Industrial internet monitoring device based on wire harness

Abstract

An industrial internet monitoring device based on wire harnesses disclosed by the present invention comprises a mounting rack, an alarm assembly, an identification assembly and four disconnection assemblies, a bearing table is fixedly connected in the mounting rack, a monitoring device body is fixedly installed on the bearing table, four wire harnesses are connected at the interface of the monitoring device body, and the four wire harnesses are connected with the alarm assembly. And the bearing platform is fixedly connected with a display frame. Through the alarm assembly, when the wire harness is loosened, a second pulley rotates, a gear ring on the second pulley drives a rack and a shifting block to slide into a first sliding groove, so that a round block loses limiting, under the action of resilience force of a spring, the round block pushes a round rod to move upwards, and a safety label pushes a sliding frame upwards; therefore, the situation that the use of electrical equipment is affected for a long time due to the fact that the looseness of the wiring harness is not detected in time is avoided.

Description

Technical Field

[0001] The present invention relates to the field of wire harness technology, and in particular to an industrial Internet monitoring device based on a wire harness. Background Art

[0002] In the industrial field, in order to ensure that electrical equipment can operate normally even under harsh conditions, wires of different specifications and colors need to be reasonably organized and bundled into wire harnesses. Wire harnesses are generally composed of wires, insulating sheaths, terminal blocks and wrapping materials. They are the key carriers for connecting and controlling electrical equipment and transmitting electrical energy. The selection of materials is directly related to their quality and service life.

[0003] Regarding the harness-based industrial Internet monitoring device disclosed in the patent publication number "", the current and voltage sensors are used to synchronously monitor the current and voltage of the ten wires inside the harness wrapping sleeve. The monitoring results are uploaded to the monitoring terminal computer to display the current and voltage conditions of the wires in real time. Although it can detect in real time whether the current and voltage transmitted by the harness are within the rated value range, the stability of the entire harness transmission path is ensured. However, in actual use, when the harness connection becomes loose, it will affect the normal operation of the electrical equipment connected to it, and because it only relies on current and voltage monitoring, it is difficult to quickly and accurately locate which specific connection is loose, and troubleshooting is time-consuming and laborious.

[0004] Based on this, the present application proposes an industrial Internet monitoring device based on a wiring harness. Summary of the invention

[0005] The purpose of the present invention is to solve the shortcomings existing in the prior art and to propose an industrial Internet monitoring device based on a wiring harness.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions: An industrial Internet monitoring device based on a wiring harness includes a mounting frame, an alarm component, an identification component, and four disconnection components; A receiving platform is fixedly connected inside the mounting frame, a monitoring device body is fixedly installed on the receiving platform, four wiring harnesses are connected to the interface of the monitoring device body, a display frame is fixedly connected on the receiving platform, a first slide groove is provided on the receiving platform, four shifting blocks are slidably connected in the first slide groove, round rods are respectively provided on the four shifting blocks, four second slide grooves are provided on the receiving platform, and a frame plate is fixedly connected on the receiving platform.

[0007] The alarm component is used to alarm when the wiring harness becomes loose; The identification component is used to quickly determine and find the loose wiring harness; The four disconnecting assemblies are used to quickly disconnect when the wire harness is loose.

[0008] Preferably, the alarm assembly consists of a slide, a contact block and a touch alarm, the slide is slidably connected to the display frame, the contact block is fixedly connected to the slide, and the touch alarm is fixedly mounted on the inner wall above the mounting frame.

[0009] Preferably, the identification component consists of four groups of guide rails, four safety signs and four fault signs. The four groups of guide rails are respectively fixedly connected to the display frame, the four fault signs are respectively fixedly connected to one end of four round rods, and the four safety signs are respectively fixedly connected to the four fault signs.

[0010] Preferably, the disconnect assembly consists of a connecting rod and a supporting block, the connecting rod is fixedly connected to the round rod, and the supporting block is slidably connected to the second sliding groove.

[0011] Preferably, a first round roller is fixedly connected in the mounting frame, and four first pulleys are rotatably connected to the first round roller. A second round roller is fixedly connected in the mounting frame, and four second pulleys are rotatably connected to the second round roller, and four gear rings are fixedly connected to one side of the four second pulleys.

[0012] Preferably, four slide rails are fixedly connected to the frame plate, racks are slidably connected to the four slide rails, the four racks are slidably connected in the first slide groove, the four racks are meshed with four gear rings, and the four racks are fixedly connected to four shift blocks.

[0013] Preferably, four springs are fixedly connected to the frame plate, and round blocks are fixedly connected to the four springs respectively. The first pulley and the second pulley are respectively attached to the upper and lower sides of the wire harness.

[0014] The present invention has the following beneficial effects: 1. Through the alarm component, when the wiring harness becomes loose, the second pulley will rotate, and the gear ring on the second pulley will drive the rack and the shift block to slide into the first slide groove, so that the round block loses its limit. Under the action of the spring rebound force, the round block pushes the round rod upward, so that the safety sign pushes the slide upward, so that the contact block touches the touch alarm to alarm, avoiding the loose wiring harness not being detected in time and affecting the use of electrical equipment for a long time.

[0015] 2. Through the identification component, when the round block pushes the round rod up under the action of the spring rebound force, the safety sign will slide to the inside of the display frame, and the fault sign will slide to the outside of the display frame for display. This makes it easy for the staff to intuitively know which wire harness is loose at the first time, quickly determine the fault location, and further improve maintenance efficiency.

[0016] 3. Through the disconnection component, when the round rod is rising, it can drive the connecting rod and the support block to rise, so that the support block can lift the loose wire harness, thereby completely disconnecting the wire harness from the monitoring device body, avoiding arcs or sparks at the connection due to loose wire harness, further reducing safety hazards and ensuring the safety of the industrial production environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of an industrial Internet monitoring device based on a wiring harness proposed by the present invention; Figure 2 A schematic diagram of the connection structure of the components on the back of an industrial Internet monitoring device based on a wiring harness proposed by the present invention; Figure 3 for Figure 2 A is an enlarged schematic diagram; Figure 4 This is a schematic diagram of the connection structure of an identification component, a first round roller, a second pulley and other components of an industrial Internet monitoring device based on a wiring harness proposed by the present invention; Figure 5 This is a schematic diagram of the connection structure of a frame plate, round rod, slide rail and other components of an industrial Internet monitoring device based on a wiring harness proposed by the present invention; Figure 6 A schematic diagram of the connection structure of a monitoring device body, a wiring harness, a first chute and other components of a wiring harness-based industrial Internet monitoring device proposed by the present invention; Figure 7 A schematic diagram of the connection structure of components such as an identification component, a disconnection component, and a round rod of an industrial Internet monitoring device based on a wiring harness proposed by the present invention; Figure 8 This is a cross-sectional view of the interior of a display frame of a wiring harness-based industrial Internet monitoring device proposed in the present invention.

[0018] In the figure: 1 mounting frame, 2 receiving platform, 3 monitoring device body, 4 display frame, 5 wiring harness, 6 touch alarm, 7 contact block, 8 slide, 9 first round roller, 10 first pulley, 11 second round roller, 12 frame plate, 13 gear ring, 14 spring, 15 second pulley, 16 round rod, 17 rack, 18 slide rail, 19 shift block, 20 round block, 21 first slide slot, 22 fault sign, 23 safety sign, 24 second slide slot, 25 connecting rod, 26 support block, 27 guide rail. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] Embodiment 1: Reference Figure 1-Figure 3 and Figure 8 , an industrial Internet monitoring device based on a wiring harness, including a mounting frame 1, an alarm component, an identification component and four disconnection components.

[0021] A receiving platform 2 is fixedly connected in the mounting frame 1 for installation. A monitoring device body 3 is fixedly installed on the receiving platform 2. Four wiring harnesses 5 are connected at the interface of the monitoring device body 3. A frame plate 12 is fixedly connected to the receiving platform 2. Four springs 14 are fixedly connected to the frame plate 12, and their resilience can drive the round block 20 and the round rod 16 to slide upward. The four springs 14 are respectively fixedly connected with the round blocks 20. A first round roller 9 is fixedly connected in the mounting frame 1. Four first pulleys 10 are rotatably connected to the first round roller 9. A second round roller 11 is fixedly connected in the mounting frame 1. Four second pulleys 15 are rotatably connected to the second round roller 11. Four gear rings 13 are respectively fixedly connected on one side of the four second pulleys 15. The first pulley 10 and the second pulley 15 are respectively attached to the upper and lower sides of the wiring harness 5, so that the wiring harness 5 can be clamped between the two pulleys. When the wiring harness 5 becomes loose, the first pulley 10 and the second pulley can be driven 15 slides, four slide rails 18 are fixedly connected to the frame plate 12, and racks 17 are slidably connected to the four slide rails 18 respectively. The four racks 17 are slidably connected in the first slide groove 21 respectively, and the four racks 17 are meshed with the four gear rings 13 respectively. When the second pulley 15 drives the gear ring 13 to rotate, the gear ring 13 can drive the racks 17 to slide, and the four racks 17 are fixedly connected with four shifting blocks 19 respectively. In this way, when the racks 17 slide, the shifting blocks 19 can be driven to move, thereby releasing the limit of the spring 14, so that the round block 20 drives the round rod 16 to slide upward under the action of the rebound force of the spring 14. A first slide groove 21 is provided on the receiving platform 2, and four shifting blocks 19 are slidably connected in the first slide groove 21. When the racks 17 push the shifting blocks 19, the shifting blocks 19 will enter the first slide groove 21, so that the spring 14 can smoothly drive the round block 20 to rebound. The four shifting blocks 19 are respectively provided with round rods 16 The alarm component is used to sound an alarm when the wiring harness 5 becomes loose. The alarm component consists of a slide 8, a contact block 7 and a touch alarm 6. The slide 8 is slidably connected to the display frame 4, the contact block 7 is fixedly connected to the slide 8, and the touch alarm 6 is fixedly installed on the inner wall above the mounting frame 1. When the slide 8 slides upward, the contact block 7 will touch the touch alarm 6.

[0022] In this embodiment, when the connection between the wiring harness 5 and the monitoring device body 3 becomes loose, the wiring harness 5 will cause the second pulley 15 to rotate, and the gear ring 13 on the second pulley 15 will drive the rack 17 and the shift block 19 to slide into the first slide groove 21, so that the round block 20 loses its limit. Under the action of the rebound force of the spring 14, the round block 20 pushes the round rod 16 upward, so that the safety sign 23 pushes the slide 8 upward, so that the contact block 7 touches the touch alarm 6 to alarm, thereby avoiding the loosening of the wiring harness 5 not being detected in time and affecting the use of electrical equipment for a long time.

[0023] Embodiment 2: Different from the first embodiment, Figure 1 , Figure 4 , Figure 5 and Figure 7 , this embodiment also has the following further contents: A display frame 4 is fixedly connected to the receiving platform 2 , and an open area is provided on the display frame 4 for displaying the state of the wiring harness 5 .

[0024] The identification component is used to quickly identify and find loose wiring harnesses. The identification component consists of four groups of guide rails 27, four safety signs 23 and four fault signs 22. The four groups of guide rails 27 are respectively fixedly connected to the display frame 4, the four fault signs 22 are respectively fixedly connected to one end of four round rods 16, and the four safety signs 23 are respectively fixedly connected to the four fault signs 22. When the round rods 16 slide upward, the safety signs 23 can slide into the inside of the display frame 4, so that the fault signs 22 are exposed for display.

[0025] In this embodiment, when the round block 20 pushes the round rod 16 upward under the action of the rebound force of the spring 14, the top of the round rod 16 will contact the fault sign 22. Due to the thrust generated by the rise of the round rod 16, the fault sign 22 will slide along the guide rail 27 to the open area of ​​the display frame 4. At the same time, the safety sign 23, which is in the same plane as the fault sign 22 and is connected to each other, will slide and hide inside the display frame 4 under the drive of the sliding of the fault sign 22, while the fault sign 22 is exposed in the open area of ​​the display frame 4 and can be clearly seen. In this way, the staff can intuitively know which specific wire harness 5 is loose at the first time when they walk in, quickly determine the fault location, and go directly to deal with it, avoiding the tedious process of checking the wire harnesses one by one, and further improving the maintenance efficiency.

[0026] Embodiment three: Reference Figure 5-Figure 7 , compared with the first embodiment and the second embodiment, in this embodiment: The four disconnecting components are used to quickly disconnect when the wiring harness 5 is loose. The disconnecting components are composed of a connecting rod 25 and a supporting block 26. The connecting rod 25 is fixedly connected to the round rod 16, and the supporting block 26 is slidably connected to the second slide groove 24. When the round rod 16 slides upward, the supporting block 26 can be driven to slide upward through the connecting rod 25, so that the supporting block 26 lifts the wiring harness 5.

[0027] In this embodiment, when the round rod 16 is rising, it can drive the connecting rod 25 and the supporting block 26 to rise. When the supporting block 26 rises to a certain height, it will lift the loosened wire harness 5, so that the connection between the wire harness 5 and the monitoring device body 3 is completely disconnected. This effectively prevents the current from continuing to flow in the loose connection, avoids arcs or sparks at the connection caused by the loose wire harness 5, eliminates potential electrical safety risks from the root, and further reduces safety hazards.

[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An industrial Internet monitoring device based on a wiring harness, characterized in that: It comprises a mounting frame (1), an alarm component, an identification component and four disconnection components; A receiving platform (2) is fixedly connected inside the mounting frame (1), a monitoring device body (3) is fixedly mounted on the receiving platform (2), four wiring harnesses (5) are connected to the interface of the monitoring device body (3), a display frame (4) is fixedly connected to the receiving platform (2), a first slide groove (21) is provided on the receiving platform (2), four shifting blocks (19) are slidably connected inside the first slide groove (21), and round rods (16) are respectively provided on the four shifting blocks (19), four second slide grooves (24) are provided on the receiving platform (2), and a frame plate (12) is fixedly connected to the receiving platform (2).

2. The alarm component is used to sound an alarm when the wiring harness (5) becomes loose; The identification component is used to quickly determine and find the loose wiring harness; The four disconnecting components are used to quickly disconnect when the wiring harness (5) becomes loose.

3. The wiring harness-based industrial Internet monitoring device according to claim 1, characterized in that: The alarm component is composed of a slide (8), a contact block (7) and a touch alarm (6); the slide (8) is slidably connected to the display frame (4); the contact block (7) is fixedly connected to the slide (8); and the touch alarm (6) is fixedly mounted on the upper inner wall of the mounting frame (1).

4. The wiring harness-based industrial Internet monitoring device according to claim 1, characterized in that: The identification component is composed of four groups of guide rails (27), four safety signs (23) and four fault signs (22); the four groups of guide rails (27) are respectively fixedly connected to the display frame (4); the four fault signs (22) are respectively fixedly connected to one end of four round rods (16); and the four safety signs (23) are respectively fixedly connected to the four fault signs (22).

5. The wiring harness-based industrial Internet monitoring device according to claim 1, characterized in that: The disconnecting assembly is composed of a connecting rod (25) and a supporting block (26); the connecting rod (25) is fixedly connected to the round rod (16); and the supporting block (26) is slidably connected to the second sliding groove (24).

6. The wiring harness-based industrial Internet monitoring device according to claim 1, characterized in that: A first round roller (9) is fixedly connected inside the mounting frame (1), and four first pulleys (10) are rotatably connected to the first round roller (9). A second round roller (11) is fixedly connected inside the mounting frame (1), and four second pulleys (15) are rotatably connected to the second round roller (11), and one side of the four second pulleys (15) is respectively fixedly connected to four gear rings (13).

7. The wiring harness-based industrial Internet monitoring device according to claim 5, characterized in that: Four slide rails (18) are fixedly connected to the frame plate (12), racks (17) are slidably connected to the four slide rails (18), the four racks (17) are slidably connected in the first slide groove (21), the four racks (17) are meshed with four gear rings (13), and the four racks (17) are fixedly connected to four shifting blocks (19).

8. The wiring harness-based industrial Internet monitoring device according to claim 5, characterized in that: Four springs (14) are fixedly connected to the frame plate (12), and round blocks (20) are respectively fixedly connected to the four springs (14). The first pulley (10) and the second pulley (15) are respectively attached to the upper and lower sides of the wire harness (5).

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