Control method and system for automatic calibration machine of smoke alarm

By introducing workpiece conveying devices, smoke generating devices and robots into the smoke alarm automatic calibration machine, automated sensitivity calibration is achieved, solving the problems of low efficiency and poor accuracy of manual calibration in the prior art, and improving production efficiency and product quality.

CN119851443APending Publication Date: 2025-04-18GUANGDONG ISAFENEST CO LTD
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Patent Information

Application Number
CN202411992454.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-04-18

AI Technical Summary

Technical Problem

The sensitivity adjustment of existing smoke alarms requires manual operation, resulting in low calibration accuracy and efficiency, and unstable production efficiency and product quality.

Method used

A control method and system for automatic calibration machine of smoke alarm is designed, the circuit board is sent into the smoke chamber through the workpiece conveying device, the smoke generation device is used to regulate the smoke concentration, and the potentiometer is automatically adjusted by a robot to perform calibration.

Benefits of technology

It realizes accurate calibration in real smoke environment, reduces artificial errors, improves calibration sensitivity and accuracy, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a control method and system for an automatic calibration machine of a smoke alarm. The method comprises the steps that a workpiece conveying device is controlled to convey a circuit board of the smoke alarm into a smoke cavity; controlling a smoke generating device to provide smoke with preset calibration concentration to a smoke cavity; and when the smoke concentration in the smoke cavity is the preset calibration concentration, the manipulator is controlled to adjust a potentiometer on the circuit board so as to calibrate the smoke alarm. By adopting the method, the calibration accuracy and efficiency can be improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of smoke alarms, and more particularly to a control method and system for an automatic calibration machine for a smoke alarm. Background Art

[0002] A smoke alarm is a safety device that can detect smoke and sound an alarm. Its basic principle is to sense smoke particles, convert the optical changes caused by smoke particles into electrical signals, and then process the signals and compare them with known fire standard data to determine whether a fire has occurred, and then send out an alarm signal to remind people to take timely countermeasures.

[0003] At present, smoke alarms using analog chips are still widely used because of their stable performance, strong anti-interference ability, low cost, etc. However, the sensitivity of such alarms is limited, and the potentiometer on the circuit board inside the alarm needs to be manually adjusted to calibrate the alarm threshold. In addition, when calibrating the sensitivity, the smoke sensing room is simulated by increasing the power of the transmitting tube to simulate the entry of smoke, and the sensitivity is not selected in a real smoke environment, resulting in a large discreteness of the calibrated sensitivity and poor accuracy.

[0004] In addition, workers need to confirm repeatedly when operating the debugging fixture and adjusting the potentiometer, which requires a lot of operating hours. Usually, several people are needed to operate together to improve production efficiency. Moreover, human omissions are prone to occur, resulting in low production efficiency of such smoke alarms and unstable product quality. Summary of the invention

[0005] In order to overcome the above-mentioned shortcomings of the prior art, the present invention provides a control method and system for an automatic calibration machine for a smoke alarm, which can improve the accuracy and efficiency of calibration.

[0006] The technical solution adopted by the present invention to solve its technical problem is: a control method of an automatic calibration machine for a smoke alarm, the method comprising: controlling a workpiece conveying device to convey a circuit board of a smoke alarm into a smoke chamber; controlling a smoke generating device to provide smoke of a preset calibration concentration to the smoke chamber; when the smoke concentration in the smoke chamber is the preset calibration concentration, controlling a manipulator to adjust a potentiometer on the circuit board to calibrate the smoke alarm.

[0007] In a preferred technical solution, the smoke generating device includes a smoke generator, a smoke storage box and a fan unit arranged in a smoke chamber; the smoke generating device is controlled to provide smoke of a preset calibrated concentration to the smoke chamber, including: controlling the smoke generator to generate smoke particles and transporting them to the smoke storage box through a pipeline, wherein the smoke storage box is provided with a smoke inlet fan, a smoke volume detection device and a second smoke concentration detection device; detecting the smoke concentration in the smoke storage box by the second smoke concentration detection device, and detecting the smoke volume in the smoke storage box by the smoke volume detection device; when the smoke concentration in the smoke storage box reaches a preset smoke storage value, controlling the smoke inlet fan to transport the smoke in the smoke storage box to the smoke chamber; controlling the fan unit to work so as to inhale air through the air inlet of the smoke chamber, and evenly mix the air and smoke entering the smoke chamber until the mixed smoke reaches a preset calibrated concentration; and a filtering device is provided on the air inlet of the smoke chamber.

[0008] In a preferred technical solution, the fan unit includes a plurality of fans; controlling the operation of the fan unit includes: individually controlling the start and stop of each fan in the fan unit, and individually controlling the rotation speed of each fan.

[0009] In a preferred technical solution, the workpiece conveying device includes a conveying track and a carrying platform slidably arranged on the conveying track, and one or more clamps are provided on the carrying platform; the workpiece conveying device is controlled to deliver the circuit board of the smoke alarm into the smoke chamber, including: clamping and fixing the circuit board on the carrying platform by the clamp, and when the circuit board is fixed, controlling the carrying platform to enter the smoke chamber.

[0010] In a preferred technical solution, the method further includes: after the circuit board of the smoke alarm is calibrated, controlling the workpiece conveying device to convey the circuit board out of the smoke chamber and releasing the clamping of the circuit board by each clamp; and discharging the smoke in the smoke chamber through a smoke exhaust pipe.

[0011] In a preferred technical solution, the method also includes: receiving preset temperature and humidity values ​​input by the user, and detecting the temperature and humidity data inside the smoke chamber and the external ambient temperature and humidity data through a temperature and humidity detection device; based on the temperature and humidity data inside the box, controlling the temperature and humidity adjustment device to adjust the temperature and humidity inside the smoke chamber to the preset temperature and humidity values.

[0012] In a preferred technical solution, the method further includes: extracting the production order number of the smoke alarm automatic calibration machine, calibration operation data, box temperature and humidity data, ambient temperature and humidity data, wind speed data and production date, and displaying them.

[0013] A control system for an automatic calibration machine for a smoke alarm, the system comprising: a conveying control module, used to control a workpiece conveying device to convey a circuit board of a smoke alarm into a smoke chamber; a fog supply control module, used to control a smoke generating device to provide smoke of a preset calibration concentration to the smoke chamber; and a calibration control module, used to control a manipulator to adjust a potentiometer on a circuit board to calibrate the smoke alarm when the smoke concentration in the smoke chamber is the preset calibration concentration.

[0014] A controller includes a memory, a processor, and a computer program stored in the memory and executable on the processor. When the processor executes the computer program, the steps of the method in any of the above technical solutions are implemented.

[0015] A computer-readable storage medium stores a computer program, which implements the steps of the method in any of the above technical solutions when executed by a processor.

[0016] It can be seen from the above technical solutions that, compared with the prior art, the beneficial effects of the present invention are as follows: the control method and system of the above-mentioned automatic calibration machine for smoke alarms can accurately adjust the smoke concentration in the smoke chamber by controlling the smoke generating device, so that the circuit board to be calibrated can be calibrated in a real smoke environment, and the potentiometer is adjusted by an automated manipulator, which can effectively avoid errors caused by human negligence, thereby ensuring the sensitivity and accuracy of the calibration, which is beneficial to the improvement of the quality of the smoke alarm; at the same time, an automated workpiece conveying device is adopted, and the potentiometer is adjusted in conjunction with an automated manipulator, so that the potentiometers on one or more circuit boards can be adjusted at the same time to calibrate the sensitivity threshold, thereby greatly improving the production efficiency and helping to improve the production capacity of the alarm; therefore, the control method and system of the above-mentioned automatic calibration machine for smoke alarms can improve the production efficiency and product quality of smoke alarms.

[0017] In addition, other advantages of the present invention will be given in the following description, and some will become obvious from the following description, or will be understood through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0019] Figure 1 It is a flowchart of a control method of a smoke alarm automatic calibration machine in one embodiment;

[0020] Figure 2A schematic diagram of a flow chart of a mist supply control step in an embodiment;

[0021] Figure 3 It is a schematic flow chart of a control method of an automatic calibration machine for a smoke alarm in another embodiment;

[0022] Figure 4 The figure is a structural block diagram of a control system of an automatic calibration machine for a smoke alarm in one embodiment. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] In the description of the present invention, it should be understood that the terms "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, in the description of the present invention, unless otherwise specified, "plurality" means two or more.

[0025] In one embodiment, Figure 1 As shown, a control method for a smoke alarm automatic calibration machine is provided, and the method is applied to a controller as an example for explanation, and includes the following steps:

[0026] Step 101, controlling a workpiece conveying device to convey a circuit board of a smoke alarm into a smoke chamber.

[0027] The workpiece conveying device is used to convey the circuit board of the smoke alarm into or out of the smoke chamber, and can adopt a track conveying device or a manipulator conveying device, etc. The smoke chamber is arranged inside the chassis of the automatic calibration machine of the smoke alarm;

[0028] Specifically, the controller can control the track conveying device or other conveying devices to convey the circuit board of the smoke alarm into the smoke chamber.

[0029] Step 102: Control the smoke generating device to provide smoke of a preset calibration concentration to the smoke chamber.

[0030] The smoke generating device is connected to the smoke chamber to provide smoke into the smoke chamber; the smoke generating device includes a smoke generator and a smoke concentration control component, and the smoke concentration control component can evenly dilute the smoke generated by the smoke generator and input it into the smoke chamber, thereby obtaining smoke of a preset calibration concentration, and the preset calibration concentration is also the alarm threshold to be written into the smoke alarm;

[0031] Specifically, the controller can perform real-time detection of the smoke concentration in the smoke chamber by means of a first smoke concentration detection device arranged in the smoke chamber, and control the operation of the smoke generating device according to the detected smoke concentration until the smoke concentration in the smoke chamber reaches a preset calibration concentration; the first smoke concentration detection device includes an infrared transmitting end and an infrared receiving end relatively arranged on two sides of the chassis, and a filter is provided in front of the infrared receiving end to filter out interference from other visible light, thereby improving detection accuracy.

[0032] Step 103 , when the smoke concentration in the smoke chamber reaches a preset calibration concentration, the manipulator is controlled to adjust the potentiometer on the circuit board to calibrate the smoke alarm.

[0033] Specifically, when the smoke concentration detected by the first smoke concentration detection device is a preset calibration concentration, the controller can control the manipulator to adjust the potentiometer on the circuit board to calibrate the smoke alarm.

[0034] The principle of sensitivity calibration of smoke alarm is as follows: the analog smoke sensor chip has an output control port. When the smoke concentration detected by the alarm exceeds the calibrated threshold, this port will output a high level. Using this function, the manipulator in this embodiment will first adjust the potentiometer on the circuit board to be calibrated to the lowest sensitivity end. When the smoke concentration in the smoke chamber is at the preset calibration concentration, the manipulator will gradually adjust the potentiometer slowly toward the high end of the alarm sensitivity. Once the circuit board alarm is triggered and the output control port of the smoke sensor chip has a high level output, the manipulator will immediately stop adjusting. At this point, the smoke sensitivity adjustment is completed, and the calibration of the smoke alarm circuit board is also completed.

[0035] Among them, the manipulator includes a base and a fixed base which can move up and down along the base, a rotatable calibration rod is provided under the fixed base, the calibration rod is driven to rotate by a motor, and a calibration rod head for docking with a potentiometer is provided at the bottom end, and the potentiometer on the circuit board can be adjusted by the calibration rod head to calibrate the smoke alarm; specifically, the fixed base moves downward to make the calibration rod head dock with the potentiometer, and then the motor drives the calibration rod to rotate so that the calibration rod head adjusts the potentiometer to realize the calibration of the smoke alarm circuit board.

[0036] In the control method of the above-mentioned automatic calibration machine for smoke alarms, by controlling the smoke generating device, the smoke concentration in the smoke chamber can be accurately regulated, so that the circuit board to be calibrated can be calibrated in a real smoke environment, and the potentiometer is adjusted by an automated manipulator, which can effectively avoid errors caused by human negligence, thereby ensuring the sensitivity and accuracy of the calibration, which is beneficial to the improvement of the quality of the smoke alarm; at the same time, an automated workpiece conveying device is adopted, and the potentiometer is adjusted in conjunction with an automated manipulator, so that the potentiometers on one or more circuit boards can be adjusted at the same time to calibrate the sensitivity threshold, thereby greatly improving the production efficiency and helping to improve the production capacity of the alarm; therefore, the control method and system of the above-mentioned automatic calibration machine for smoke alarms can improve the production efficiency and product quality of smoke alarms.

[0037] In this embodiment, the smoke generating device includes a smoke generator, a smoke storage box and a fan unit arranged in the smoke chamber; Figure 2 As shown, step 102 includes:

[0038] Step 1021, controlling the smoke generator to generate smoke particles, and transporting the smoke particles to the smoke storage box through the pipeline.

[0039] Wherein, a smoke inlet fan, a smoke volume detection device and a second smoke concentration detection device are arranged in the smoke storage box.

[0040] Step 1022: Detect the smoke concentration in the smoke storage box by using the second smoke concentration detection device, and detect the smoke volume in the smoke storage box by using the smoke volume detection device.

[0041] Step 1023, when the smoke concentration in the smoke storage box reaches a preset smoke storage value, the smoke inlet fan is controlled to transport the smoke in the smoke storage box to the smoke chamber.

[0042] Step 1024, controlling the fan unit to operate until the mixed smoke reaches a preset calibration concentration.

[0043] When the fan unit is working, the smoke chamber inhales air through the air inlet and evenly mixes the air and smoke entering the smoke chamber. A filtering device is provided on the air inlet of the smoke chamber.

[0044] Among them, the smoke generator is an aerosol generator that can generate smoke particles. The aerosol generator can be arranged on the chassis; the fan unit includes at least one fan for mixing smoke and air to make the smoke particles more uniform, so as to make the smoke concentration in the smoke chamber more uniform and stable; preferably, the fan unit can include 1 to 2 fans, such as 24 fans, to enhance the mixing wind force; the filter device can be provided with a filter screen for filtering the air sucked into the smoke chamber to prevent impurities from entering the smoke chamber.

[0045] During the specific implementation process, the smoke generated by the smoke generator first enters the smoke storage box through the pipeline, and after reaching a stable concentration in the smoke storage box, it is discharged from the smoke storage box into the smoke chamber, and then circulates in the smoke chamber under the action of the fan unit; the first smoke concentration detection device can detect the smoke concentration in the smoke chamber in real time, and send the detection value to the controller; in order to provide a stable smoke output, the smoke inlet fan, the second smoke concentration detection device and the smoke volume detection device arranged in the smoke storage box can, under the control of the controller, reduce or increase the amount of smoke output to the smoke chamber according to the detected smoke concentration in the smoke chamber, so that it can automatically adjust to a preset smoke concentration range.

[0046] The above-mentioned embodiment can adjust the smoke concentration in the smoke chamber more accurately and efficiently, which is conducive to more accurate calibration of the circuit board of the smoke alarm.

[0047] In this embodiment, the fan unit includes a plurality of fans; controlling the operation of the fan unit includes: individually controlling the start and stop of each fan in the fan unit, and individually controlling the rotation speed of each fan.

[0048] Among them, each fan is provided with a corresponding wind speed detection device, which can detect the wind speed at the position of each fan; the smoke chamber can be an elliptical annular cavity; the fan unit also includes a fan bracket, the fan bracket is arranged on the cross-section of the smoke chamber, and multiple fan arrays are distributed on the fan bracket.

[0049] Specifically, each fan in the fan unit can be individually controlled to start and stop, and the speed of each fan can be individually controlled according to the fan control instruction input by the user, the real-time smoke concentration in the smoke chamber and the fan speed data.

[0050] In the above embodiment, the speed of each fan can be controlled individually, which can make the smoke more uniform and the control more precise.

[0051] In this embodiment, the workpiece conveying device includes a conveying track and a bearing platform slidably arranged on the conveying track, and one or more clamps are arranged on the bearing platform;

[0052] Step 101 includes:

[0053] The circuit board is clamped and fixed on the bearing platform by a clamp, and when the circuit board is fixed, the bearing platform is controlled to enter the smoke chamber.

[0054] Among them, the conveying track can be composed of a stepper motor, a conveyor belt, and a limit switch, which can send the carrying platform into or out of the smoke chamber; the clamp is used to clamp the circuit board to fix its position so that it can be calibrated by the robot later; when the circuit board is calibrated, the conveying track will automatically send the carrying platform out of the smoke chamber.

[0055] In specific implementation, the automatic calibration machine can be adapted to different types of smoke alarms by replacing different fixtures; a sensor is also provided at the mounting position corresponding to the circuit board on the fixture, and the sensor detects that the circuit board is placed in the mounting position, triggering the fixture to clamp the circuit board.

[0056] In another embodiment, if Figure 3 As shown, the above method also includes:

[0057] After the circuit board of the smoke alarm is calibrated, in step 104, the workpiece conveying device is controlled to convey the circuit board out of the smoke chamber, and the clamping of the circuit board by each clamp is released;

[0058] And, step 105, exhausting the smoke in the smoke chamber through the smoke exhaust pipe.

[0059] Among them, a smoke exhaust pipe is provided on the top of the chassis, and a smoke exhaust valve is provided at the connection between the smoke exhaust pipe and the smoke chamber; specifically, the smoke exhaust valve is controlled to open and the smoke in the smoke chamber is discharged through the smoke exhaust pipe.

[0060] In this embodiment, the above method further includes:

[0061] Receive the preset temperature and humidity values ​​input by the user, and detect the temperature and humidity data inside the smoke chamber and the external environment temperature and humidity data through the temperature and humidity detection device;

[0062] Based on the temperature and humidity data in the box, the temperature and humidity regulating device is controlled to adjust the temperature and humidity in the smoke chamber to the preset temperature and humidity values.

[0063] Among them, the automatic calibration machine for smoke alarms also includes a temperature and humidity adjustment device and a temperature and humidity detection device; the temperature and humidity adjustment device includes a temperature adjustment device and a humidity adjustment device, the temperature adjustment device includes a heating unit and a refrigeration unit, and the humidity adjustment device includes a humidification unit and a dehumidification unit; the temperature and humidity detection device includes a temperature detection device and a humidity detection device, the temperature detection device includes an in-box temperature detection unit located in the smoke chamber and an ambient temperature detection unit located outside the smoke chamber; the humidity detection device includes an in-box humidity detection unit located in the smoke chamber and an ambient humidity detection unit located outside the smoke chamber.

[0064] In this embodiment, the method further includes: extracting the production order number of the smoke alarm automatic calibration machine, calibration operation data, box temperature and humidity data, ambient temperature and humidity data, wind speed data and production date, and displaying them.

[0065] The automatic calibration machine for smoke alarms may further include a display device; the display device may be a touch screen used as a control panel.

[0066] Specifically, the extracted production order number, calibration operation data, box temperature and humidity data, ambient temperature and humidity data, wind speed data, production date and other data of the smoke alarm automatic calibration machine are displayed through the display device, so that the user can understand the working status of the smoke alarm automatic calibration machine.

[0067] It should be understood that although Figure 1-3 The steps in the flowchart are shown in sequence as indicated by the arrows, but these steps are not necessarily executed in the order indicated by the arrows. Unless otherwise specified in this document, there is no strict order restriction for the execution of these steps, and these steps can be executed in other orders. Moreover, Figure 1-3 At least part of the steps may include multiple sub-steps or multiple stages. These sub-steps or stages are not necessarily executed at the same time, but can be executed at different times. The execution order of these sub-steps or stages is not necessarily sequential, but can be executed in turn or alternately with other steps or at least part of the sub-steps or stages of other steps.

[0068] In one embodiment, Figure 4 As shown, a control system of a smoke alarm automatic calibration machine is provided, comprising: a conveying control module 10, a mist supply control module 20 and a calibration control module 30, wherein:

[0069] The conveying control module 10 is used to control the workpiece conveying device to convey the circuit board of the smoke alarm into the smoke chamber;

[0070] The mist supply control module 20 is used to control the smoke generating device to provide smoke of a preset calibration concentration to the smoke chamber;

[0071] The calibration control module 30 is used to control the manipulator to adjust the potentiometer on the circuit board to calibrate the smoke alarm when the smoke concentration in the smoke chamber reaches a preset calibration concentration.

[0072] In this embodiment, the smoke generating device includes a smoke generator, a smoke storage box, and a fan unit arranged in the smoke chamber; the mist supply control module 20 includes:

[0073] The smoke generating unit is used to control the smoke generator to generate smoke particles and transport them to the smoke storage box through the pipeline. The smoke storage box is equipped with a smoke inlet fan, a smoke volume detection device and a second smoke concentration detection device;

[0074] a smoke detection unit, used to detect the smoke concentration in the smoke storage box through the second smoke concentration detection device, and to detect the smoke volume in the smoke storage box through the smoke volume detection device;

[0075] The smoke conveying unit is used to control the smoke inlet fan to convey the smoke in the smoke storage box to the smoke chamber when the smoke concentration in the smoke storage box reaches a preset smoke storage value;

[0076] The fan control unit is used to control the operation of the fan unit to inhale air through the air inlet of the smoke chamber and evenly mix the air and smoke entering the smoke chamber until the mixed smoke reaches a preset calibration concentration; a filter device is provided on the air inlet of the smoke chamber.

[0077] In this embodiment, the fan unit includes a plurality of fans; and the fan control unit is specifically used to control the start and stop of each fan in the fan unit individually, and to control the rotation speed of each fan individually.

[0078] In this embodiment, the workpiece conveying device includes a conveying track and a carrying platform slidably arranged on the conveying track, and one or more clamps are provided on the carrying platform; the conveying control module 10 is specifically used to clamp and fix the circuit board on the carrying platform through the clamp, and when the circuit board is fixed, control the carrying platform to enter the smoke chamber.

[0079] In this embodiment, the system also includes: a workpiece output module, which is used to control the workpiece conveying device to send the circuit board out of the smoke chamber and release the clamping of the circuit board by each clamp after the circuit board of the smoke alarm is calibrated; and a smoke exhaust module, which is used to discharge the smoke in the smoke chamber through a smoke exhaust pipe.

[0080] In this embodiment, the system also includes: a temperature and humidity module, which is used to receive preset temperature and humidity values ​​input by a user, and detect the temperature and humidity data inside the smoke chamber and the external ambient temperature and humidity data through a temperature and humidity detection device; based on the temperature and humidity data inside the box, the temperature and humidity adjustment device is controlled to adjust the temperature and humidity inside the smoke chamber to the preset temperature and humidity values.

[0081] In this embodiment, the system also includes: a display module for extracting the production order number, calibration operation data, box temperature and humidity data, ambient temperature and humidity data, wind speed data and production date of the smoke alarm automatic calibration machine for display.

[0082] The specific definition of the control system of a smoke alarm automatic calibration machine can be found in the definition of the control method of the smoke alarm automatic calibration machine mentioned above, which will not be repeated here. Each module in the control system of the above-mentioned smoke alarm automatic calibration machine can be implemented in whole or in part by software, hardware and a combination thereof. The above-mentioned modules can be embedded in or independent of the processor in the computer device in the form of hardware, or can be stored in the memory of the computer device in the form of software, so that the processor can call and execute the operations corresponding to the above modules.

[0083] In one embodiment, a controller is provided, including a memory, a processor, and a computer program stored in the memory and executable on the processor. When the processor executes the computer program, the steps of the control method of the automatic calibration machine for a smoke alarm in any of the above embodiments are implemented.

[0084] In one embodiment, a computer-readable storage medium is provided, on which a computer program is stored. When the computer program is executed by a processor, the steps of the control method of the automatic calibration machine for a smoke alarm in any of the above embodiments are implemented.

[0085] Those skilled in the art can understand that all or part of the processes in the above-mentioned embodiment methods can be completed by instructing the relevant hardware through a computer program, and the computer program can be stored in a non-volatile computer-readable storage medium. When the computer program is executed, it can include the processes of the embodiments of the above-mentioned methods. Among them, any reference to memory, storage, database or other media used in the embodiments provided in this application can include non-volatile and / or volatile memory. Non-volatile memory can include read-only memory (ROM), programmable ROM (PROM), electrically programmable ROM (EPROM), electrically erasable programmable ROM (EEPROM) or flash memory. Volatile memory can include random access memory (RAM) or external cache memory. As an illustration and not limitation, RAM is available in many forms, such as static RAM (SRAM), dynamic RAM (DRAM), synchronous DRAM (SDRAM), double data rate SDRAM (DDRSDRAM), enhanced SDRAM (ESDRAM), synchronous link (Synchlink) DRAM (SLDRAM), memory bus (Rambus) direct RAM (RDRAM), direct memory bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM).

[0086] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0087] The above-mentioned embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application shall be subject to the attached claims.

Claims

1. A control method for a smoke alarm automatic calibration machine, characterized in that: The method comprises: Controlling the workpiece conveying device to convey the circuit board of the smoke alarm into the smoke chamber; Controlling the smoke generating device to provide smoke of a preset calibration concentration to the smoke chamber; When the smoke concentration in the smoke chamber is the preset calibration concentration, the control manipulator adjusts the potentiometer on the circuit board to calibrate the smoke alarm.

2. The method according to claim 1, characterized in that The smoke generating device comprises a smoke generator, a smoke storage box and a fan unit arranged in the smoke chamber; The controlling the smoke generating device to provide smoke of a preset calibration concentration to the smoke chamber comprises: Controlling the smoke generator to generate smoke particles and transporting them to the smoke storage box through a pipeline, wherein the smoke storage box is provided with a smoke inlet fan, a smoke volume detection device and a second smoke concentration detection device; Detecting the smoke concentration in the smoke storage box by the second smoke concentration detection device, and detecting the smoke volume in the smoke storage box by the smoke volume detection device; When the smoke concentration in the smoke storage box reaches a preset smoke storage value, the smoke inlet fan is controlled to transport the smoke in the smoke storage box to the smoke chamber; The fan unit is controlled to work so as to inhale air through the air inlet of the smoke chamber and evenly mix the air and smoke entering the smoke chamber until the mixed smoke reaches the preset calibration concentration; a filter device is provided on the air inlet of the smoke chamber.

3. The method according to claim 2, characterized in that The fan unit includes a plurality of fans; and controlling the operation of the fan unit includes: individually controlling the start and stop of each fan in the fan unit, and individually controlling the rotation speed of each fan.

4. The method according to claim 2, characterized in that: The workpiece conveying device comprises a conveying track and a bearing platform slidably arranged on the conveying track, and one or more clamps are arranged on the bearing platform; The control workpiece conveying device is used to convey the circuit board of the smoke alarm into the smoke chamber, including: The circuit board is clamped and fixed on the carrying platform by the clamp, and after the circuit board is fixed, the carrying platform is controlled to enter the smoke chamber.

5. The method according to claim 4, characterized in that The method further comprises: After the circuit board of the smoke alarm is calibrated, the workpiece conveying device is controlled to convey the circuit board out of the smoke chamber, and the clamping of the circuit board by each of the clamps is released; And, the smoke in the smoke chamber is discharged through a smoke exhaust pipe.

6. The method according to any one of claims 2 to 5, characterized in that: The method further comprises: Receiving preset temperature and humidity values ​​input by a user, and detecting the temperature and humidity data inside the smoke chamber and the external environment temperature and humidity data through a temperature and humidity detection device; Based on the temperature and humidity data in the box, the temperature and humidity regulating device is controlled to regulate the temperature and humidity in the smoke chamber to preset temperature and humidity values.

7. The method according to claim 6, characterized in that The method further includes: extracting the production order number of the smoke alarm automatic calibration machine, calibration operation data, the temperature and humidity data in the box, the ambient temperature and humidity data, wind speed data and production date, and displaying them.

8. A control system for a smoke alarm automatic calibration machine, characterized in that: The system comprises: A conveying control module, used for controlling a workpiece conveying device to convey the circuit board of the smoke alarm into the smoke chamber; A mist supply control module, used to control the smoke generating device to provide smoke of a preset calibration concentration to the smoke chamber; The calibration control module is used to control the manipulator to adjust the potentiometer on the circuit board to calibrate the smoke alarm when the smoke concentration in the smoke chamber is the preset calibration concentration.

9. A controller comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that: When the processor executes the computer program, the steps of the method according to any one of claims 1 to 7 are implemented.

10. A computer-readable storage medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the steps of the method according to any one of claims 1 to 7 are implemented.