Styrene waste gas treatment device and method

By designing the tortuous gas flow path and heating and desorption technology, the problem of reducing purification efficiency in activated carbon adsorption method is solved, efficient and economical styrene waste gas treatment is achieved, and maintenance costs and energy consumption are reduced.

CN119869153BActive Publication Date: 2025-08-19HUBEI SHIYI ELEMENT ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202510200407.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2025-08-19
Estimated Expiration
2045-02-24

AI Technical Summary

Technical Problem

When the existing activated carbon adsorption method treats styrene exhaust gas, as styrene accumulates in the activated carbon pores, the purification efficiency is significantly reduced, and the styrene exhaust gas cannot be effectively removed for a long time.

Method used

A styrene exhaust gas treatment device is designed to allow styrene exhaust gas to flow along a tortuous gas flow path, first flowing through the purification filler that is most adsorbed styrene, then flowing through the purification filler that is less adsorbed styrene, and maintain the adsorption effect of the purification filler through blocking release components and heating desorption technology.

Benefits of technology

It improves the adsorption effect of styrene waste gas, reduces maintenance costs and energy consumption, and ensures the long-term effectiveness and reliability of purified fillers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of gas purification, and specifically discloses a styrene waste gas treatment device and method. The styrene waste gas treatment device includes a purification component, which includes a first cover component, a second cover component and a frame. One end face of the frame is provided with a plurality of mounting holes at equal angles around the central axis of the frame, and a purification filler is fixed in each mounting hole. The frame is located between the first cover component and the second cover component. The first cover component includes a plurality of second cover shells fixed together, one of which is provided with a third cover shell, and the second cover component includes a plurality of sixth cover shells fixed together, one of which is provided with a fifth cover shell. The styrene waste gas treatment device causes the styrene waste gas to flow along a tortuous gas flow path. The styrene waste gas first flows through the purification filler that adsorbs the most styrene, and then flows through the purification filler that adsorbs the least styrene, thereby improving the adsorption effect on the styrene waste gas.
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Description

Technical Field

[0001] The present invention relates to the technical field of gas purification, and in particular to a styrene waste gas treatment device and method. Background Art

[0002] Styrene is an important chemical raw material that releases a large amount of volatile waste gas during its production and use. Styrene waste gas has a pungent odor, is toxic and potentially carcinogenic, and poses a great threat to the environment and human health.

[0003] Activated carbon adsorption is often used in industry to treat styrene waste gas. It is simple to operate, low-cost, and has good short-term purification effects. However, as styrene accumulates in the pores of activated carbon, the purification efficiency of activated carbon shows a nonlinear downward trend, and the purification effect is significantly reduced. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to overcome the existing defects and provide a styrene waste gas treatment device and method. The styrene waste gas treatment device allows the styrene waste gas to flow along a tortuous gas flow path. The styrene waste gas first flows through the purification filler that adsorbs the most styrene, and then flows through the purification filler that adsorbs the least styrene, thereby improving the adsorption effect of the styrene waste gas. The styrene waste gas treatment method is simple to operate.

[0005] The technical solutions adopted by the present invention to solve the technical problems include:

[0006] On the one hand, a styrene waste gas treatment device is provided, including a purification component, the purification component including a first cover component, a second cover component and a circular frame, one end face of the frame is provided with a plurality of mounting holes at equal angles around the central axis of the frame, a purification filler is fixed in each mounting hole, and the frame is located between the first cover component and the second cover component.

[0007] The first cover assembly includes several second cover shells fixed together, one of which is fixed with a third cover shell, and the second cover assembly includes several sixth cover shells fixed together, one of which is fixed with a fifth cover shell, the number of second cover shells is the same as the number of sixth cover shells, the inner cavity of the third cover shell is connected to one end of the second air inlet pipe, and the inner cavity of the fifth cover shell is connected to one end of the second air outlet pipe.

[0008] Among them, the opening of the second cover shell completely covers two adjacent mounting holes, the opening of the sixth cover shell completely covers two adjacent mounting holes, the opening of the third cover shell completely covers one mounting hole, and the opening of the fifth cover shell completely covers one mounting hole. The first cover assembly, the second cover assembly, and the mounting holes on the frame form a tortuous gas flow path.

[0009] The frame is rotated at a set angle at set intervals to separate the mounting holes covered by the third cover from the first and second cover components. The set angle is the interval between two adjacent mounting holes on the frame.

[0010] As a preferred technical solution of the present invention, it also includes a first cover shell and a fourth cover shell, the frame is located between the first cover shell and the fourth cover shell, the opening of the first cover shell and the opening of the fourth cover shell respectively completely cover the two openings of one of the mounting holes, the inner cavity of the first cover shell is connected to one end of the first air inlet pipe, and the inner cavity of the fourth cover shell is connected to one end of the first air outlet pipe.

[0011] As a preferred technical solution of the present invention, an opening is provided on the purification filler, and a blocking release component is provided in the opening.

[0012] When the pressure difference between the two ends of the blocking release component exceeds a set value, the blocking release component changes from a gas blocking state to a gas releasing state.

[0013] As a preferred technical solution of the present invention, the blocking release assembly includes a tube body fixed in the opening, an annular protrusion extending inward from the middle of the inner wall of the tube body, two fixed blocks are fixed to the inner wall of the tube body, a guide rod is fixed between the two fixed blocks, a sliding slider is installed on the guide rod, a first spring and a second spring are provided on the guide rod, the slider is located between the first spring and the second spring, and the slider and the annular protrusion are in sealed sliding contact.

[0014] As a preferred technical solution of the present invention, the slider is spherical and is made of silicone rubber or fluororubber.

[0015] As a preferred technical solution of the present invention, it also includes a driving device and a shell, the purification component is located in the shell, the frame is rotatably installed on the inner wall of the shell, the first cover component and the second cover component are both fixed on the inner wall of the shell, the driving device is installed on the shell, and the output shaft of the driving device and the frame are coaxially fixedly connected.

[0016] As a preferred technical solution of the present invention, the driving device is a stepping motor or a servo motor.

[0017] As a preferred technical solution of the present invention, the purification filler is activated carbon or zeolite.

[0018] On the other hand, a method for treating styrene waste gas is also provided, which uses any of the above-mentioned styrene waste gas treatment devices, comprising the following steps:

[0019] The frame is located between the first cover assembly and the second cover assembly, and the first cover assembly and the second cover assembly are both fitted on the frame.

[0020] The styrene exhaust gas enters the third housing through the second air inlet pipe.

[0021] The frame is rotated at a set angle at intervals of set time, so that the mounting hole covered by the third cover is separated from the covering of the first and second cover components. The set angle is the interval angle between two adjacent mounting holes on the frame.

[0022] As a preferred technical solution of the present invention, the following steps are also included:

[0023] Heating gas is introduced into the first housing through the first air inlet pipe.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] 1. In the styrene waste gas treatment device of the example of the present invention, the styrene waste gas forms a tortuous gas flow path under the guidance of the first cover assembly, the second cover assembly and the mounting hole. The frame is rotated by a set angle at set intervals to separate the mounting holes of the third cover assembly from the covers of the first cover assembly and the second cover assembly: on the one hand, the styrene waste gas first flows through the purification filler that adsorbs the most styrene, and then flows through the purification filler that adsorbs the least styrene, thereby improving the adsorption effect of the styrene waste gas treatment device on the styrene waste gas; on the other hand, every time the frame rotates by a set angle, the flow direction of the styrene waste gas in the purification filler changes, and the styrene waste gas with changed flow direction blows away the dust particles on the end face of the purification filler, thereby reducing the maintenance cost of the styrene waste gas treatment device; on the other hand, the purified gas of the purification filler from which styrene has been desorbed by heating is cooled, thereby ensuring the treatment effect of the purification filler on the styrene waste gas and reducing the energy consumption of the styrene waste gas treatment device.

[0026] 2. In the styrene waste gas treatment device of the example of the present invention, when there are too many dust particles on one end surface of the purification filler, the air pressure difference at both ends of the blocking release component exceeds the set value, the blocking release component changes from a gas blocking state to a gas releasing state, and the styrene waste gas is adsorbed and treated by the subsequent purification filler, thereby improving the reliability of the styrene waste gas treatment device.

[0027] 3. The styrene waste gas treatment method of the present invention is simple to operate and improves the adsorption effect of styrene waste gas. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a schematic structural diagram of an embodiment of the present invention;

[0029] Figure 2 for Figure 1 A schematic diagram of a partial cross-sectional structure;

[0030] Figure 3It is a schematic structural diagram of the purification component of the present invention;

[0031] Figure 4 A schematic diagram of the explosion structure of the purification component of the present invention from one perspective;

[0032] Figure 5 This is a schematic structural diagram of the explosion structure of the purification component of the present invention from another perspective;

[0033] Figure 6 It is a schematic structural diagram of the blocking release component of the present invention.

[0034] In the figure: 1 first air inlet pipe, 2 second air inlet pipe, 3 housing, 4 first air outlet pipe, 5 second air outlet pipe, 6 driving device, 7 purification component, 71 first cover shell, 72 second cover shell, 73 purification filler, 74 frame, 75 third cover shell, 76 fourth cover shell, 77 fifth cover shell, 78 sixth cover shell, 8 blocking release component, 81 first spring, 82 guide rod, 83 slider, 84 annular protrusion, 85 second spring, 86 pipe body. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0036] Example 1:

[0037] See also Figure 1-Figure 5 This embodiment discloses a styrene waste gas treatment device, including a purification component 7, the purification component 7 includes a first cover component, a second cover component and a circular frame 74, one end surface of the frame 74 is provided with a plurality of mounting holes at equal angles around the central axis of the frame 74, and a purification filler 73 is fixed in each mounting hole. The frame 74 is located between the first cover component and the second cover component.

[0038] The first cover assembly includes a plurality of second cover shells 72 fixed together, wherein a third cover shell 75 is fixed on one of the second cover shells 72, and the second cover assembly includes a plurality of sixth cover shells 78 fixed together, wherein a fifth cover shell 77 is fixed on one of the sixth cover shells 78, and the number of the second cover shells 72 is the same as the number of the sixth cover shells 78, the inner cavity of the third cover shell 75 is connected to one end of the second air inlet pipe 2, and the inner cavity of the fifth cover shell 77 is connected to one end of the second air outlet pipe 5.

[0039] The opening of the second cover shell 72 completely covers two adjacent mounting holes, the opening of the sixth cover shell 78 completely covers two adjacent mounting holes, the opening of the third cover shell 75 completely covers one mounting hole, and the opening of the fifth cover shell 77 completely covers one mounting hole. The mounting holes covered by the first cover assembly and the mounting holes covered by the second cover assembly are the same, and the mounting holes covered by the third cover shell 75 and the mounting holes covered by the fifth cover shell 77 are different. The mounting holes on the first cover assembly, the second cover assembly and the frame 74 form a tortuous gas flow path.

[0040] Furthermore, the purification filler 73 is activated carbon or zeolite.

[0041] The working process and principle of this embodiment are:

[0042] The staff allows the styrene waste gas to enter the third cover shell 75 through the second air inlet pipe 2. The styrene waste gas forms a tortuous gas flow path under the guidance of the first cover assembly, the second cover assembly and the mounting hole. The gas adsorbed and purified by the purification filler 73 is discharged through the fifth cover shell 77 and the second air outlet pipe 5.

[0043] The staff rotates the frame 74 at a set angle at set intervals so that the mounting holes covered by the third cover 75 are separated from the first and second cover components. The set angle is the interval angle between two adjacent mounting holes on the frame 74.

[0044] After the frame 74 rotates to a set angle, one of the purification fillers 73 that does not absorb styrene waste gas is covered by the first and second covering components, and the purification filler 73 that absorbs the most styrene is separated from the first and second covering components.

[0045] The styrene waste gas first flows through the purification filler 73 that adsorbs the most styrene, and then flows through the purification filler 73 that adsorbs the least styrene, thereby improving the adsorption effect of the styrene waste gas treatment device on the styrene waste gas.

[0046] Styrene waste gas contains dust particles. Every time the frame 74 rotates a set angle, the flow direction of the styrene waste gas in the purification filler 73 changes. The styrene waste gas with changed flow direction blows away the dust particles on the end surface of the purification filler 73, reducing the maintenance cost of the styrene waste gas treatment device.

[0047] Example 2:

[0048] like Figure 2-Figure 5As shown, this embodiment discloses a styrene waste gas treatment device, the structure of which is roughly the same as that of the first embodiment, except that this embodiment also includes a first cover shell 71 and a fourth cover shell 76, and the frame 74 is located between the first cover shell 71 and the fourth cover shell 76. The opening of the first cover shell 71 and the opening of the fourth cover shell 76 completely cover the two openings of one of the mounting holes respectively, the inner cavity of the first cover shell 71 is connected to one end of the first air inlet pipe 1, and the inner cavity of the fourth cover shell 76 is connected to one end of the first air outlet pipe 4.

[0049] The working process and principle of this embodiment are:

[0050] The staff introduces heating gas into the first cover shell 71 through the first air inlet pipe 1. The heating gas heats the purification filler 73 that adsorbs styrene, so that the styrene in the purification filler 73 is separated. The heating gas is discharged through the fourth cover shell 76 and the first air outlet pipe 4, so that the styrene waste gas treatment device can continuously treat the styrene waste gas.

[0051] Furthermore, the purified gas from the purification filler 73 after heating and desorbing styrene is cooled, thereby ensuring the treatment effect of the purification filler 73 on the styrene waste gas and reducing the energy consumption of the styrene waste gas treatment device.

[0052] Furthermore, the temperature of the heating gas is 100° C.-200° C., and the heating gas is nitrogen or carbon dioxide.

[0053] Example 3:

[0054] like Figure 3-Figure 6 As shown, this embodiment discloses a styrene waste gas treatment device, and its structure is substantially the same as that of the second embodiment, except that an opening is provided on the purification filler 73 of this embodiment, and a blocking release component 8 is provided in the opening.

[0055] When the air pressure difference at both ends of the blocking and releasing component 8 exceeds a set value, the blocking and releasing component 8 changes from a gas blocking state to a gas releasing state.

[0056] The working process and principle of this embodiment are:

[0057] When there are too many dust particles on one end face of the purification filler 73, the air pressure difference at both ends of the blocking release component 8 exceeds the set value, and the blocking release component 8 changes from a gas blocking state to a gas releasing state. The styrene waste gas is adsorbed and treated by the subsequent purification filler 73, thereby improving the reliability of the styrene waste gas treatment device.

[0058] Example 4:

[0059] like Figure 6As shown, this embodiment discloses a styrene waste gas treatment device, whose structure is roughly the same as that of Example 3, except that the blocking release component 8 of this embodiment includes a tube body 86 fixed in the opening, and an annular protrusion 84 extends inward from the middle of the inner wall of the tube body 86. Two fixed blocks are fixed to the inner wall of the tube body 86, and a guide rod 82 is fixed between the two fixed blocks. A sliding slider 83 is installed on the guide rod 82, and a first spring 81 and a second spring 85 are provided on the guide rod 82. The slider 83 is located between the first spring 81 and the second spring 85. The first spring 81 and the second spring 85 keep the slider 83 and the annular protrusion 84 in sealed sliding contact.

[0060] Furthermore, the slider 83 is spherical and is made of silicone rubber or fluororubber.

[0061] The working process and principle of this embodiment are:

[0062] When there are too many dust particles on one end surface of the purification filler 73, the air pressure difference at both ends of the slider 83 exceeds the set value, the slider 83 moves toward the direction of low air pressure and the slider 83 and the annular protrusion 84 are out of contact, and the styrene waste gas flows through the tube body 86.

[0063] Embodiment 5:

[0064] like Figure 1 and Figure 2 As shown, this embodiment discloses a styrene waste gas treatment device, the structure of which is roughly the same as that of the first embodiment, except that this embodiment also includes a driving device 6 and a shell 3, the purification component 7 is located in the shell 3, the frame 74 is rotatably mounted on the inner wall of the shell 3, the first cover component and the second cover component are both fixed on the inner wall of the shell 3, the driving device 6 is mounted on the shell 3, the output shaft of the driving device 6 and the frame 74 are coaxially fixedly connected, and the staff controls the driving device 6 to work so that the driving device 6 drives the frame 74 to rotate the set angle.

[0065] Furthermore, the driving device 6 is a stepping motor or a servo motor.

[0066] Example 6:

[0067] like Figure 1-Figure 5 As shown, this embodiment discloses a styrene waste gas treatment method, which is used to operate the styrene waste gas treatment device of any one of the first to fifth embodiments, including the following steps:

[0068] The frame 74 is located between the first covering assembly and the second covering assembly, and both the first covering assembly and the second covering assembly are fitted on the frame 74 .

[0069] The styrene exhaust gas enters the third casing 75 through the second air inlet pipe 2 .

[0070] The frame 74 is rotated by a set angle at set intervals so that the mounting holes covered by the third cover 75 are separated from the first and second covering components. The set angle is the interval angle between two adjacent mounting holes on the frame 74 .

[0071] The working process and principle of this embodiment are:

[0072] The styrene waste gas forms a tortuous gas flow path under the guidance of the first cover assembly, the second cover assembly and the mounting hole. The staff rotates the frame 74 to a set angle at set intervals to separate the mounting hole covered by the third cover shell 75 from the covers of the first cover assembly and the second cover assembly.

[0073] The styrene waste gas treatment method is simple to operate and improves the adsorption effect on the styrene waste gas.

[0074] Embodiment seven:

[0075] like Figure 2-Figure 5 As shown, this embodiment discloses a method for treating styrene waste gas, which is substantially the same as the method of embodiment 6, except that this embodiment further includes the following steps:

[0076] Heating gas is introduced into the first housing 71 through the first air inlet pipe 1 .

[0077] The working process and principle of this embodiment are:

[0078] The staff introduces heating gas into the first cover shell 71 through the first air inlet pipe 1. The heating gas heats the purification filler 73 that adsorbs styrene, so that the styrene in the purification filler 73 is separated. The styrene waste gas treatment device can continuously treat styrene waste gas.

[0079] While the embodiments of the present invention have been shown and described, it will be apparent to those skilled in the art that various changes, modifications, substitutions, and alterations can be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. A styrene waste gas treatment device, characterized in that: The purification assembly (7) includes a first cover assembly, a second cover assembly, and a circular frame (74). One end surface of the frame (74) is provided with a plurality of mounting holes at equal angles around the central axis of the frame (74). A purification filler (73) is fixed in each mounting hole. The frame (74) is located between the first cover assembly and the second cover assembly. The first cover assembly includes a plurality of second cover shells (72) fixed together, wherein a third cover shell (75) is fixed to one of the second cover shells (72), and the second cover assembly includes a plurality of sixth cover shells (78) fixed together, wherein a fifth cover shell (77) is fixed to one of the sixth cover shells (78), the number of the second cover shells (72) is the same as the number of the sixth cover shells (78), the inner cavity of the third cover shell (75) is connected to one end of the second air inlet pipe (2), and the inner cavity of the fifth cover shell (77) is connected to one end of the second air outlet pipe (5); It also includes a driving device (6) and a shell (3), the purification component (7) is located in the shell (3), the frame (74) is rotatably mounted on the inner wall of the shell (3), the first cover component and the second cover component are both fixed on the inner wall of the shell (3), the driving device (6) is mounted on the shell (3), and the output shaft of the driving device (6) and the frame (74) are coaxially fixedly connected; wherein the opening of the second cover shell (72) completely covers two adjacent mounting holes, the opening of the sixth cover shell (78) completely covers two adjacent mounting holes, the opening of the third cover shell (75) completely covers one mounting hole, the opening of the fifth cover shell (77) completely covers one mounting hole, the mounting holes covered by the first cover assembly and the mounting holes covered by the second cover assembly are the same, and the mounting holes covered by the third cover shell (75) and the mounting holes covered by the fifth cover shell (77) are different, and the mounting holes on the first cover assembly, the second cover assembly, and the frame (74) form a tortuous gas flow path; The frame (74) is rotated to a set angle at set intervals, so that the mounting holes covered by the third cover shell (75) are separated from the covers of the first cover assembly and the second cover assembly. The set angle is the interval angle between two adjacent mounting holes on the frame (74).

2. The styrene waste gas treatment device according to claim 1, characterized in that: It also includes a first cover shell (71) and a fourth cover shell (76), the frame (74) is located between the first cover shell (71) and the fourth cover shell (76), the opening of the first cover shell (71) and the opening of the fourth cover shell (76) respectively completely cover the two openings of one of the mounting holes, the inner cavity of the first cover shell (71) is connected to one end of the first air inlet pipe (1), and the inner cavity of the fourth cover shell (76) is connected to one end of the first air outlet pipe (4).

3. The styrene waste gas treatment device according to claim 2, characterized in that: The purification filler (73) is provided with an opening, and a blocking release component (8) is provided in the opening; When the air pressure difference between the two ends of the blocking release component (8) exceeds a set value, the blocking release component (8) changes from a gas blocking state to a gas releasing state.

4. The styrene waste gas treatment device according to claim 3, characterized in that: The blocking release assembly (8) includes a tube body (86) fixed in the opening, an annular protrusion (84) extending inward from the middle of the inner wall of the tube body (86), two fixed blocks are fixed to the inner wall of the tube body (86), a guide rod (82) is fixed between the two fixed blocks, a sliding slider (83) is mounted on the guide rod (82), a first spring (81) and a second spring (85) are provided on the guide rod (82), the slider (83) is located between the first spring (81) and the second spring (85), and the slider (83) and the annular protrusion (84) are in sealing sliding contact.

5. The styrene waste gas treatment device according to claim 4, characterized in that: The slider (83) is spherical and is made of silicone rubber or fluororubber.

6. The styrene waste gas treatment device according to claim 1, characterized in that: The driving device (6) is a stepping motor or a servo motor.

7. The styrene waste gas treatment device according to claim 1, characterized in that: The purification filler (73) is activated carbon or zeolite.

8. A method for treating styrene waste gas, characterized in that: The method for operating the styrene waste gas treatment device according to any one of claims 1 to 7 comprises the following steps: The frame (74) is located between the first cover assembly and the second cover assembly, and the first cover assembly and the second cover assembly are both fitted on the frame (74); Styrene waste gas enters the third housing (75) via the second air inlet pipe (2); The frame (74) is rotated to a set angle at set intervals, so that the mounting holes covered by the third cover shell (75) are separated from the covers of the first cover assembly and the second cover assembly. The set angle is the interval angle between two adjacent mounting holes on the frame (74).

9. The method for treating styrene waste gas according to claim 8, wherein: The following steps are also included: Heating gas is introduced into the first housing (71) through the first air inlet pipe (1).

Citation Information

Patent Citations

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    CN107051117A

  • Zeolite rotating wheel for treating styrene-containing organic waste gas

    CN119386626A