Product welding and pressing device

Abstract

The invention is suitable for the technical field of welding and fixing, and provides a product welding and pressing device which comprises a device base and further comprises a supporting assembly, the supporting assembly is fixedly installed on the device base and used for supporting a to-be-machined part at a certain height and further used for driving the to-be-machined part to rotate by a certain angle; and the two pressing assemblies are fixed to the positions, on the device base, of the two sides of the supporting assembly correspondingly, the pressing assemblies are used for pressing and fixing the top and the side face of a to-be-machined part at the same time, and the two pressing assemblies can adjust the position for pressing and fixing the to-be-machined part. Height supporting, angle adjusting and efficient and reliable multi-directional pressing and fixing are achieved, and operation convenience and application universality are achieved.

Description

Technical Field

[0001] The invention belongs to the technical field of welding and fixing, and in particular relates to a product welding clamping device. Background Art

[0002] In modern manufacturing, welding process is one of the key steps to connect metal parts, and is widely used in many fields such as automobile, aerospace, and machinery manufacturing. With the development of industrial technology and the continuous improvement of product quality requirements, traditional manual welding methods have been unable to meet the needs of modern production due to their low efficiency, poor consistency, and uneven skill levels of operators. Therefore, automated welding equipment has gradually become a trend in the development of the industry. However, in the actual welding process, how to ensure that the workpiece to be processed maintains a stable position and angle during welding to achieve high-quality welding effects has always been one of the main challenges facing automated welding. Traditional fixtures often have problems such as insufficient flexibility and poor adaptability, and it is difficult to cope with workpieces of various shapes, which limits the further improvement of welding quality and efficiency.

[0003] In order to solve the above problems, various types of welding clamping devices have appeared on the market, which are designed to fix the workpiece to be processed by mechanical means to ensure the position stability and angle accuracy during the welding process. Despite this, many welding clamping devices in the prior art still have shortcomings such as complex structure, inconvenient adjustment, and high cost, which leads to certain limitations in their promotion in practical applications. In addition, for workpieces of different sizes and shapes, the existing clamping devices often require complex adjustments or replacement of different clamps, which not only increases the difficulty of operation, but also reduces production efficiency. Summary of the invention

[0004] The purpose of the present invention is to provide a product welding clamping device, aiming to solve the problems mentioned in the above background technology.

[0005] The present invention is implemented as follows: a product welding and clamping device, including a device base, and also including: A support assembly, which is mounted and fixed on the base of the device, and is used to support the workpiece to be processed at a certain height, and is also used to drive the workpiece to be processed to rotate a certain angle; A clamping assembly is provided on both sides of the support assembly and fixed on the device base. The clamping assembly is used to clamp and fix the top and side of the workpiece to be processed at the same time, and the two clamping assemblies can adjust the position of the workpiece to be processed.

[0006] A further technical solution is that the clamping assembly includes an inverted U-shaped frame B fixed on the base of the device, the inverted U-shaped frame B is adjustable and slidably provided with a placement plate, a turntable is rotatably installed on the placement plate, an inverted U-shaped frame A is fixed on the turntable, an inverted U-shaped frame A is adjustable and slidably provided with an angle frame, a push-pull cylinder A is fixed on the horizontal part of the angle frame, a top-pressing frame is fixed on the upper end of the push-pull cylinder A, a wedge block A is fixed on the lower side of the top-pressing frame, and a clamping block A is also fixed on the lower end of the top-pressing frame; the vertical part of the angle frame is horizontally fixed There is a guide rod, on which a side pressure frame is slidably provided, and the inner side of the side pressure frame is also provided with a spring for making the side pressure frame elastically press against the angle frame, and a clamping block B is fixed on the side of the side pressure frame away from the angle frame; the upper part of the side pressure frame can also be adjusted and slidably provided with a wedge block B that cooperates with the wedge block A; when the push-pull cylinder A is shortened, the clamping block A moves downward, and at the same time, the clamping block B moves toward the direction close to the side of the workpiece to be processed, until the clamping block A abuts against the top of the workpiece to be processed and the clamping block B abuts against the side of the workpiece to be processed.

[0007] A further technical solution is that a circular frame is fixed on the outer side of the placement plate, the circular frame is slidably connected to the inverted U-shaped frame B, and a fastening knob B for fixing it on the inverted U-shaped frame B is also installed on the circular frame.

[0008] According to a further technical solution, a tightening knob A for locking the turntable is installed on the outer side of the placement plate, a plurality of joysticks are circumferentially distributed and fixed on the outer side of the turntable, and a scale is provided on the top of the placement plate.

[0009] A further technical solution is that a plurality of triangular support blocks are fixed on the outer side of the cylinder body of the push-pull cylinder A, and the lower ends of the triangular support blocks are fixed on the horizontal part of the angle bracket; the angle bracket is also equipped with a fastening knob D for locking it on the inverted U-shaped bracket A.

[0010] According to a further technical solution, two guide rods are provided, a spring is fixed to one end of the guide rod away from the angle frame, and the other end of the spring is fixedly connected to the side pressure frame.

[0011] According to a further technical solution, a tightening knob C for locking the wedge block B is also installed on the side pressure frame; a slope A is provided on the side of the wedge block A away from the push-pull cylinder A, and a slope B matching the slope A is provided on the side of the wedge block B close to the push-pull cylinder A.

[0012] A further technical solution is that the supporting assembly includes a supporting tray, a plurality of push-pull cylinders B are fixedly distributed circumferentially on the bottom of the supporting tray, the lower end of the push-pull cylinder B is fixed on the base of the device, a groove is opened in the middle of the supporting tray, a lifting plate is provided on the inner side of the groove for sliding and rotating, a motor carrier plate is also provided on the lower side of the supporting tray, a plurality of push-pull cylinders C are fixedly distributed circumferentially on the upper side of the motor carrier plate, the upper end of the push-pull cylinder C is fixedly connected to the supporting tray, a rotating motor is fixed to the lower side of the motor carrier plate, the output end of the rotating motor rotates and extends into the groove and is fixedly connected to the middle of the bottom of the lifting plate.

[0013] According to a further technical solution, both the supporting plate and the lifting plate are disc-shaped structures.

[0014] The product welding clamping device provided by the present invention has the following beneficial effects: First, the workpiece to be processed is supported at a certain height by the support assembly. During the welding process of the workpiece to be processed, the workpiece to be processed can be rotated to a certain angle by the support assembly according to the required process to adjust the welding.

[0015] Secondly, the two clamping assemblies can cooperate to clamp and fix the workpiece to be processed, and the clamping assemblies can clamp and fix the top and side of the workpiece to be processed at the same time, ensuring the efficiency and reliability of clamping and fixing. At the same time, the two clamping assemblies can adjust the position of the workpiece to be processed, which is convenient for adaptive and flexible adjustment according to the form of the workpiece to be processed, and is convenient and wide in application.

[0016] In summary, the present invention realizes height support, angle adjustment and efficient and reliable multi-directional clamping and fixing, and has convenient operation and wide application. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of the overall structure of a product welding clamping device provided in an embodiment of the present invention; Figure 2 A schematic diagram of the structure of a clamping assembly in a product welding clamping device provided by an embodiment of the present invention; Figure 3 for Figure 2 axonometric drawing; Figure 4 for Figure 3 A schematic diagram of the enlarged structure of part A; Figure 5 for Figure 2 A schematic diagram of the rear-view angle structure; Figure 6 A schematic diagram of the structure of the support component part of the product welding clamping device provided in an embodiment of the present invention; Figure 7 for Figure 6 axonometric drawing; Figure 8 for Figure 6 Schematic diagram of the structure from an upward angle.

[0018] In the figure: 1-device base, 2-pressing assembly, 3-workpiece to be processed, 4-support assembly, 201-top press frame, 202-pressing block A, 203-pressing block B, 204-side press frame, 205-wedge block A, 206-wedge block B, 207-guide rod, 208-angle frame, 209-push-pull cylinder A, 210-inverted U-shaped frame A, 211-triangular support block, 212-control lever, 213- Turntable, 214-placing plate, 215-fastening knob A, 216-inverted U-shaped frame B, 217-scale, 218-circular frame, 219-fastening knob B, 220-fastening knob C, 221-fastening knob D, 401-supporting tray, 402-groove, 403-lifting plate, 404-rotating motor, 405-push-pull cylinder B, 406-motor carrier plate, 407-push-pull cylinder C. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0020] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0021] like Figure 1 As shown, a product welding and clamping device provided by an embodiment of the present invention includes a device base 1, and also includes: A support assembly 4, wherein the support assembly 4 is mounted and fixed on the device base 1, and the support assembly 4 is used to support the workpiece 3 to be processed at a certain height, and the support assembly 4 is also used to drive the workpiece 3 to be processed to rotate a certain angle; A clamping assembly 2 is provided on both sides of the support assembly 4 and fixed on the device base 1. The clamping assembly 2 is used to clamp and fix the top and side of the workpiece 3 at the same time, and the two clamping assemblies 2 can adjust the position of the workpiece 3 to be clamped and fixed.

[0022] In the embodiment of the present invention, firstly, the workpiece 3 to be processed is supported at a certain height by the support assembly 4. During the welding process of the workpiece 3 to be processed, the workpiece 3 to be processed can be driven by the support assembly 4 to rotate a certain angle according to the required process to adjust the welding. Secondly, the two clamping assemblies 2 can cooperate to clamp and fix the workpiece 3 to be processed, and the clamping assemblies 2 can clamp and fix the top and side of the workpiece 3 to be processed at the same time, ensuring the efficiency and reliability of the clamping and fixing. At the same time, the two clamping assemblies 2 can adjust the position of the workpiece 3 to be clamped and fixed, which is convenient for adaptive and flexible adjustment according to the form of the workpiece 3 to be processed, and is convenient and widely used.

[0023] like Figure 2-5 As shown, as a preferred embodiment of the present invention, the clamping assembly 2 includes an inverted U-shaped frame B216 fixed on the device base 1, the inverted U-shaped frame B216 is adjustable and slidably provided with a placement plate 214, the placement plate 214 is rotatably mounted with a turntable 213, an inverted U-shaped frame A210 is fixed on the turntable 213, the inverted U-shaped frame A210 is adjustable and slidably provided with an angle frame 208, a push-pull cylinder A209 is fixed on the horizontal part of the angle frame 208, a top pressure frame 201 is fixed on the upper end of the push-pull cylinder A209, a wedge block A205 is fixed on the lower side of the top pressure frame 201, and a clamping block A202 is also fixed on the lower side end of the top pressure frame 201; the vertical part of the angle frame 208 is fixed with a water pump. A guide rod 207 is fixed horizontally, and a side pressure frame 204 is slidably provided on the guide rod 207. A spring (not shown) is also provided on the inner side of the side pressure frame 204 for elastically pressing the side pressure frame 204 against the angle frame 208. A clamping block B203 is fixed on the side of the side pressure frame 204 away from the angle frame 208; the upper part of the side pressure frame 204 can also be adjusted and slidably provided with a wedge block B206 that cooperates with the wedge block A205; when the push-pull cylinder A209 is shortened, the clamping block A202 moves downward, and at the same time, the clamping block B203 moves toward the side of the workpiece 3 to be processed, until the clamping block A202 abuts against the top of the workpiece 3 to be processed and the clamping block B203 abuts against the side of the workpiece 3 to be processed.

[0024] The wedge block B206 is adjustable, and the matching relationship between the clamping block A202 and the clamping block B203 can be adjusted to meet the clamping and fixing requirements of different workpieces 3 to be processed, which is flexible and reliable; the angle bracket 208 is adjustable along the inverted U-shaped bracket A210, and the turntable 213 can rotate, and the placement plate 214 can be adjusted along the inverted U-shaped bracket B216 to meet various clamping and fixing requirements, that is, to adjust the clamping assembly 2 to clamp and fix the position of the workpiece 3 to be processed.

[0025] Preferably, a circular frame 218 is fixed to the outside of the placement plate 214, and the circular frame 218 is slidably connected to the inverted U-shaped frame B216. The circular frame 218 is also equipped with a fastening knob B219 for fixing it to the inverted U-shaped frame B216 to facilitate locking after adjustment.

[0026] Preferably, a fastening knob A215 for locking the turntable 213 is installed on the outer side of the placement plate 214, and a plurality of joysticks 212 are circumferentially fixed on the outer side of the turntable 213 to facilitate the rotation of the turntable 213. In order to indicate the rotation angle of the turntable 213, a scale 217 is also provided on the top of the placement plate 214.

[0027] Preferably, a plurality of triangular support blocks 211 are fixed to the outside of the cylinder body of the push-pull cylinder A209, and the lower ends of the triangular support blocks 211 are fixed to the horizontal part of the angle frame 208 to play a role of stable support.

[0028] Preferably, two guide rods 207 are provided, and a spring is fixed to one end of the guide rod 207 away from the angle frame 208, that is, the spring is located in the cavity where the guide rod 207 and the side pressure frame 204 slide, and the other end of the spring is fixedly connected to the side pressure frame 204, so that the side pressure frame 204 returns to its original position after being pushed and compressed through the spring.

[0029] Preferably, a tightening knob C220 for locking the wedge block B206 is also installed on the side pressure frame 204, and the wedge block B206 can be locked after the position is adjusted.

[0030] The structure of wedge block A205 and wedge block B206 is as follows: the side of wedge block A205 away from the push-pull cylinder A209 is provided with a slope A, and the side of wedge block B206 close to the push-pull cylinder A209 is provided with a slope B matching with slope A. The slope A and slope B can be arranged at appropriate angles as needed to meet the matching requirements.

[0031] Preferably, the angle bracket 208 is also provided with a fastening knob D221 for locking it on the inverted U-shaped bracket A210.

[0032] like Figure 6-8 As shown, as a preferred embodiment of the present invention, the support assembly 4 includes a supporting tray 401, and a plurality of push-pull cylinders B405 are fixedly distributed circumferentially on the bottom of the supporting tray 401, and the lower end of the push-pull cylinder B405 is fixed on the device base 1. A groove 402 is opened in the middle of the supporting tray 401, and a lifting plate 403 is provided on the inner side of the groove 402 for sliding and rotating. A motor carrier plate 406 is also provided on the lower side of the supporting tray 401, and a plurality of push-pull cylinders C407 are fixedly distributed circumferentially on the upper side of the motor carrier plate 406, and the upper end of the push-pull cylinder C407 is fixedly connected to the supporting tray 401, and a rotating motor 404 is fixed to the lower side of the motor carrier plate 406, and the output end of the rotating motor 404 rotates and extends into the groove 402 and is fixedly connected to the middle of the bottom of the lifting plate 403.

[0033] The height of the supporting plate 401 can be adjusted by the push-pull cylinder B405, and can be well adapted to the clamping blocks A202 and B203. When the workpiece 3 needs to be lifted, the lifting plate 403 can be made to protrude from the surface of the supporting plate 401 by controlling the shortening of the push-pull cylinder C407, thereby lifting the workpiece 3. The rotating motor 404 can also be started as needed to drive the lifting plate 403 to rotate, thereby driving the workpiece 3 to turn, thereby meeting the needs of flexible welding.

[0034] Preferably, the supporting tray 401 and the lifting tray 403 both adopt a disc-shaped structure, which is compact and has reliable support.

[0035] The present invention improves the efficiency and reliability of clamping the workpiece 3 by optimizing the clamping assembly 2 and the supporting assembly 4. In the test of producing 1,000 welding products, the number of welding defects (such as pores, cracks, etc.) produced by the traditional device was 70-90, and the defect rate was 7%-9%; while the number of welding defects produced by the device of the present invention was 10-20, and the defect rate was only 1%-2%. The clamping time of the traditional device is an average of 2-5 minutes per piece, while the clamping time of the device of the present invention can be shortened to 1-1.5 minutes per piece through the quick clamping mechanism and automatic adjustment function. For example, in the mass production of a certain model of mechanical parts, 90-100 pieces can be produced per day (calculated based on 8 hours of working time) using the traditional device, while 400-500 pieces can be produced per day using the device of the present invention.

[0036] The above embodiment of the present invention provides a product welding clamping device, and its working principle is as follows: The support assembly 4 is installed on the device base 1 through multiple push-pull cylinders B405 at the bottom, and the height of the support tray 401 can be adjusted as needed to adapt to different processing requirements.

[0037] A groove 402 is provided in the middle of the tray 401, which contains a lifting plate 403 that can slide and rotate. When the workpiece 3 to be processed needs to be lifted, the lifting plate 403 is lifted from the groove 402 by controlling the push-pull cylinder C407 located at the lower side of the tray 401 to be shortened, thereby lifting the workpiece 3 to be processed.

[0038] The rotating motor 404 is fixed below the motor carrier plate 406 and connected to the bottom of the lifting plate 403 through its output end, so as to realize the rotation function of the workpiece 3 to be processed, and facilitate the angle adjustment during the welding process.

[0039] The clamping assembly 2 is composed of an inverted U-shaped frame B216, a placement plate 214, a turntable 213, an inverted U-shaped frame A210, an angle frame 208, etc. The placement plate 214 can be adjusted along the inverted U-shaped frame B216, and the turntable 213 allows rotation, which increases the flexibility of the clamping position.

[0040] The push-pull cylinder A209 on the angle frame 208 drives the top pressure frame 201 to move up and down, and the clamping block A202 fixed on the lower side of the top pressure frame 201 is used to apply pressure to the top of the workpiece 3 to be processed.

[0041] The side pressure frame 204 on the guide rod 207 moves toward the side of the workpiece 3 to be processed when the push-pull cylinder A209 is shortened through the wedge block B206 that cooperates with the wedge block A205, so that the clamping block B203 clamps the side of the workpiece.

[0042] The spring is arranged at one end of the guide rod 207 away from the angle frame 208 to ensure that the side pressure frame 204 can return to its original position after release. In addition, by adjusting and locking the position of the wedge block B206, the pressing position can be flexibly adjusted according to the needs of different workpieces 3 to be processed.

[0043] In summary, the welding clamping device of this product realizes height adjustment and angle rotation through the support component 4, and combined with the two adjustable clamping components 2, it realizes efficient and reliable top and side clamping and fixation of the workpiece 3 at the same time, meeting the needs of diversified welding processes.

[0044] The PLC controller disclosed in the prior art can be used to control each component. The model and circuit connection of each component are not specifically limited and can be flexibly set in actual application.

[0045] The circuits, electronic components and modules involved are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present invention does not involve improvements to software and methods.

[0046] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0047] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. A product welding clamping device, comprising a device base (1), characterized in that: Also includes: A support assembly (4), wherein the support assembly (4) is mounted and fixed on the device base (1), and the support assembly (4) is used to support the workpiece (3) to be processed at a certain height, and the support assembly (4) is also used to drive the workpiece (3) to be processed to rotate at a certain angle; A clamping assembly (2), wherein a clamping assembly (2) is respectively fixed on both sides of the support assembly (4) on the device base (1), the clamping assembly (2) is used to simultaneously clamp and fix the top and side of the workpiece (3) to be processed, and the two clamping assemblies (2) can adjust the position of the workpiece (3) to be clamped and fixed.

2. The product welding clamping device according to claim 1 is characterized in that: The clamping assembly (2) comprises an inverted U-shaped frame B (216) fixed on the device base (1); a placement plate (214) is adjustable and slidably provided on the inverted U-shaped frame B (216); a turntable (213) is rotatably mounted on the placement plate (214); an inverted U-shaped frame A (210) is fixed on the turntable (213); and an angle frame (208) is adjustable and slidably provided on the inverted U-shaped frame A (210); A push-pull cylinder A (209) is fixed to the horizontal portion of the angle frame (208), a top-pressing frame (201) is fixed to the upper end of the push-pull cylinder A (209), a wedge block A (205) is fixed to the lower side of the top-pressing frame (201), and a pressing block A (202) is also fixed to the lower end of the top-pressing frame (201); A guide rod (207) is horizontally fixed on the vertical portion of the angle frame (208), a side pressure frame (204) is slidably provided on the guide rod (207), a spring for elastically pressing the side pressure frame (204) against the angle frame (208) is also provided on the inner side of the side pressure frame (204), and a pressing block B (203) is fixed on the side of the side pressure frame (204) away from the angle frame (208); The upper part of the side pressure frame (204) is also adjustable and slidable and is provided with a wedge block B (206) that cooperates with the wedge block A (205); When the push-pull cylinder A (209) is shortened, the clamping block A (202) moves downward, and the clamping block B (203) moves toward the side of the workpiece (3) to be processed, until the clamping block A (202) abuts against the top of the workpiece (3) to be processed and the clamping block B (203) abuts against the side of the workpiece (3) to be processed.

3. The product welding clamping device according to claim 2 is characterized in that: A circular frame (218) is fixed on the outer side of the placement plate (214), and the circular frame (218) is slidably connected to the inverted U-shaped frame B (216). A fastening knob B (219) is also installed on the circular frame (218) for fixing it on the inverted U-shaped frame B (216).

4. The product welding clamping device according to claim 2, characterized in that: A fastening knob A (215) for locking the turntable (213) is also installed on the outer side of the placement plate (214); A plurality of operating rods (212) are also fixedly and circumferentially distributed on the outer side of the rotating platform (213); The top of the placement plate (214) is also provided with a scale (217).

5. The product welding clamping device according to claim 2, characterized in that: A plurality of triangular support blocks (211) are fixed to the outside of the cylinder body of the push-pull cylinder A (209), and the lower ends of the triangular support blocks (211) are fixed to the horizontal part of the angle frame (208); The corner bracket (208) is also provided with a fastening knob D (221) for locking it on the inverted U-shaped bracket A (210).

6. The product welding clamping device according to claim 2, characterized in that: The guide rods (207) are provided with two springs, one end of the guide rod (207) being away from the angle frame (208), and the other end of the spring being fixedly connected to the side pressure frame (204).

7. The product welding clamping device according to claim 2, characterized in that: The side pressure frame (204) is also provided with a tightening knob C (220) for locking the wedge block B (206); The side of the wedge block A (205) away from the push-pull cylinder A (209) is provided with an inclined surface A, and the side of the wedge block B (206) close to the push-pull cylinder A (209) is provided with an inclined surface B matching the inclined surface A.

8. The product welding clamping device according to any one of claims 1 to 7, characterized in that: The support assembly (4) comprises a support tray (401), a plurality of push-pull cylinders B (405) are fixedly distributed circumferentially on the bottom of the support tray (401), and the lower ends of the push-pull cylinders B (405) are fixed on the device base (1); A groove (402) is provided in the middle of the support tray (401), a lifting plate (403) is provided inside the groove (402) for sliding and rotating cooperation, a motor carrier plate (406) is also provided on the lower side of the support tray (401), a plurality of push-pull cylinders C (407) are fixedly arranged in a circumferential direction on the upper side of the motor carrier plate (406), and the upper ends of the push-pull cylinders C (407) are fixedly connected to the support tray (401); A rotating motor (404) is fixed to the lower side of the motor carrier plate (406), and the output end of the rotating motor (404) rotates and extends into the groove (402) and is fixedly connected to the middle of the bottom of the lifting plate (403).

9. The product welding clamping device according to claim 8, characterized in that: The supporting tray (401) and the lifting tray (403) both have a disc-shaped structure.

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