to detect whether the PETG environmentally friendly decorative film contains harmful substances. The degradation test box includes a simulated environment unit and a sample placement observation unit for simulating different natural environmental conditions. The sample placement observation unit is used to place PETG environmentally friendly decorative film samples and observe changes in their morphology, quality, etc. during the degradation process. The environmental testing module also includes a degradation product analysis unit for collecting and analyzing degradation products, so as to understand the degradation mechanism of the PETG environmentally friendly decorative film and the environmental impact of the degradation products.
8. The multi-parameter testing system for PETG environmentally friendly decorative film according to claim 1, characterized in that: The data processing module (4) includes a central control unit, which is responsible for receiving data and instructions from the sample supply module (2) and the parameter test module (3), performing data processing and analysis, and sending control signals to each test module according to a preset test process and parameters.
9. A multi-parameter testing system for PETG environmentally friendly decorative film according to claim 8, characterized in that: The data processing module (4) also includes a data transmission unit, which is used for data transmission between the sample supply module (2), the parameter test module (3) and the central control unit.
10. The multi-parameter testing system for PETG environmentally friendly decorative film according to claim 8, characterized in that: The data processing module (4) also includes a status monitoring unit and an automated process control unit. The status monitoring unit is used to monitor the working status and test results of each test module in real time. Once an abnormality or an unexpected situation is found, it will immediately send a feedback signal to the central control unit. The automated process control unit is used to schedule each test module to perform a test according to the instructions of the central control unit and is responsible for controlling the start, pause and stop of the test process.
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