Induction type low-voltage ion wind wand

Abstract

The invention discloses an induction type low-voltage ion wind bar, and belongs to the technical field of ion wind bars. Comprising a first shell, a second shell, a plurality of air nozzles and a power supply conversion assembly, the first shell comprises a bottom shell, and a first cavity is formed in the top surface of the bottom shell; the second shell comprises a top shell clamped on the top surface of the bottom shell, a second cavity is formed in the bottom of the top shell, an air guide part is installed in the second cavity, a fixing sleeve is installed on the bottom surface of the air guide part, and the fixing sleeve is located in the first cavity; the multiple air nozzles are all installed on the top face of the top shell, the bottom ends of the air nozzles are located in the first cavity, and the air nozzles exhaust air in the air guide piece. The power supply conversion assembly comprises a copper wire, an insulating sleeve is installed on the outer side of the copper wire, a plurality of metal sleeves are installed on the outer side of the insulating sleeve, the power supply conversion assembly is installed in the fixing sleeve, the guide pins make contact with the metal sleeves, and a plug is installed on the outer side of the bottom shell and supplies power to the copper wire.

Description

Technical Field

[0001] The invention relates to the technical field of ion wind rods, in particular to an induction type low-voltage ion wind rod. Background Art

[0002] Ion wind bar is a special equipment for fixed static elimination. It is a kind of rod-type static elimination product. It has the characteristics of easy installation, safe and stable operation, and fast static elimination speed. It is mainly used in electronics, plastics, screen printing, pre-press systems, image processing and other industries. It is also used in the roll-wrapping and cutting production equipment of plastic film and paper printing. The length of the wind bar can be customized according to different requirements and is suitable for different equipment.

[0003] The air nozzle in the traditional ion wind rod is in direct contact with high voltage electricity, so the static electricity stability generated is poor. Secondly, the direct contact between high voltage electricity and the air nozzle will also affect the life of the air nozzle. Summary of the invention

[0004] The object of the present invention is to provide an induction type low voltage ion wind rod to solve the problems raised in the above background technology.

[0005] In view of the above problems, the technical solution proposed by the present invention is:

[0006] An inductive low-voltage ion wind rod comprises a first shell, a second shell, an air nozzle, and a power conversion component; the first shell comprises a bottom shell, a first cavity is formed on the top surface of the bottom shell, and fixing seats are installed on both sides of the bottom shell by screws, the fixing seats are "L"-shaped, and a hole is formed on the transverse plate of the fixing seats; the second shell comprises a top shell engaged with the top surface of the bottom shell, a second cavity is formed on the bottom of the top shell, an air guide is installed inside the second cavity, a fixing sleeve is installed on the bottom surface of the air guide, the air guide comprises an air cover, the fixing sleeve is installed on the bottom surface of the air cover, the air cover is installed in the second cavity, a pair of connectors are connected at both ends of the air cover, an air cover is installed at both ends of the top shell, fixing holes are formed on both sides of the bottom shell, the air cover is stuck in the fixing holes, a sleeve is connected between a pair of connectors and the air cover, the free ends of the air cover are threadedly connected to electromagnetic valves, and the fixing sleeve is located in the first cavity;

[0007] A plurality of air nozzles, each of which is mounted on the top surface of the top shell, a cross socket is provided on the top surface of the top shell, a cross pin is provided on the outer side of the main body, the cross socket is engaged with the cross pin, a bottom end of the cross socket penetrates the air hood and extends into the first cavity, the air nozzle discharges the gas in the air guide, the air nozzle comprises a main body, the top surface of the main body has an air groove, the bottom surface of the air groove is provided with a through hole, a side surface of the main body is provided with a plurality of openings connected with the air groove, and the openings are located in the air hood;

[0008] A power supply conversion component, the power supply conversion component includes a copper wire, an insulating sleeve is installed on the outside of the copper wire, a plurality of metal sleeves are installed on the outside of the insulating sleeve, the length of the metal sleeve is adapted to actual needs, the power supply conversion component is installed in the fixed sleeve, an arc needle is installed inside the through hole, a lead pin is engaged at the bottom of the through hole, the arc needle and the lead pin are connected, the lead pin and the metal sleeve are in contact, a plurality of connecting holes are opened on the inner bottom of the gas hood, the bottom of the main body is connected to the connecting holes, the lead pin and the metal sleeve are in contact, a plug is installed on the outside of the bottom shell, and the plug supplies power to the copper wire. On the other hand, the present invention provides a method for an inductive low-voltage ion wind rod, comprising the following steps:

[0009] Step 1: First, select a suitable installation location according to the actual usage scenario and equipment requirements. Make sure that the environment around the installation location is dry and clean, without obvious sources of electromagnetic interference and corrosive substances, so as not to affect the performance and service life of the ion wind rod; check whether the various components of the ion wind rod are intact, including the first shell, the second shell, the air nozzle, the power conversion assembly, etc., to check whether any parts are loose, damaged or missing. Pay special attention to check whether the air vents of the air nozzle are unobstructed, and whether the copper wire, insulating sleeve and metal sleeve of the power conversion assembly are connected normally; install the fixing base that comes with the ion wind rod on the selected installation location with screws, and ensure that the fixing base is firmly installed, and its opening position is convenient for the subsequent installation and adjustment of the ion wind rod;

[0010] Step 2: Connect the plug of the ion wind wand to a suitable power supply device, and ensure that the plug is tightly connected to the power interface and has good contact to prevent unstable power supply or equipment failure due to poor contact. When connecting the power supply, pay attention to whether the voltage, frequency and other parameters of the power supply match the requirements of the ion wind wand; connect the air source pipeline to the solenoid valve, and ensure that the pipeline is tightly connected without air leakage. Appropriate sealing materials or sealing joints can be used to enhance the sealing of the connection. When connecting the air source, check whether the pressure of the air source is within the working pressure range specified by the ion wind wand. Too high or too low pressure may affect the air outlet effect of the air nozzle and the overall performance of the ion wind wand;

[0011] Step 3: Turn on the power supply and air source, and observe the operating status of the ion wind rod. First, check whether the solenoid valve is working properly by listening to the sound of the solenoid valve and observing the air outlet of the air nozzle; check whether the wind force blown out by the air nozzle is uniform and stable. You can use tools such as an anemometer to measure near the air outlet of the air nozzle to ensure that the wind force meets the actual use requirements; to monitor the static electricity elimination effect of the ion wind rod, you can use an electrostatic tester to perform static electricity tests on the surface of objects within the range of the ion wind rod to observe the speed and degree of static electricity elimination.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. Through the unique design of power conversion components, electromagnetic induction is used to make the metal sleeve generate low voltage, which is then applied to the arc needle, so that the arc needle ionizes the air. Compared with the traditional method of direct contact with high voltage electricity, it can generate ions more stably, effectively improving the effect and stability of static elimination, and can better meet the high-precision requirements of the electronics, plastics, silk screen and other industries for static elimination, ensuring the smooth progress of the production process, and reducing product quality defects caused by static electricity problems, such as breakdown damage of electronic components and dust absorption of plastic products.

[0014] Second, since the gas nozzle is no longer in direct contact with high voltage electricity, the corrosion and damage to the gas nozzle by high voltage is greatly reduced, and the service life of the gas nozzle is effectively extended. The equipment downtime and maintenance costs caused by frequent replacement of gas nozzles are reduced, the overall operating efficiency of production equipment is improved, and the continuity and stability of enterprise production are enhanced. In the long run, it saves a lot of equipment maintenance and replacement costs for enterprises. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the induction type low voltage ion wind rod disclosed in the embodiment of the present invention;

[0016] Figure 2 It is a schematic diagram of the first explosion structure of the induction type low voltage ion wind rod disclosed in an embodiment of the present invention;

[0017] Figure 3 A schematic diagram of a second explosion structure of the induction-type low-voltage ion wind rod disclosed in an embodiment of the present invention;

[0018] Figure 4 A bottom view schematic diagram of a second explosion structure of an induction-type low-voltage ion wind rod disclosed in an embodiment of the present invention;

[0019] Figure 5 A schematic diagram of a third explosion structure of the induction-type low-voltage ion wind rod disclosed in an embodiment of the present invention;

[0020] Figure 6 It is a schematic diagram of the fourth explosion structure of the induction-type low-voltage ion wind rod disclosed in an embodiment of the present invention.

[0021] In the figure: 100, first shell; 1001, bottom shell; 1002, fixing seat; 1003, plug; 200, second shell; 2001, top shell; 2002, solenoid valve; 2003, cross socket; 2004, gas sleeve; 2005, gas cover; 2006, connector; 2007, connecting hole; 2008, fixing sleeve; 2009, sleeve; 300, gas nozzle; 3001, main body; 3002, opening; 3003, cross pin; 3004, arc needle; 3005, lead pin; 400, power conversion component; 4001, copper wire; 4002, insulating sleeve; 4003, metal sleeve. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] See also Figure 1 - Figure 6 The present invention provides a technical solution: in a certain electronic equipment production workshop, in order to eliminate the static electricity generated during the production process, the induction low-voltage ion wind rod of the present invention is used.

[0024] The first shell 100 of the ion wind rod is composed of a bottom shell 1001, and a first cavity is provided on the top surface of the bottom shell 1001. An "L"-shaped fixing seat 1002 is installed on both sides of the bottom shell 1001 by screws, and holes are provided at the horizontal plate of the fixing seat 1002, through which the ion wind rod can be firmly installed on the bracket next to the production equipment. A plug 1003 is installed on the outside of the bottom shell 1001, and the plug 1003 is used to connect an external power supply to supply power to the internal power conversion component 400.

[0025] In one embodiment of the present invention, further, the top shell 2001 of the second shell 200 is engaged with the top surface of the bottom shell 1001. A second cavity is provided at the bottom of the top shell 2001, and an air hood 2005 is installed in the second cavity as a part of the air guide. A pair of connectors 2006 are connected at both ends of the air hood 2005, and air sleeves 2004 are installed at both ends of the top shell 2001. The air sleeves 2004 are stuck in the fixing holes on both sides of the bottom shell 1001. A sleeve 2009 is connected between the pair of connectors 2006 and the air sleeves 2004. The free ends of the air sleeves 2004 are threadedly engaged with electromagnetic valves 2002, and the on-off and flow rate of the gas can be accurately controlled by the electromagnetic valves 2002. A cross socket 2003 is provided on the top surface of the top shell 2001 for installing the air nozzle 300.

[0026] In one embodiment of the present invention, further, the gas nozzle 300 includes a main body 3001, the top surface of the main body 3001 has a gas groove, the bottom surface of the gas groove is provided with a through hole, the side of the main body 3001 is provided with a plurality of openings 3002 connected with the gas groove, and the openings 3002 are located in the gas cover 2005. The bottom end of the through hole is engaged with an arc needle 3004 and a lead pin 3005, the lead pin 3005 is in contact with the metal sleeve 4003, the inner bottom of the gas cover 2005 is provided with a plurality of connecting holes 2007, the bottom of the main body 3001 is connected with the connecting hole 2007, and a cross pin 3003 is installed on the outer side of the main body 3001, and the cross pin 3003 is engaged with the cross socket 2003, so as to ensure that the gas nozzle 3000 is firmly installed and accurately positioned. Function In one embodiment of the present invention, further, the power conversion assembly 400 is installed in the fixed sleeve 2008, which includes a copper wire 4001, an insulating sleeve 4002 is installed on the outside of the copper wire 4001, and a plurality of metal sleeves 4003 are installed on the outside of the insulating sleeve 4002. When working, the plug 1003 supplies power to the copper wire 4001, and the high voltage is transmitted through the copper wire 4001. After being isolated by the insulating sleeve 4002, a low voltage is generated on the metal sleeve 4003 by electromagnetic induction. The low voltage acts on the arc needle 3004 to ionize the air, and the ions generated by the ionization are diffused by the wind blown by the air nozzle 300, thereby effectively eliminating the static electricity generated in the production process of the electronic equipment, ensuring the smooth progress of production and the stability of product quality.

[0027] The invention is an embodiment of the present invention. Further, in the actual operation process, the ion wind rod works continuously and stably, the air nozzle 300 discharges air evenly, and the static elimination effect is significant. Compared with the traditional ion wind rod used in the past, the life of the air nozzle 300 is significantly extended, the equipment maintenance frequency and cost are reduced, and the production efficiency is improved. At the same time, its compact and reasonable structural design is also convenient for installation and maintenance, and it shows good adaptability and reliability in the complex environment of the electronic equipment production workshop.

Claims

1. An induction low-voltage ion wind wand, characterized in that: include: A first shell (100), the first shell (100) comprising a bottom shell (1001), a top surface of the bottom shell (1001) being provided with a first cavity; A second shell (200), the second shell (200) comprising a top shell (2001) engaged with the top surface of the bottom shell (1001), a second cavity being provided at the bottom of the top shell (2001), an air guide being installed inside the second cavity, a fixing sleeve (2008) being installed on the bottom surface of the air guide, and the fixing sleeve (2008) being located in the first cavity; A plurality of gas nozzles (300), wherein the plurality of gas nozzles (300) are all installed on the top surface of the top shell (2001), and the bottom ends thereof are located in the first cavity, the gas nozzles (300) discharge the gas in the gas guide member, an arc needle (3004) is arranged inside the gas nozzle (300), a lead needle (3005) is arranged at the bottom end of the gas nozzle (300), and the arc needle (3004) and the lead needle (3005) are connected; A power conversion assembly (400), the power conversion assembly (400) comprising a copper wire (4001), an insulating sleeve (4002) being installed on the outside of the copper wire (4001), a plurality of metal sleeves (4003) being installed on the outside of the insulating sleeve (4002), the power conversion assembly (4000) being installed in the fixing sleeve (2008), the lead pin (3005) being in contact with the metal sleeve (4003), a plug (1003) being installed on the outside of the bottom shell (1001), and the plug (1003) supplying power to the copper wire (4001).

2. The induction type low voltage ion wind wand according to claim 1, characterized in that: The air guide member comprises an air hood (2005), the bottom end of the air nozzle (300) passes through the air hood (2005), the fixing sleeve (2008) is installed on the bottom surface of the air hood (2005), the air hood (2005) is installed in the second cavity, both ends of the air hood (2005) are connected with a pair of connectors (2006), both ends of the top shell (2001) are installed with air sleeves (2004), a sleeve (2009) is connected between the pair of connectors (2006) and the air sleeve (2004), and the free ends of the air sleeves (2004) are threadedly engaged with electromagnetic valves (2002).

3. The induction type low voltage ion wind wand according to claim 2, characterized in that: The air nozzle (300) comprises a main body (3001), the top surface of the main body (3001) is provided with an air groove, the bottom surface of the air groove is provided with a through hole, the side surface of the main body (3001) is provided with a plurality of openings (3002) connected with the air groove, and the openings (3002) are located in the air cover (2005).

4. The induction type low voltage ion wind wand according to claim 3 is characterized in that: The arc needle (3004) is installed inside the through hole, the lead pin (3005) is engaged at the bottom end of the through hole, a plurality of connection holes (2007) are provided at the inner bottom of the gas hood (2005), and the bottom of the main body (3001) is connected to the connection holes (2007).

5. The induction type low voltage ion wind wand according to claim 4, characterized in that: The top surface of the top shell (2001) is provided with a cross socket (2003), and the outer side of the main body (3001) is provided with a cross pin (3003), and the cross socket (2003) and the cross pin (3003) are engaged with each other.

6. The induction type low voltage ion wind wand according to claim 2, characterized in that: Both sides of the bottom shell (1001) are provided with fixing holes, and the air sleeve (2004) is clamped in the fixing holes.

7. The induction type low voltage ion wind wand according to claim 1, characterized in that: A fixing seat (1002) is also installed on both sides of the bottom shell (1001) by means of screws. The fixing seat (1002) is "L" shaped, and a hole is opened at the horizontal plate of the fixing seat (1002).

8. The induction type low voltage ion wind wand according to claim 1, characterized in that: The length of the metal sleeve (4003) is adapted to actual needs.

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