Device and method for measuring concentration of physalis alkekengi in production process of dried tofu

Through the acid slurry concentration measurement device and method composed of food-grade materials in the soybean dry production process, the problem of inaccurate acid slurry concentration determination in the prior art is solved, and the rapid, accurate and stable acid slurry concentration measurement is achieved, and the quality control level and industrial production efficiency of soybean dry production are improved.

CN119845941AInactive Publication Date: 2025-04-18LONGYAN TINGJIANG WATER FOOD CO LTD
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Patent Information

Application Number
CN202411995992.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-04-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the existing soybean dry production process, the method of measuring acid slurry concentration lacks accuracy, convenience and stability, and cannot meet the strict requirements of modern large-scale production for the consistency of soybean dry quality.

Method used

A device and method for measuring acid pulp concentration is provided, and a measuring device composed of food-grade materials, including a scale plate, mounting table, test paper mounting box, PH test paper and pull rod. It is inserted into the acid pulp through the device, and the pH value of the acid pulp is adjusted by the reaction result of the PH test paper.

Benefits of technology

It realizes rapid, accurate and stable measurement of acid slurry concentration, improves the quality control level and industrial production efficiency in the production process of soybeans, and meets the demand for quality consistency in modern large-scale production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a device and a method for measuring the concentration of physalis alkekengi in a dried tofu production process, and relates to the technical field of food processing. The measuring device comprises a scale plate, a mounting table, a test paper mounting box, PH test paper, a pull rod, a sliding chute, scale marks and a through hole, a sliding groove is formed in the middle of the scale plate, the lower portion of the mounting table is slidably connected with the sliding groove in an interference fit mode, a test paper mounting box is arranged on the mounting table, a plurality of through holes are formed in the periphery of the test paper mounting box, PH test paper is inserted into the test paper mounting box to be mounted and fixed, a fixed pull rod is arranged at the upper end of the mounting table, and scale marks are arranged on the surfaces of the scale plate on the two sides of the sliding groove. The simple device capable of adjusting and measuring the concentration of the key components in the physalis alkekengi is adopted and is matched with the measuring method, so that rapid measurement can be realized, accuracy and stability are achieved, and the strict requirements of modern large-scale production on the quality consistency of the dried bean curds can be met.
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Description

Technical Field

[0001] The invention relates to the technical field of food processing, and in particular to a device and a method for determining the concentration of Physalis in a dried bean curd production process. Background Art

[0002] In the traditional tofu production process, Physalis is a key coagulant and flavor regulator, and its concentration has a significant impact on the quality, taste, and coagulation effect of tofu. However, the current methods for determining the concentration of Physalis lack accuracy, convenience, and stability, and most of them rely on empirical judgment or simple rough measurements, which cannot meet the strict requirements of modern large-scale production for the consistency of tofu quality. Therefore, it is necessary to develop an accurate, efficient, and easy-to-operate device and method for determining the concentration of Physalis to improve the quality control level and industrial production efficiency of tofu production. Summary of the invention

[0003] The purpose of the present invention is to provide a device and method for determining the concentration of Physalis in a dried tofu production process in view of the defects and shortcomings of the prior art. The device adopts a simple and adjustable device for determining the concentration of key components in Physalis, and the combined determination method can achieve quick measurement with accuracy and stability, and can meet the strict requirements of modern large-scale production teams for the consistency of dried tofu quality.

[0004] To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: the device for determining the concentration of tofu in the production process of dried tofu comprises a scale plate 1, a mounting platform 2, a test paper mounting box 3, a pH test paper 4, a pull rod 5, a slide groove 6, a scale mark 7, and a through hole 8; a slide groove 6 is provided in the middle of the scale plate 1, and the lower part of the mounting platform 2 is slidably connected with the slide groove 6 by interference fit, a test paper mounting box 3 is provided on the mounting platform 2, and a plurality of through holes 8 are provided around the test paper mounting box 3, the pH test paper 4 is inserted into the test paper mounting box 3 and fixedly installed, a fixed pull rod 5 is provided at the upper end of the mounting platform 2, and scale marks 7 are provided on the surface of the scale plate 1 on both sides of the slide groove 6.

[0005] Furthermore, the scale plate 1, the mounting platform 2, the test paper mounting box 3, and the pull rod 5 are all made of food-grade plastic materials.

[0006] Furthermore, limit seats 101 are provided at both ends of the scale plate 1.

[0007] Furthermore, a test paper slot 301 is provided inside the test paper installation box 3 .

[0008] Furthermore, a pull ring 501 is provided at the end of the pull rod 5 .

[0009] The determination method comprises the following steps: 1. During the production process of dried bean curd, when determining the concentration of sour pulp, a pH test paper is installed inside a test paper installation box 3, and a determination device is inserted into the sour pulp; 2. According to the sour pulp depth to be measured, a pull rod 501 is pulled to adjust the appropriate position of the mounting platform according to a scale mark 7; 3. The mounting platform 2 is placed at a designated position of the sour pulp, and the sour pulp enters through a through hole 8 on the side of the test paper installation box 3 and contacts and reacts with a pH test paper 4; 4. Based on the display result of the pH test paper 4, the color displayed by the test paper is compared with the standard colorimetric card on the pH test paper package to determine the pH value in the sour pulp, and an acid-base neutralizer is added or the acid-base solubility is diluted according to production needs to reach the standard pH value required by the production process.

[0010] The working principle of the present invention is as follows: the measuring device is composed of a scale plate 1, a mounting platform 2, a test paper mounting box 3, and a pull rod 5 made of food-grade material. The position can be selected by the scale mark 7 on the mounting platform 2 and the scale plate 1. The sliding connection is coordinated with the adjustment of the position of the mounting platform 2 to insert the entire device into the tofu, so that the tofu enters the test paper mounting box 3 through the through hole 8 and reacts with the pH test paper 4. The pH value of the tofu is adjusted according to the reaction of the PH4 test paper. It is suitable for the acid-base concentration adjustment work of various dried tofu production processes.

[0011] After adopting the above technical scheme, the beneficial effects of the present invention are as follows: (1) The method for determining the concentration of Physalis provided by the present invention has a high degree of accuracy and reliability, and can accurately measure the concentration of key components in Physalis, effectively solving the problems of large errors and poor repeatability existing in traditional determination methods, and providing a strong guarantee for quality control in the production process of dried tofu.

[0012] (2) The determination method is simple and rapid to operate, and can be used to determine the concentration of the sour pulp immediately at the production site without the need for complex sample pretreatment and professional technicians. This greatly shortens the determination time and improves production efficiency, meeting the needs of modern industrial production for real-time monitoring and rapid decision-making.

[0013] (3) Through the use of simple and efficient measuring devices, the system can adapt to the complex changes in the composition of Physalis and the differences in different production conditions, ensure the stability and adaptability of the measurement results, effectively reduce production costs and quality risks, and improve the economic benefits and market competitiveness of the enterprise.

[0014] (4) The implementation of the present invention helps to standardize the production process of dried tofu, ensure the consistency and stability of product quality, improve the quality and taste of dried tofu products, meet consumers' demand for high-quality soy products, and also provide a useful reference and reference for the technological progress and standardized production of the soy product industry. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1 It is a schematic diagram of the structure of the present invention;

[0017] Figure 2 It corresponds to Figure 1 Left view of

[0018] Figure 3 It is a schematic diagram of the structure of the scale plate 1 in the present invention;

[0019] Figure 4 It is a schematic diagram of the internal structure of the present invention.

[0020] Description of the reference numerals: scale plate 1, mounting platform 2, test paper mounting box 3, pH test paper 4, pull rod 5, slide groove 6, scale mark 7, through hole 8, limit seat 101, test paper slot 301, pull ring 501. DETAILED DESCRIPTION

[0021] See also Figure 1-4 As shown, the technical solution adopted in this specific embodiment is: the device for determining the concentration of tofu in the production process of dried bean curd comprises a scale plate 1, a mounting platform 2, a test paper mounting box 3, a PH test paper 4, a pull rod 5, a slide groove 6, a scale mark 7, a through hole 8, a limit seat 101, a test paper slot 301, and a pull ring 501; a slide groove 6 is provided in the middle of the scale plate 1, and the lower part of the mounting platform 2 is slidably connected with the slide groove 6 by interference fit, a test paper mounting box 3 is provided on the mounting platform 2, and a plurality of through holes 8 are provided around the test paper mounting box 3, the PH test paper 4 is inserted into the test paper mounting box 3 and fixedly installed, a fixed pull rod 5 is provided at the upper end of the mounting platform 2, and scale marks 7 are provided on the surface of the scale plate 1 on both sides of the slide groove 6.

[0022] Furthermore, the scale plate 1, the mounting platform 2, the test paper mounting box 3, and the pull rod 5 are all made of food-grade plastic materials, which can ensure that the pH value of the Physalis will not be affected during the measurement of the Physalis.

[0023] Furthermore, the two ends of the scale plate 1 are provided with limit seats 101, which can limit the installation platform 2 installed in the slide groove 6 to prevent the installation platform 2 from sliding out and falling.

[0024] Furthermore, a test paper slot 301 is provided inside the test paper installation box 3 , and the size of the test paper slot 301 matches the size of the PH test paper 4 , so that the PH test paper 4 can be replaced immediately.

[0025] Furthermore, a pull ring 501 is provided at the end of the pull rod 5. When using the measuring device of the present invention, the mounting platform 2 can be pulled by the pull ring 501, and the measuring position of the mounting platform 2 can be adjusted according to the scale mark 7 to accurately measure the concentration of key components of the nightshade at different depths.

[0026] The determination method comprises the following steps: 1. During the production process of dried bean curd, when determining the concentration of sour pulp, a pH test paper is installed inside a test paper installation box 3, and a determination device is inserted into the sour pulp; 2. According to the sour pulp depth to be measured, the pull rod 501 is pulled to adjust the appropriate position of the mounting platform according to the scale mark 7; 3. The mounting platform 2 is placed at the designated position of the sour pulp, and the sour pulp enters through the through hole 8 on the side of the test paper installation box 3 and contacts and reacts with the pH test paper 4; 4. The pH value in the sour pulp is determined by the display result of the pH test paper 4, and an acid-base neutralizer is added or the acid-base solubility is diluted according to production needs to reach the pH value required by the production process.

[0027] When the acidity is too strong (pH value is too low):

[0028] If the acidity of the plant is too strong, its pH value needs to be increased, that is, the acidity needs to be reduced. You can add an appropriate amount of alkaline substances to neutralize the excess acid. Common alkaline substances include baking soda (sodium bicarbonate, NaHCO3).

[0029] Assuming that the pH value of Physalis is 3, its pH value needs to be raised to about 4-5. You can first add a small amount of experimental addition. For example, add 0.1 grams of baking soda to every 100 milliliters of Physalis, stir thoroughly, and then test the pH value again with pH test paper. According to the test results, gradually adjust the amount of addition until the desired pH range is reached. This is because baking soda reacts chemically with the acid in Physalis. For example, the chemical equation for the reaction with lactic acid is C3H6O3+NaHCO3→C3H5O3Na+H2O+CO2↑, which increases the pH value by consuming the acid.

[0030] When the acidity is too weak (pH value is too high):

[0031] When the acidity of Physalis is too weak, the pH value needs to be lowered, that is, the acidity needs to be increased. You can add an appropriate amount of acidic substances, such as edible vinegar (the main component is acetic acid, CH3COOH).

[0032] For example, if the pH value of Physalis is 6 and you want to lower it to 4-5, you can add 0.5 ml of edible vinegar to every 100 ml of Physalis, stir well and test with pH test paper. This is because the added acetic acid will ionize hydrogen ions. Increase the hydrogen ion concentration in the solution, thereby lowering the pH value. Again, the amount added should be gradually adjusted based on the test results.

[0033] Things to note during adjustment:

[0034] When adding acid-base regulators, pay attention to fully stirring the acid paste to ensure that the regulator is evenly distributed so that the pH value can be accurately adjusted throughout the acid paste system.

[0035] After adding each regulator, wait for a while to allow the chemical reaction to fully proceed before testing the pH value. Generally, 1-2 minutes is enough, but if some regulators with slower reaction speed are used or the sophora japonica system is more complicated, the waiting time may need to be appropriately extended.

[0036] At the same time, other effects of the regulator on the flavor of the nightshade and subsequent tofu production should be considered. For example, adding too much baking soda may make the nightshade have an alkaline taste, affecting the flavor of the tofu; adding too much vinegar may make the acidity of the nightshade not meet the requirements of traditional craftsmanship, and will also have an adverse effect on the taste of the tofu. Therefore, the adjustment process should be cautious to ensure that the nightshade is at the appropriate pH, which can not only ensure the quality of the tofu, but also maintain its traditional flavor.

[0037] The above description is only used to illustrate the technical solution of the present invention rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the present invention by ordinary technicians in this field should be included in the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solution of the present invention.

Claims

1. A device for measuring the concentration of tofu in the production process of dried tofu, characterized in that: It comprises a scale plate (1), a mounting platform (2), a test paper mounting box (3), a PH test paper (4), a pull rod (5), a slide groove (6), a scale mark (7), and a through hole (8); a slide groove (6) is provided in the middle of the scale plate (1); the lower part of the mounting platform (2) is slidably connected to the slide groove (6) by interference fit; a test paper mounting box (3) is provided on the mounting platform (2); a plurality of through holes (8) are provided around the test paper mounting box (3); the PH test paper (4) is inserted into the test paper mounting box (3) and fixedly installed; a fixed pull rod (5) is provided at the upper end of the mounting platform (2); and scale marks (7) are provided on the surface of the scale plate (1) on both sides of the slide groove (6).

2. A method for determining the concentration of Physalis in a dried bean curd production process, characterized in that It includes the following steps:

1. During the production process of dried bean curd, when measuring the concentration of sour pulp, a pH test paper is installed inside a test paper installation box (3), and a measuring device is inserted into the sour pulp; 2. According to the sour pulp depth to be measured, the pull rod (501) is pulled to adjust the appropriate position of the installation platform according to the scale mark (7); 3. The installation platform (2) is placed at a designated position of the sour pulp, and the sour pulp enters through the through hole (8) on the side of the test paper installation box (3) and contacts and reacts with the pH test paper (4); 4. Based on the display result of the pH test paper (4), the color displayed by the test paper is compared with the standard colorimetric card on the pH test paper package to determine the pH value in the sour pulp, and according to production needs, an acid-base neutralizer is added or the acid-base solubility is diluted to reach the standard pH value required by the production process.

3. The device for measuring the concentration of Physalis in the dried bean curd production process according to claim 1, characterized in that: The scale plate (1), the mounting platform (2), the test paper mounting box (3), and the pull rod (5) are all made of food-grade plastic materials.

4. The device for measuring the concentration of Physalis in the dried bean curd production process according to claim 1, characterized in that: Limit seats (101) are provided at both ends of the scale plate (1).

5. The device for measuring the concentration of Physalis in the dried bean curd production process according to claim 1, characterized in that: A test paper slot (301) is provided inside the test paper installation box (3).

6. The device for measuring the concentration of Physalis in the dried bean curd production process according to claim 1, characterized in that: A pull ring (501) is provided at the end of the pull rod (5).