Forging method with sweeping function and forging equipment thereof

Abstract

The invention discloses a forging method and forging equipment with a cleaning function. The forging equipment comprises an equipment body, a workbench is mounted on the front face of the equipment body, a mounting base is mounted at the top of the equipment body, a machining head is detachably mounted at the bottom of the mounting base, and a heat preservation cover used for preserving heat of a workpiece is arranged below the machining head; a through groove is formed in the top of the heat preservation cover, fixing frames are installed at the two ends of the equipment body, the interiors of the two fixing frames are fixedly connected with the heat preservation cover through arranged connecting mechanisms, and a first cleaning mechanism used for cleaning chippings on the surface of the machining head is arranged at the top of the heat preservation cover. By arranging a second cleaning mechanism, in the forging machining process of the workpiece, two dust collection heads can be controlled to absorb and clean peculiar smell and part of chippings, and accumulation of impurities and chippings on the top of the workbench is reduced; and the collected impurities and chippings are cleaned, the labor amount of manually cleaning the impurities and the chippings is reduced, and the forging efficiency of the equipment body is improved.

Description

Technical Field

[0001] The invention relates to the technical field of forging processing, and in particular to a forging method with a cleaning function and a forging device thereof. Background Art

[0002] Forging is a processing method that uses forging machinery to apply pressure to metal billets to cause them to undergo plastic deformation in order to obtain forgings with certain mechanical properties, shapes, and sizes. Forging can eliminate defects such as loose cast metal produced during the metallurgical process, optimize the microstructure, and preserve the complete metal flow lines. Forging equipment refers to mechanical equipment used for forming and separation during forging. Forging equipment includes forging hammers, mechanical presses, hydraulic presses, screw presses, and flat forging machines for forming, as well as forging manipulators, uncoilers, straighteners, shears, and other auxiliary equipment.

[0003] The forging equipment in the prior art will generate a large amount of impurities and debris during the forging process of metal workpieces. Most of the impurities and debris accumulated on the top of the worktable of the forging equipment are hard and have sharp edges. Since the forging equipment in the prior art is not provided with a corresponding cleaning mechanism, these impurities and debris need to be manually cleaned after the forging process of the workpiece is completed. Manual cleaning and collection of these impurities and debris can easily cause cuts to the workers, and the cleaning efficiency is low. The collected impurities and debris are also mixed with a large amount of dust, which is not conducive to the recovery and reprocessing of the impurities and debris. Summary of the invention

[0004] In view of the defects in the prior art, the present invention provides a forging method and a forging device with a cleaning function.

[0005] A forging device with a cleaning function comprises an equipment body, a workbench is installed on the front of the equipment body, a mounting seat is installed on the top of the equipment body, a processing head is detachably installed on the bottom of the mounting seat, a heat preservation cover for keeping the workpiece warm is arranged below the processing head, a through slot larger than the processing head is opened on the top of the heat preservation cover, fixing frames are installed at both ends of the equipment body, the interiors of the two fixing frames are connected and fixed to the heat preservation cover by a connecting mechanism, a first cleaning mechanism for cleaning debris on the surface of the processing head is arranged on the top of the heat preservation cover, a clamping mechanism for clamping and fixing the workpiece is installed on the top of the workbench, and a second cleaning mechanism for cleaning debris on the top of the workbench is arranged at both ends of the workbench.

[0006] Optionally, the clamping mechanism includes a fixed block installed at one end of the workbench away from the equipment body, grooves are provided inside the fixed block and the equipment body, drive screws are installed inside the two grooves, and clamps are installed on the outer walls of the two drive screws.

[0007] Optionally, the second cleaning mechanism includes a rotating plate rotatably installed at both ends of the workbench, two first sliding grooves are provided on the outer walls of the two rotating plates away from the workbench, first sliding blocks are installed inside the two first sliding grooves, the two first sliding blocks are commonly connected to a movable plate at one end away from the first sliding groove, the two movable plates are connected to a dust collection head at one end away from the first sliding block through two first electric telescopic rods, a collecting groove is provided on the top of the workbench, a pressing plate adapted to the collecting groove is installed at the bottom end of the heat preservation cover, and the bottom ends of the two clamping plates extend into the collecting groove.

[0008] Optionally, the connecting mechanism includes two rectangular grooves opened inside the fixing frame, and limit blocks are slidably installed inside the two rectangular grooves. Connecting plates are installed on the outer walls of both sides of the insulation cover close to the two fixing frames, and the outer walls of both sides of the two connecting plates are provided with limit grooves that are compatible with the limit blocks.

[0009] Optionally, two groups of second electric telescopic rods are symmetrically installed inside the fixing frame, and the telescopic ends of the two groups of second electric telescopic rods are both installed with fixing plates.

[0010] Optionally, a sliding rod is installed at one end of the two limit blocks away from each other, and a round block is connected to the other end of the two sliding rods through a fixed plate close to the two limit blocks. The diameter of the round block is larger than the diameter of the sliding rod, and the outer walls of the two sliding rods are covered with springs.

[0011] Optionally, the first cleaning mechanism includes two second slide grooves opened on the top of the heat preservation cover, two second sliders are installed inside the two second slide grooves, the tops of the two corresponding second sliders are commonly connected with movable strips, and rotating rods are rotatably installed at both ends of the tops of the two movable strips.

[0012] Optionally, a scraper is installed at one end of the two moving strips that are close to each other, and a gap is left between the scraper and the moving strips.

[0013] Optionally, guide grooves are provided on the inner walls on both sides of the insulation cover, guide blocks are installed inside the two guide grooves, and the two corresponding guide blocks are connected to a rectangular plate at one end away from the guide grooves. Insulation curtains are installed on the inner walls on the other two sides of the insulation cover, and the two insulation curtains are connected to the rectangular plates close to them at one end away from the insulation cover, and abutment plates that cooperate with the movable strips are rotatably installed at the center position of the two rectangular plates.

[0014] Optionally, a forging method with a cleaning function includes the forging device described above, and the forging method further includes the following steps:

[0015] Step 1: Place the workpiece to be forged on the top of the workbench, control the two driving screws to drive the two clamping plates to move towards each other on the top of the workbench, clamp and fix the workpiece on the top of the workbench, and then control the equipment body to start, so that the mounting seat and the processing head continuously reciprocate up and down to forge the workpiece on the top of the workbench;

[0016] Step 2: During the forging process of the workpiece, impurities and debris on the surface of the workpiece will continuously fall off and scatter on the top of the workbench. The two rotating plates are controlled to rotate upward to a horizontal state, and the two first sliders are controlled to drive the moving plate and the dust collector to move toward the direction close to the workbench, so that the two dust collectors can absorb and clean the odor and some debris, thereby reducing the accumulation of impurities and debris on the top of the workbench;

[0017] Step 3: After the forging operation of the workpiece is completed, the workpiece is removed from the top of the workbench. A small amount of impurities and debris will also be attached to the four side walls and bottom of the mounting seat and the processing head. The two moving strips are controlled to move in the direction of approaching each other, and then the two rotating rods are controlled to rotate and extend, so that the two corresponding rotating rods are adapted to the width of the mounting seat and the processing head. During the downward movement of the mounting seat and the processing head, the four side walls of the mounting seat and the processing head can be rubbed against the outer walls of the two opposite rotating rods and the outer walls of the two scrapers, respectively, so that the impurities and debris on the four side walls of the mounting seat and the processing head are scraped off;

[0018] Step 4: There are still some large impurities and debris left on the top of the workbench. By controlling the two clamps to move back and forth on the top of the workbench, the impurities and debris on the top of the workbench can be pushed into the collection trough, and the two clamps are located at one end of the collection trough to push the impurities and debris that fall into the collection trough toward both ends. Then, the two rotating plates and other components can be coordinated to drive the thermal insulation cover to move downward to crush the large impurities and debris inside the collection trough. With the help of the dust collector head of the second cleaning mechanism, the smaller impurities and debris inside the collection trough can be absorbed and cleaned, thereby achieving the effect of automatically cleaning the impurities and debris.

[0019] The beneficial effects of the present invention are embodied in:

[0020] 1. In the present invention, by setting up the second cleaning mechanism, during the forging process of the workpiece, the two rotating plates can be controlled to rotate upward to a horizontal state, and the two first sliders can be controlled to drive the movable plate and the dust collector to move toward the direction close to the workbench, so that the two dust collectors can absorb and clean the odor and part of the debris, and reduce the accumulation of impurities and debris on the top of the workbench; and after the forging process of the workpiece is completed, through the mutual cooperation between multiple components, the dust collector head can be extended into the collection tank to clean the collected impurities and debris, which can greatly reduce the labor of manually cleaning impurities and debris and improve the forging efficiency of the equipment body for the workpiece.

[0021] 2. In the present invention, after the forging process of the workpiece is completed, a small amount of impurities and debris will be attached to the four side walls and the bottom of the mounting seat and the processing head. At this time, the impurities and debris on the four side walls of the mounting seat and the processing head can be scraped off first through the cooperation between the multiple components of the first cleaning mechanism; after the impurities and debris on the four side walls of the mounting seat and the processing head are removed, the mounting seat and the processing head can be controlled to move upward and reset, and the two moving strips can be controlled to move in a direction close to each other, driving the two scrapers to scrape and clean the impurities and debris attached to the bottom of the processing head, so as to achieve the effect of automatically cleaning the surface of the mounting seat and the processing head, and facilitate the subsequent use of the mounting seat and the processing head.

[0022] 3. In the invention, if the equipment body needs to temporarily cut off power to the factory area for a period of time during the process of forging the workpiece, the thermal insulation cover can be controlled to be set on the top of the workbench, and the two thermal insulation curtains can be controlled to unfold on the top of the thermal insulation cover, and the through groove on the top of the thermal insulation cover can be blocked, so that the two thermal insulation curtains and the thermal insulation cover can cooperate to insulate the workpiece on the top of the workbench, so that after the power supply is restored, there is no need to remove the workpiece from the top of the workbench for heating again, thereby improving the forging efficiency of the workpiece at this time and reducing the adverse effects of power outages.

[0023] 4. In the present invention, when some workpieces need to be subjected to simple forging processing in winter, if there is no temperature regulating equipment in the area where the equipment body is located, the temperature of the workpiece itself will drop too quickly during the forging process. At this time, the heat preservation cover can be driven by two rotating plates and other components to move downward to the top of the workbench to keep the workpieces undergoing forging processing warm, reduce the temperature leakage of the workpieces themselves, and also block the splashing impurities and debris to prevent more impurities and debris from splashing to the outside of the workbench. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the specific embodiments or the description of the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.

[0025] Figure 1 This is a schematic diagram of the overall structure of a forging device with a cleaning function proposed by the present invention;

[0026] Figure 2 It is a schematic diagram of the structure of the second cleaning mechanism in the present invention when in use;

[0027] Figure 3 It is a schematic diagram of the structure in which two rotating plates in the present invention rotate upwards to be in a vertical state;

[0028] Figure 4 It is a structural schematic diagram of the workbench in the present invention;

[0029] Figure 5 It is a structural schematic diagram of the connecting mechanism in the present invention;

[0030] Figure 6 It is a structural schematic diagram of the clamping mechanism in the present invention;

[0031] Figure 7 It is a structural schematic diagram of the second cleaning mechanism in the present invention;

[0032] Figure 8 It is a schematic diagram of the structure of the heat preservation cover in the present invention;

[0033] Fig. 9 It is a structural schematic diagram of the first cleaning mechanism and the heat preservation cover in the present invention;

[0034] Fig.10 It is a schematic diagram of the structure of the thermal insulation curtain in the present invention.

[0035] In the attached drawings, 1 is the equipment body; 2 is the workbench; 3 is the mounting seat; 4 is the processing head; 5 is the fixing frame; 6 is the fixing block; 7 is the heat preservation cover; 8 is the rotating plate; 9 is the dust collecting head; 10 is the clamping plate; 11 is the collecting groove; 12 is the groove; 13 is the limiting block; 14 is the rectangular groove; 15 is the spring; 16 is the round block; 17 is the second electric telescopic rod; 18 is the fixing plate; 19 is the driving screw; 20 is the first slide groove; 21 is the first slider; 22 is the moving plate; 23 is the first electric telescopic rod; 24 is the connecting plate; 25 is the limiting groove; 26 is the pressing plate; 27 is the rectangular plate; 28 is the moving strip plate; 29 is the guide groove; 30 is the second slide groove; 31 is the second slider; 32 is the rotating rod; 33 is the heat preservation curtain; 34 is the abutting plate. DETAILED DESCRIPTION

[0036] The following embodiments of the technical solution of the present invention are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and are therefore only used as examples, and cannot be used to limit the protection scope of the present invention.

[0037] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by those skilled in the art to which the present invention belongs.

[0038] like Figure 1-Figure 10 As shown, a forging device with a cleaning function includes an equipment body 1, a workbench 2 is installed on the front of the equipment body 1, a mounting seat 3 is installed on the top of the equipment body 1, a processing head 4 is detachably installed on the bottom of the mounting seat 3, a heat preservation cover 7 for heat preservation of the workpiece is arranged below the processing head 4, a through slot larger than the processing head 4 is opened on the top of the heat preservation cover 7, a fixing frame 5 is installed at both ends of the equipment body 1, the interior of the two fixing frames 5 are connected and fixed to the heat preservation cover 7 through a connecting mechanism, a first cleaning mechanism for cleaning the debris on the surface of the processing head 4 is arranged on the top of the heat preservation cover 7, a clamping mechanism for clamping and fixing the workpiece is installed on the top of the workbench 2, and a second cleaning mechanism for cleaning the debris on the top of the workbench 2 is arranged at both ends of the workbench 2. The heat preservation cover 7 is made of a transparent material, which is convenient for observing the workpiece inside the heat preservation cover 7 during use.

[0039] As a technical optimization solution of the present invention, the clamping mechanism includes a fixed block 6 installed at one end of the workbench 2 away from the equipment body 1, and grooves 12 are provided inside the fixed block 6 and the equipment body 1, and driving screws 19 are installed inside the two grooves 12, and clamps 10 are installed on the outer walls of the two driving screws 19. In actual use, a first servo motor is installed on the outer wall of one side of the fixed block 6 and the equipment body 1, and the output end of the first servo motor is connected to one end of the driving screw 19, so that the clamps 10 can be driven to move back and forth on the top of the workbench 2.

[0040] As a technical optimization scheme of the present invention, the second cleaning mechanism includes a rotating plate 8 rotatably installed at both ends of the workbench 2, and the outer walls of the two rotating plates 8 on the side away from the workbench 2 are provided with two first slide grooves 20, and the interiors of the two first slide grooves 20 are provided with first sliders 21, and the ends of the two first sliders 21 away from the first slide grooves 20 are commonly connected to a movable plate 22, and the ends of the two movable plates 22 away from the first sliders 21 are connected to a dust collector 9 through two first electric telescopic rods 23, and a collecting groove 11 is provided on the top of the workbench 2, and a pressing plate 26 adapted to the collecting groove 11 is installed at the bottom end of the heat preservation cover 7, and the bottom ends of the two clamping plates 10 extend into the collecting groove 11. During actual use, second servo motors are pre-installed on the outer walls of both sides of the equipment body 1, and the output ends of the two second servo motors are respectively connected to the rotating parts of the two rotating plates 8, thereby driving the two rotating plates 8 to rotate at both ends of the workbench 2; first linear motors are pre-installed inside the two first slide grooves 20, and the two first linear motors can respectively drive the two first sliders 21 to move back and forth inside the corresponding first slide grooves 20, thereby driving the movable plate 22 to drive the dust collector 9 to move back and forth on the outer wall of one side of the rotating plate 8; the two dust collector heads 9 can be connected to the input end of the external dust collection mechanism, so that the dust collector head 9 can remove the debris on the top of the workbench 2.

[0041] As a technical optimization solution of the present invention, the connection mechanism includes two rectangular grooves 14 opened inside the fixing frame 5, and the limiting blocks 13 are slidably installed inside the two rectangular grooves 14. The outer walls of the two sides of the heat preservation cover 7 close to the two fixing frames 5 are installed with connecting plates 24, and the outer walls of the two sides of the two connecting plates 24 are provided with limiting grooves 25 that are compatible with the limiting blocks 13. In the process of the two connecting plates 24 moving upward from the bottom of the two fixing frames 5, the arc surfaces of the two limiting blocks 13 can be squeezed until the two limiting blocks 13 completely enter the limiting grooves 25 opened inside the connecting plates 24, and the positions of the two connecting plates 24 inside the fixing frames 5 can be automatically limited and fixed.

[0042] As a technical optimization solution of the present invention, two groups of second electric telescopic rods 17 are symmetrically installed inside the fixing frame 5, and the telescopic ends of the two groups of second electric telescopic rods 17 are both installed with fixing plates 18.

[0043] As a technical optimization solution of the present invention, a sliding rod is installed at one end of the two limit blocks 13 that are far away from each other, and a round block 16 is connected to the fixed plate 18 that is close to the two ends of the two slide bars through the fixed plate 18 that is close to the two ends, and the diameter of the round block 16 is larger than the diameter of the slide bar, and the outer walls of the two slide bars are sleeved with springs 15. By controlling the extension of the telescopic ends of the two sets of second electric telescopic rods 17, the two fixed plates 18 can be driven to move in a direction away from the fixed frame 5, thereby driving the two slide bars to pull the two limit blocks 13 out of the limit groove 25, so as to facilitate the release of the connection plate 24.

[0044] As a technical optimization scheme of the present invention, the first cleaning mechanism includes two second chutes 30 opened at the top of the heat preservation cover 7, two second sliders 31 are installed inside the two second chutes 30, and the tops of the two corresponding second sliders 31 are commonly connected with the moving strip 28, and the top ends of the two moving strips 28 are rotatably installed with rotating rods 32. Double-headed screws are pre-installed inside the two second chutes 30, one end of the double-headed screws is driven by a pre-set driving device, and the two ends of the two double-headed screws pass through the two second sliders 31 respectively, so that the two double-headed screws can drive the two second sliders 31 inside the second chutes 30 to move in the direction of approaching and moving away from each other during the rotation process, and drive the two moving strips 28 to move in the direction of approaching and moving away from each other at the top of the heat preservation cover 7; third servo motors are pre-installed inside the two moving strips 28, and the output ends of the two third servo motors are respectively connected to the rotating parts of the two rotating rods 32, so that the two rotating rods 32 can be driven to rotate at the top of the moving strip 28.

[0045] As a technical optimization solution of the present invention, a scraper is installed at one end of the two moving strips 28 close to each other, and a gap is left between the scraper and the moving strip 28. The gap left between the scraper and the top of the moving strip 28 can facilitate the rotation of the rotating rod 32.

[0046] As a technical optimization solution of the present invention, the inner walls on both sides of the heat preservation cover 7 are provided with guide grooves 29, and guide blocks are installed inside the two guide grooves 29. The two corresponding guide blocks are connected to a rectangular plate 27 at one end away from the guide grooves 29. The inner walls on the other two sides of the heat preservation cover 7 are installed with heat preservation curtains 33. The ends of the two heat preservation curtains 33 away from the heat preservation cover 7 are connected to the rectangular plate 27 close to them. The center positions of the two rectangular plates 27 are rotatably installed with abutment plates 34 that cooperate with the moving strips 28. The two heat preservation curtains 33 are both retractable. By moving the rectangular plates 27 back and forth inside the guide grooves 29, the heat preservation curtains 33 can be driven to expand and contract at the top of the heat preservation cover 7. Driving devices are pre-installed inside the two rectangular plates 27, and the output ends of the two driving devices are respectively connected to the rotating parts of the two abutment plates 34, so as to drive the two abutment plates 34 to rotate upward and downward.

[0047] A forging method with a cleaning function, the forging method includes the forging device mentioned above, and the forging method also includes the following steps:

[0048] Step 1: Place the workpiece to be forged on the top of the workbench 2, control the two driving screws 19 to drive the two clamping plates 10 to move towards each other on the top of the workbench 2, clamp and fix the workpiece on the top of the workbench 2, and then control the equipment body 1 to start, so that the mounting seat 3 and the processing head 4 continuously make up and down reciprocating movements, and forge the workpiece on the top of the workbench 2;

[0049] Step 2: During the forging process of the workpiece, impurities and debris on the surface of the workpiece will continuously fall off and scatter on the top of the workbench 2. The two rotating plates 8 are controlled to rotate upward to a horizontal state, and the two first sliders 21 are controlled to drive the moving plate 22 and the dust collector 9 to move toward the direction close to the workbench 2, so that the two dust collectors 9 can absorb and clean the odor and some debris, thereby reducing the accumulation of impurities and debris on the top of the workbench 2;

[0050] Step 3: After the forging operation of the workpiece is completed, the workpiece is removed from the top of the workbench 2. A small amount of impurities and debris will also be attached to the four side walls and the bottom of the mounting seat 3 and the processing head 4. The two moving strips 28 are controlled to move in a direction close to each other, and then the two rotating rods 32 are controlled to rotate and extend, so that the two corresponding rotating rods 32 are adapted to the width of the mounting seat 3 and the processing head 4. During the downward movement of the mounting seat 3 and the processing head 4, the four side walls of the mounting seat 3 and the processing head 4 can be rubbed against the outer walls of the two oppositely connected rotating rods 32 and the outer walls of the two scrapers, so that the impurities and debris on the four side walls of the mounting seat 3 and the processing head 4 are scraped off;

[0051] Step 4: There are still some large impurities and debris left on the top of the workbench 2. By controlling the two clamps 10 to move back and forth on the top of the workbench 2, the impurities and debris on the top of the workbench 2 are pushed into the inside of the collecting trough 11, and the one end of the two clamps 10 located inside the collecting trough 11 can push the impurities and debris that fall into the collecting trough 11 toward the two ends. Then, the two rotating plates 8 and other components can cooperate to drive the heat preservation cover 7 to move downward to crush the large impurities and debris inside the collecting trough 11. With the help of the dust collector head 9 of the second cleaning mechanism, the smaller impurities and debris inside the collecting trough 11 can be absorbed and cleaned, thereby achieving the effect of automatically cleaning the impurities and debris.

[0052] In the present invention, when the user uses the device, the workpiece to be forged is placed on the top of the workbench 2, and the two driving screws 19 are controlled to rotate together in the corresponding grooves 12, driving the two clamps 10 to move towards each other on the top of the workbench 2 until the two clamps 10 are respectively abutted against the two sides of the workpiece, so that the two clamps 10 can cooperate with each other to clamp and fix the workpiece on the top of the workbench 2, and then the equipment body 1 can be controlled to start, so that the mounting seat 3 and the processing head 4 continuously make reciprocating motion up and down, and the workpiece on the top of the workbench 2 is forged.

[0053] During the forging process of the workpiece, impurities and debris on the surface of the workpiece will continue to fall off and scatter on the top of the workbench 2, and some metals will produce odor during the forging process. Figure 2 As shown, the two rotating plates 8 are controlled to rotate upward to a horizontal state, and the two first sliders 21 are controlled to drive the movable plate 22 and the dust collector head 9 to move toward the direction close to the workbench 2, so that the two dust collector heads 9 can absorb and clean odors and some debris, reducing the accumulation of impurities and debris on the top of the workbench 2.

[0054] After the forging operation of the workpiece is completed, the workpiece is removed from the top of the workbench 2. A small amount of impurities and debris will also be attached to the four side walls and the bottom of the mounting seat 3 and the processing head 4. At this time, the two moving strips 28 can be controlled to move in a direction close to each other, so that the spacing between the two moving strips 28 is adapted to the length of the mounting seat 3 and the processing head 4, and then the two rotating rods 32 are controlled to rotate and extend from the gap under the scraper, so that the two corresponding rotating rods 32 can dock with each other and adapt to the width of the mounting seat 3 and the processing head 4. In the process of the equipment body 1 controlling the mounting seat 3 and the processing head 4 to move downward, the mounting The four side walls of the seat 3 and the processing head 4 can respectively rub against the outer walls of the two corresponding rotating rods 32 and the outer walls of the two scrapers, so that the impurities and debris on the four side walls of the mounting seat 3 and the processing head 4 can be scraped off; after the impurities and debris on the four side walls of the mounting seat 3 and the processing head 4 are removed, the mounting seat 3 and the processing head 4 can be controlled to move upward and reset, and the two moving strips 28 can be controlled to move in a direction close to each other, driving the two scrapers to scrape and clean the impurities and debris attached to the bottom of the processing head 4, so as to achieve the effect of automatically cleaning the surface of the mounting seat 3 and the processing head 4, which is convenient for the subsequent use of the mounting seat 3 and the processing head 4.

[0055] At the same time, there are still some large impurities and debris on the top of the workbench 2 that are difficult to be directly absorbed and cleaned by the dust collector 9. The two clamping plates 10 can be controlled to move back and forth on the top of the workbench 2 to push the impurities and debris accumulated on the top of the workbench 2 into the inside of the collecting tank 11, and the ends of the two clamping plates 10 located in the collecting tank 11 can push the impurities and debris falling into the collecting tank 11 toward the two ends. Then, the two rotating plates 8 can be controlled to rotate upward to a vertical state, and the two first sliders 21 can be controlled to drive the moving plate 22 and the dust collector 9 to move upward together, so that the two moving plates 22 are respectively connected to the two connecting plates 8. The bottom ends of the two connecting plates 24 are abutted against each other, and the telescopic ends of the multiple groups of second electric telescopic rods 17 are controlled to extend, driving the multiple fixed plates 18 and the multiple sliding rods to move together in the direction away from the fixed frame 5, and driving the multiple limiting blocks 13 to move out from the corresponding limiting grooves 25, so that the two connecting plates 24 are not restricted by the limiting blocks 13, and fall on the top of the two movable plates 22, and move downward and reset with the help of the two first sliding blocks 21, driving the heat preservation cover 7 to move downward together, so that the pressing plate 26 at the bottom of the heat preservation cover 7 crushes the large impurities and debris inside the collecting tank 11, and the two rotating plates 8 can also be controlled to rotate downward. The first slider 21 drives the movable plate 22 to move upward, and then controls the two rotating plates 8 to rotate upward and reset, so that the two movable plates 22 are located above the two connecting plates 24. The two first sliders 21 drive the movable plate 22 to move downward, and the two connecting plates 24 and the heat preservation cover 7 are pressed auxiliaryly, so that the impurities and debris inside the collecting tank 11 are crushed into a smaller state. Finally, by controlling the two movable plates 22 to move upward, the two connecting plates 24 and the heat preservation cover 7 are pushed upward to the inside of the fixed frame 5, and they are fixed by the connecting mechanism. At this time, the two first electric telescopic rods 23 can be controlled The telescopic end is extended, driving the distance between the two vacuum heads 9 and the movable plate 22 to increase, so that the two vacuum heads 9 can adapt to the width of the two ends of the collecting tank 11. As the two movable plates 22 drive the vacuum heads 9 to move downward together, the vacuum heads 9 can enter the interior of the collecting tank 11 to absorb and clean the smaller impurities and debris inside the collecting tank 11, thereby achieving the effect of automatically cleaning the impurities and debris. A small amount of debris falling on the outside of the equipment body 1 can be cleaned manually later, which can greatly reduce the labor of manually cleaning impurities and debris and improve the forging efficiency of the equipment body 1 for the workpiece.

[0056] If other equipment in the factory fails during the forging process of the equipment body 1, it is necessary to temporarily cut off the power supply to the factory for a period of time to repair the failed equipment to avoid serious failure, which makes the equipment body 1 unable to continue forging the workpiece. At this time, the above-mentioned step of moving plate 22 driving the insulation cover 7 to move downward can be repeated, so that the insulation cover 7 is arranged on the top of the workbench 2, and the abutment plate 34 at the center position of the two rectangular plates 27 is controlled to rotate upward and extend out. In the process of controlling the two moving strips 28 to move in the direction of approaching, the two abutment plates 34 can be pushed to drive the rectangular plates 27 to move in the direction of approaching together, so that the two insulation curtains 33 are unfolded on the top of the insulation cover 7, and the through groove on the top of the insulation cover 7 is blocked, so that the two insulation curtains 33 and the insulation cover 7 cooperate to insulate the workpiece on the top of the workbench 2, so that after the subsequent power supply is restored, there is no need to remove the workpiece from the top of the workbench 2 for heating treatment again, thereby improving the forging efficiency of the workpiece at this time and reducing the adverse effects of power outages.

[0057] Furthermore, when some workpieces need to be subjected to simple forging processing in winter, if there is no temperature regulating equipment in the area where the equipment body 1 is located, the temperature of the workpiece itself will drop too quickly during the forging process, and the plasticity of the workpiece will be reduced, which will extend the time required for the forging process and reduce the efficiency of the forging process. At this time, the two rotating plates 8 and other components can be used to drive the heat preservation cover 7 to move downward to the top of the workbench 2 to insulate the workpiece undergoing forging processing, reduce the temperature leakage of the workpiece itself, and also block the splashing impurities and debris to prevent more impurities and debris from splashing to the outside of the workbench 2.

[0058] When the workpiece is forged, the mounting base 3 and the processing head 4 are unable to move downward after being reset upward. At this time, the two moving strips 28 can be controlled to move in the direction of approaching each other, so that the two moving strips 28 are located in the center position at the bottom of the processing head 4, and then the two rotating plates 8 are controlled to rotate upward to a vertical state, and the two moving plates 22 are synchronously controlled to abut against the bottom ends of the two connecting plates 24, so that the two moving strips 28 located at the bottom of the processing head 4 at this time can hinder the downward movement of the processing head 4, and with the help of the two moving plates 22 abutting against the bottom ends of the connecting plates 24, the heat preservation cover 7 is supported and fixed to improve the supporting strength of the heat preservation cover 7, so as to avoid the problem that when the staff of the equipment body 1 stops running, the mounting base 3 and the processing head 4 resume their normal working state and move downward quickly, causing fright or even injury to the staff who are taking the workpiece.

[0059] After the workpiece is removed from the top of the workbench 2, the faulty equipment body 1 needs to be repaired. At this time, the plurality of second electric telescopic rods 17 can be controlled to drive the plurality of limit blocks 13 to move out of the limit grooves 25, so that the thermal insulation cover 7 can continue to move downward through the two movable plates 22, driving it to cover the top of the workbench 2, and by controlling the two movable strips 28 to drive the two thermal insulation curtains 33 to unfold on the top of the thermal insulation cover 7, the workbench 2 can be protected to prevent the upper parts or oil from falling down to the top of the workbench 2, causing damage and pollution to the workbench 2, thereby improving the protection effect of the workbench 2.

[0060] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.

Claims

1. A forging device with a cleaning function, comprising a device body (1), characterized in that: A workbench (2) is installed on the front of the equipment body (1), a mounting seat (3) is installed on the top of the equipment body (1), a processing head (4) is detachably installed on the bottom of the mounting seat (3), a heat preservation cover (7) for heat preservation of a workpiece is arranged below the processing head (4), a through slot larger than the processing head (4) is opened on the top of the heat preservation cover (7), fixing frames (5) are installed at both ends of the equipment body (1), the interiors of the two fixing frames (5) are connected and fixed to the heat preservation cover (7) through a connection mechanism, a first cleaning mechanism for cleaning debris on the surface of the processing head (4) is arranged on the top of the heat preservation cover (7), a clamping mechanism for clamping and fixing the workpiece is installed on the top of the workbench (2), and a second cleaning mechanism for cleaning debris on the top of the workbench (2) is arranged at both ends of the workbench (2).

2. A forging device with cleaning function according to claim 1, characterized in that: The clamping mechanism comprises a fixed block (6) installed at one end of the workbench (2) away from the equipment body (1), the fixed block (6) and the equipment body (1) are both provided with grooves (12), driving screws (19) are both installed in the two grooves (12), and clamping plates (10) are installed on the outer walls of the two driving screws (19).

3. A forging device with cleaning function according to claim 2, characterized in that: The second cleaning mechanism comprises a rotating plate (8) rotatably mounted at both ends of the workbench (2); two first slide grooves (20) are provided on the outer walls of the two rotating plates (8) on the side away from the workbench (2); first sliders (21) are installed inside the two first slide grooves (20); the ends of the two first sliders (21) away from the first slide grooves (20) are commonly connected to a movable plate (22); the ends of the two movable plates (22) away from the first sliders (21) are connected to a dust collector (9) via two first electric telescopic rods (23); a collecting groove (11) is provided on the top of the workbench (2); a pressing plate (26) adapted to the collecting groove (11) is installed at the bottom end of the heat preservation cover (7); and the bottom ends of the two clamping plates (10) extend into the collecting groove (11).

4. A forging device with cleaning function according to claim 3, characterized in that: The connection mechanism comprises two rectangular grooves (14) opened inside the fixing frame (5), and the inside of the two rectangular grooves (14) is slidably installed with a limit block (13), and the outer walls of the heat preservation cover (7) on both sides close to the two fixing frames (5) are installed with a connecting plate (24), and the outer walls of the two sides of the two connecting plates (24) are opened with a limit groove (25) adapted to the limit block (13).

5. A forging device with cleaning function according to claim 4, characterized in that: Two groups of second electric telescopic rods (17) are symmetrically installed inside the fixing frame (5), and the telescopic ends of the two groups of second electric telescopic rods (17) are both installed with fixing plates (18).

6. A forging device with cleaning function according to claim 5, characterized in that: A sliding rod is installed at the ends of the two limit blocks (13) that are away from each other. The ends of the two sliding rods that are away from each other pass through the fixing plate (18) close to them and are connected to a round block (16). The diameter of the round block (16) is larger than the diameter of the sliding rod. The outer walls of the two sliding rods are both covered with springs (15).

7. A forging device with cleaning function according to claim 6, characterized in that: The first cleaning mechanism comprises two second slide grooves (30) opened on the top of the heat-insulating cover (7), two second sliders (31) are installed inside the two second slide grooves (30), the tops of the two corresponding second sliders (31) are commonly connected with a movable strip (28), and rotating rods (32) are rotatably installed at both ends of the tops of the two movable strips (28).

8. The forging equipment with cleaning function according to claim 7, characterized in that: A scraper is installed at one end of the two moving strips (28) that are close to each other, and a gap is left between the scraper and the moving strips (28).

9. A forging device with cleaning function according to claim 8, characterized in that: Guide grooves (29) are provided on both inner walls of the heat-insulating cover (7), and guide blocks are installed inside the two guide grooves (29). One end of the two corresponding guide blocks away from the guide grooves (29) is commonly connected to a rectangular plate (27). Heat-insulating curtains (33) are installed on the other inner walls of the heat-insulating cover (7), and one end of the two heat-insulating curtains (33) away from the heat-insulating cover (7) is connected to the rectangular plate (27) adjacent thereto. Abutment plates (34) cooperating with the movable strip plate (28) are rotatably installed at the center of the two rectangular plates (27).

10. A forging method with a cleaning function, characterized in that: The forging method comprises the forging apparatus of claim 9, and the forging method further comprises the following steps: Step 1: Place the workpiece to be forged on the top of the workbench (2), control the two driving screws (19) to drive the two clamping plates (10) to move towards each other on the top of the workbench (2), clamp and fix the workpiece on the top of the workbench (2), and then control the device body (1) to start, so that the mounting seat (3) and the processing head (4) continuously move up and down, and forge the workpiece on the top of the workbench (2); Step 2: During the forging process of the workpiece, impurities and debris on the surface of the workpiece will continuously fall off and scatter on the top of the workbench (2). The two rotating plates (8) are controlled to rotate upward to a horizontal state, and the two first sliders (21) are controlled to drive the moving plate (22) and the dust collector (9) to move in a direction close to the workbench (2), so that the two dust collectors (9) can absorb and clean the odor and some debris, thereby reducing the accumulation of impurities and debris on the top of the workbench (2); Step 3: After the forging operation of the workpiece is completed, the workpiece is removed from the top of the workbench (2). A small amount of impurities and debris will also be attached to the four side walls and the bottom of the mounting seat (3) and the processing head (4). The two moving strips (28) are controlled to move in a direction close to each other, and then the two rotating rods (32) are controlled to rotate and extend, so that the two corresponding rotating rods (32) are adapted to the width of the mounting seat (3) and the processing head (4). In the process of the mounting seat (3) and the processing head (4) moving downward, the four side walls of the mounting seat (3) and the processing head (4) can be rubbed against the outer walls of the two oppositely connected rotating rods (32) and the outer walls of the two scrapers, so that the impurities and debris on the four side walls of the mounting seat (3) and the processing head (4) are scraped off; Step 4: There are still some large impurities and debris on the top of the workbench (2). By controlling the two clamping plates (10) to move back and forth on the top of the workbench (2), the impurities and debris on the top of the workbench (2) are pushed into the inside of the collecting trough (11), and the ends of the two clamping plates (10) located inside the collecting trough (11) can push the impurities and debris that fall into the collecting trough (11) toward the two ends. Then, through the cooperation between the two rotating plates (8) and other components, the heat preservation cover (7) can be driven to move downward to crush the large impurities and debris inside the collecting trough (11). With the help of the dust suction head (9) of the second cleaning mechanism, the impurities and debris with a smaller volume inside the collecting trough (11) can be absorbed and cleaned, thereby achieving the effect of automatically cleaning the impurities and debris.

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