Dust filtering system and process for yellow phosphorus furnace gas
By designing an automatically replaced dust filtration system, the problem of difficulty in quickly replacing the dust filter in the yellow phosphorus furnace gas filtration device in the prior art is solved, and the automatic replacement of the filter components in the yellow phosphorus furnace gas filtration system is realized, improving work efficiency and operation safety.
Patent Information
- Application Number
- CN202510167486.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-16
- Publication Date
- 2025-04-22
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing yellow phosphorus furnace gas filtration device, it is difficult to replace the dust removal filter quickly, resulting in a reduction in the dust removal effect after long-term use. It requires manual replacement after the temperature drops, which has the problem of inconvenience.
A dust filtering system including a processing box, a support component, a thermally insulating shading component, a lifting component and a pushing component is designed. The height of the thermally insulating shading component is adjusted by the lifting component, and the pushing component automatically pushes the unused filter component into the processing box, realizing automatic replacement of the filter component.
The automatic replacement of filter components in the yellow phosphorus furnace gas filtration system is realized, avoiding the risk of manual operation, improving work efficiency, and simplifying operation safety in high-temperature environments.
Smart Images

Figure CN119857320A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of dust filtering equipment, in particular to a dust filtering system and process for yellow phosphorus furnace gas. Background Art
[0002] Yellow phosphorus is a translucent solid with a white or light yellow exterior. It reacts easily when in contact with air. It is also called white phosphorus and is an important basic industrial raw material. The smelting process of yellow phosphorus using boilers will produce a large amount of yellow phosphorus furnace gas. The yellow phosphorus furnace gas discharged from the boiler needs to be discharged with a dust removal device for dust removal and purification before it can be discharged.
[0003] In the prior art, a Chinese patent with application number: 202222599143.1 discloses a yellow phosphorus furnace gas filtering dry dust removal device, including a cylindrical processing box, and the four corners of the bottom of the cylindrical processing box are respectively fixed with fixed legs. The yellow phosphorus furnace gas filtering dry dust removal device uses the device to perform dust removal on the furnace gas. After the left side of the connecting pipe is connected to the furnace gas outlet pipe, the furnace gas is introduced into the interior of the device through the connecting pipe. A dust filter is vertically arranged inside the fixed cylinder. The dust filter can perform primary filtration on larger dust particles and impurities in the furnace gas, and then filter again before being introduced into the interior of the device. It is a multi-stage filtration. At the same time, the used dust filter can be pulled out from the inside of the slot upwards for cleaning or replacement using the plugs fixed at both ends.
[0004] In this patent, it is inconvenient to replace the dust filter. After long-term use, the dust removal effect of the dust filter will be reduced, so the dust filter needs to be replaced. The yellow phosphorus furnace gas has a high temperature. During the filtering process of the yellow phosphorus furnace gas, the dust filter will be heated up. Therefore, if the dust filter needs to be replaced in this patent, it is necessary to wait for the temperature to drop before the dust filter can be replaced manually, which leads to disadvantages in replacement. Summary of the invention
[0005] In view of the technical problem that it is inconvenient to replace the filter screen in the patent mentioned in the background technology, the present invention provides a dust filtration system and process for yellow phosphorus furnace gas.
[0006] The technical solution adopted by the present invention is: a dust filtering system for yellow phosphorus furnace gas, comprising: a processing box, a supporting assembly, a heat insulation shielding assembly, a lifting assembly and a pushing assembly. A filtering assembly is provided in the processing box for filtering the yellow phosphorus furnace gas. A sliding opening is provided at the position of the filtering assembly corresponding to the outside of the processing box. The bottom of the processing box is fixedly connected to a frame, the bottom of the processing box is fixedly connected to an air inlet pipe, and the top of the processing box is fixedly connected to an air outlet pipe. The supporting assembly is arranged on both sides of the outside of the processing box, and the supporting assembly is used to support unused and used filtering assemblies. The heat insulation shielding assemblies are arranged on both sides of the outside of the processing box for blocking the sliding opening. The lifting assembly is arranged on the outside of the processing box for adjusting the height of the heat insulation shielding assembly. The pushing assembly is used to push the unused filtering assemblies on the supporting assembly into the processing box.
[0007] In one embodiment, the filter assembly includes a fixed frame and a silicon carbide filter plate fixedly connected in the fixed frame. At least one group of the filter assembly is arranged in the processing box, and the upper and lower sides of the corresponding fixed frame in the processing box are fixedly connected with limiting plates.
[0008] In one embodiment, the support assembly includes a first support plate and a second support plate, the first support plate and the second support plate are respectively fixedly connected to the two sides of the outside of the processing box, the top of the first support plate is fixedly connected with a first vertical plate on all sides, the outside of the first vertical plate is fixedly connected with a first support bar, the top of the second support plate is fixedly connected with a second vertical plate on all sides, the outside of the second vertical plate is fixedly connected with a second support bar, and the top of the second support plate is also provided with a sliding hole.
[0009] In one of the embodiments, the heat insulation shielding assembly includes baffles arranged on both sides of the outside of the processing box and connecting rods fixedly connected to the top of the baffles.
[0010] In one embodiment, the lifting assembly includes a first connecting rod and a second connecting rod hinged to each other, and a motor fixedly connected to the outside of the processing box, the outside of the baffle is fixedly connected to a first guide rail, the bottom of the processing box is fixedly connected to a second guide rail, the first guide rail and the second guide rail are both provided with sliding grooves, the first guide rail is slidably connected to a first slide column, the second guide rail is slidably connected to a second slide column, the second connecting rod is rotatably connected to the first slide column, the first connecting rod is rotatably connected to the second slide column, wherein one of the first connecting rods is rotatably connected to the first guide rail, and one of the second connecting rods is rotatably connected to the outside of the processing box;
[0011] The output end of the motor is fixedly connected with a first threaded rod, the outer thread of the first threaded rod is threadedly connected with a first nut block, the outer portion of the first nut block is rotatably connected with a shaft rod, and the shaft rod is rotatably connected with a second sliding column.
[0012] In one embodiment, the pushing assembly includes a second threaded rod, a push plate, and a push rod fixedly connected to the push plate, the bottom of the push plate is fixedly connected to a guide seat, the guide seat passes through a sliding hole, the outside of the second support plate is fixedly connected to a mounting plate, the second threaded rod is rotatably connected to the mounting plate, the outside of the processing box is fixedly connected to a guide column, the guide column passes through the guide seat, the outside of the second threaded rod is threadedly connected to a second nut block, the outside of the second nut block is fixedly connected to a synchronous frame, the bottom of the guide seat is fixedly connected to a sliding seat, and the synchronous frame is fixedly connected to the sliding seat.
[0013] In one of the embodiments, the outside of the processing box is fixedly connected to a second fixing seat, one end of the first threaded rod passes through the second fixing seat and is rotatably connected to the second fixing seat, the outside of the first threaded rod is provided with a limiting groove, the outside of the first threaded rod is provided with a sliding sleeve, the inside of the sliding sleeve is fixedly connected with a limiting protrusion, the limiting protrusion is slidably connected to the limiting groove, the outside of the sliding sleeve is fixedly connected to two groups of first limiting rings, the outside of the sliding sleeve is fixedly connected to a first electromagnet, the outside of the second threaded rod is fixedly connected to a second electromagnet, the outside of the processing box is fixedly connected to a guide rod, the outside of the guide rod is fixedly connected to a limiting column, the outside of the guide rod is provided with a first spring, the outside of the guide rod is provided with a first fixing seat, the bottom of the first fixing seat is fixedly connected to a slide plate, one end of the slide plate is fixedly connected to a push ring, the push ring is located between the two first limiting rings;
[0014] The top of the processing box is fixedly connected to limiting rods on all sides, the outside of the baffle is fixedly connected to a guide sleeve, the guide sleeve is arranged on the outside of the limiting rod, and the outside of the frame is fixedly connected to a control module.
[0015] In one embodiment, the frame is fixedly connected to a fixed plate on the outside, the fixed plate is fixedly connected to an inclined plate on the outside, the first connecting rod is rotatably connected to a rotating sleeve on the outside, a resistance rod is slidably connected to the rotating sleeve, a second limiting ring is fixedly connected to the rotating sleeve, a second spring is connected between the second limiting ring and the resistance rod, a resistance column is fixedly connected to one end of the resistance rod, a pressure sensor is fixedly connected to the rotating sleeve, and the motor, pressure sensor and control module are electrically coupled.
[0016] In one embodiment, a sampling tube is provided on the outside of the outlet pipe, a valve is fixedly connected between the sampling tube and the outlet pipe, a filter box is fixedly connected in the sampling tube, a lifting pipe is passed through the filter box, a filter membrane is fixedly connected in the lifting frame, a fixing frame is fixedly connected to the top of the lifting frame, and the fixing frame is detachably fixedly connected to the filter box.
[0017] In one embodiment, a process for a dust filtration system for yellow phosphorus furnace gas comprises the following steps:
[0018] First, the yellow phosphorus furnace gas is transported to the air inlet pipe, and the dust is filtered through the filter assembly. The filtered yellow phosphorus furnace gas is transported away through the air outlet pipe;
[0019] If the filter assembly needs to be replaced, the delivery of the yellow phosphorus furnace gas is stopped, the yellow phosphorus furnace gas in the processing box is exhausted, and then the heat insulation shielding assembly is lifted up by the lifting assembly, and at the same time, the pushing assembly pushes the unused filter assembly on the supporting assembly into the processing box, and at the same time, the used filter assembly is pushed out, and the unused yellow phosphorus furnace gas enters the processing box;
[0020] Finally, the heat insulation shielding assembly is lowered by the lifting assembly to shield the sliding opening.
[0021] The beneficial effects of the present invention are:
[0022] 1. Compared with the prior art, in the present invention, the yellow phosphorus furnace gas can be filtered by the filter assembly, the sliding openings at both ends of the processing box can be closed and blocked by the heat insulation shielding assembly, the height of the heat insulation shielding assembly can be adjusted by the lifting assembly, and the unused filter assembly on the supporting assembly can be pushed into the processing box by the pushing assembly, thereby completing the automatic replacement of the filter assembly without manual operation, thereby improving work efficiency.
[0023] 2. Compared with the prior art, in the present invention, filtering is performed through a silicon carbide filter disc, so that dust in the yellow phosphorus furnace gas can be filtered out through the silicon carbide filter disc. When the silicon carbide filter disc needs to be replaced, it is only necessary to start the motor to drive the first threaded rod to rotate, and the first threaded rod drives the first nut block to move, so that the first connecting rod and the second connecting rod can push the baffle to move upward until the baffle no longer blocks the sliding mouth, and the first electromagnet and the second electromagnet attract and fix each other. As the first threaded rod continues to rotate, the second threaded rod is also driven to rotate at the same time. When the second threaded rod rotates, the sliding seat drives the push plate to slide, and the push plate drives the push rod to slide. The push plate and the push rod respectively push the unused silicon carbide filter disc on the second support plate into the sliding mouth to complete the replacement. Therefore, in the present invention, the silicon carbide filter disc can be replaced conveniently and quickly without manual operation, thereby avoiding high temperature causing harm to workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the structure of the present invention;
[0025] Figure 2 It is a three-dimensional structural schematic diagram of the present invention;
[0026] Figure 3yes Figure 2 Schematic diagram of the enlarged structure of the A area in the middle;
[0027] Figure 4 It is a structural schematic diagram of the processing box in the present invention;
[0028] Figure 5 It is a schematic diagram of the axonometric structure of the processing box in the present invention;
[0029] Figure 6 It is a schematic structural diagram of the processing box, the first connecting rod and the second connecting rod in the present invention;
[0030] Figure 7 It is a schematic diagram of the internal structure of the processing box in the present invention;
[0031] Figure 8 It is a structural schematic diagram of the first connecting rod, the second connecting rod, the first threaded rod and the second threaded rod in the present invention;
[0032] Fig. 9 It is a three-dimensional structural schematic diagram of the first connecting rod, the second connecting rod, the first threaded rod and the second threaded rod in the present invention;
[0033] Fig.10 It is a schematic structural diagram of the first connecting rod, the second connecting rod and the first threaded rod in the present invention;
[0034] Fig.11 It is a three-dimensional structural schematic diagram of the first connecting rod, the second connecting rod and the first threaded rod in the present invention;
[0035] Fig.12 It is a structural schematic diagram of the sliding sleeve in the present invention;
[0036] Fig.13 It is a structural schematic diagram of a skateboard of the present invention;
[0037] Fig.14 It is a schematic diagram of the structure of the sampling tube in the present invention;
[0038] Fig.15 It is a structural schematic diagram of the filter box in the present invention;
[0039] Fig.16 It is a schematic diagram of the cross-sectional structure of the rotating sleeve in the present invention.
[0040] The markings in the figure are:
[0041] 100, processing box; 1001, frame; 1002, air inlet pipe; 1003, air outlet pipe; 1004, slide; 1005, limit plate; 1006, fixed frame; 1007, silicon carbide filter; 1008, baffle; 1009, connecting rod;
[0042] 200, first supporting plate; 2001, first vertical plate; 2002, first supporting bar;
[0043] 300, second support plate; 3001, second vertical plate; 3002, second support bar; 3003, sliding hole;
[0044] 400, first connecting rod; 4001, second connecting rod; 4002, first guide rail; 4003, slide groove; 4003, first slide column; 4005, second guide rail; 4006, second slide column; 4007, shaft rod;
[0045] 500, motor; 5001, first threaded rod; 5002, first nut block; 5003, sliding sleeve; 5004, first electromagnet; 5005, first limiting ring; 5006, push ring; 5007, slide plate; 5008, limiting column; 5009, first fixed seat; 50010, first spring; 50011, guide rod; 50012, limiting groove; 50013, limiting protrusion; 50014, second fixed seat;
[0046] 600, second threaded rod; 6001, second electromagnet; 6002, second nut block; 6003, sliding seat; 6004, guide column; 6005, guide seat; 6006, push plate; 6007, push rod; 6008, mounting plate; 6009, synchronous frame;
[0047] 700, fixed plate; 7001, inclined plate; 7002, rotating sleeve; 7003, resistance rod; 7004, resistance column; 7005, second spring; 7006, second limiting ring; 7007, pressure sensor;
[0048] 800, sampling tube; 8001, valve; 8002, filter box; 8003, lifting frame; 8004, filter membrane; 8005, fixing frame;
[0049] 900, control module;
[0050] 1000. Limit rod. 10001. Guide sleeve. DETAILED DESCRIPTION
[0051] In the description of the present invention, it should be noted that the orientations or positional relationships indicated by terms such as “front”, “up”, “down”, “left”, “right”, “vertical” and “horizontal” are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0052] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0053] The following is combined with Figure 1-16 The present invention is further described.
[0054] Embodiment 1
[0055] In order to solve the problems existing in the background technology, the present application proposes the following technical solution: A dust filtration system for yellow phosphorus furnace gas includes: a processing box 100, a supporting assembly, a heat insulation shielding assembly, a lifting assembly, a pushing assembly and a detection unit.
[0056] In the specific technical solution, a filter assembly is provided in the processing box 100 for filtering the yellow phosphorus furnace gas, a slide 1004 is provided at the position of the filter assembly corresponding to the outside of the processing box 100, the bottom of the processing box 100 is fixedly connected to a frame 1001, the bottom of the processing box 100 is fixedly connected to an air inlet pipe 1002, and the top of the processing box 100 is fixedly connected to an air outlet pipe 1003.
[0057] In the specific design, the filter component includes a fixed frame 1006 and a silicon carbide filter 1007 fixedly connected in the fixed frame 1006. In order to facilitate the heating of the silicon carbide filter 1007, an electric heating tube or other heating component can be installed in the processing box 100 to heat the silicon carbide filter 1007 and preheat the temperature. At least one group of filter components is set in the processing box 100, and the upper and lower sides of the corresponding fixed frame 1006 in the processing box 100 are fixedly connected to the limiting plate 1005. The silicon carbide filter 1007 can not only filter dust, but also has high temperature resistance, and can filter dust in the yellow phosphorus furnace gas.
[0058] In this embodiment, the support components are arranged on both sides of the outside of the processing box 100, and the support components are used to support the unused and used filter components;
[0059] In the specific design, the support assembly includes a first support plate 200 and a second support plate 300, and the first support plate 200 and the second support plate 300 are respectively fixedly connected to the outside of the processing box 100 on both sides, and the top of the first support plate 200 is fixedly connected with the first vertical plate 2001 on all sides, and the outside of the first vertical plate 2001 is fixedly connected with the first support bar 2002, and the top of the second support plate 300 is fixedly connected with the second vertical plate 3001 on all sides, and the outside of the second vertical plate 3001 is fixedly connected with the second support bar 3002, and the top of the second support plate 300 is also provided with a sliding hole 3003, the first support plate 200 is used to collect used silicon carbide filter discs 1007, and the second support plate 300 is used to place unused silicon carbide filter discs 1007.
[0060] In a further design, the heat insulation shielding components are arranged on both sides of the outside of the processing box 100 to block the sliding opening 1004;
[0061] Specifically, the heat insulation shielding assembly includes baffles 1008 arranged on both sides of the outside of the processing box 100 and a connecting rod 1009 fixedly connected to the top of the baffle 1008. The design of the connecting rod 1009 allows the baffle 1008 to move synchronously. The top of the processing box 100 is fixedly connected with a limiting rod 1000 on all four sides. The outside of the baffle 1008 is fixedly connected with a guide sleeve 10001, and the guide sleeve 10001 is sleeved on the outside of the limiting rod 1000.
[0062] In this embodiment, the lifting assembly is disposed outside the processing box 100 to adjust the height of the heat insulation shielding assembly;
[0063] Specifically, the lifting assembly includes a first connecting rod 400 and a second connecting rod 4001 which are hinged to each other, and a motor 500 fixedly connected to the outside of the processing box 100, the outside of the baffle 1008 is fixedly connected to a first guide rail 4002, the bottom of the processing box 100 is fixedly connected to a second guide rail 4005, the first guide rail 4002 and the second guide rail 4005 are both provided with a slide groove 4003, the first guide rail 4002 is slidably connected to a first slide column 4003, the second guide rail 4005 is slidably connected to a second slide column 4006, the second connecting rod 4001 is rotatably connected to the first slide column 4003, the first connecting rod 400 is rotatably connected to the second slide column 4006, one of the first connecting rods 400 is rotatably connected to the first guide rail 4002, one of the second connecting rods 4001 is rotatably connected to the outside of the processing box 100, and The output end of the motor 500 is fixedly connected to the first threaded rod 5001, the external thread of the first threaded rod 5001 is connected to the first nut block 5002, the external rotation of the first nut block 5002 is connected to the shaft rod 4007, the shaft rod 4007 is rotationally connected to the second sliding column 4006, and the first connecting rod 400 and the second connecting rod 4001 form a scissors-type lifting structure. The motor 500 drives the first threaded rod 5001 to rotate, the first threaded rod 5001 drives the first nut block 5002 to move, the first nut block 5002 drives the shaft rod 4007 to slide, and the shaft rod 4007 drives the first connecting rod 400 and the second connecting rod 4001 to work, so that the first connecting rod 400 and the second connecting rod 4001 can push the baffle 1008 to move upward until the baffle 1008 no longer blocks the sliding port 1004.
[0064] In order to replace the silicon carbide filter 1007 , in this embodiment, a pushing assembly is provided to push the unused filter assembly on the supporting assembly into the processing box 100 .
[0065] The pushing assembly includes a second threaded rod 600, a push plate 6006, and a push rod 6007 fixedly connected to the push plate 6006. The bottom of the push plate 6006 is fixedly connected to a guide seat 6005, and the guide seat 6005 passes through the slide hole 3003. The outside of the second support plate 300 is fixedly connected to a mounting plate 6008. The second threaded rod 600 is rotatably connected to the mounting plate 6008. The outside of the processing box 100 is fixedly connected to a guide column 6004, and the guide column 6004 passes through the guide seat 6005. The outside of the second threaded rod 600 is threadedly connected to a second nut block 6002, and the outside of the second nut block 6002 is fixedly connected to a synchronous frame 6009. The bottom of the guide seat 6005 is fixedly connected to the guide seat 6008. The sliding seat 6003 is fixedly connected to the part, and the synchronous frame 6009 is fixedly connected to the sliding seat 6003. When the second threaded rod 600 rotates, the second nut block 6002 will be driven to move, and the second nut block 6002 will drive the sliding seat 6003 to slide, and the sliding seat 6003 will drive the push plate 6006 to slide, and the push plate 6006 will drive the push rod 6007 to slide, and the push plate 6006 and the push rod 6007 will push the unused silicon carbide filter 1007 on the second support plate 300 into the sliding opening 1004 respectively, so as to enter the processing box 100, and the used silicon carbide filter 1007 located in the processing box 100 can be pushed out, and finally supported and placed by the first support plate 200.
[0066] In addition, a second fixing seat 50014 is fixedly connected to the outside of the processing box 100, one end of the first threaded rod 5001 passes through the second fixing seat 50014 and is rotatably connected to the second fixing seat 50014, a limiting groove 50012 is provided on the outside of the first threaded rod 5001, and a sliding sleeve 5003 is provided on the outside of the first threaded rod 5001. A limiting protrusion 50013 is fixedly connected inside the sliding sleeve 5003, and the limiting protrusion 50013 is slidably connected to the limiting groove 50012. Two sets of first limiting rings 5005 are fixedly connected to the outside of the sliding sleeve 5003. The first electromagnet 5004 is fixedly connected to the outside of the second threaded rod 600, and the second electromagnet 6001 is fixedly connected to the outside of the second threaded rod 600. The first electromagnet 5004 and the second electromagnet 6001 are arranged to attract each other with opposite poles. A guide rod 50011 is fixedly connected to the outside of the processing box 100, and the outside of the guide rod 50011 is fixedly connected to the limiting column 5008. The outside of the guide rod 50011 is sleeved with a first spring 50010, and the outside of the guide rod 50011 is sleeved with a first fixed seat 5009. The bottom of the first fixed seat 5009 is fixedly connected to a slide plate 5007, and one end of the slide plate 5007 is fixedly connected to the outside of the processing box 100. The push ring 5006 is fixedly connected, and the push ring 5006 is located between the two first limit rings 5005. When the first electromagnet 5004 and the second electromagnet 6001 are energized, the first electromagnet 5004 and the second electromagnet 6001 are arranged with opposite poles attracting each other, so that the first electromagnet 5004 and the second electromagnet 6001 generate an adsorption force, attract and fix each other. After receiving the adsorption force, the sliding sleeve 5003 slides on the outside of the first threaded rod 5001, so that the first electromagnet 5004 and the second electromagnet 6001 are adsorbed and fixed to each other. As the first threaded rod 5001 continues to rotate, the first electromagnet 5004 and the second electromagnet 6001 are adsorbed to each other. The first electromagnet 5004 and the second electromagnet 6001 are fixed. When the first threaded rod 5001 rotates, the second threaded rod 600 will also be driven to rotate. When the second threaded rod 600 rotates, the second nut block 6002 will be driven to move. The second nut block 6002 drives the sliding seat 6003 to slide. The sliding seat 6003 drives the push plate 6006 to slide. The push plate 6006 drives the push rod 6007 to slide. The push plate 6006 and the push rod 6007 respectively push the unused silicon carbide filter 1007 on the second support plate 300 into the sliding port 1004, thereby entering the processing box 100.
[0067] In order to realize automatic control, a control module 900 is fixedly connected to the outside of the rack 1001. The control module 900 can be an MCU control component or an S7-200 control component. The motor 500 is electrically coupled to the control module 900. In addition, a fixed plate 700 is fixedly connected to the outside of the rack 1001. The outside of the fixed plate 700 is fixedly connected to an inclined plate 7001. The outside of the first connecting rod 400 is rotatably connected to a rotating sleeve 7002. The inside of the rotating sleeve 7002 is slidably connected to a resisting rod 7003. The rotating sleeve 7002 is rotatably connected to a resisting rod 7003. A second limiting ring 7006 is fixedly connected to the inner part of the rotating sleeve 7002, a second spring 7005 is connected between the second limiting ring 7006 and the abutment rod 7003, one end of the abutment rod 7003 is fixedly connected to the abutment column 7004, a pressure sensor 7007 is fixedly connected to the inner part of the rotating sleeve 7002, the pressure sensor 7007 is electrically coupled to the control module 900, the motor 500 drives the first threaded rod 5001 to rotate, the first threaded rod 5001 drives the first nut block 5002 to move, and the first nut block 5002 drives the shaft rod 4007 to slide The shaft 4007 drives the first link 400 and the second link 4001 to work, so that the first link 400 and the second link 4001 can push the baffle 1008 to move upward. During the upward movement of the first link 400 and the second link 4001, the first link 400 drives the rotating sleeve 7002 to move, and the rotating sleeve 7002 slides along the direction of the second guide rail 4005. During the movement of the rotating sleeve 7002, when the baffle 1008 moves upward and no longer blocks the sliding port 1004, the abutment rod 7003 It will resist the inclined plate 7001, so that the resistance column 7004 is forced to slide in the direction of the rotating sleeve 7002, which can make the resistance rod 7003 resist the pressure sensor 7007, and the pressure sensor 7007 transmits the pressure signal to the control module 900; after the control module 900 receives the pressure signal from the pressure sensor 7007, the control module 900 energizes the first electromagnet 5004 and the second electromagnet 6001, so that the first electromagnet 5004 and the second electromagnet 6001 generate adsorption force, attracting and fixing each other.
[0068] In this embodiment, the process of the dust filtration system for yellow phosphorus furnace gas specifically includes the following steps:
[0069] The yellow phosphorus furnace gas is transported to the air inlet pipe 1002 and filtered through the silicon carbide filter 1007, so that the dust in the yellow phosphorus furnace gas can be filtered out by the silicon carbide filter 1007. The silicon carbide filter 1007 has high temperature resistance, so that the yellow phosphorus furnace gas can be fully filtered, and the filtered yellow phosphorus furnace gas is discharged through the air outlet pipe 1003;
[0070] After long-term use, if the silicon carbide filter 1007 needs to be replaced, it is only necessary to start the motor 500 to drive the first threaded rod 5001 to rotate, the first threaded rod 5001 drives the first nut block 5002 to move, the first nut block 5002 drives the shaft rod 4007 to slide, and the shaft rod 4007 drives the first connecting rod 400 and the second connecting rod 4001 to work, so that the first connecting rod 400 and the second connecting rod 4001 can push the baffle 1008 to move upward until the baffle 1008 no longer blocks the sliding port 1004;
[0071] At the same time, during the upward movement of the first connecting rod 400 and the second connecting rod 4001, the first connecting rod 400 will drive the rotating sleeve 7002 to move, and the rotating sleeve 7002 will slide along the direction of the second guide rail 4005. During the movement of the rotating sleeve 7002, when the baffle 1008 moves upward and no longer blocks the sliding opening 1004, the resistance rod 7003 will resist the inclined plate 7001, so that the resistance column 7004 is forced to slide in the direction of the rotating sleeve 7002, so that the resistance rod 7003 can resist the pressure sensor 7007, and the pressure sensor 7007 transmits the pressure signal to the control module 900.
[0072] After the control module 900 receives the pressure signal from the pressure sensor 7007, the control module 900 energizes the first electromagnet 5004 and the second electromagnet 6001, and the first electromagnet 5004 and the second electromagnet 6001 are arranged to attract each other with opposite poles, so that the first electromagnet 5004 and the second electromagnet 6001 generate an adsorption force, and attract and fix each other. After receiving the adsorption force, the sliding sleeve 5003 slides outside the first threaded rod 5001, so that the first electromagnet 5004 and the second electromagnet 6001 are adsorbed and fixed to each other;
[0073] At this time, as the first threaded rod 5001 continues to rotate, the first electromagnet 5004 and the second electromagnet 6001 are fixed to each other by adsorption, and when the first threaded rod 5001 rotates, the second threaded rod 600 will also be driven to rotate at the same time, and when the second threaded rod 600 rotates, it will drive the second nut block 6002 to move, and the second nut block 6002 drives the sliding seat 6003 to slide, and the sliding seat 6003 drives the push plate 6006 to slide, and the push plate 6006 drives the push rod 6007 to slide, and the push plate 6006 and the push rod 6007 respectively push the unused silicon carbide filter 1007 on the second support plate 300 into the sliding opening 1004, so as to enter the processing box 100, and the used silicon carbide filter 1007 located in the processing box 100 can be pushed out, and finally supported and placed by the first support plate 200;
[0074] After the replacement is completed, the control module 900 controls the motor 500 to reverse, and the first connecting rod 400 and the second connecting rod 4001 drive the baffle 1008 to move downward until the baffle 1008 blocks the sliding opening 1004. Figure 2 In the situation shown in the figure, at the same time, the second threaded rod 600 rotates synchronously with the first threaded rod 5001, and the second nut block 6002 drives the push plate 6006 and the push rod 6007 to slide back and reset to the initial position;
[0075] At this time, the resistance rod 7003 returns and no longer resists the inclined plate 7001, so that the resistance column 7004 pushes the resistance rod 7003 to slide outward under the elastic force of the second spring 7005 and no longer resists the pressure sensor 7007. At this time, after the control module 900 cannot receive the pressure signal, the control module 900 turns off the first electromagnet 5004 and the second electromagnet 6001, so that under the elastic force of the first spring 50010, the slide plate 5007 pushes the sliding sleeve 5003 back through the push ring 5006, so that there is a certain gap between the first electromagnet 5004 and the second electromagnet 6001.
[0076] Therefore, in this embodiment, the silicon carbide filter 1007 can be replaced quickly and conveniently without manual operation, thus avoiding harm to workers caused by high temperature.
[0077] Embodiment 2:
[0078] The difference between this embodiment and the first embodiment is that in order to regularly detect whether the yellow phosphorus furnace gas still contains dust after filtering or whether the dust content meets the standard, this embodiment is set up, and the specific technical scheme is as follows:
[0079] Among them, a sampling tube 800 is provided outside the air outlet pipe 1003, a valve 8001 is fixedly connected between the sampling tube 800 and the air outlet pipe 1003, a filter box 8002 is fixedly connected in the sampling tube 800, a lifting tube is provided through the filter box 8002, a filter membrane 8004 is fixedly connected in the lifting frame 8003, a fixing frame 8005 is fixedly connected to the top of the lifting frame 8003, and the fixing frame 8005 is detachably fixedly connected to the filter box 8002;
[0080] Specifically, it also includes: Laser scattering sensor: The laser scattering sensor is installed in the filter box 8002, and the high-precision laser scattering particle counter can detect dust particles with a particle size range of 0.1-10μm, with a measurement accuracy of ±5%, and can output the number concentration and mass concentration data of dust particles in real time, and has data storage and transmission functions.
[0081] Filter membrane 8004 is a composite of ceramic fiber and nano-scale microporous membrane. It has a retention efficiency of over 99.9% for dust particles of 0.1-10μm. The initial mass is precisely known (accurate to ±0.05mg) and is used to collect the remaining dust after laser scattering detection for mass comparison measurement.
[0082] A flow stabilizer is also installed in the sampling tube 800: the intelligent regulating device inside the flow stabilizer can stabilize the furnace gas sampling flow rate within the set value ±0.03L / min range, ensuring the stability of the flow rate during the detection process and reducing the detection error caused by flow fluctuations;
[0083] It also includes temperature and pressure compensation sensors: a high-precision temperature sensor (accuracy ±0.1°C) and a separate pressure sensor (accuracy ±0.2kPa), which monitor the temperature and pressure of the furnace gas at the sampling point in real time and transmit the data to the data processing unit for automatic compensation and correction of the detection data.
[0084] Data acquisition and processing system: It consists of a high-performance computer and a professional data acquisition card. It can simultaneously receive data from laser scattering sensors, temperature and pressure compensation sensors, and perform real-time processing and analysis based on preset algorithms, ultimately outputting accurate dust detection results.
[0085] The specific method is as follows:
[0086] The filter membrane was dried in a vacuum oven at 120 °C for 3 hours, then cooled to room temperature in a desiccator, and its mass was accurately weighed using a high-precision analytical balance (accuracy ± 0.05 mg), recorded as m 1 (mg), laser scattering sensor, precision filter, flow stabilizer, temperature and pressure compensation sensor and other components are tightly connected without leakage.
[0087] Subsequently, according to the furnace gas characteristics and detection requirements, the sampling flow rate Q (L / min) and sampling time t (min) are set in the data acquisition and processing system.
[0088] Next, the flow stabilizer is turned on, and the furnace gas enters the laser scattering sensor, which monitors the number concentration C of dust particles in the furnace gas in real time. n (pcs / L) and mass concentration C′ m (mg / L), the data acquisition and processing system records data every 10 seconds; the furnace gas flowing out of the laser scattering sensor enters the filter membrane, and the dust particles are further intercepted and collected.
[0089] During the sampling process, the flow display of the flow stabilizer is continuously observed to ensure that the sampling flow is stable at the set value Q. At the same time, the temperature and pressure compensation sensor monitors the temperature T (℃) and pressure P (kPa) of the furnace gas in real time, and the data is also collected and recorded synchronously.
[0090] After sampling, turn off the flow stabilizer and take out the precision filter. Put it in the vacuum drying oven again and dry it at 120℃ for 3 hours, then cool it to room temperature in the dryer. Use a high-precision analytical balance to accurately weigh the mass of the precision filter after drying and cooling, and record it as m 2 (mg).
[0091] Finally, the average mass concentration C during the laser scattering sensor detection period is calculated m ;
[0092] The calculation formula is as follows:
[0093]
[0094] Where N is the number of data records within the sampling time. This formula represents the average value C m The calculation method is the value obtained by each sampling in N sampling times The sum of divided by the number of samples N.
[0095] Next, calculate the sampling volume V:
[0096] First, the average temperature during the sampling process Convert to Kelvin temperature T avgK =T avg +273.15(K).
[0097] (where T 0 =273.15K, P 0 =101325Pa)
[0098] Calculate the average pressure And converted to Pascal pressure P avgPa =p avg ×1000(Pa);
[0099] According to the ideal gas state equation, the sampling volume V raw =Q×t(L);
[0100] The corrected sampling volume calculation formula is: (where T 0 =273.15K, P 0 =101325Pa);
[0101] Finally, the dust concentration C″ is calculated based on the mass measurement m :
[0102]
[0103] Comprehensive calculation of final dust concentration C final ; The calculation formula is as follows:
[0104] C final =α×C m +(1-α)×C m ″ (wherein, α is a laser scattering detection weight coefficient determined experimentally, and has a value range of 0.4-0.6, for example, 0.5).
[0105] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.
[0106] While the embodiments of the present invention have been shown and described, it will be apparent to those skilled in the art that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dust filtration system for yellow phosphorus furnace gas, characterized in that: include: A processing box (100), wherein a filter assembly is provided inside the processing box (100) for filtering yellow phosphorus furnace gas, a sliding opening (1004) is provided on the outside of the processing box (100) at a position corresponding to the filter assembly, the bottom of the processing box (100) is fixedly connected to a frame (1001), the bottom of the processing box (100) is fixedly connected to an air inlet pipe (1002), and the top of the processing box (100) is fixedly connected to an air outlet pipe (1003); A support assembly, the support assembly being arranged on both sides of the outside of the processing box (100), and the support assembly being used to support an unused and used filter assembly; A heat-insulating shielding component, which is arranged on both sides of the outside of the processing box (100) and is used to block the sliding opening (1004); A lifting component, the lifting component is arranged outside the processing box (100) and is used to adjust the height of the heat insulation shielding component; A pushing assembly is used to push an unused filter assembly on the supporting assembly into a processing box (100).
2. A dust filtration system for yellow phosphorus furnace gas according to claim 1, characterized in that: The filter assembly comprises a fixed frame (1006) and a silicon carbide filter plate (1007) fixedly connected in the fixed frame (1006); at least one group of the filter assembly is provided in the processing box (100); the upper and lower sides of the corresponding fixed frame (1006) in the processing box (100) are fixedly connected to the limiting plate (1005).
3. A dust filtration system for yellow phosphorus furnace gas according to claim 2, characterized in that: The support assembly comprises a first support plate (200) and a second support plate (300); the first support plate (200) and the second support plate (300) are respectively fixedly connected to two sides of the outside of the processing box (100); the top of the first support plate (200) is fixedly connected to a first vertical plate (2001) on all sides; the outside of the first vertical plate (2001) is fixedly connected to a first support bar (2002); the top of the second support plate (300) is fixedly connected to a second vertical plate (3001) on all sides; the outside of the second vertical plate (3001) is fixedly connected to a second support bar (3002); and the top of the second support plate (300) is also provided with a sliding hole (3003).
4. A dust filtration system for yellow phosphorus furnace gas according to claim 3, characterized in that: The heat insulation shielding assembly comprises baffles (1008) arranged on both sides of the outside of the processing box (100) and connecting rods (1009) fixedly connected to the tops of the baffles (1008).
5. A dust filtration system for yellow phosphorus furnace gas according to claim 4, characterized in that: The lifting assembly comprises a first connecting rod (400) and a second connecting rod (4001) which are hinged to each other, and a motor (500) which is fixedly connected to the outside of the processing box (100); the outside of the baffle (1008) is fixedly connected to a first guide rail (4002); the bottom of the processing box (100) is fixedly connected to a second guide rail (4005); the first guide rail (4002) and the second guide rail (4005) are both provided with a slide groove (4003); the first guide rail (4002) is fixedly connected to the outside of the processing box (100); ) is slidably connected with a first slide post (4003), the second guide rail (4005) is slidably connected with a second slide post (4006), the second connecting rod (4001) is rotationally connected to the first slide post (4003), the first connecting rod (400) is rotationally connected to the second slide post (4006), one of the first connecting rods (400) is rotationally connected to the first guide rail (4002), and one of the second connecting rods (4001) is rotationally connected to the outside of the processing box (100); The output end of the motor (500) is fixedly connected to a first threaded rod (5001), the external thread of the first threaded rod (5001) is connected to a first nut block (5002), the external portion of the first nut block (5002) is rotatably connected to a shaft rod (4007), and the shaft rod (4007) is rotatably connected to a second sliding column (4006).
6. A dust filtration system for yellow phosphorus furnace gas according to claim 5, characterized in that: The pushing assembly comprises a second threaded rod (600), a push plate (6006) and a push rod (6007) fixedly connected to the push plate (6006); a guide seat (6005) is fixedly connected to the bottom of the push plate (6006); the guide seat (6005) passes through the sliding hole (3003); a mounting plate (6008) is fixedly connected to the outside of the second support plate (300); the second threaded rod (600) is rotatably connected to the mounting plate (6008); The outside of the box (100) is fixedly connected to a guide column (6004), and the guide column (6004) passes through the guide seat (6005). The outside of the second threaded rod (600) is threadedly connected to a second nut block (6002), and the outside of the second nut block (6002) is fixedly connected to a synchronous frame (6009). The bottom of the guide seat (6005) is fixedly connected to a sliding seat (6003), and the synchronous frame (6009) is fixedly connected to the sliding seat (6003).
7. A dust filtration system for yellow phosphorus furnace gas according to claim 6, characterized in that: The outside of the processing box (100) is fixedly connected to a second fixing seat (50014), one end of the first threaded rod (5001) passes through the second fixing seat (50014) and is rotatably connected to the second fixing seat (50014), the outside of the first threaded rod (5001) is provided with a limiting groove (50012), the external sliding sleeve of the first threaded rod (5001) is provided with a sliding sleeve (5003), the sliding sleeve (5003) is fixedly connected with a limiting protrusion (50013), the limiting protrusion (50013) is slidably connected to the limiting groove (50012), the outside of the sliding sleeve (5003) is fixedly connected with two groups of first limiting rings (5005), the outside of the sliding sleeve (5003) is fixedly connected A first electromagnet (5004) is provided, the second threaded rod (600) is fixedly connected to the outside of the second electromagnet (6001), the processing box (100) is fixedly connected to the outside of a guide rod (50011), the guide rod (50011) is fixedly connected to the outside of a limiting column (5008), the guide rod (50011) is sleeved with a first spring (50010) on the outside, the guide rod (50011) is sleeved with a first fixed seat (5009) on the outside, the first fixed seat (5009) is fixedly connected to a slide plate (5007) at the bottom, one end of the slide plate (5007) is fixedly connected to a push ring (5006), and the push ring (5006) is located between two first limiting rings (5005); The top of the processing box (100) is fixedly connected to the limiting rod (1000) on all four sides, and the outside of the baffle (1008) is fixedly connected to a guide sleeve (10001), and the guide sleeve (10001) is sleeved on the outside of the limiting rod (1000).
8. A dust filtration system for yellow phosphorus furnace gas according to claim 7, characterized in that: The frame (1001) is fixedly connected to a fixed plate (700) on the outside, and the fixed plate (700) is fixedly connected to an inclined plate (7001) on the outside. The first connecting rod (400) is rotatably connected to a rotating sleeve (7002) on the outside, and a resistance rod (7003) is slidably connected inside the rotating sleeve (7002). A second limiting ring (7006) is fixedly connected inside the rotating sleeve (7002), and a second spring (7005) is connected between the second limiting ring (7006) and the resistance rod (7003). One end of the resistance rod (7003) is fixedly connected to a resistance column (7004), and a pressure sensor (7007) is fixedly connected inside the rotating sleeve (7002). The frame (1001) is fixedly connected to a control module (900) on the outside, and the motor (500), the pressure sensor (7007) and the control module (900) are electrically coupled.
9. A dust filtration system for yellow phosphorus furnace gas according to claim 8, characterized in that: A sampling tube (800) is provided outside the air outlet pipe (1003), a valve (8001) is fixedly connected between the sampling tube (800) and the air outlet pipe (1003), a filter box (8002) is fixedly connected in the sampling tube (800), a lifting tube is provided through the filter box (8002), a filter membrane (8004) is fixedly connected in the lifting frame (8003), a fixing frame (8005) is fixedly connected to the top of the lifting frame (8003), and the fixing frame (8005) is detachably fixedly connected to the filter box (8002).
10. A process for a dust filtration system for yellow phosphorus furnace gas, characterized in that: The specific steps include: First, the yellow phosphorus furnace gas is transported to the air inlet pipe (1002), and dust is filtered through the filter assembly. The filtered yellow phosphorus furnace gas is transported away through the air outlet pipe (1003); If the filter assembly needs to be replaced, the conveying of the yellow phosphorus furnace gas is stopped, the yellow phosphorus furnace gas in the processing box (100) is exhausted, and then the heat insulation shielding assembly is lifted up by the lifting assembly, and at the same time, the pushing assembly pushes the unused filter assembly on the supporting assembly into the processing box (100), and at the same time, the used filter assembly is pushed out, and the unused yellow phosphorus furnace gas enters the processing box (100); Finally, the heat insulation shielding assembly is lowered by the lifting assembly to shield the sliding opening (1004).
Citation Information
Patent Citations
Filter type dry dust removal device for yellow phosphorus furnace gas
CN218687597U