Preparation device and preparation method of water-based nano-metal paint
By designing a multi-dimensional stirring structure aqueous nanometal coating preparation device, the problems of uneven stirring and low production efficiency in the prior art are solved, and effective dispersion and efficient production of nanomaterials are achieved.
Patent Information
- Application Number
- CN202510204255.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-04-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing water-based nanometal coating preparation device and preparation method have problems such as uneven stirring and low production efficiency.
A water-based nanometallic coating preparation device is designed, adopting multiple sets of stirring barrels and multi-dimensional stirring structures. The first motor drives the stirring barrel to rotate reciprocably around the axis of the first rotation shaft, and the second motor drives multiple sets of stirring rods to stir the raw materials in the stirring barrel to form a multi-dimensional stirring form.
In a short time, the nanomaterials in the raw materials are truly dispersed in the aqueous coating at the nanoscale, exerting their nano-effects, obtaining high-performance and stable aqueous nanometallic coatings, and improving production efficiency.
Smart Images

Figure CN119869325A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of coating production, and in particular to a device and method for preparing a water-based nano-metal coating. Background Art
[0002] With the increasing efforts to protect the ecological environment and save energy and reduce emissions, as well as the continuous rise in oil prices, the price of solvent-based coatings has continued to rise. The development of water-based industrial coatings is currently a good development opportunity and a future development trend. The key technology that affects the development of water-based industrial coatings is the research and development of water-based resins and high-purity ultrafine solid additives. In recent years, the progress and development of water-based resin production technology has made it possible for water-based coatings to gradually replace solvent-based coatings. Water-based nano coatings refer to coatings that use water as a dispersion medium. They have less organic solvent volatility, are pollution-free, safe and non-toxic. They are the mainstream direction of modern coating development. Obtaining high-performance and stable water-based nano coatings has very important application value.
[0003] The quality of water-based nano-metal coatings lies in whether the nanomaterials can be truly dispersed in the water-based coatings at the nanoscale to exert their nano-effects. Existing coating production stirring equipment usually requires extended stirring time or increased stirring speed for sufficient and uniform stirring. Since water-based nano-coatings are water-based and have low viscosity, the coating will rotate with the stirring when too high a speed is used, resulting in poor stirring effect, while extending the stirring time affects production efficiency.
[0004] Therefore, it is necessary to improve and optimize the preparation device and method of water-based nano-metal coatings. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a water-based nano-metal coating preparation device and preparation method, which solves the problems of uneven stirring and low production efficiency in the water-based nano-metal coating preparation device and preparation method in the prior art.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a water-based nano-metal coating preparation device, including a bottom plate, the upper wall of the bottom plate is distributed on the left and right and is fixedly connected with two groups of fixing frames in sequence, the two groups of fixing frames are fixedly connected to the bottom plate through a group of diagonal braces respectively, the upper wall of the fixing frame is slidably connected with a support seat through two groups of first guide rods, the upper wall of the support seat is rotatably connected with a first rotating shaft through a bearing seat, a first driving box is fixedly connected between the opposite ends of the two groups of the first rotating shafts, the upper and lower ends of the first driving box are fixedly connected with end plates, the end of the end plate away from the first driving box is fixedly connected with a stirring barrel, and the The outer wall of the mixing barrel and one end located near the end plate is fixedly connected with a fixing flange, and the fixing flange and the end plate are fixedly connected by screws, and the end plate is provided with a boss at one end away from the first driving box and located inside the mixing barrel, and the circumferential outer wall of the boss is slidably connected to the inner wall of the mixing barrel, and the boss and the mixing barrel are sealed by a sealing member, and the two groups of end plate inner walls are connected to the second rotating shaft for common rotation, and the upper and lower ends of the second rotating shaft respectively extend into the interior of the two groups of mixing barrels, and the end of the second rotating shaft extending into the interior of the mixing barrel is provided with a stirring structure, and a stirring drive structure for driving the second rotating shaft to rotate is provided inside the first driving box.
[0007] Preferably, the inner side wall of the fixed frame is fixedly connected to a cross frame, and the lower wall of the cross frame is slidably connected to a lifting plate through two groups of second guide rods. A first lifting drive structure for driving the lifting plate to rise and fall is arranged between the lifting plate and the cross frame, and a second lifting drive structure for driving the supporting seat to rise and fall is arranged between the fixed frame, the cross frame and the supporting seat. A flipping drive structure for driving the first rotating shaft to rotate is arranged on the right wall of one group of supporting seats on the right side of the two groups of supporting seats.
[0008] Preferably, the stirring structure comprises a plurality of groups of stirring rods, which are all distributed axially along the second rotating shaft and are fixedly connected in sequence to the outer wall of one end of the second rotating shaft extending into the interior of the stirring barrel.
[0009] Preferably, the stirring drive structure includes a second motor, a third gear and a fourth gear, the second motor is fixedly connected to one side of one set of end plates facing the interior of the first drive box, the third gear and the fourth gear are respectively fixedly connected to the outer wall of the second motor output end and the outer wall of the second rotating shaft, and the third gear and the fourth gear are meshed with each other.
[0010] Preferably, the first lifting drive structure includes two groups of second oil cylinders, and the two groups of second oil cylinders are respectively fixedly connected to a group of upper walls of the cross frame. The extension shaft of the second oil cylinder passes through the inner wall of the cross frame and extends to the lower side of the cross frame. One end of the extension shaft of the second oil cylinder extending to the lower side of the cross frame is fixedly connected to the upper wall of the lifting plate through a connecting rod.
[0011] Preferably, the second lifting drive structure includes four groups of first oil cylinders, and the four groups of first oil cylinders are fixedly connected to the inner upper wall of a group of fixed frames in pairs, and the extension shaft of the first oil cylinder passes through the upper wall of the fixed frame and extends to the upper side of the fixed frame, and one end of the extension shaft of the first oil cylinder extending to the upper side of the fixed frame is fixedly connected to the lower wall of the support seat.
[0012] Preferably, the flipping drive structure includes a second drive box, a first motor, a reducer, a first gear and a second gear. The second drive box is fixedly connected to the right wall of the right group of support seats in the two groups of support seats through a fixed seat. The right end of the first rotating shaft in the right group of the two groups of first rotating shafts passes through the left wall of the second drive box and extends into the interior of the second drive box. The first motor and the reducer are fixedly connected to the lower wall of the second drive box in sequence from back to front. The output end of the first motor is fixedly connected to the input end of the reducer through a coupling. The first gear and the second gear are fixedly connected to the outer wall of the output end of the reducer and the outer wall of the first rotating shaft respectively, and the first gear and the second gear are meshed with each other.
[0013] Preferably, the end of the mixing barrel away from the end plate is rotatably connected to four groups of rollers, and the bottom plate and the upper wall of the lifting plate are jointly provided with two groups of positioning grooves that penetrate front to back, and the two groups of positioning grooves are distributed left to right. The four groups of rollers on the mixing barrel are arranged in pairs and are respectively opposite to one group of positioning grooves up and down, and the distance between the two groups of rollers that are opposite to each other front to back among the four groups is greater than the width of the lifting plate in the front-to-back direction.
[0014] Preferably, the upper wall of the bottom plate is provided with a sinking groove which runs through from left to right, and the sinking groove is opposite to the lifting plate in vertical direction.
[0015] According to the above-mentioned method for preparing a water-based nano-metal coating preparation device, the preparation method comprises the following steps: S1. Loading: Pour the raw materials for producing water-based nano-metallic coatings into two sets of mixing barrels, and push the mixing barrels toward the bottom plate through the rollers on the lower walls of the mixing barrels; S2, clamping, first push a group of mixing barrels onto the bottom plate along the positioning groove and stay above the lifting plate, and retract the first oil cylinder to extend the shaft to drive the support seat, the first drive box and the second rotating shaft to descend, until the second rotating shaft is away from the first driving box and inserts into the mixing barrel, and then retract the second oil cylinder to extend the shaft to drive the lifting plate to rise, and then drive the mixing barrel to rise, until the fixing flange of the outer wall of the mixing barrel abuts against the corresponding end plate, and the end plate and the fixing flange are fixed by screws. After the fixing is completed, the first oil cylinder and the second oil cylinder extend the shafts to drive the lifting plate and the first driving box to separate. After the lifting plate enters the sink and the second oil cylinder extends the shaft completely, the first motor is started, and after the speed reduction by the reducer, the first gear and the second gear drive the first driving box to flip 180 degrees, and the fixed group of mixing barrels are flipped to just above the first driving box, and then the aforementioned clamping action is repeated to fix another group of mixing barrels in place; S3, start stirring. After both sets of stirring barrels are fixed, start the first motor and the second motor at the same time. The first motor drives the first drive box to rotate in a regular pattern of one circle forward and one circle backward. The second motor drives the second rotating shaft and multiple sets of stirring rods to rotate to stir the raw materials inside the stirring barrel. The actions of the first motor and the second motor form a multi-dimensional stirring of the raw materials. S4, discharging the material. After the stirring is completed, the two groups of stirring barrels are removed in sequence in the reverse order of the aforementioned clamping action to discharge the material, thereby completing the preparation of the water-based nano-metal coating.
[0016] The present invention provides a water-based nano-metal coating preparation device and preparation method. It has the following beneficial effects: 1. Compared with the prior art, the water-based nano-metal coating preparation device and preparation method, through the first motor to drive the stirring barrel to reciprocate around the axis of the first rotating shaft, and at the same time through the second motor to drive multiple groups of stirring rods to stir the raw materials in the stirring barrel, forming a multi-dimensional stirring form, can make the nano materials in the raw materials truly dispersed in the water-based coating at the nano level in a relatively short time, give play to its nano effect, and obtain high-performance, stable water-based nano-metal coating.
[0017] 2. Compared with the prior art, the water-based nano-metal coating preparation device and preparation method use two sets of stirring barrels to perform stirring operations simultaneously, which can improve processing efficiency, and set the first oil cylinder and the second oil cylinder to assist in loading, which can shorten the loading time and greatly improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of the connection structure between the first driving box and the stirring barrel of the present invention; Figure 3 It is a partial side view of the connection structure of the bottom plate, the fixing frame, the cross frame and the supporting seat of the present invention; Figure 4 It is a partial cross-sectional view of the top view of the connection structure of the support seat, the first rotating shaft, the second driving box, the first motor and the reducer of the present invention; Figure 5 It is a schematic diagram of the internal cross-section of the first drive box and the stirring barrel connection structure of the present invention.
[0019] Among them, 1. bottom plate; 2. diagonal support; 3. fixed frame; 4. support seat; 5. first rotating shaft; 6. first driving box; 7. positioning groove; 8. mixing barrel; 9. roller; 10. cross frame; 11. first oil cylinder; 12. second oil cylinder; 13. lifting plate; 14. fixed seat; 15. second driving box; 16. end plate; 17. fixing flange; 18. connecting rod; 19. sinking trough; 20. first guide rod; 21. second guide rod; 22. bearing seat; 23. first motor; 24. reducer; 25. first gear; 26. second gear; 27. second motor; 28. stirring rod; 29. second rotating shaft; 30. third gear; 31. fourth gear; 32. boss. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] Example: like Figures 1 to 5As shown, an embodiment of the present invention provides a water-based nano-metal coating preparation device, including a bottom plate 1, the upper wall of the bottom plate 1 is distributed in the left and right and is fixedly connected with two groups of fixing frames 3 in sequence, the two groups of fixing frames 3 are respectively fixedly connected to the bottom plate 1 through a group of diagonal braces 2, the upper wall of the fixing frame 3 is slidably connected with a support seat 4 through two groups of first guide rods 20, the upper wall of the support seat 4 is rotatably connected with a first rotating shaft 5 through a bearing seat 22, a first driving box 6 is fixedly connected between the opposite ends of the two groups of first rotating shafts 5, the upper and lower ends of the first driving box 6 are fixedly connected with end plates 16, the end of the end plate 16 away from the first driving box 6 is fixedly connected with a stirring barrel 8, the outer wall of the stirring barrel 8 and located near the end plate 1 One end of the first drive box 6 is fixedly connected with a fixing flange 17, and the fixing flange 17 is fixedly connected to the end plate 16 by screws. A boss 32 is arranged at one end of the end plate 16 which is away from the first drive box 6 and located inside the mixing barrel 8. The outer wall of the boss 32 is slidably connected to the inner wall of the mixing barrel 8. The boss 32 and the mixing barrel 8 are sealed by a sealing member. The inner walls of the two groups of end plates 16 are connected to the second rotating shaft 29 for common rotation. The upper and lower ends of the second rotating shaft 29 extend into the two groups of mixing barrels 8 respectively. In this embodiment, in order to facilitate the power supply of the second motor 27 during rotation, a common conductive slip ring on the market is arranged on the first rotating shaft 5, and the normal power supply of the second motor 27 is ensured by the conductive slip ring. In order to stir the raw materials in the mixing barrel 8, a stirring structure is provided at one end of the second rotating shaft 29 extending into the mixing barrel 8. The stirring structure includes a plurality of stirring rods 28. The plurality of stirring rods 28 are distributed along the axial direction of the second rotating shaft 29 and are sequentially fixedly connected to the outer wall of one end of the second rotating shaft 29 extending into the mixing barrel 8. When the second rotating shaft 29 rotates, the raw materials in the mixing barrel 8 are stirred by the plurality of stirring rods 28, so that the components in the raw materials can be fully and evenly mixed. In order to drive the stirring structure, a stirring driving structure for driving the second rotating shaft 29 to rotate is arranged inside the first driving box 6, and the stirring driving structure includes a second motor 27, a third gear 30 and a fourth gear 31. The second motor 27 is fixedly connected to one side of one group of end plates 16 facing the inside of the first driving box 6, and the third gear 30 and the fourth gear 31 are respectively fixedly connected to the outer wall of the output end of the second motor 27 and the outer wall of the second rotating shaft 29, and the third gear 30 and the fourth gear 31 are meshed with each other. Two groups of stirring barrels 8 arranged opposite to each other are arranged. When the second motor 27 rotates, the second rotating shaft 29 can be driven to rotate, and the stirring rods 28 at the two ends of the second rotating shaft 29 are driven to stir in the two groups of stirring barrels 8 respectively, thereby effectively improving production efficiency. In order to facilitate the fixing of the mixing barrel 8 and the first driving box 6, a cross frame 10 is fixedly connected to the inner wall of the fixing frame 3, and a lifting plate 13 is slidably connected to the lower wall of the cross frame 10 through two sets of second guide rods 21. A first lifting driving structure for driving the lifting plate 13 to rise and fall is provided between the lifting plate 13 and the cross frame 10. The first lifting driving structure includes two sets of second oil cylinders 12, and the two sets of second oil cylinders 12 are respectively fixedly connected to the upper wall of a set of cross frames 10. The second oil cylinders 12 extend out of the shaft and penetrate the inner wall of the cross frame 10 and extend out To the lower side of the horizontal frame 10, the second oil cylinder 12 extends the shaft to the lower side of the horizontal frame 10, and one end is fixedly connected to the upper wall of the lifting plate 13 through the connecting rod 18. After the raw materials are loaded into the mixing barrel 8, they are pushed onto the bottom plate 1 through the roller 9 and stop above the lifting plate 13. The shaft of the second oil cylinder 12 is retracted, driving the lifting plate 13 to rise, and then lifting the mixing barrel 8, driving the mixing barrel 8 to move toward the first driving box 6. When discharging, the mixing barrel 8 is also carried by the lifting plate 13, which can effectively reduce the labor intensity; In order to further facilitate the fixing of the mixing barrel 8 and the first driving box 6, a second lifting driving structure for driving the support seat 4 to lift is arranged between the fixed frame 3, the horizontal frame 10 and the support seat 4. The second lifting driving structure includes four groups of first oil cylinders 11. The four groups of first oil cylinders 11 are fixedly connected to the inner upper wall of a group of fixed frames 3 in pairs. The first oil cylinder 11 extends a shaft that passes through the upper wall of the fixed frame 3 and extends to the upper side of the fixed frame 3. The first oil cylinder 11 extends a shaft that extends to one end of the upper side of the fixed frame 3 and is fixedly connected to the lower wall of the support seat 4. In order to prevent the mixing barrel 8 from interfering with the second rotating shaft 29 when moving from the bottom plate 1, the first oil cylinder 11 drives the support seat 4 to rise during loading and unloading, and then drives the first driving box 6 and the second rotating shaft 29 to rise. After the first oil cylinder 11 extends the shaft and rises to the upper stroke, the horizontal height of the lower end of the second rotating shaft 29 is higher than the upper end of the mixing barrel 8 located on the upper wall of the bottom plate 1. In order to increase the motion dimension of raw material stirring, a flip driving structure for driving the first rotating shaft 5 to rotate is arranged on the right wall of the right group of supporting seats 4 in the two groups of supporting seats 4, and the flip driving structure includes a second driving box 15, a first motor 23, a reducer 24, a first gear 25 and a second gear 26. The second driving box 15 is fixedly connected to the right wall of the right group of supporting seats 4 in the two groups of supporting seats 4 through a fixed seat 14. The right end of the first rotating shaft 5 in the right group of the two groups of first rotating shafts 5 passes through the left wall of the second driving box 15 and extends into the second driving box 15. The first motor 23 and the reducer 24 are fixedly connected to the second driving box 15 in sequence from back to front. The lower wall of the box 15, the output end of the first motor 23 is fixedly connected to the input end of the reducer 24 through a coupling, the first gear 25 and the second gear 26 are respectively fixedly connected to the outer wall of the output end of the reducer 24 and the outer wall of the first rotating shaft 5, and the first gear 25 and the second gear 26 are meshed with each other. While the stirring rod 28 is rotating and stirring, the first motor 23 drives the two groups of stirring barrels 8 to rotate back and forth around the axis of the first rotating shaft 5, so that the raw material liquid inside the stirring barrel 8 is driven to flow, further improving the flow path of the raw material, cooperating with the stirring action of multiple groups of stirring rods 28, realizing multi-dimensional stirring motion, and greatly improving the stirring effect; In order to facilitate the movement of the mixing barrel 8, one end of the mixing barrel 8 away from the end plate 16 is rotatably connected with four groups of rollers 9, and the bottom plate 1 and the upper wall of the lifting plate 13 are jointly provided with two groups of positioning grooves 7 that are through-through in the front and back directions. The two groups of positioning grooves 7 are distributed left and right. The four groups of rollers 9 on the mixing barrel 8 are in pairs of two, and are respectively opposite to one group of positioning grooves 7 up and down. The spacing between the two groups of rollers 9 that are opposite to each other in the front and back directions of the four groups of rollers 9 is greater than the width of the lifting plate 13 in the front and back directions. The mixing barrel 8 can be pushed more conveniently by providing the four groups of rollers 9. The positioning grooves 7 are provided to facilitate the alignment of the axis line of the mixing barrel 8 with the axis line of the second rotating shaft 29 in the left and right directions. In order to facilitate the movement of the mixing barrel 8 to the top of the lifting plate 13, a sink 19 is provided on the upper wall of the bottom plate 1, which runs through the bottom plate 1 from left to right. The sink 19 and the lifting plate 13 are opposite to each other in the upper and lower directions. In the initial state, the lifting plate 13 is located inside the sink 19 and the upper surface is flush with the upper wall of the bottom plate 1. At this time, the positioning groove 7 on the lifting plate 13 is at the same horizontal height as the positioning groove 7 on the bottom plate 1, which is convenient for pushing the mixing barrel 8.
[0022] According to the above-mentioned method for preparing a water-based nano-metal coating preparation device, the preparation method comprises the following steps: S1, loading materials, pouring raw materials for producing water-based nano-metallic coatings into two sets of stirring barrels 8, and pushing the stirring barrels 8 toward the bottom plate 1 through the rollers 9 on the lower walls of the stirring barrels 8; S2. Clamping: First, push a set of mixing barrels 8 onto the bottom plate 1 along the positioning groove 7 and stop them above the lifting plate 13. The first oil cylinder 11 extends and retracts the shaft to drive the support seat 4, the first drive box 6 and the second rotating shaft 29 to descend until the end of the second rotating shaft 29 away from the first drive box 6 is inserted into the mixing barrel 8. Then, the second oil cylinder 12 extends and retracts the shaft to drive the lifting plate 13 to rise, and then drives the mixing barrel 8 to rise until the fixing flange 17 of the outer wall of the mixing barrel 8 abuts against the corresponding end plate 16. The end plate 16 is fixed to the fixing flange 17 by screws. The first oil cylinder 11 and the second oil cylinder 12 extend their shafts, driving the lifting plate 13 and the first drive box 6 to separate. After the lifting plate 13 enters the sink 19 and the second oil cylinder 12 extends its shaft completely, the first motor 23 is started, and after the speed reduction by the reducer 24, the first drive box 6 is driven to turn over 180 degrees through the first gear 25 and the second gear 26, and the fixed set of mixing barrels 8 is turned over to the top of the first drive box 6, and then the front clamping action is repeated to fix the other set of mixing barrels 8 in place. S3, start stirring. After the two groups of stirring barrels 8 are fixed, start the first motor 23 and the second motor 27 at the same time. The first motor 23 drives the first drive box 6 to rotate in a regular pattern of one circle forward and one circle backward. The second motor 27 drives the second rotating shaft 29 and the multiple groups of stirring rods 28 to rotate, so as to stir the raw materials in the stirring barrel 8. The actions of the first motor 23 and the second motor 27 form a multi-dimensional stirring of the raw materials. S4, discharging the material. After the stirring is completed, the two groups of stirring barrels 8 are removed in sequence in the reverse order of the front clamping action to discharge the material, thereby completing the preparation of the water-based nano-metal coating.
[0023] Working principle: in the initial state, the lifting plate 13 is located inside the sink 19 and the upper surface is flush with the upper wall of the bottom plate 1. At this time, the positioning groove 7 on the lifting plate 13 is at the same level as the positioning groove 7 on the bottom plate 1, which is convenient for pushing the mixing barrel 8. The mixing barrel 8 can be pushed more conveniently by setting four sets of rollers 9. The positioning groove 7 is set to facilitate the alignment of the axis line of the mixing barrel 8 with the axis line of the second rotating shaft 29 in the left and right directions, so that the mixing barrel 8 does not interfere with the second rotating shaft 29 when it moves from the bottom plate 1. When loading and discharging, the support seat 4 is driven up by the first oil cylinder 11, and then the first drive box 6 and the second rotating shaft 29 are driven up. After the first oil cylinder 11 extends the shaft and rises to the upper stroke, the horizontal height of the lower end of the second rotating shaft 29 is higher than the upper end of the mixing barrel 8 located on the upper wall of the bottom plate 1. After the raw materials are loaded into the mixing barrel 8, it is pushed to the bottom plate 1 by the rollers 9 and stops on the lifting plate. 13, the second oil cylinder 12 extends the shaft and retracts it, driving the lifting plate 13 to rise, thereby lifting the mixing barrel 8, and driving the mixing barrel 8 to move toward the first driving box 6. When discharging, the lifting plate 13 is also used to carry the mixing barrel 8, which can effectively reduce the intensity of manual labor. Two sets of relatively arranged mixing barrels 8 are set. When the second motor 27 rotates, it can drive the second rotating shaft 29 to rotate, driving the stirring rods 28 at both ends of the second rotating shaft 29 to stir in the two sets of mixing barrels 8 respectively, effectively improving the production efficiency. While the stirring rods 28 are rotating and stirring, the first motor 23 drives the two sets of mixing barrels 8 to rotate back and forth around the axis of the first rotating shaft 5, thereby causing the raw material liquid inside the mixing barrel 8 to be driven to flow, further improving the flow path of the raw materials, and cooperating with the stirring action of multiple sets of stirring rods 28 to achieve multi-dimensional stirring motion, greatly improving the stirring effect.
[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A water-based nano-metal coating preparation device, characterized in that: The invention comprises a bottom plate (1), the upper wall of the bottom plate (1) is distributed on the left and right sides and is fixedly connected in sequence with two groups of fixing frames (3), the two groups of fixing frames (3) are respectively fixedly connected to the bottom plate (1) through a group of diagonal braces (2), the upper wall of the fixing frame (3) is slidably connected to a support seat (4) through two groups of first guide rods (20), the upper wall of the support seat (4) is rotatably connected to a first rotating shaft (5) through a bearing seat (22), a first driving box (6) is fixedly connected between opposite ends of the two groups of the first rotating shafts (5), the upper and lower ends of the first driving box (6) are fixedly connected to end plates (16), the end of the end plate (16) away from the first driving box (6) is fixedly connected to a mixing barrel (8), and the outer wall of the mixing barrel (8) and the end located near the end plate (16) is fixedly connected A fixing flange (17) is provided, wherein the fixing flange (17) is fixedly connected to the end plate (16) by means of screws, a boss (32) is provided at one end of the end plate (16) which is away from the first drive box (6) and is located inside the stirring barrel (8), the outer wall of the boss (32) is slidably connected to the inner wall of the stirring barrel (8), the boss (32) and the stirring barrel (8) are sealed by means of a sealing member, the inner walls of the two groups of end plates (16) are rotatably connected to a second rotating shaft (29), the upper and lower ends of the second rotating shaft (29) respectively extend into the inside of the two groups of stirring barrels (8), a stirring structure is provided at one end of the second rotating shaft (29) extending into the inside of the stirring barrel (8), and a stirring driving structure for driving the second rotating shaft (29) to rotate is provided inside the first drive box (6).
2. The water-based nano-metal coating preparation device according to claim 1, characterized in that: The inner wall of the fixed frame (3) is fixedly connected to a cross frame (10), and the lower wall of the cross frame (10) is slidably connected to a lifting plate (13) via two groups of second guide rods (21). A first lifting drive structure for driving the lifting plate (13) to rise and fall is provided between the lifting plate (13) and the cross frame (10), and a second lifting drive structure for driving the supporting seat (4) to rise and fall is provided between the fixed frame (3), the cross frame (10) and the supporting seat (4). A flipping drive structure for driving the first rotating shaft (5) to rotate is provided on the right wall of the supporting seat (4) on the right side of the two groups of supporting seats (4).
3. The water-based nano-metal coating preparation device according to claim 2, characterized in that: The stirring structure comprises a plurality of groups of stirring rods (28), the plurality of groups of stirring rods (28) being distributed axially along the second rotating shaft (29) and being fixedly connected in sequence to the outer wall of one end of the second rotating shaft (29) extending into the interior of the stirring barrel (8).
4. The water-based nano-metal coating preparation device according to claim 3, characterized in that: The stirring drive structure comprises a second motor (27), a third gear (30) and a fourth gear (31); the second motor (27) is fixedly connected to one side of one set of end plates (16) facing the inside of the first drive box (6); the third gear (30) and the fourth gear (31) are respectively fixedly connected to the outer wall of the output end of the second motor (27) and the outer wall of the second rotating shaft (29); and the third gear (30) and the fourth gear (31) are meshed with each other.
5. The water-based nano-metal coating preparation device according to claim 4, characterized in that: The first lifting drive structure comprises two groups of second oil cylinders (12), the two groups of second oil cylinders (12) are respectively fixedly connected to the upper wall of a group of cross frames (10), the extension shafts of the second oil cylinders (12) penetrate the inner wall of the cross frame (10) and extend to the lower side of the cross frame (10), and one end of the extension shaft of the second oil cylinder (12) extending to the lower side of the cross frame (10) is fixedly connected to the upper wall of the lifting plate (13) through a connecting rod (18).
6. The water-based nano-metal coating preparation device according to claim 5, characterized in that: The second lifting drive structure comprises four groups of first oil cylinders (11), the four groups of first oil cylinders (11) are arranged in pairs of two and are respectively fixedly connected to the inner upper wall of a group of fixed frames (3), the extension shafts of the first oil cylinders (11) penetrate the upper wall of the fixed frame (3) and extend to the upper side of the fixed frame (3), and one end of the extension shaft of the first oil cylinder (11) extending to the upper side of the fixed frame (3) is fixedly connected to the lower wall of the support seat (4).
7. The water-based nano-metal coating preparation device according to claim 6, characterized in that: The flip driving structure comprises a second driving box (15), a first motor (23), a reducer (24), a first gear (25) and a second gear (26); the second driving box (15) is fixedly connected to the right wall of the right side group of the two supporting bases (4) through a fixed base (14); the right end of the first rotating shaft (5) of the right side group of the two first rotating shafts (5) passes through the left wall of the second driving box (15) and extends into the interior of the second driving box (15); the first motor (23) and the reducer (24) are fixedly connected to the lower wall of the second driving box (15) in sequence from back to front; the output end of the first motor (23) is fixedly connected to the input end of the reducer (24) through a coupling; the first gear (25) and the second gear (26) are fixedly connected to the outer wall of the output end of the reducer (24) and the outer wall of the first rotating shaft (5) respectively, and the first gear (25) and the second gear (26) are meshed with each other.
8. The device for preparing water-based nano-metallic coating according to claim 7, characterized in that: One end of the mixing barrel (8) away from the end plate (16) is rotatably connected to four groups of rollers (9); the bottom plate (1) and the upper wall of the lifting plate (13) are jointly provided with two groups of positioning grooves (7) that penetrate in a front-to-back direction; the two groups of positioning grooves (7) are distributed in a left-right direction; the four groups of rollers (9) on the mixing barrel (8) are arranged in pairs and are respectively opposite to one group of positioning grooves (7) in a vertical direction; and the spacing between two groups of the four groups of rollers (9) that are opposite to each other in a front-to-back direction is greater than the width of the lifting plate (13) in a front-to-back direction.
9. The device for preparing water-based nano-metallic coating according to claim 8, characterized in that: The upper wall of the bottom plate (1) is provided with a sinking groove (19) which penetrates from left to right, and the sinking groove (19) and the lifting plate (13) are vertically opposed.
10. The method for preparing a water-based nano-metal coating preparation device according to claim 9, characterized in that: The preparation method comprises the following steps: S1, loading materials, pouring raw materials for producing water-based nano-metallic coatings into two sets of stirring barrels (8), and pushing the stirring barrels (8) toward the bottom plate (1) by rollers (9) on the lower walls of the stirring barrels (8); S2. Clamping: First, push a group of mixing barrels (8) onto the bottom plate (1) along the positioning groove (7) and keep them above the lifting plate (13). Then, the first oil cylinder (11) extends the shaft and retracts it, driving the support seat (4), the first drive box (6) and the second rotating shaft (29) to descend until the end of the second rotating shaft (29) away from the first drive box (6) is inserted into the mixing barrel (8). Then, the second oil cylinder (12) extends the shaft and retracts it, driving the lifting plate (13) to rise, thereby driving the mixing barrel (8) to rise until the fixing flange (17) on the outer wall of the mixing barrel (8) abuts against the corresponding end plate (16). The end plate (16) is fixed to the fixing flange (17) by screws. The first oil cylinder (11) and the second oil cylinder (12) are fixed by the fixed flange (17). After the fixing is completed, the extension shafts of the first oil cylinder (11) and the second oil cylinder (12) are extended, driving the lifting plate (13) and the first drive box (6) to separate. After the lifting plate (13) enters the sink (19) and the extension shaft of the second oil cylinder (12) is fully extended, the first motor (23) is started, and after the speed is reduced by the reducer (24), the first drive box (6) is driven to turn 180 degrees through the first gear (25) and the second gear (26), so that the fixed set of mixing barrels (8) are turned to the top of the first drive box (6), and then the above-mentioned clamping action is repeated to fix another set of mixing barrels (8) in place. S3, starting stirring. After the two sets of stirring barrels (8) are fixed, the first motor (23) and the second motor (27) are started simultaneously. The first motor (23) drives the first drive box (6) to rotate in a regular pattern of one positive circle and one negative circle. The second motor (27) drives the second rotating shaft (29) and the plurality of stirring rods (28) to rotate, stirring the raw materials inside the stirring barrel (8). The actions of the first motor (23) and the second motor (27) form a multi-dimensional stirring of the raw materials. S4, discharging the material. After the stirring is completed, the two sets of stirring barrels (8) are removed in sequence in the reverse order of the aforementioned clamping action to discharge the material, thereby completing the preparation of the water-based nano-metal coating.
Citation Information
Cited By
Production device and preparation method of nano material
CN121847056A