A wire drawing and shaping device and its wire drawing and shaping process

By designing the spraying and forming mechanism of the welding wire drawing and shaping equipment, the problems of low processing efficiency and difficulty in adjusting the mold sleeve diameter are solved, and efficient uniform spraying and adaptive forming of the welding wire are achieved.

CN119870180BActive Publication Date: 2025-06-10WEIFANG QIANJIN WELDING MATERIALS CO LTD
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Patent Information

Application Number
CN202510371476.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2025-06-10
Estimated Expiration
2045-03-27

AI Technical Summary

Technical Problem

The existing wire drawing equipment has low processing efficiency, and it is difficult to achieve 360-degree spraying of powder coating components, and lacks a drawing mold sleeve structure with variable diameter, so it is impossible to adaptively adjust the diameter of the mold sleeve.

Method used

A welding wire drawing and shaping device is designed, including a operating table, a molding mechanism and a spraying mechanism. The spraying mechanism realizes uniform spraying lubricating powder on the surface of the welding wire through the rotary drum and annular spray rack. The forming mechanism adjusts the diameter of the sub-mold sleeve through the rotary part and the gear ring to achieve efficient pulling of the welding wire.

Benefits of technology

The spraying efficiency and molding effect of the wire drawing and shaping equipment are improved, and the functions of 360-degree uniform spraying of the welding wire and adaptive adjustment of the mold sleeve diameter are achieved, which improves the processing efficiency and practicality of the equipment.

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Abstract

The present invention discloses a wire drawing and shaping device and its wire drawing and shaping process, belonging to the technical field of wire drawing. A diversion hole is provided in the middle of the first boss. The spraying mechanism includes a rotating cylinder movably arranged on the second boss. A limiting convex ring is arranged at the top of the rotating cylinder, and a storage bin is installed on the limiting convex ring. The output end of the storage bin is provided with an annular spray rack located inside the rotating cylinder; the shaping mechanism includes a rotating part movably installed inside the third boss. A plurality of sub-die sleeves are movably installed on the inner wall of the rotating part. A contraction part is arranged on the inner wall of the sub-die sleeve. Symmetrical gear rings are also movably installed inside the rotating part, and a plurality of extrusion parts are arranged on the inner wall of the gear ring. When the present invention is in use, when the double-shaft motor drives the gear ring to rotate, the extrusion part will extrude the outer wall of the sub-die sleeve. At this time, the sliding arm moves along the sliding groove towards the center position of the rotating part. During the wire drawing operation, the rotating part will rotate freely under the drive of the rotating motor, which improves the practicability and freedom degree.
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Description

Technical Field

[0001] The present invention relates to the technical field of wire drawing, and specifically, it is a wire drawing and shaping device and its wire drawing and shaping process for welding wires. Background Art

[0002] The metal wire drawing process is a metal processing method. By applying a tensile force to the metal using a wire drawing die, the metal is made to pass through the die hole and gradually become thinner to achieve the required specifications and dimensions. This process is widely used in the industrial field and can produce metal wires of various different specifications and materials, such as copper wires, steel wires, nickel wires, etc. The basic principle of the metal wire drawing process is to apply a tensile force to the steel wire through a wire drawing die, making it pass through the die hole and gradually become thinner to achieve the required specifications and dimensions. When the metal wire is being drawn, under the action of pulling, the metal wire sequentially passes through multiple die holes, causing its diameter to gradually become smaller to the required size.

[0003] A patent application with the publication number CN118080591A discloses a metal wire drawing device, which relates to the technical field of wire drawing equipment. It includes a U-shaped frame and a base fixedly connected to the bottom of the U-shaped frame. A wire placing and winding mechanism is installed at the top of the U-shaped frame, and the wire placing and winding mechanism winds a metal raw wire. Two optical axes are installed in the middle cavity of the mounting plate, and two powder coating components are slid together by the two optical axes. The two powder coating components jointly and elastically clamp the free end of the metal raw wire. A vibration powder adding component is installed at the top of each powder coating component. A powder bin is fixedly installed at the top of the U-shaped frame. A hose is connected to the top of each vibration powder adding component, and each hose is connected to the bottom of the powder bin. An installation frame is fixedly installed in the middle of the U-shaped frame, and a wire drawing die sleeve is spirally installed on the installation frame. This metal wire drawing device uses lubricating powder to lubricate the metal raw wire passing through the wire drawing die sleeve, reducing the probability of metal raw wire breakage and improving the yield rate.

[0004] However, the processing efficiency of the above-disclosed metal wire drawing device is generally average. The powder coating components are prone to dead corners during operation, and cannot spray lubricating powder on the metal wire to be drawn in a 360-degree manner. Moreover, the degree of freedom and the applicable range are relatively poor, and the diameter of the die sleeve cannot be adaptively adjusted according to actual needs, lacking a variable-diameter wire drawing die sleeve structure. Summary of the Invention

[0005] The purpose of the present invention is to provide a wire drawing and shaping device and its wire drawing and shaping process for welding wires to solve the problems that the existing metal wire drawing devices generally have average processing efficiency, the powder coating components are prone to dead corners during operation, cannot spray lubricating powder on the metal wire to be drawn in a 360-degree manner, have relatively poor degrees of freedom and applicable ranges, cannot adaptively adjust the diameter of the die sleeve according to actual needs, and lack a variable-diameter wire drawing die sleeve structure.

[0006] To achieve the above object, the technical solution of the present invention is: a wire drawing and shaping device, including an operating table, a shaping mechanism and a spraying mechanism. On the outer wall of the operating table, a first boss, a second boss, a third boss and a fourth boss with the same axis are sequentially arranged from top to bottom; a diversion hole is arranged in the middle of the first boss. The spraying mechanism includes a rotating cylinder movably arranged on the second boss. A limiting boss ring is arranged at the top of the rotating cylinder, and a storage bin is installed on the limiting boss ring. The output end of the storage bin is provided with an annular spraying rack located inside the rotating cylinder; when the rotating cylinder rotates, the spraying rack can spray lubricating powder on the outer surface of the wire to be drawn. The shaping mechanism includes a rotating part movably installed inside the third boss. A plurality of sub-mould sleeves are movably installed on the inner wall of the rotating part. A contraction part is arranged on the inner wall of the sub-mould sleeve. Two symmetrical gear rings are also movably installed inside the rotating part. A plurality of extrusion parts are arranged on the inner wall of the gear ring; when the gear ring rotates, the extrusion parts extrude the sub-mould sleeve and adjust the diameter of the wire after drawing.

[0007] As a further scheme of the present invention: a lower rotating cavity is opened at the top of the operating table. A first bearing is installed in the lower rotating cavity, and a lower rotating seat is installed on the inner wall of the first bearing; symmetric lifting cylinders are also installed on the top of the operating table. The output end of the lifting cylinder is provided with a top plate. An upper rotating cavity is opened in the middle of the top plate. A second bearing is installed in the upper rotating cavity, and an upper rotating seat is installed on the inner wall of the second bearing. A wire reel is installed between the upper rotating seat and the lower rotating seat.

[0008] As a further scheme of the present invention: a storage cavity is arranged inside the operating table, and a control panel is also arranged on the outer wall of the operating table.

[0009] As a further scheme of the present invention: a spraying through hole matching with the rotating cylinder is opened at the center of the second boss. An outer notch communicating with the spraying through hole is opened on the outer wall of the second boss. Inner notches matching with it are opened on the outer walls of the rotating cylinder and the limiting boss ring.

[0010] As a further scheme of the present invention: an installation cavity penetrating through the spraying through hole is opened in the middle of the second boss. Limiting roller cylinders located on both sides of the outer notch are movably installed inside the installation cavity; a spraying motor is also installed on the top of the second boss. The output end of the spraying motor is installed with a driving roller cylinder. A plurality of driven roller cylinders are also installed inside the installation cavity. A belt is arranged between the driving roller cylinder and the driven roller cylinders. The outer wall of the belt abuts against the rotating cylinder.

[0011] As a further solution of the present invention: a molded through hole cooperating with the rotating member is provided in the middle of the third boss, a limiting ring groove is provided on the inner wall of the molded through hole, a third bearing is installed on the inner wall of the limiting ring groove, and a positioning convex ring cooperating with the limiting ring groove is provided on the outer wall of the rotating member; a driven gear is provided on the top of the rotating member, a driving cavity is provided on the top of the third boss, a rotating motor is installed in the driving cavity, and a driving gear meshing with the driven gear is installed on the output end of the rotating motor.

[0012] As a further solution of the present invention: a plurality of sliding grooves are provided on the inner wall of the rotating part, symmetrical reset grooves are provided on the upper and lower sides of the sliding grooves, a sliding arm slidably arranged in the sliding grooves is fixedly arranged on the outer wall of the sub-mold sleeve, and a symmetrical reset spring is also connected to the outer wall of the sub-mold sleeve, and the end of the reset spring is connected to the inner wall of the reset groove.

[0013] As a further solution of the present invention: a rotating bin located on the upper and lower sides of the sliding groove is provided inside the rotating member, and the gear ring is movably installed in the rotating bin; symmetrical ring rails are provided on the upper and lower inner walls of the rotating bin, and grooves matching the same are provided on the upper and lower sides of the gear ring; a linkage cavity connected to the rotating bin is also provided inside the rotating member, a dual-axis motor is installed in the linkage cavity, and an extrusion gear meshing with the gear ring is installed at the output end of the dual-axis motor.

[0014] As a further solution of the present invention: a cleaning through hole is opened in the middle of the fourth boss, and a brush structure is detachably installed in the cleaning through hole; a support plate is arranged at the bottom of the fourth boss, and a guide wheel is movably installed on the support plate.

[0015] As a further solution of the present invention: a method for using a welding wire drawing and shaping device, comprising the following steps: S1. passing the welding wire to be drawn through the guide hole, the rotating drum and the sub-mold sleeve in sequence; S2. starting the spraying mechanism to drive the rotating drum to rotate and spray lubricating powder on the surface of the welding wire; S3. starting the forming mechanism and driving the gear ring to rotate, at which time the extrusion part extrude the sub-mold sleeve and adjust the diameter.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. The present invention can evenly spray lubricating powder on the welding wire through the spraying mechanism to avoid dead angles. Driven by the spraying motor, the active roller and the driven roller rotate in linkage. Since the outer wall of the belt abuts against the rotating drum, the rotating drum drives the spray rack to rotate freely. The design of the outer notch and the inner notch can facilitate the insertion of the welding wire into the interior of the rotating drum, which further improves the spraying efficiency and effect of the welding wire drawing and shaping equipment.

[0018] 2. The present invention can efficiently draw the welding wire through the forming mechanism. When in use, first adjust the diameter between the sub-die sleeves according to actual needs. When the double-shaft motor drives the gear ring to rotate, the extrusion part will extrude the outer wall of the sub-die sleeve. At this time, the sliding arm moves along the sliding groove towards the center position of the rotating part. During the drawing operation, the rotating part will rotate freely under the drive of the rotating motor, thereby further improving the forming effect. This design improves the practicability and freedom degree of the welding wire drawing and shaping equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be further explained below in conjunction with the drawings and embodiments:

[0020] Figure 1 is the three-dimensional structure diagram of the present invention;

[0021] Figure 2 is the cross-sectional view of the operating table in the present invention;

[0022] Figure 3 is the three-dimensional structure diagram of the forming mechanism in the present invention;

[0023] Figure 4 is the cross-sectional view of the rotating part in the present invention;

[0024] Figure 5 is the internal three-dimensional structure diagram of the forming mechanism in the present invention;

[0025] Figure 6 is the three-dimensional structure diagram of the gear ring in the present invention;

[0026] Figure 7 is the three-dimensional structure of the spraying structure in the present invention Figure 1 ;

[0027] Figure 8 is the three-dimensional structure of the spraying structure in the present invention Figure 2 .

[0028] Description of the reference numerals:

[0029] 1. Operating table; 101. First boss; 102. Second boss; 103. Third boss; 104. Fourth boss; 105. Storage cavity; 106. Control panel; 107. Lower rotating cavity; 108. First bearing; 109. Lower rotating seat; 110. Lifting cylinder; 111. Upper rotating cavity; 112. Second bearing; 113. Upper rotating seat; 114. Welding wire reel; 115. Diversion hole; 116. Spraying through hole; 117. Installation cavity; 118. Outer notch; 119. Forming through hole; 120. Cleaning through hole; 121. Support plate; 122. Guide wheel; 123. Brush structure; 124. Top plate;

[0030] 2. Forming mechanism; 201. Limiting ring groove; 202. Third bearing; 203. Rotating part; 204. Positioning convex ring; 205. Driven gear; 206. Driving cavity; 207. Rotating motor; 208. Driving gear; 209. Sliding groove; 210. Reset groove; 211. Sub-mold sleeve; 212. Shrinking part; 213. Sliding arm; 214. Reset spring; 215. Rotating bin; 216. Ring track; 217. Linkage cavity; 218. Biaxial motor; 219. Ring gear; 220. Groove; 221. Extrusion part; 222. Extrusion gear;

[0031] 3. Spraying mechanism; 301. Rotating cylinder; 302. Limiting convex ring; 303. Inner notch; 304. Limiting roller; 305. Storage bin; 306. Spraying rack; 307. Spraying motor; 308. Driving roller; 309. Driven roller; 310. Belt. Detailed implementation manners

[0032] The following will combine the attached Figures 1 to 8 The technical solutions of the present invention will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0033] The present invention provides a wire drawing and shaping device by improvement. As Figures 1 - 8 shown, it includes an operating table 1, a forming mechanism 2 and a spraying mechanism 3. Coaxial first boss 101, second boss 102, third boss 103 and fourth boss 104 are sequentially arranged on the outer wall of the operating table 1 from top to bottom; a diversion hole 115 is arranged in the middle of the first boss 101. The spraying mechanism 3 includes a rotating cylinder 301 movably arranged on the second boss 102. A limiting convex ring 302 is arranged at the top of the rotating cylinder 301, and a storage bin 305 is installed on the limiting convex ring 302. The output end of the storage bin 305 is provided with an annular spraying rack 306 located inside the rotating cylinder 301; when the rotating cylinder 301 rotates, the spraying rack 306 can spray lubricating powder on the outer surface of the wire to be drawn. The forming mechanism 2 includes a rotating part 203 movably installed inside the third boss 103. Multiple groups of sub-mold sleeves 211 are movably installed on the inner wall of the rotating part 203. A shrinking part 212 is arranged on the inner wall of the sub-mold sleeve 211. Symmetric ring gears 219 are also movably installed inside the rotating part 203. Multiple groups of extrusion parts 221 are arranged on the inner wall of the ring gear 219; when the ring gear 219 rotates, the extrusion parts 221 extrude the sub-mold sleeve 211 and adjust the diameter of the wire after drawing.

[0034] In this embodiment: The wire drawing and shaping device is mainly divided into three parts: an operation table 1, a shaping mechanism 2, and a spraying mechanism 3. When the device is in use, first, the wire reel 114 is installed on the top of the operation table 1, and its rotating shaft is limited by the upper rotating seat 113 and the lower rotating seat 109. Then, the wire passes through the diversion hole 115, the rotating cylinder 301, the sub-die sleeve 211, the brush structure 123, and the guide wheel 122 in sequence. Then, the spraying motor 307 and the rotating motor 207 are started. Driven by the spraying motor 307, since the outer wall of the belt 310 abuts against the rotating cylinder 301, the rotating cylinder 301 will drive the spraying frame 306 to rotate freely. At this time, the spraying frame 306 will evenly spray lubricating powder on the surface of the wire. When the rotating part 203 rotates, it can be drawn and rotated at the same time, thereby further improving the shaping efficiency. When the gear ring 219 rotates counterclockwise, under the extrusion of the extrusion part 221, the sub-die sleeve 211 moves along the sliding groove 209 towards the middle of the rotating part 203. At this time, the forming inner diameter of the sub-die sleeve 211 decreases. When the gear ring 219 rotates clockwise, the extrusion part 221 disengages from the sub-die sleeve 211. At this time, driven by the return spring 214, the sub-die sleeve 211 moves along the sliding groove 209 towards the outside of the rotating part 203. At this time, the forming inner diameter of the sub-die sleeve 211 becomes larger.

[0035] Refer to the appendix Figure 1 - Appendix Figure 2 , a lower rotating cavity 107 is opened on the top of the operation table 1. A first bearing 108 is installed in the lower rotating cavity 107, and a lower rotating seat 109 is installed on the inner wall of the first bearing 108; symmetric lifting cylinders 110 are also installed on the top of the operation table 1. The output end of the lifting cylinder 110 is provided with a top plate 124. An upper rotating cavity 111 is opened in the middle of the top plate 124. A second bearing 112 is installed in the upper rotating cavity 111, and an upper rotating seat 113 is installed on the inner wall of the second bearing 112. A wire reel 114 is installed between the upper rotating seat 113 and the lower rotating seat 109.

[0036] In this embodiment: During operation, the wire wound on the wire reel 114 passes through the first boss 101, the second boss 102, the third boss 103, and the fourth boss 104 in sequence. In order to ensure that both ends of the wire reel 114 are movably arranged on the operation table 1 and can be quickly replaced, the mutually cooperating upper rotating seat 113 and lower rotating seat 109 are designed.

[0037] Refer to the appendix Figure 1 - Appendix Figure 2 , a storage cavity 105 is arranged inside the operation table 1, and a control panel 106 is also arranged on the outer wall of the operation table 1.

[0038] In this embodiment, a storage chamber 105 is designed to store the welding wire reel 114 to be drawn. A control panel 106 is designed to control the operation of the device.

[0039] See attached Figure 1 -Attached Figure 2 and attached Figure 7 A spraying through hole 116 cooperating with the rotating drum 301 is opened at the center of the second boss 102, an outer notch 118 connected with the spraying through hole 116 is opened on the outer wall of the second boss 102, and an inner notch 303 cooperating with them is opened on the outer walls of the rotating drum 301 and the limiting convex ring 302.

[0040] In this embodiment, in order to facilitate the insertion of the welding wire to be drawn into the interior of the rotating drum 301 during operation, an outer notch 118 and an inner notch 303 structure that cooperate with each other are provided.

[0041] See attached Figure 2 and attached Figure 7 -Attached Figure 8 A mounting cavity 117 penetrating the spray through hole 116 is provided in the middle of the second boss 102, and limiting rollers 304 located on both sides of the outer notch 118 are movably installed inside the mounting cavity 117; a spray motor 307 is also installed on the top of the second boss 102, and an active roller 308 is installed at the output end of the spray motor 307, and a plurality of groups of driven rollers 309 are also installed inside the mounting cavity 117, and a belt 310 is arranged between the active roller 308 and the driven roller 309, and the outer wall of the belt 310 abuts against the rotating drum 301.

[0042] In this embodiment, driven by the spray motor 307, the active roller 308 and the driven roller 309 rotate in tandem, and since the outer wall of the belt 310 abuts against the rotating drum 301, the rotating drum 301 drives the spray rack 306 to rotate freely. The storage bin 305 stores lubricating powder inside, and a spray pump (not shown) is installed at the connection between the storage bin 305 and the spray rack 306.

[0043] See attached Figure 2 -Attached Figure 4 A forming through hole 119 cooperating with the rotating member 203 is provided in the middle of the third boss 103, a limiting ring groove 201 is provided on the inner wall of the forming through hole 119, a third bearing 202 is installed on the inner wall of the limiting ring groove 201, and a positioning convex ring 204 cooperating with the limiting ring groove 201 is provided on the outer wall of the rotating member 203; a driven gear 205 is provided on the top of the rotating member 203, a driving cavity 206 is provided on the top of the third boss 103, a rotating motor 207 is installed in the driving cavity 206, and a driving gear 208 meshing with the driven gear 205 is installed at the output end of the rotating motor 207.

[0044] In this embodiment, in order to improve the forming efficiency of wire drawing, the rotating member 203 is movably installed inside the third boss 103. In order to drive the rotating member 203 to rotate automatically, the structure of the rotating motor 207 is designed. When the rotating member 203 rotates, it can rotate while drawing, thereby further improving the forming efficiency.

[0045] Refer to the appendix Figure 4 - appendix Figure 5 On the inner wall of the rotating member 203, a plurality of sliding grooves 209 are formed. Symmetric reset grooves 210 are formed on the upper and lower sides of the sliding grooves 209. On the outer wall of the sub-mold sleeve 211, a sliding arm 213 slidably disposed in the sliding groove 209 is fixedly provided. On the outer wall of the sub-mold sleeve 211, symmetric reset springs 214 are further connected. The end of the reset spring 214 is connected to the inner wall of the reset groove 210.

[0046] In this embodiment, when the gear ring 219 rotates counterclockwise, under the extrusion of the extrusion portion 221, the sub-mold sleeve 211 moves along the sliding groove 209 towards the middle of the rotating member 203. At this time, the forming inner diameter of the sub-mold sleeve 211 decreases. When the gear ring 219 rotates clockwise, the extrusion portion 221 disengages from the sub-mold sleeve 211. At this time, under the drive of the reset spring 214, the sub-mold sleeve 211 moves along the sliding groove 209 towards the outside of the rotating member 203. At this time, the forming inner diameter of the sub-mold sleeve 211 increases.

[0047] Refer to the appendix Figure 4 - appendix Figure 6 Inside the rotating member 203, rotating chambers 215 are formed on the upper and lower sides of the sliding grooves 209. The gear ring 219 is movably installed in the rotating chambers 215; on the upper and lower inner walls of the rotating chambers 215, symmetric ring tracks 216 are provided; on the upper and lower sides of the gear ring 219, grooves 220 cooperating with the ring tracks 216 are formed; inside the rotating member 203, a linkage cavity 217 communicating with the rotating chambers 215 is further formed. A double-shaft motor 218 is installed in the linkage cavity 217. An extrusion gear 222 meshing with the gear ring 219 is installed at the output end of the double-shaft motor 218.

[0048] In this embodiment, in order to ensure the free rotation of the gear ring 219 relative to the rotating chambers 215, the structure of the mutually cooperating ring tracks 216 and grooves 220 is designed. In order to drive the gear rings 219 on the upper and lower sides to rotate synchronously, thereby further adjusting the forming inner diameter of the sub-mold sleeve 211, the structure of the double-shaft motor 218 is designed. In the initial state, that is, when the sub-mold sleeve 211 abuts against the inner wall of the rotating member 203 and the forming inner diameter is the largest, at this time, the right-angle side of the extrusion portion 221 abuts against the outer wall of the sub-mold sleeve 211. This design can further improve the stability of the sub-mold sleeve 211 during drawing.

[0049] Refer to the appendix Figure 1 - appendix Figure 2, a cleaning through-hole 120 is provided in the middle of the fourth boss 104, and a brush structure 123 is detachably installed in the cleaning through-hole 120; a support plate 121 is provided at the bottom of the fourth boss 104, and a guide wheel 122 is movably installed on the support plate 121.

[0050] In this embodiment: After the drawing is completed, in order to wipe the lubricating powder remaining on the surface of the welding wire clean, the brush structure 123 is designed. The end of the welding wire is connected to an external traction device, and the guide wheel 122 structure is designed to guide the welding wire.

[0051] The working principle of the present invention: When the device is in use, first, the welding wire reel 114 is installed on the top of the operating table 1, and its rotating shaft is limited by the upper rotating seat 113 and the lower rotating seat 109. Then, the welding wire passes through the diversion hole 115, the rotating cylinder 301, the sub-die sleeve 211, the brush structure 123, and the guide wheel 122 in sequence. Then, the spraying motor 307 and the rotating motor 207 are started. Driven by the spraying motor 307, since the outer wall of the belt 310 abuts against the rotating cylinder 301, the rotating cylinder 301 will drive the spraying frame 306 to rotate freely. At this time, the spraying frame 306 will evenly spray lubricating powder on the surface of the welding wire. When the rotating part 203 rotates, it can be drawn and rotated at the same time, thereby further improving the forming efficiency. When the gear ring 219 rotates counterclockwise, under the extrusion of the extrusion part 221, the sub-die sleeve 211 moves towards the middle of the rotating part 203 along the sliding groove 209. At this time, the forming inner diameter of the sub-die sleeve 211 decreases. When the gear ring 219 rotates clockwise, the extrusion part 221 disengages from the sub-die sleeve 211. At this time, driven by the return spring 214, the sub-die sleeve 211 moves towards the outside of the rotating part 203 along the sliding groove 209. At this time, the forming inner diameter of the sub-die sleeve 211 becomes larger.

[0052] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will be accorded the widest scope consistent with the principles and creative features disclosed herein.

Claims

1. A welding wire drawing and shaping device, comprising an operating table, a forming mechanism and a spraying mechanism, characterized in that: The outer wall of the operating table is provided with a first boss, a second boss, a third boss and a fourth boss coaxially arranged in sequence from top to bottom; A guide hole is provided in the middle of the first boss, the spray mechanism comprises a rotating drum movably arranged on the second boss, a limiting convex ring is provided on the top of the rotating drum, a storage bin is installed on the limiting convex ring, and an annular spray rack located inside the rotating drum is provided at the output end of the storage bin; when the rotating drum rotates, the spray rack can spray lubricating powder on the outer surface of the welding wire to be drawn; The forming mechanism includes a rotating part movably mounted inside the third boss, a plurality of groups of sub-mold sleeves are movably mounted on the inner wall of the rotating part, a contraction portion is arranged on the inner wall of the sub-mold sleeve, a symmetrical gear ring is movably mounted inside the rotating part, a plurality of groups of extrusion portions are arranged on the inner wall of the gear ring; when the gear ring rotates, the extrusion portion extrude the sub-mold sleeve and adjust the diameter of the welding wire after drawing; a spraying through hole cooperating with the rotating cylinder is provided at the center of the second boss, an outer notch communicating with the spraying through hole is provided on the outer wall of the second boss, an inner notch cooperating with the rotating cylinder and the limiting convex ring is provided on the outer wall; the second boss A mounting cavity penetrating the spray through hole is provided in the middle part, a spray motor is also installed on the top of the second boss, an active roller is installed at the output end of the spray motor, and multiple groups of driven rollers are installed inside the mounting cavity, a belt is provided between the active roller and the driven roller, and the outer wall of the belt abuts against the rotating drum; multiple groups of sliding grooves are provided on the inner wall of the rotating part, symmetrical reset grooves are provided on the upper and lower sides of the sliding grooves, a sliding arm slidably arranged in the sliding groove is fixedly provided on the outer wall of the sub-mold sleeve, and a symmetrical reset spring is also connected to the outer wall of the sub-mold sleeve, and the end of the reset spring is connected to the inner wall of the reset groove.

2. A welding wire drawing and shaping device according to claim 1, characterized in that: A lower rotating cavity is provided on the top of the operating table, a first bearing is installed in the lower rotating cavity, and a lower rotating seat is installed on the inner wall of the first bearing; a symmetrical lifting cylinder is also installed on the top of the operating table, a top plate is provided at the output end of the lifting cylinder, an upper rotating cavity is provided in the middle of the top plate, a second bearing is installed in the upper rotating cavity, an upper rotating seat is installed on the inner wall of the second bearing, and a welding wire reel is installed between the upper rotating seat and the lower rotating seat.

3. A welding wire drawing and shaping device according to claim 1, characterized in that: A storage cavity is arranged inside the operating table, and a control panel is arranged on the outer wall of the operating table.

4. The welding wire drawing and shaping equipment according to claim 1, characterized in that: Limiting rollers located at both sides of the outer notch are movably installed inside the installation cavity.

5. A welding wire drawing and shaping device according to any one of claims 1 to 3, characterized in that: A forming through hole cooperating with the rotating member is provided in the middle of the third boss, a limiting ring groove is provided on the inner wall of the forming through hole, a third bearing is installed on the inner wall of the limiting ring groove, and a positioning convex ring cooperating with the limiting ring groove is provided on the outer wall of the rotating member; a driven gear is provided on the top of the rotating member, a driving cavity is provided on the top of the third boss, a rotating motor is installed in the driving cavity, and a driving gear meshing with the driven gear is installed on the output end of the rotating motor.

6. The welding wire drawing and shaping equipment according to claim 1, characterized in that: The interior of the rotating part is provided with a rotating bin located on the upper and lower sides of the sliding groove, and the gear ring is movably installed in the rotating bin; symmetrical ring rails are arranged on the upper and lower inner walls of the rotating bin, and the upper and lower sides of the gear ring are provided with grooves matching therewith; the interior of the rotating part is also provided with a linkage cavity connected to the rotating bin, a dual-axis motor is installed in the linkage cavity, and an extrusion gear meshing with the gear ring is installed at the output end of the dual-axis motor.

7. The welding wire drawing and shaping equipment according to claim 1, characterized in that: A cleaning through hole is provided in the middle of the fourth boss, and a brush structure is detachably installed in the cleaning through hole; a support plate is provided at the bottom of the fourth boss, and a guide wheel is movably installed on the support plate.

8. A method for using a welding wire drawing and shaping device according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1. The welding wire to be drawn passes through the guide hole, the rotating drum and the sub-mold sleeve in sequence; S2. Start the spraying mechanism to drive the drum to rotate and spray lubricating powder on the surface of the welding wire; S3. Start the molding mechanism and drive the gear ring to rotate. At this time, the extrusion part extrude the sub-mold sleeve and adjust the diameter.

Citation Information

Patent Citations

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