A dust-free room-based clip feeding equipment

Abstract

The application provides a magazine feeding equipment based on a clean room, which comprises a chassis, an upper conveying flow channel, a magazine, a staggered transfer module, a carrier extraction mechanism and a carrier conveying flow channel. The upper conveying flow channel is arranged above the chassis and is used for conveying the magazine. The magazine is internally provided with a locking assembly for locking the carrier in the magazine. The staggered transfer module comprises a transfer mechanism and an unlocking mechanism. The transfer mechanism is connected with the upper conveying flow channel and is used for transferring and positioning the magazine. The unlocking mechanism is arranged on the transfer mechanism and is used for unlocking the carrier in the magazine. The carrier extraction mechanism is arranged above the chassis and is used for extracting and placing the carrier in the magazine to the carrier conveying flow channel. The carrier conveying flow channel is used for conveying the carrier. An upper frame is further arranged above the chassis and covers the space above the chassis. The upper frame is provided with at least one fan filter unit at the top. The application can meet the equipment use standard of a hundred-level clean room, and can automatically and batch feed materials, thereby improving the production quality and production efficiency.

Description

Technical Field

[0001] This invention relates to the field of automation equipment technology, and in particular to a magazine loading device based on a cleanroom. Background Technology

[0002] Mobile phones are composed of multiple components, some of which, such as keypads, are small and inconvenient to load and unload. To improve loading speed, multiple small components are typically placed on a carrier before processing and assembly. However, in the manufacturing process, some components are still manually loaded onto the equipment. This method is unsuitable for mass production and is inefficient and costly.

[0003] Furthermore, mobile phone components are prone to contamination with powder and dust during processing and production. Given the assembly requirements of mobile phones, the cleanliness of the component surfaces must be ensured, thus necessitating a dust removal process before assembly. However, existing mobile phone component production equipment generally only requires a cleanroom environment, with lower requirements for the equipment itself. This makes the dust generated during production uncontrollable, leading to significant difficulties in subsequent dust removal and impacting overall mobile phone production efficiency. Summary of the Invention

[0004] The present invention aims to provide a magazine loading device based on a cleanroom, so as to overcome the shortcomings of the prior art.

[0005] To solve the above-mentioned technical problems, the technical solution of the present invention is: a magazine loading device based on a cleanroom, comprising a base frame, an upper conveying channel, magazines, a misalignment transfer module, a carrier extraction mechanism, and a carrier conveying channel. The upper conveying channel is located above the base frame and is used to convey magazines. Multiple carriers are provided inside the magazines, along with a locking component that locks the carriers inside the magazines. The misalignment transfer module is located at the outlet end of the upper conveying channel and includes a transfer mechanism and an unlocking mechanism. The transfer mechanism is connected to the upper conveying channel and is used to transfer and position the magazines. The unlocking mechanism is located on the transfer mechanism and is used to release the locking component from locking the carriers inside the magazines. The carrier extraction mechanism is located above the base frame and is used to extract the carriers from the magazines and place them into the carrier conveying channel. The carrier conveying channel is located behind the carrier extraction mechanism and is used to convey the carriers. An upper frame covering the space above the base frame is also provided above the base frame. At least one fan filter unit communicating with the space inside the upper frame is located on the top of the upper frame.

[0006] Furthermore, in the aforementioned cleanroom-based magazine loading equipment, the top plate of the base frame is provided with multiple ventilation holes, and the sum of the areas of the multiple ventilation holes on the plate is not less than 20% of the total area of ​​the plate; the bottom plate of the base frame is also provided with multiple ventilation holes, and the sum of the areas of the multiple ventilation holes on the bottom plate is not less than 20% of the total area of ​​the bottom plate.

[0007] Furthermore, in the aforementioned cleanroom-based magazine loading equipment, multiple upper conveying channels are arranged parallel to each other above the base frame. The base frame also contains multiple parallel lower conveying channels located below the upper conveying channels for conveying empty magazines. The lower conveying channels correspond one-to-one with the upper conveying channels and are suspended below a platform at the top of the base frame via a connecting assembly. Preferably, the connecting assembly includes a lower support plate and multiple connecting rods. The multiple lower conveying channels are fixed to the lower support plate, and one end of each connecting rod is connected to the platform at the top of the base frame, while the other end is connected to the lower support plate.

[0008] Furthermore, in the aforementioned cleanroom-based magazine loading device, the upper conveying channel includes two opposing conveying beams. Each conveying beam is equipped with multiple rollers and a drive assembly for rotating the rollers. Multiple axially arranged grooves are provided on the outer side of each roller, and wear-resistant rings protruding from the outer surface of the rollers are embedded within these grooves. Preferably, the conveying beam consists of two separate conveying beams, and both separate conveying beams can be driven independently.

[0009] Furthermore, in the aforementioned cleanroom-based magazine loading device, of the two conveying beams, one conveying beam is a fixed conveying beam, which is fixed to one end of the mounting base by multiple fixed seats located below the conveying beam; the other conveying beam is a movable conveying beam, which is fixed to the other end of the mounting base by multiple movable seats located below the conveying beam. The mounting base is mounted on a platform on the top of the base frame, and the top of the mounting base is provided with an elongated groove arranged along the width direction of the upper conveying channel. The bottom of the movable seat is provided with a slide table that is slidably connected to the elongated groove.

[0010] Furthermore, in the aforementioned cleanroom-based magazine loading device, the transfer mechanism includes a transfer base and a transfer channel. The transfer channel is located above the transfer base and includes two opposing transfer beams. Each transfer beam is provided with multiple rollers and a drive assembly for driving the multiple rollers to rotate. Adjacent rollers on the transfer beam are connected to rollers that are not connected to the drive assembly. In addition, one of the two transfer beams is fixedly connected to the transfer base, and the other transfer beam can move along the width direction of the transfer channel through an adjustment structure.

[0011] Furthermore, in the aforementioned cleanroom-based magazine loading equipment, the transfer mechanism further includes a positioning assembly disposed between two transfer beams. The positioning assembly includes a lifting cylinder, a support base, a pushing cylinder, a positioning seat, a stop block, and a buffer seat. The lifting cylinder is fixed to the transfer base, and its output end is provided with a support base for supporting the magazine. A pushing cylinder is located in the middle of the support base, and a positioning seat is located at the output end of the pushing cylinder. A buffer seat is located above the end of the positioning seat near the inlet of the transfer channel. The buffer seat is U-shaped, and a stop block is inserted into its U-shaped opening. The stop block is L-shaped, and its corner is hinged to one end of the buffer seat. A spring is fixed to the other end of the buffer seat at the lower end of its horizontal end plate. A positioning cylinder is provided at the end of its vertical end plate. A protruding stop part is provided at the top of the end of the horizontal end plate of the stop block. The positioning cylinder is fixed above the positioning seat. Its output end is provided with a buffer sleeve that abuts against the vertical end plate of the stop plate. The extension and retraction direction of the positioning cylinder is the same as the conveying direction of the transfer channel.

[0012] The misaligned transfer module also includes a translation mechanism for driving the transfer mechanism to move. The translation mechanism includes a first translation component and a second translation component. The first translation component is located inside the base frame and includes a translation seat and a Z-axis slide module located on the upper end of the translation seat. A slide rail fixed on the translation seat is also provided below the Z-axis slide module. The second translation component is located on the first translation component and includes a Y-axis slide module. The lower end of the Y-axis slide module extends into the base frame, and its output end is connected to the transfer mechanism.

[0013] Furthermore, in the aforementioned cleanroom-based magazine loading device, the magazine includes an outer box, which is a frame-shaped box with openings at both ends. The outer box contains multiple slots for inserting carriers. Two sets of locking components are provided, located at the open ends of the outer box and arranged diagonally. Each locking component includes a locking rod, a handle, and a shaft. The locking rod protrudes from both ends of the outer box, and each end is fixedly connected to a handle. The other end of the handle is fixedly connected to a shaft. The other end of the shaft is inserted into the outer box and rotatably connected to it. The flat sides at the top and bottom of the outer box have locking holes that mate with the locking rod. These locking holes are arc-shaped. When the locking rod engages with the locking hole, it locks the carrier inside the outer box.

[0014] Furthermore, in the aforementioned cleanroom-based magazine loading equipment, the unlocking mechanism includes a pressing component and an unlocking component. The pressing component is located directly above the transfer channel and includes a pressing cylinder and a pressure block. The pressing cylinder is located on the top of the transfer seat, and its output end is provided with a pressure block. The unlocking component includes an unlocking seat, a connecting angle plate, a rotary cylinder, and an unlocking component. One end of the unlocking seat is connected to the output end of the pressing cylinder, and the other end is provided with a connecting angle plate. The end of the connecting angle plate away from the unlocking seat is fixed with a rotary cylinder. The output end of the rotary cylinder is provided with an unlocking component, and the bottom of the unlocking component is provided with an unlocking groove that cooperates with the rotating handle.

[0015] Furthermore, in the aforementioned cleanroom-based magazine loading device, the unlocking component is a sleeve-shaped component, with a central hole in its middle for clamping the output shaft of the rotary cylinder. The unlocking component also has an axially oriented through-hole groove 1, and an axially oriented through-hole groove 2 at its lower end. The axially oriented through-hole groove 1 passes through the central hole in the radial direction of the unlocking component, and the axially oriented through-hole groove 2 has the same depth as the axially oriented through-hole groove 1. The unlocking groove is an open groove, and its opening direction is opposite to that of the axially oriented through-hole groove 2.

[0016] Furthermore, in the aforementioned cleanroom-based magazine loading equipment, the carrier extraction mechanism includes an X-axis slide module, a translation seat, a second lifting cylinder, and a gripper cylinder. The X-axis slide module is arranged parallel to the carrier conveying channel, and a second slide rail is provided on one side. The translation seat is located at the output end of the X-axis slide module and is slidably connected to the second slide rail. The second lifting cylinder is located on the top of the translation seat, and a gripper cylinder is provided at its output end. The output end of the gripper cylinder has two grippers facing the transfer mechanism, and the clamping ends of the two grippers are provided with positioning clamping components for positioning and clamping the carrier. The positioning clamping components include a pin and a positioning hole concentrically arranged with the pin. The pin is located on the clamping surface of one gripper and faces the other gripper. The positioning hole penetrates the clamping end of the other gripper. The carrier has a insertion hole corresponding to the pin.

[0017] Furthermore, in the aforementioned cleanroom-based magazine loading equipment, each of the upper conveying channels is equipped with a magazine barcode scanner on one side. The magazine barcode scanner is fixed above the base frame via a bracket 1 and is used to identify magazine QR codes and record magazine information. The upper conveying channel is also equipped with multiple magazine blocking components for blocking magazines. A carrier barcode scanner is equipped on one side of the carrier conveying channel. The carrier barcode scanner is fixed above the base frame via a bracket 2 and is used to identify carrier QR codes and record carrier information. The carrier conveying channel is also equipped with multiple carrier blocking components for blocking carriers.

[0018] Furthermore, in the aforementioned cleanroom-based magazine loading equipment, the magazine blocking assembly includes a fixed base plate, an angle seat, a first slide, a second slide, a lifting cylinder, a sliding plate, and a baffle. The fixed base plate is fixed to the platform on the top of the base frame. The angle seat is installed above the fixed base plate. The first slide is provided on the side of the angle seat facing inward. The second slide is provided on the outside of the first slide. A groove is provided between the second slide and the first slide. The sliding plate is inserted into the groove and slidably connected to the groove. A baffle is fixed on the top of the sliding plate, and a lifting plate is fixed on the bottom. The lifting cylinder is fixed outside the second slide, and its output end is provided with a floating joint connected to the lifting plate.

[0019] Compared with the prior art, the beneficial effects of the present invention are: the magazine feeding device of the present invention can not only meet the equipment use standards of Class 100 cleanroom, but also automatically and in batches feed materials, saving labor costs and greatly improving production quality and production efficiency. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the magazine loading device based on a cleanroom according to the present invention.

[0022] Figure 2 This is a partial structural schematic diagram of the magazine loading device based on a cleanroom according to the present invention.

[0023] Figure 3 for Figure 2 Top view;

[0024] Figure 4 This is a schematic diagram of the upper conveying channel of the magazine loading device based on a cleanroom according to the present invention.

[0025] Figure 5 This is a schematic diagram of the magazine blocking component of the magazine feeding device based on a cleanroom according to the present invention.

[0026] Figure 6 This is a schematic diagram of the magazine in the magazine loading device based on a cleanroom according to the present invention.

[0027] Figure 7 This is a schematic diagram of the misaligned transfer module of the magazine loading device based on a cleanroom according to the present invention;

[0028] Figure 8 This is a schematic diagram of the transfer mechanism of the magazine loading device based on a cleanroom according to the present invention;

[0029] Figure 9 This is a schematic diagram of the positioning component of the magazine loading device based on a cleanroom according to the present invention.

[0030] Figure 10 This is a schematic diagram of the unlocking component of the magazine loading device based on a cleanroom according to the present invention;

[0031] Figure 11 This is a half-sectional view of the unlocking component of the magazine loading device based on a cleanroom according to the present invention;

[0032] Figure 12 This is a schematic diagram of the carrier extraction mechanism of the magazine loading device based on a cleanroom according to the present invention;

[0033] Figure 13 This is a schematic diagram of the installation of the lower conveyor channel of the magazine loading device based on a cleanroom according to the present invention.

[0034] In the diagram: 1. Base frame; 101. Platform; 11. Upper frame; 12. Fan filter unit;

[0035] 2. Upper conveyor channel; 21. Conveyor beam; 211. Roller 1; 2111. Wear-resistant ring; 212. Drive assembly 1; 22. Fixed seat; 23. Moving seat; 24. Mounting seat; 241. Long slot; 25. Magazine barcode scanner; 26. Magazine blocking assembly; 261. Fixed base plate; 262. Angle seat; 263. Slide 1; 264. Slide 2; 265. Lifting cylinder; 266. Slide plate; 267. Baffle; 268. Lifting plate; 269. Floating joint;

[0036] 3. Magazine; 31. Locking assembly; 311. Locking lever; 312. Rotary handle; 313. Rotary shaft; 32. Outer case; 321. Locking hole;

[0037] 4. Transfer mechanism; 41. Transfer seat; 42. Transfer channel; 421. Transfer beam; 4211. Drive assembly two; 4212. Roller two; 43. Positioning assembly; 431. Lifting cylinder one; 432. Support seat; 433. Pushing cylinder; 434. Positioning seat; 435. Stop block; 4351. Stop part; 436. Buffer seat; 437. Spring; 438. Positioning cylinder;

[0038] 5. Unlocking mechanism; 51. Pressing cylinder; 52. Pressing block; 53. Unlocking seat; 54. Connecting angle plate; 55. Rotary cylinder one; 56. Unlocking component; 561. Unlocking groove; 562. Opening groove one; 563. Opening groove two; 564. Center hole;

[0039] 6. Carrier extraction mechanism; 61. X-axis slide module; 62. Translation seat; 63. Lifting cylinder II; 64. Gripper cylinder; 65. Gripper; 651. Pin; 652. Positioning hole;

[0040] 7. Vehicle conveyor channel; 71. Vehicle barcode scanner; 72. Vehicle blocking assembly;

[0041] 8. Lower conveyor channel; 81. Lower support plate; 82. Connecting rod;

[0042] 9. Translation mechanism; 91. Translation seat; 92. Z-axis slide module; 93. Y-axis slide module. Detailed Implementation

[0043] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0044] Example 1

[0045] like Figure 1-13 As shown, a cleanroom-based magazine loading device includes a base frame 1, an upper conveying channel 2, magazines 3, a misalignment transfer module, a carrier extraction mechanism 6, and a carrier conveying channel 7. The upper conveying channel 2 is located above the base frame 1 and is used to convey magazines 3. Multiple carriers are provided inside the magazines 3, along with a locking component 31 that locks the carriers within the magazines 3. The misalignment transfer module is located at the outlet end of the upper conveying channel 2 and includes a transfer mechanism 4 and an unlocking mechanism 5. The transfer mechanism 4 is connected to the upper conveying channel 2 and is used for transfer... The magazine 3 is positioned, and the unlocking mechanism 5 is located on the transfer mechanism 4 to release the locking component 31 from locking the vehicle inside the magazine 3. The vehicle extraction mechanism 6 is located above the base frame 1 to extract the vehicle from the magazine 3 and place it into the vehicle transport channel 7. The vehicle transport channel 7 is located behind the vehicle extraction mechanism 6 and is used to transport the vehicle. Above the base frame 1, there is also an upper frame 11 covering the space above the base frame 1. The top of the upper frame 11 is provided with at least one fan filter unit 12 that communicates with the space inside the upper frame 11. The fan filter unit 12 combines the fan and filter into one unit, which is easy to install and remove, highly reusable, and its unique negative pressure ventilation function ensures the sealing and safety of the upper frame.

[0046] like Figure 1-2As shown, the platform 101 at the top of the base frame 1 is provided with multiple ventilation holes, and the sum of the areas of the multiple ventilation holes on the platform is not less than 20% of the total area of ​​the platform; the bottom plate at the bottom of the base frame is also provided with multiple ventilation holes, and the sum of the areas of the multiple ventilation holes on the bottom plate is not less than 20% of the total area of ​​the bottom plate. In addition, to improve safety, ventilation plates are installed on the ventilation holes, and the ventilation plates are densely covered with multiple small air holes.

[0047] In addition, such as Figure 1 As shown, apart from the openings for the upper conveyor channel 2 and the carrier conveyor channel 7, the remaining areas on the upper shelf 11 are sealed by dustproof doors. These doors are connected to the main frame of the upper shelf via hinges, which are dustproof, making the loading space within the upper shelf a dust-free environment. This removes dust generated during loading and previous processes, reducing the difficulty of subsequent dust removal, improving production efficiency, and ensuring production quality. The magazine loading equipment of this invention not only meets the equipment usage standards of a Class 100 cleanroom but also automatically and in batches loads materials, saving labor costs and significantly improving production quality and efficiency.

[0048] like Figure 2-3 As shown in Figure 13, the upper conveying channel 2 is provided in multiple parallel configurations above the base frame 1. The base frame 1 also has multiple parallel lower conveying channels 8. In this embodiment, there are two upper conveying channels 2 and two lower conveying channels 8. The lower conveying channels 8 are located below the upper conveying channels 2 and are used to convey empty magazines 3. The lower conveying channels 8 correspond one-to-one with the upper conveying channels 2 and are suspended below the platform 101 at the top of the base frame 1 via connecting components. Specifically, as shown... Figure 13 As shown, the connecting assembly includes a lower support plate 81 and multiple connecting rods 82. Multiple lower conveying channels 8 are fixed on the lower support plate 81. One end of each of the multiple connecting rods 82 is connected to the platform 101 at the top of the base frame 1, and the other end is connected to the lower support plate 81.

[0049] like Figure 4As shown, the upper conveying channel 2 includes two oppositely arranged conveying beams 21. Each conveying beam 21 is equipped with multiple rollers 211 and a drive assembly 212 for driving the rollers 211 to rotate. The outer side of each roller 211 has multiple axially arranged grooves, and wear-resistant rings 2111 protruding from the outer surface of each groove are inlaid. This roller structure for conveying the magazine 3 reduces friction between the rollers and the magazine, thereby reducing dust generated during conveying. Each conveying beam 21 comprises two conveying sub-beams, both of which can be driven independently. One conveying sub-beam is mainly used for conveying the magazine, while the other conveying sub-beam is mainly used for docking with the transfer channel, separating the conveying and transfer of the magazine and improving production efficiency. Furthermore, for convenient loading, a support channel docking with the conveying beam can be provided at the inlet end of the upper conveying channel. This support channel is not connected to the drive assembly. The conveying channel of this invention adopts a sprocket and chain drive structure. The chain is protected by sheet metal isolation. All aluminum and steel parts used must be surface treated. The surface of sheet metal parts must be mirror treated. All standard parts selected are dustproof models.

[0050] like Figure 4 As shown, of the two conveying beams 21, one is a fixed conveying beam, fixed to one end of the mounting base 24 by multiple fixed seats 22 located below the conveying beam 21. The other conveying beam 21 is a movable conveying beam, fixed to the other end of the mounting base 24 by multiple movable seats 23 located below the conveying beam 21. The mounting base 24 is mounted on a platform 101 on the top of the base frame 1, and the top of the mounting base 24 is provided with an elongated groove 241 arranged along the width direction of the upper conveying channel. The bottom of the movable seat 23 is provided with a slide table that is slidably connected to the elongated groove 241. By adjusting the position of the movable seat 23 in the elongated groove, the distance between the two conveying beams 21 can be adjusted, thereby accommodating the conveying of magazines of different widths, providing good flexibility.

[0051] The lower conveying channel, carrier conveying channel and upper conveying channel of the present invention have similar or identical structures, and will not be described in detail here.

[0052] like Figure 7-9As shown, the transfer mechanism 4 includes a transfer seat 41 and a transfer channel 42. The transfer channel 42 is located above the transfer seat 41 and includes two opposing transfer beams 421. Each transfer beam 421 is provided with multiple rollers 211 and a drive assembly 4211 that drives the multiple rollers 211 to rotate. Adjacent rollers 211 on the transfer beam are provided with rollers 4212 that are not connected to the drive assembly 4211, which improves the support force of the transfer channel on the magazine during transfer and prevents deformation of the bottom of the magazine 3. In addition, one of the two transfer beams 421 is fixedly connected to the transfer seat 41, and the other transfer beam 421 can move along the width direction of the transfer channel through an adjustment structure. This adjustment mechanism is also a long groove sliding adjustment mechanism, which is adapted to the upper conveying channel 2 and the lower conveying channel 8.

[0053] like Figure 7-9As shown, the transfer mechanism 4 also includes a positioning assembly 43 disposed between the two transfer beams 421. The positioning assembly 43 includes a lifting cylinder 431, a support base 432, a pushing cylinder 433, a positioning seat 434, a stop block 435, and a buffer seat 436. The lifting cylinder 431 is fixed on the transfer base 41, and its output end is provided with a support base 432 for supporting the magazine 3. The middle of the support base 432 is provided with a pushing cylinder 433, and the output end of the pushing cylinder 433 is provided with a positioning seat 434. A buffer seat 436 is provided above the end of the positioning seat 434 near the inlet of the transfer channel 42. The punch seat 436 is U-shaped, and a stop block 435 is inserted into its U-shaped opening. The stop block 435 is L-shaped, and its corner is hinged to one end of the buffer seat 436. A spring 437 is fixed to the other end of the buffer seat 436 at the lower end of its horizontal end plate. A positioning cylinder 438 is provided at the end of its vertical end plate. A protruding stop part 4351 is provided at the top of the end of the horizontal end plate of the stop block 435. The positioning cylinder 438 is fixed above the positioning seat 434. Its output end is provided with a buffer sleeve that abuts against the vertical end plate of the stop plate 4351. The extension and retraction direction of the positioning cylinder 438 is the same as the conveying direction of the transfer channel 42. During transfer, the transfer channel 42 connects with the upper conveying channel 2 or the lower conveying channel 8. The magazine moves from the upper conveying channel 2 or the lower conveying channel 8 onto the transfer channel. At this time, the positioning cylinder 438 is in the extended state, and the horizontal end plate of the stop plate 435 is movable and can rotate around the hinged position of the buffer seat 436. The side of the stop part 4351 near the upper conveying channel 2 or the lower conveying channel 8 is inclined. When the stop plate 435 collides with the magazine 3, the stop part 4351 retracts under pressure without obstruction. The magazine 3 is stopped by the stop part 435, which presses down on the spring 437. The spring 437 can buffer the pressure and reduce the impact, ensuring smooth magazine transfer. Then, the push cylinder 433 is activated to push the magazine 3 to the unlock position. The lifting cylinder 431 is activated, and the support base 432 rises, supporting the magazine 3 and separating it from the transfer channel 42. At the same time, the positioning cylinder 438 retracts, restricting the stop part 4351 of the stop plate 435 from retracting. The stop plate 435 blocks the end of the magazine 3, positioning the magazine 3 in preparation for unlocking.

[0054] like Figure 2-3As shown in Figure 7, the misaligned transfer module also includes a translation mechanism 9. The translation mechanism 9 is used to drive the transfer mechanism 4 to move. It includes a translation component one and a translation component two. The translation component one is located inside the base frame 1 and includes a translation seat 91 and a Z-axis slide module 92 located on the upper end of the translation seat 91. A slide rail one fixed on the translation seat 91 is also provided below the Z-axis slide module 92. The translation component two is located on the translation component one and includes a Y-axis slide module 93. The lower end of the Y-axis slide module 93 extends into the base frame 1, and its output end is connected to the transfer mechanism 4. In this embodiment, the translation direction of the Z-axis slide module 92 is the same as the arrangement direction of the multiple upper conveying channels 2, and the Y-axis changing module 93 is set in the vertical direction. Through the setting of the translation mechanism 9, the transfer channel 42 can be connected with any upper conveying channel 2 or lower conveying channel 8 to realize multi-station loading and unloading of the magazine 3 and the cyclic conveying of the magazine, thereby improving the loading and unloading efficiency.

[0055] Example 2

[0056] Based on the structure of Example 1, such as Figure 5 As shown, the magazine 3 also includes an outer box 32, which is a frame-shaped box with openings at both ends. It has multiple slots for inserting vehicles inside. Two sets of locking components 31 are provided, located at the openings of the outer box 21 and arranged diagonally. Each locking component 31 includes a locking rod 311, a rotating handle 312, and a rotating shaft 313. The locking rod 311 protrudes from both ends of the outer box 32, and each end is fixedly connected to a rotating handle 312. The other end of the rotating handle 312 is fixedly connected to a rotating shaft 313. The other end of the rotating shaft 313 is inserted into the outer box 32 and rotatably connected to it. The flat sides of the upper and lower ends of the outer box 32 have locking holes 321 that cooperate with the locking rod 311. The locking holes 321 are arc-shaped holes. When the locking rod 311 is engaged in the locking hole 321, it locks the vehicle inside the outer box 32.

[0057] like Figure 7 , 9As shown in Figure -11, the unlocking mechanism 5 includes a pressing component and an unlocking component. The pressing component is located directly above the transfer channel 42 and includes a pressing cylinder 51 and a pressing block 52. The pressing cylinder 51 is located on the top of the transfer seat 41, and its output end is provided with the pressing block 52. The unlocking component includes an unlocking seat 53, a connecting angle plate 54, a rotary cylinder 55, and an unlocking component 56. One end of the unlocking seat 53 is connected to the output end of the pressing cylinder 51, and the other end is provided with the connecting angle plate 54. The end of the connecting angle plate 54 away from the unlocking seat 53 is fixed with the rotary cylinder 55. The bottom of the unlocking component 56 is also provided with a handle 31. The unlocking slot 561 is matched with the unlocking component 56, which is a sleeve-shaped component. The central part of the unlocking component 56 has a central hole 564 for clamping the output shaft of the rotary cylinder 55. The unlocking component 56 also has an axially oriented through-hole 562. The lower end of the unlocking component 56 has an axially oriented through-hole 562, and an axially oriented through-hole 562, perpendicular to the axially oriented through-hole 562, the axially oriented through-hole 562, the axially oriented through-hole 562, the axially oriented through-hole 562, the axially oriented through-hole 562, the axially oriented through-hole 563, the same depth as the axially oriented through-hole 561. The unlocking slot 561 is an open slot, and its opening direction is opposite to that of the axially oriented through-hole 563. The arrangement of the axially oriented through-hole 562 and the axially oriented through-hole 563 weakens the rigidity of the unlocking component, increases the clamping force, and makes the connection between the unlocking component 56 and the output shaft of the rotary cylinder 55 more reliable and stable. Furthermore, the axially oriented through-hole 563 provides a buffering effect when the unlocking component 56 is connected to the rotating handle 312, reducing impact. When unlocking, the pressing cylinder 51 descends, causing the pressing block 52 and the unlocking seat 53 to descend simultaneously. The pressing block 52 presses down on the top of the magazine 3, and cooperates with the positioning component 43 to fully position the magazine 3. At the same time, the unlocking groove 561 at the bottom of the unlocking component 56 is fitted into the outside of the rotating handle 312 of the locking component 31 facing the vehicle transport channel 7. The rotating cylinder 55 is activated, causing the rotating handle 312 and the locking rod 311 to rotate, so that the locking rod 311 separates from the locking hole 321 and the lock is released.

[0058] like Figure 12As shown, the vehicle extraction mechanism 6 includes an X-axis slide module 61, a translation seat 62, a second lifting cylinder 63, and a gripper cylinder 64. The X-axis slide module 61 is arranged parallel to the vehicle conveying channel 7, and a second slide rail is provided on one side. The translation seat 62 is located at the output end of the X-axis slide module 61 and is slidably connected to the second slide rail. The second lifting cylinder 63 is located on the top of the translation seat 62, and a gripper cylinder 64 is provided at its output end. The output end of the gripper cylinder 64 is oriented towards the transfer mechanism 4. The device is provided with two grippers 65, and the gripping ends of the two grippers 65 are provided with positioning clamping members for positioning and clamping the carrier, which can prevent the carrier from shifting during the clamping and moving process. The positioning clamping member includes a pin 651 and a positioning hole 652 concentrically provided with the pin 651. The pin 651 is provided on the gripping surface of one of the grippers 65 and is provided towards the other gripper. The positioning hole 652 passes through the gripping end of the other gripper 65. The carrier is provided with a hole corresponding to the pin 651.

[0059] like Figure 2-3 As shown, each of the upper conveying channels 2 is equipped with a magazine barcode scanner 25 on one side. The magazine barcode scanner 25 is fixed above the base frame 1 by a bracket 1 and is used to identify the QR code of the magazine 3 and record the magazine information. The upper conveying channel 2 is also equipped with multiple magazine blocking components 26, which are used to block the magazine 3 and stop it on the conveying channel. The vehicle conveying channel 7 is equipped with a vehicle barcode scanner 71 on one side. The vehicle barcode scanner 71 is fixed above the base frame 1 by a bracket 2 and is used to identify the vehicle QR code and record the vehicle information. The vehicle conveying channel 7 is also equipped with multiple vehicle blocking components 72, which are used to block the vehicle and stop it on the conveying channel.

[0060] like Figure 5 As shown, the magazine blocking assembly 26 includes a fixed base plate 261, an angle seat 262, a first slide 263, a second slide 264, a lifting cylinder 265, a sliding plate 266, and a baffle 267. The fixed base plate 261 is fixed on the platform 101 at the top of the base frame 1. The angle seat 262 is installed above the fixed base plate 261. The first slide 263 is provided on the side of its top facing the inside of the angle seat. The second slide 264 is provided on the outside of the first slide 263. A sliding groove is provided between the second slide 263 and the first slide 264. The sliding plate 266 is inserted into the sliding groove and slidably connected to the sliding groove. A baffle 267 is fixed on the top of the sliding plate 266, and a lifting plate 268 is fixed on the bottom. The lifting cylinder 265 is fixed outside the second slide 264, and its output end is provided with a floating joint 269 connected to the lifting plate 268, which has a buffering function. The vehicle blocking assembly of the present invention is similar in structure to the magazine blocking assembly, and will not be described in detail here.

[0061] The present invention also provides a method for operating a magazine loading device based on a cleanroom, comprising the following steps:

[0062] S1: The magazine 3 enters the equipment from the upper conveyor channel 2. The magazine 3 moves to the scanning position. The magazine blocking component 26 works to stop the magazine 3. The magazine barcode scanner 25 identifies the magazine QR code and records the magazine information.

[0063] S2: The transfer channel 42 moves to the receiving position of the upper conveying channel 2 through the translation mechanism 9, the magazine blocking component 26 is reset, the magazine 3 flows out to the transfer channel 42, and the magazine is connected. After the magazine has completely flowed in, the positioning component 43 of the transfer mechanism pushes the magazine 3 to the unlocking position, and the photoelectric sensor magazine is in place.

[0064] S3: The unlocking mechanism 5 is activated, the magazine 3 is pressed and positioned, and the unlocking component descends to complete the magazine unlocking action;

[0065] S4: Then the vehicle pulling mechanism 6 is activated, the gripper 65 moves to the vehicle extraction position, clamps the vehicle, and pulls the vehicle into the vehicle conveying channel 7.

[0066] S5: The vehicle conveyor 7 moves the vehicle to the scanning position. The vehicle blocking component 72 works to stop the vehicle. The vehicle barcode scanner 71 identifies the vehicle's QR code, records the magazine information, and waits for the vehicle to flow into the next work station.

[0067] S6: After the vehicle in magazine 3 has been removed, the empty magazine 3 is transferred by transfer mechanism 4 and translation mechanism 9 to the lower conveying channel 8 and flows out.

[0068] The entire implementation process adopts intelligent unmanned operation, which can automatically and batch feed materials, is easy to operate, saves labor costs, and greatly improves production quality and efficiency; it can also realize multi-station loading and unloading of magazines and cyclic conveying of magazines, improving loading and unloading efficiency.

[0069] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0070] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A clean room based magazine loading apparatus, characterized by: The device comprises a chassis, an upper conveying channel, a clip, a staggered transfer module, a carrier extraction mechanism, and a carrier conveying channel. The upper conveying channel is arranged above the chassis and is used for conveying the clip. The clip is internally provided with a plurality of carriers and a locking assembly for locking the carriers in the clip. The staggered transfer module is arranged at the outlet end of the upper conveying channel and comprises a transfer mechanism and an unlocking mechanism. The transfer mechanism is connected to the upper conveying channel and is used for transferring and positioning the clip. The unlocking mechanism is arranged on the transfer mechanism and is used for unlocking the carriers in the clip. The carrier extraction mechanism is arranged above the chassis and is used for extracting and placing the carriers in the clip to the carrier conveying channel. The carrier conveying channel is arranged at the rear side of the carrier extraction mechanism and is used for conveying the carriers. An upper shelf is arranged above the chassis and covers the space above the chassis. The top of the upper shelf is provided with at least one fan filter unit which is in communication with the space in the upper shelf. The clip comprises an outer box which is a frame type with two open ends. The inner part of the outer box is provided with a plurality of slots for inserting the carriers. The locking assembly comprises two groups of locking rods, handles, and shafts. The two ends of the locking rod protrude out of the two ends of the outer box and are fixedly connected to a handle at the end. The other end of the handle is fixedly connected to a shaft. The other end of the shaft is inserted into the outer box and is rotatably connected to the outer box. The flat sides of the upper and lower ends of the outer box are provided with locking holes which are arc-shaped holes. When the locking rod is inserted into the locking hole, the locking rod locks the carriers in the outer box. The unlocking mechanism comprises a pressing assembly and an unlocking assembly. The pressing assembly is arranged directly above the transfer channel and comprises a pressing cylinder and a pressing block. The pressing cylinder is arranged on the top of the transfer seat and is provided with a pressing block at the output end. The unlocking assembly comprises an unlocking seat, a connecting angle plate, a rotary cylinder, and an unlocking piece. One end of the unlocking seat is connected to the output end of the pressing cylinder and the other end is provided with a connecting angle plate. The end of the connecting angle plate away from the unlocking seat is fixedly connected to a rotary cylinder. The output end of the rotary cylinder is provided with an unlocking piece. The bottom of the unlocking piece is provided with an unlocking slot which is matched with the handle. The unlocking piece is a sleeve type and is provided with a central hole for clamping the output shaft of the rotary cylinder. The unlocking piece is also provided with an opening slot one which is arranged in the axial direction and penetrates the unlocking piece. The lower end of the unlocking piece is provided with an opening slot two which is arranged perpendicularly to the opening slot one. The opening slot one penetrates the central hole in the radial direction of the unlocking piece and the opening slot two has the same depth as the opening slot one in the radial direction of the unlocking piece. The unlocking slot is an opening slot and its opening direction is opposite to that of the opening slot two.

2. The clean room based magazine loading apparatus of claim 1, wherein: A plurality of air holes are arranged on the top plate of the chassis. The area of the air holes on the top plate is not less than 20% of the total area of the top plate. A plurality of air holes are also arranged on the bottom plate of the chassis. The area of the air holes on the bottom plate is not less than 20% of the total area of the bottom plate.

3. The clean room based magazine loading apparatus of claim 1, wherein: The upper conveying flow channels are arranged in parallel above the chassis, and the chassis is internally provided with a plurality of lower conveying flow channels arranged in parallel, which are arranged below the upper conveying flow channels and used for conveying the empty magazines, and the lower conveying flow channels are arranged in one-to-one correspondence with the upper conveying flow channels and are hung below the table plate on the top of the chassis through the connecting assembly.

4. The clean room based magazine loading apparatus of claim 1 or 3, wherein: The upper conveying flow channel comprises two oppositely arranged conveying beams, each of which is provided with a plurality of rollers I and a driving assembly I for driving the plurality of rollers I to rotate, the outer side of the roller I is provided with a plurality of axially arranged grooves, and the grooves are inlaid with wear-resistant rings protruding from the outer side of the roller I.

5. The clean room based magazine loading apparatus of claim 4, wherein: Among the two conveying beams, one conveying beam is a fixed conveying beam fixed to one end of the mounting seat through a plurality of fixed seats arranged below the conveying beam, and the other conveying beam is a movable conveying beam fixed to the other end of the mounting seat through a plurality of moving seats arranged below the conveying beam, the mounting seat is mounted on the table plate on the top of the chassis, and the top of the mounting seat is provided with a long slot arranged along the width direction of the upper conveying flow channel, and the bottom of the moving seat is provided with a sliding table slidably connected with the long slot.

6. The clean room based magazine loading apparatus of claim 4, wherein: The transfer mechanism comprises a transfer seat and a transfer flow channel arranged above the transfer seat, and comprises two oppositely arranged transfer beams, each of which is provided with a plurality of rollers I and a driving assembly II for driving the plurality of rollers I to rotate, and the adjacent rollers I on the transfer beam are provided with rollers II not connected with the driving assembly II; in addition, one of the two transfer beams is fixedly connected with the transfer seat, and the other transfer beam can move along the width direction of the transfer flow channel through the adjusting structure.

7. The clean room based magazine loading apparatus of claim 6, wherein: The transfer mechanism further comprises a positioning assembly arranged between the two transfer beams, the positioning assembly comprises a lifting cylinder I, a supporting seat, a pushing cylinder, a positioning seat, a stop block and a buffer seat, the lifting cylinder I is fixed on the transfer seat, the output end of the lifting cylinder I is provided with a supporting seat for supporting the magazine, the middle of the supporting seat is provided with a pushing cylinder, the output end of the pushing cylinder is provided with a positioning seat, the upper end of the positioning seat near the inlet of the transfer flow channel is provided with a buffer seat, the buffer seat is U-shaped, a stop block is inserted into the U-shaped opening of the buffer seat, the stop block is L-shaped, the corner part of the stop block is hinged to one end of the buffer seat, the end of the horizontal end plate of the stop block is provided with a spring fixed to the other end of the buffer seat, the end of the vertical end plate of the stop block is provided with a positioning cylinder, and the end of the horizontal end plate of the stop block is provided with a protruding stop part, the positioning cylinder is fixed above the positioning seat, the output end of the positioning cylinder is provided with a buffer sleeve abutting against the vertical end plate of the stop plate, and the extension direction of the positioning cylinder is the same as the conveying direction of the transfer flow channel.

8. The clean room based magazine loading apparatus of claim 6, wherein: The misaligned transfer module further comprises a translation mechanism for driving the transfer mechanism to move, which comprises a translation assembly I and a translation assembly II, the translation assembly I is arranged inside the chassis and comprises a translation seat and a Z-direction sliding table module arranged on the upper end of the translation seat, the lower end of the Z-direction sliding table module is further provided with a sliding rail I fixed on the translation seat, the translation assembly II is arranged on the translation assembly I and comprises a Y-direction sliding table module, the lower end of the Y-direction sliding table module extends into the inside of the chassis, and the output end of the Y-direction sliding table module is connected with the transfer mechanism.

9. The clean room based magazine loading apparatus of claim 1, wherein: The carrier extraction mechanism comprises an X-direction sliding table module, a translation seat, a second lifting cylinder, and a clamping jaw cylinder, the X-direction sliding table module is arranged in parallel with the carrier conveying flow channel, and a sliding rail two is further arranged on one side of the X-direction sliding table module, the translation seat is arranged at the output end of the X-direction sliding table module and is in sliding connection with the sliding rail two, the second lifting cylinder is arranged at the top of the translation seat, and a clamping jaw cylinder is arranged at the output end of the second lifting cylinder, the output end of the clamping jaw cylinder is provided with two clamping jaws arranged towards the transfer mechanism, and the clamping ends of the two clamping jaws are provided with positioning clamping pieces for positioning and clamping the carrier, the positioning clamping pieces comprise a latch and a positioning hole arranged concentrically with the latch, the latch is arranged on the clamping surface of one of the clamping jaws and is arranged towards the other clamping jaw, the positioning hole penetrates through the clamping end of the other clamping jaw, and the carrier is provided with a plug hole corresponding to the latch.

10. The clean room based magazine loading apparatus of claim 1, wherein: One side of each of the upper conveying flow channels is provided with a cartridge scanning code gun, the cartridge scanning code gun is fixed above the chassis through a support one, is used for identifying the cartridge two-dimensional code and recording the cartridge information, a plurality of cartridge blocking components are further arranged on the upper conveying flow channel, the cartridge blocking components are used for blocking the cartridge, one side of the carrier conveying flow channel is provided with a carrier scanning code gun, the carrier scanning code gun is fixed above the chassis through a support two, is used for identifying the carrier two-dimensional code and recording the carrier information, and a plurality of carrier blocking components are further arranged on the carrier conveying flow channel, the carrier blocking components are used for blocking the carrier.

11. The clean room based magazine loading apparatus of claim 10, wherein: The cartridge blocking component comprises a fixed bottom plate, an angle seat, a sliding seat one, a sliding seat two, a jacking cylinder, a sliding plate, and a baffle, the fixed bottom plate is fixed on the table plate at the top of the chassis, the angle seat is installed above the fixed bottom plate, a sliding seat one is arranged on the top of the angle seat towards the inner side of the angle seat, a sliding seat two is arranged on the outer side of the sliding seat one, a sliding groove is arranged between the sliding seat one and the sliding seat two, a sliding plate is inserted into the sliding groove and is in sliding connection with the sliding groove, a baffle is fixed on the top of the sliding plate, and a jacking plate is fixed on the bottom of the sliding plate, and the jacking cylinder is fixed outside the sliding seat two, and a floating joint connected with the jacking plate is arranged at the output end of the jacking cylinder.

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