Metal material processing device for building
By designing a metal material processing device for construction, using a fixed displacement device and adjustment device to position and angle adjustment of the tubular metal material, automatic ring welding is realized, which solves the problem of artificial error in traditional welding and improves the stability and efficiency of welding.
Patent Information
- Application Number
- CN202510356769.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-03-25
AI Technical Summary
In the processing of traditional building metal materials, tubular welding metal materials require manual multi-point welding for pre-positioning and full welding during welding, which has errors, affecting the aesthetics and overall effect of welding.
A metal material processing device for construction is designed, including a base, a mounting bracket, an ring welding device and an adjustment device. The first displacement device and the second displacement device are wheel-oriented to position the tubular metal materials on both sides, and the angle is flexibly adjusted by the adjustment device to realize automatic ring welding.
It improves the welding stability and efficiency of metal materials for tubular construction, reduces manual errors, improves the aesthetics and overall effect after welding, and facilitates subsequent disassembly and adapts metal materials with different outer diameters.
Smart Images

Figure CN119871004A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal material processing, in particular to a metal material processing device for construction. Background Art
[0002] In construction, metal materials are often used in structural frames, roofs, window frames, doors and stairs. Common metal materials used in construction include steel, aluminum, copper and iron. The processing of metal materials used in construction is a very important part of construction engineering, mainly including the cutting, forming, welding, surface treatment and assembly of metal materials. Traditional tubular metal materials need to be welded in construction applications. Due to the different building structures, the tubular welded metal materials on both sides need to be welded at different angles, that is, the angles formed by the two tubular welded metal materials are different. It is necessary to perform manual multi-point welding on the welding parts of the tubular welded metal materials on both sides for pre-positioning, and then perform manual full welding on the welding parts of the tubular welded metal materials on both sides to improve the fixing effect of the tubular welded metal materials on both sides. There are certain errors in manual positioning and welding of building metal materials, which will affect the aesthetics and overall effect of the tubular building metal materials after welding. For this reason, we propose a construction metal material processing device to solve the above problems. Summary of the invention
[0003] The object of the present invention is to provide a construction metal material processing device to solve the problems raised in the above background technology.
[0004] To achieve the above object, the present invention provides the following technical solution: a construction metal material processing device, comprising a base, a mounting bracket fixedly mounted on the top of the base, a ring welding device fixedly mounted on the mounting bracket, an adjusting device fixedly mounted on the top of the ring welding device, and two cutting devices are provided on the top of the base close to the ring welding device; The adjusting device includes a first bracket, a first turntable is movably provided on the top of the first bracket, a first longitudinal axis is fixedly installed in the middle of the first turntable, a first rotating frame is fixedly installed on the outer side of the first turntable, a second bracket is fixedly installed on the top of the first bracket, a second turntable is movably provided on the top of the second bracket, a second turntable is fixedly installed on the middle of the second turntable, the axis of the first longitudinal axis and the axis of the second longitudinal axis are vertically corresponding, a second rotating frame is fixedly installed on the outer side of the second longitudinal axis, a first mounting frame is provided at the end of the first rotating frame, a second mounting frame is provided at the end of the second rotating frame, a first fixed shift device is fixedly installed on the bottom end of the first mounting frame, and a second fixed shift device is fixedly installed on the bottom end of the second mounting frame.
[0005] Preferably, the first fixed shifting device includes a positioning ring frame, the first fixed shifting device is fixedly mounted on the bottom end of the first mounting frame through the positioning ring frame, two groups of symmetrically distributed supporting side frames are fixedly mounted on the bottom of the first fixed shifting device, the bottom rolling card of the supporting side frame is provided with supporting balls, a plurality of distance adjusting rods distributed in a ring array are movably provided on the positioning ring frame, the inner ends of the distance adjusting rods extend into the positioning ring frame and are rotatably provided with positioning wheels, a driving motor is fixedly mounted on the inner ends of the distance adjusting rods at the bottom of the positioning ring frame, the driving end of the driving motor and the shaft end of the corresponding positioning wheel are fixedly mounted, a driving ring frame is rotatably sleeved on the outer side of the positioning ring frame, driving pins are vertically mounted on the outer ends of the distance adjusting rods, an arc-shaped slot corresponding to the driving pin is opened on the driving ring frame, and the driving pin is movably connected in the corresponding arc-shaped slot.
[0006] Preferably, a driven gear ring is fixedly installed in the middle of the driving ring frame, a rotating seat is fixedly installed on the top of the positioning ring frame, a driving shaft is rotatably installed on the top of the rotating seat, a driving gear is fixedly installed in the middle of the driving shaft, the driving gear and the driven gear ring are meshingly connected, a third worm wheel is fixedly installed on the end of the driving shaft, a third worm is meshingly connected to the bottom of the third worm wheel, the third worm is rotatably installed on the top of the positioning ring frame, a third motor is fixedly installed on one side of the top of the positioning ring frame close to the third worm, and the driving end of the third motor and the shaft end of the third worm are fixedly installed.
[0007] Preferably, the structure of the second fixed-shift device is the same as that of the first fixed-shift device, and the second fixed-shift device is fixedly mounted on the bottom end of the second mounting frame via a positioning ring frame.
[0008] Preferably, the ring welding device includes a first arc frame and a second arc frame, the first arc frame and the second arc frame are combined to form an apparatus ring group with an annular structure, the first arc frame is fixedly mounted on the mounting bracket, the adjusting device is fixedly mounted on the top of the first arc frame through the first bracket, a positioning column is fixedly mounted on one end of the second arc frame close to the first arc frame, a positioning slot corresponding to the positioning column is opened at one end of the first arc frame close to the second arc frame, a magnetic column is fixedly mounted on the inner end of the positioning slot, the positioning column is movably clamped in the corresponding positioning slot and is magnetically fixed to the magnetic column, an outer sliding sleeve of the apparatus ring group is provided with an annular sleeve frame, the inner top and bottom of the annular sleeve frame are both rollingly clamped with positioning balls, the outer and inner sides of the apparatus ring group are both provided with positioning ring grooves corresponding to the positioning balls, the positioning balls are movably clamped in the corresponding positioning ring grooves, an adjusting mechanism is vertically mounted on the top of the annular sleeve frame, a welding head is provided on the adjusting mechanism, and the position of the welding head corresponds vertically to the axial position of the second longitudinal axis.
[0009] Preferably, the adjustment mechanism includes an adjustment base, which is vertically mounted on the top of the ring-sliding sleeve frame, an adjustment sleeve is integrally formed in the middle of the adjustment base, an adjustment sleeve is slidably clamped in the middle of the adjustment sleeve, limit rings are fixedly mounted on the top and bottom of the adjustment sleeve, the welding head is fixedly mounted in the middle of the adjustment sleeve, an adjustment gear is rotatably mounted on the side of the adjustment sleeve, an adjustment tooth groove corresponding to the adjustment gear is opened on the outer side of the adjustment sleeve, the adjustment gear and the corresponding adjustment tooth groove are meshed and connected, an adjustment motor is fixedly mounted on the outer side of the adjustment sleeve, and the driving end of the adjustment motor and the shaft end of the adjustment gear are fixedly mounted.
[0010] Preferably, a ring-shift shaft is rotatably installed in the middle part of the ring-shift frame, a ring-shift gear is fixedly installed on the end of the ring-shift shaft, a first arc-shaped rack is fixedly installed on the outer wall of the first arc frame, a second arc-shaped rack is fixedly installed on the outer wall of the second arc frame, the first arc-shaped rack and the second arc-shaped rack are combined to form a ring-shaped rack, the ring-shift gear and the ring-shift rack are meshingly connected, a fourth worm gear is fixedly installed on the end of the ring-shift shaft away from the ring-shift gear, and a fourth worm is meshingly connected to the side end of the fourth worm gear, a fourth motor is fixedly installed on the outer wall of the ring-shift frame, the driving end of the fourth motor and the top end of the fourth worm are fixedly installed, a protective cover is fixedly installed on the outer wall of the ring-shift frame, and the fourth worm gear, the fourth worm and the fourth motor are located in the protective cover.
[0011] Preferably, the ends of the first rotating frame and the second rotating frame and the ends of the first mounting frame and the second mounting frame are fixedly installed with fixed card frames, and the ends of the first mounting frame and the second mounting frame close to the ring welding device are fixedly installed with fixed card seats used in conjunction with the fixed card frames, and the fixed card seats are movably connected to the corresponding fixed card frames, and the fixed card frames are fixedly installed with electric telescopic rods, and the driving end of the electric telescopic rods is movably connected to the corresponding fixed card seats.
[0012] Preferably, a first worm wheel is fixedly mounted on the top of the first longitudinal axis, a first worm is meshingly connected to the outer side of the first worm wheel, the first worm is rotatably mounted on the top of the first bracket, a first motor is fixedly mounted on the side of the top of the first bracket close to the first worm, and a driving end of the first motor and an axial end of the first worm are fixedly mounted.
[0013] Preferably, a second worm wheel is fixedly mounted on the top of the second longitudinal axis, a second worm is meshingly connected to the outer side of the second worm wheel, the second worm is rotatably mounted on the top of the second bracket, a second motor is fixedly mounted on the side of the top of the second bracket close to the second worm, and a driving end of the second motor and an axial end of the second worm are fixedly mounted.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. By setting the first fixed-shift device and the second fixed-shift device to perform wheel positioning on both sides of the tubular building metal materials, the stability of subsequent welding and transmission of the tubular building metal materials is increased, and the adjustment device is used in conjunction with the angle of the tubular building metal materials on both sides to flexibly adjust the angle, which is convenient for the subsequent use of the ring welding device to perform automatic ring welding and fixation of the tubular building metal materials on both sides at different angles, thereby improving the welding processing effect of the tubular building metal materials.
[0015] 2. After the tubular building metal materials on both sides are welded by the first and second fixed-moving devices, it is convenient to disassemble the first and second fixed-moving devices, thereby facilitating the disassembly of the building metal materials after welding.
[0016] 3. By setting the first fixed shifting device and the second fixed shifting device, the tubular metal building materials with different outer diameters can be wheel-positioned, and the position of the welding head can be flexibly adjusted by using the adjustment mechanism, so as to facilitate the welding of tubular metal building materials with different outer diameters. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the structure of the present invention.
[0019] Figure 2 It is a schematic diagram of the structural connection of the adjusting device, the first fixed displacement device and the second fixed displacement device in the present invention.
[0020] Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle.
[0021] Figure 4 For the present invention Figure 2 Enlarged view of point B in the middle.
[0022] Figure 5 It is a schematic structural diagram of the first fixed displacement device in the present invention.
[0023] Figure 6 It is a schematic diagram of the structural connection of the first fixed displacement device in the present invention.
[0024] Figure 7 For the present invention Figure 6 Enlarged view of point C in the middle.
[0025] Figure 8 It is a structural schematic diagram of the ring welding device in the present invention.
[0026] Fig. 9 For the present invention Figure 8 Enlarged view of point D in the middle.
[0027] Fig.10 It is a schematic diagram of the structural connection of the device ring group in the present invention.
[0028] Fig.11 It is a structural schematic diagram of the ring-shifting sleeve frame in the present invention.
[0029] Fig.12 It is a schematic diagram of the structural connection between the adjustment mechanism and the welding head in the present invention.
[0030] Fig.13 It is a structural schematic diagram of another state of the present invention.
[0031] In the figure: 1, base; 11, mounting bracket; 2, ring welding device; 3, adjustment device; 4, first fixed displacement device; 5, second fixed displacement device; 6, cutting device; 31, first bracket; 32, first turntable; 321, first longitudinal axis; 322, first rotating frame; 323, first worm gear; 324, first worm; 325, first motor; 33, second bracket; 331, second turntable; 332, second longitudinal axis; 333, second rotating frame; 334, second worm gear; 335, second worm; 336, second motor; 34, fixed card frame; 341, electric telescopic rod; 342, fixed card seat; 35, first mounting frame; 36, second mounting frame; 41, positioning ring frame; 411, supporting side frame; 412, supporting ball; 42, distance adjustment card rod; 421, positioning wheel; 422, driving motor; 43, driving ring frame; 44, driving pin; 441, Arc-shaped slot; 45, driven gear ring; 451, rotating seat; 452, driving shaft; 453, driving gear; 46, third worm gear; 461, third worm; 462, third motor; 21, device ring group; 211, first arc frame; 212, second arc frame; 213, positioning card column; 214, positioning slot; 215, magnetic suction column; 22, first arc-shaped rack; 221, second arc-shaped rack; 23, ring shifting frame; 2 31. Positioning ball; 232. Positioning ring groove; 24. Ring shift shaft; 241. Ring shift gear; 242. Fourth worm gear; 243. Fourth worm; 244. Fourth motor; 245. Protective cover; 25. Adjustment mechanism; 26. Welding head; 251. Adjustment base; 252. Adjustment sleeve; 253. Adjustment sleeve; 2531. Limiting ring; 254. Adjustment gear; 2541. Adjustment tooth groove; 255. Adjustment motor. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] Example: Figure 1-13 As shown, the present invention provides a metal material processing device for construction, comprising a base 1, a mounting bracket 11 is fixedly mounted on the top of the base 1, a ring welding device 2 is fixedly mounted on the mounting bracket 11, an adjusting device 3 is fixedly mounted on the top of the ring welding device 2, two cutting devices 6 are arranged on one side of the top of the base 1 close to the ring welding device 2, and the cutting disc of the cutting device 6 corresponds horizontally to the end surface of the device ring group 21 in the ring welding device 2; The adjusting device 3 comprises a first bracket 31, a first rotating disk 32 is movably mounted on the top of the first bracket 31, a first longitudinal axis 321 is fixedly mounted in the middle of the first rotating disk 32, a first rotating frame 322 is fixedly mounted on the outer side of the first rotating disk 32, a first mounting frame 35 is disposed at the end of the first rotating frame 322, and a first fixed displacement device 4 is fixedly mounted at the bottom end of the first mounting frame 35; A first worm gear 323 is fixedly installed on the top of the first longitudinal shaft 321, and a first worm 324 is meshedly connected to the outer side of the first worm gear 323. The first worm 324 is rotatably installed on the top of the first bracket 31. A first motor 325 is fixedly installed on the side of the top of the first bracket 31 close to the first worm 324. The driving end of the first motor 325 and the shaft end of the first worm 324 are fixedly installed. By controlling the first motor 325 to start, the first worm 324 is driven to drive the first worm gear 323 to rotate, thereby driving the first longitudinal shaft 321, the first rotating disk 32, the first rotating frame 322 and the first mounting frame 35 to rotate, and then controlling the first fixed displacement device 4 to rotate around the first longitudinal shaft 321 as the axis; A second bracket 33 is fixedly installed on the top of the first bracket 31, a second rotating disk 331 is movably mounted on the top of the second bracket 33, a second longitudinal axis 332 is fixedly installed in the middle of the second rotating disk 331, the axis of the first longitudinal axis 321 and the axis of the second longitudinal axis 332 are vertically corresponding, a second rotating frame 333 is fixedly installed on the outer side of the second longitudinal axis 332, a second mounting frame 36 is provided at the end of the second rotating frame 333, and a second fixed displacement device 5 is fixedly installed at the bottom end of the second mounting frame 36; A second worm gear 334 is fixedly installed on the top of the second longitudinal axis 332, and a second worm 335 is meshedly connected on the outer side of the second worm gear 334. The second worm 335 is rotatably installed on the top of the second bracket 33, and a second motor 336 is fixedly installed on the side of the top of the second bracket 33 close to the second worm 335. The driving end of the second motor 336 and the shaft end of the second worm 335 are fixedly installed. The second worm 335 is driven to rotate by controlling the second motor 336 to turn on, thereby controlling the second longitudinal axis 332, the second turntable 331, the second turntable 333 and the second mounting frame 36 to rotate, and then controlling the second fixed shift device 5 to rotate around the second longitudinal axis 332 as the axis.
[0034] The first fixed displacement device 4 comprises a positioning ring frame 41, and the first fixed displacement device 4 is fixedly mounted on the bottom end of the first mounting frame 35 through the positioning ring frame 41. Two groups of supporting side frames 411 are fixedly mounted on the bottom of the first fixed displacement device 4, and supporting balls 412 are provided on the bottom rolling cards of the supporting side frames 411. The supporting balls 412 are in contact with the upper surface of the base 1, so as to support the first fixed displacement device 4. A plurality of distance adjusting rods 42 distributed in a circular array are movably provided on the positioning ring frame 41, and the inner ends of the distance adjusting rods 42 extend into the positioning ring frame 41 and are rotatably mounted with positioning wheels 421. A driving ring frame 43 is rotatably sleeved on the outer side of the positioning ring frame 41, and driving pins 44 are vertically installed on the outer ends of the pitch-adjusting clamping rods 42. An arc-shaped clamping groove 441 corresponding to the driving pin 44 is opened on the driving ring frame 43, and the driving pin 44 is movably clamped in the corresponding arc-shaped clamping groove 441; a driven gear ring 45 is fixedly installed in the middle of the driving ring frame 43, a rotating seat 451 is fixedly installed on the top of the positioning ring frame 41, and a driving shaft 452 is rotatably installed on the top of the rotating seat 451, and a driving gear 453 is fixedly installed in the middle of the driving shaft 452. The driving gear 453 and the driven gear ring 45 are meshingly connected, and a third worm wheel 46 is fixedly installed on the end of the driving shaft 452, and a third worm 461 is meshingly connected to the bottom of the third worm wheel 46. The third worm 461 is rotatably installed on the top of the positioning ring frame 41, and a third motor is fixedly installed on the side of the top of the positioning ring frame 41 close to the third worm 461 462, the driving end of the third motor 462 and the shaft end of the third worm 461 are fixedly installed, and the third motor 462 is controlled to start to drive the third worm 461 to drive the third worm wheel 46 to rotate, thereby controlling the driving shaft 452 to drive the driving gear 453 to drive the driven gear ring 45 and the driving ring frame 43 to rotate. Since the driving pin 44 is movably engaged in the corresponding arc-shaped card slot 441, the multiple distance-adjusting clamping rods 42 are driven to move synchronously toward each other, thereby driving the multiple positioning wheels 421 to move synchronously toward each other, and the tubular building metal material to be welded is placed between the multiple distance-adjusting clamping rods 42. Through the multiple distance-adjusting clamping rods 42 moving synchronously toward each other, the multiple positioning wheels 421 and the tubular building metal material are contacted, and the tubular building metal material is wheel-positioned, thereby increasing the stability of the tubular building metal material and facilitating the subsequent transmission and welding of the tubular building metal material; When the first fixed displacement device 4 rotates around the first longitudinal axis 321, the positioned tubular metal material for construction can be controlled to rotate around the first longitudinal axis 321, and the angle of the tubular metal material for construction can be adjusted, so as to facilitate the auxiliary precision welding of the metal materials at different angles on both sides according to the construction requirements, thereby improving the welding effect of the metal materials; A driving motor 422 is fixedly installed at the inner end of the distance adjusting rod 42 at the bottom position of the positioning ring frame 41. The driving end of the driving motor 422 and the shaft end of the corresponding positioning wheel 421 are fixedly installed. By controlling the driving motor 422 to start, the corresponding positioning wheel 421 is driven to rotate, thereby driving the tubular metal material for construction to be transmitted in the first fixed displacement device 4.
[0035] The structure of the second fixed-shift device 5 is the same as that of the first fixed-shift device 4 . The second fixed-shift device 5 is fixedly mounted on the bottom end of the second mounting frame 36 via a positioning ring frame 41 .
[0036] The ring welding device 2 includes a first arc frame 211 and a second arc frame 212. The first arc frame 211 is fixedly mounted on the mounting bracket 11. The adjusting device 3 is fixedly mounted on the top of the first arc frame 211 through the first bracket 31. A positioning column 213 is fixedly mounted on one end of the second arc frame 212 close to the first arc frame 211. A positioning groove 214 corresponding to the positioning column 213 is opened on one end of the first arc frame 211 close to the second arc frame 212. A magnetic column 215 is fixedly mounted on the inner end of the positioning groove 214. The positioning column 213 is movably connected to the corresponding positioning groove 214 and is magnetically fixed to the magnetic column 215. The first arc frame 211 and the second arc frame 212 are magnetically fixed to each other, which facilitates the disassembly of the second arc frame 212. The first arc frame 211 and the second arc frame 212 are combined to form a device ring group 21 with a ring structure. The outer sliding sleeve of the device ring group 21 is provided with a ring-shifting sleeve frame 23, and the inner top and bottom of the ring-shifting sleeve frame 23 are both provided with positioning balls 231 for rolling clamping. The outer and inner sides of the device ring group 21 are both provided with positioning ring grooves 232 corresponding to the positioning balls 231, and the positioning balls 231 are movably clamped in the corresponding positioning ring grooves 232. The ring-shifting sleeve frame 23 is convenient for circular sliding on the outer side of the device ring group 21. An adjusting mechanism 25 is vertically installed on the top of the ring-shifting sleeve frame 23, and a welding head 26 is provided on the adjusting mechanism 25. Since the position of the welding head 26 and the axial position of the second longitudinal axis 332 correspond vertically, the axial position of the tubular metal material for construction and the position of the welding head 26 can always correspond vertically, so that the welding head 26 can always perform ring welding on the tubular metal material for construction. The ring-shifting sleeve frame 23 performs a circular sliding on the outer side of the device ring group 21, and the adjusting mechanism 25 and the welding head 26 can be controlled to perform a circular sliding.
[0037] The adjusting mechanism 25 includes an adjusting base 251, which is vertically mounted on the top of the ring-shifting sleeve frame 23. An adjusting sleeve 252 is integrally formed in the middle of the adjusting base 251. An adjusting sleeve 253 is slidably mounted in the middle of the adjusting sleeve 252. A limiting ring 2531 is fixedly mounted on the top and bottom of the adjusting sleeve 253. The welding head 26 is fixedly mounted in the middle of the adjusting sleeve 253. An adjusting gear 254 is rotatably mounted on the side of the adjusting sleeve 252. An adjusting tooth groove 2541 corresponding to the adjusting gear 254 is provided on the outer side of the adjusting sleeve 253. The adjusting gear 254 is meshedly connected with the corresponding adjusting tooth groove 2541. The outer side of the adjusting sleeve 252 An adjusting motor 255 is fixedly installed, and the driving end of the adjusting motor 255 and the shaft end of the adjusting gear 254 are fixedly installed. By controlling the adjustment motor 255 to start, the adjusting gear 254 is driven to rotate. Since the adjusting gear 254 and the corresponding adjusting tooth groove 2541 are meshed and connected, the adjusting sleeve 253 and the welding head 26 are controlled to descend. On the contrary, by controlling the adjustment motor 255 to start, the adjusting gear 254 is driven to rotate in the opposite direction. Since the adjusting gear 254 and the corresponding adjusting tooth groove 2541 are meshed and connected, the adjusting sleeve 253 and the welding head 26 are controlled to move up, so as to flexibly adjust the position of the welding head 26, which is convenient for adapting to the welding of tubular metal materials for construction with different outer diameters; When the tubular building metal materials on both sides are welded at a certain angle, the end faces of the metal materials need to be cut obliquely, which will form elliptical end faces on the end faces of the metal materials. When performing subsequent ring welding, the position of the welding head 26 can be flexibly adjusted to adapt to the automatic ring welding of the elliptical end face metal materials, thereby improving the welding efficiency of the tubular building metal materials on both sides.
[0038] The middle part of the ring-shift sleeve frame 23 is rotatably mounted with a ring-shift shaft 24, the end of the ring-shift shaft 24 is fixedly mounted with a ring-shift gear 241, the outer wall of the first arc frame 211 is fixedly mounted with a first arc-shaped rack 22, the outer wall of the second arc frame 212 is fixedly mounted with a second arc-shaped rack 221, the first arc-shaped rack 22 and the second arc-shaped rack 221 are combined to form a ring-shaped ring-shaped rack, the ring-shift gear 241 is meshed with the ring-shift rack, the end of the ring-shift shaft 24 away from the ring-shift gear 241 is fixedly mounted with a fourth worm gear 242, the side end of the fourth worm gear 242 is meshed with a fourth worm 243, and the ring-shift sleeve A fourth motor 244 is fixedly installed on the outer wall of the frame 23, and a driving end of the fourth motor 244 and a top end of the fourth worm 243 are fixedly installed. A protective cover 245 is fixedly installed on the outer wall of the annular shift frame 23. The fourth worm gear 242, the fourth worm gear 243 and the fourth motor 244 are located in the protective cover 245. The fourth motor 244 is controlled to turn on to drive the fourth worm gear 243 to drive the fourth worm gear 242, the annular shift shaft 24 and the annular shift gear 241 to rotate. Since the annular shift gear 241 is meshed with the annular shift rack, the annular shift frame 23 is controlled to automatically slide in a circular manner on the outside of the device ring group 21.
[0039] The ends of the first rotating frame 322 and the second rotating frame 333 and the ends of the first mounting frame 35 and the second mounting frame 36 are fixedly installed with a fixed clamping frame 34. The ends of the first mounting frame 35 and the second mounting frame 36 close to the ring welding device 2 are fixedly installed with a fixed clamping seat 342 used in conjunction with the fixed clamping frame 34. The fixed clamping seat 342 is movably connected to the corresponding fixed clamping frame 34. The fixed clamping frame 34 is fixedly installed with an electric telescopic rod 341. The driving end of the electric telescopic rod 341 is movably connected to the corresponding fixed clamping seat 342. The clamping fixation between the mounting frame 35, the corresponding first rotating frame 322, and the second mounting frame 36, the corresponding second rotating frame 333, facilitates the disassembly of the first mounting frame 35 and the second mounting frame 36 by controlling the extension and contraction of the electric telescopic rod 341, so that after the tubular building metal materials on both sides are welded, the first fixed moving device 4 and the second fixed moving device 5 are disassembled from the entire processing device, so that the first fixed moving device 4 and the second fixed moving device 5 are respectively separated from the tubular building metal materials on both sides, and the building metal materials after welding are disassembled; Among them, by fixing the fixed clamp frame 34 at the end of the first mounting frame 35 and the second mounting frame 36, an appropriate number of first fixed displacement devices 4 and second fixed displacement devices 5 can be installed according to the length of the tubular building metal material to be welded to clamp and position the tubular building metal materials of different lengths, thereby improving the stability of subsequent welding of the tubular building metal material.
[0040] Working principle: When in use, firstly, according to the length of the tubular metal material for construction, a suitable number of first fixed-shift devices 4 and second fixed-shift devices 5 are installed or not installed at the ends of the first mounting frame 35 and the second mounting frame 36, and fixed by the electric telescopic rod 341; Subsequently, the tubular metal materials for construction on both sides are placed between the multiple distance-adjusting rods 42 in the first fixed shift device 4 and the second fixed shift device 5, respectively. Subsequently, the third motor 462 in the first fixed shift device 4 and the second fixed shift device 5 is controlled to start, drive the third worm 461 to drive the third worm wheel 46 to rotate, thereby controlling the driving shaft 452 to drive the driving gear 453 to drive the driven gear ring 45 and the driving ring frame 43 to rotate. Since the driving pin 44 is movably engaged in the corresponding arc-shaped slot 441, the multiple distance-adjusting rods 42 are driven to move toward each other synchronously, thereby driving the multiple positioning wheels 421 to move toward each other synchronously, so that the multiple positioning wheels 421 in the first fixed shift device 4 and the second fixed shift device 5 are respectively in contact with the tubular metal materials for construction on both sides, and the tubular metal materials for construction on both sides are wheel-positioned; Subsequently, the angle between the tubular building metal materials on both sides is adjusted according to the different angle welding requirements of the tubular building metal materials on both sides; The first motor 325 is controlled to be turned on, and the first worm 324 is driven to drive the first worm wheel 323 to rotate, thereby driving the first longitudinal axis 321, the first rotating disk 32, the first rotating frame 322 and the first mounting frame 35 to rotate, and then the first fixed displacement device 4 is controlled to rotate around the first longitudinal axis 321, thereby driving one of the tubular metal materials for construction to rotate around the first longitudinal axis 321; And by controlling the second motor 336 to start, the second worm 335 drives the second worm wheel 334 to rotate, thereby controlling the second longitudinal axis 332, the second turntable 331, the second turntable 333 and the second mounting frame 36 to rotate, and then controlling the second fixed displacement device 5 to rotate around the second longitudinal axis 332, thereby driving the other tubular metal material for construction to rotate around the second longitudinal axis 332, until the angle adjustment of the tubular metal materials for construction on both sides is completed; Subsequently, the driving motors 422 in the first fixed-moving device 4 and the second fixed-moving device 5 are controlled to start driving the corresponding positioning wheels 421 to rotate, thereby driving the corresponding tubular metal material for construction to be transferred in the first fixed-moving device 4 and the second fixed-moving device 5, so that the ends of the corresponding tubular metal material for construction are respectively moved to the cutting discs of the two external cutting devices 6, and the two external cutting devices 6 are used to automatically and stably cut the ends of the corresponding tubular metal material for construction, forming an elliptical end face on the end face of the metal material; Then, the cutting devices 6 on both sides are reset, and then the tubular metal materials for construction on both sides are controlled to move toward the device ring group 21 again until the end surfaces of the metal materials on both sides are in contact, at which time, the center positions of the elliptical end surfaces of the metal materials on both sides are vertically corresponding to the welding heads 26; Subsequently, the fourth motor 244 is controlled to start driving the fourth worm 243 to drive the fourth worm gear 242, the ring shift shaft 24 and the ring shift gear 241 to rotate. Since the ring shift gear 241 is meshed with the ring shift rack, the ring shift frame 23 is controlled to automatically slide in a circular manner on the outside of the device ring group 21, and the adjustment mechanism 25 and the welding head 26 are controlled to slide in a circular manner. Since the position of the welding head 26 corresponds vertically to the position of the axis of the second longitudinal axis 332, the axis of the tubular metal material for construction and the position of the welding head 26 can always correspond vertically, so that the welding head 26 can always perform ring welding on the tubular metal material for construction; At the same time, it is necessary to control the start of the adjustment motor 255 to drive the adjustment gear 254 to rotate. Since the adjustment gear 254 is meshed and connected with the corresponding adjustment tooth groove 2541, the adjustment sleeve 253 and the welding head 26 are controlled to descend or move upward, and the position of the welding head 26 is flexibly adjusted and telescopically adjusted, so that the welding head 26 can adapt to the ring-type automatic welding of the elliptical end face metal material, thereby improving the welding efficiency of the tubular metal materials for construction on both sides; When the welding of the tubular metal materials for construction on both sides is completed, the electric telescopic rod 341 is controlled to be extended and retracted, and the first mounting frame 35 and the second mounting frame 36 are disassembled, so that after the welding of the tubular metal materials for construction on both sides is completed, the first fixed moving device 4 and the second fixed moving device 5 are disassembled from the entire processing device, so that the first fixed moving device 4 and the second fixed moving device 5 are separated from the tubular metal materials for construction on both sides respectively; Subsequently, the second arc frame 212 is disassembled, and the welded metal material for construction is removed from the entire device at the position of the disassembled second arc frame 212, so as to quickly disassemble the welded metal material for construction.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A construction metal material processing device, comprising a base (1), characterized in that: A mounting bracket (11) is fixedly mounted on the top of the base (1), a ring welding device (2) is fixedly mounted on the mounting bracket (11), an adjusting device (3) is fixedly mounted on the top of the ring welding device (2), and two cutting devices (6) are provided on a side of the top of the base (1) close to the ring welding device (2); The adjusting device (3) comprises a first bracket (31), a first rotating disk (32) being movably mounted on the top of the first bracket (31), a first longitudinal axis (321) being fixedly mounted in the middle of the first rotating disk (32), a first rotating frame (322) being fixedly mounted on the outer side of the first rotating disk (32), a second bracket (33) being fixedly mounted on the top of the first bracket (31), a second rotating disk (331) being movably mounted on the top of the second bracket (33), and a second rotating disk (331) being fixedly mounted in the middle of the second rotating disk (331). A longitudinal axis (332), an axis of the first longitudinal axis (321) and an axis of the second longitudinal axis (332) correspond vertically, a second rotating frame (333) is fixedly mounted on the outer side of the second longitudinal axis (332), a first mounting frame (35) is provided at the end of the first rotating frame (322), a second mounting frame (36) is provided at the end of the second rotating frame (333), a first fixed displacement device (4) is fixedly mounted at the bottom end of the first mounting frame (35), and a second fixed displacement device (5) is fixedly mounted at the bottom end of the second mounting frame (36).
2. A construction metal material processing device according to claim 1, characterized in that: The first fixed displacement device (4) comprises a positioning ring frame (41), the first fixed displacement device (4) being fixedly mounted on the bottom end of the first mounting frame (35) via the positioning ring frame (41), two groups of symmetrically distributed supporting side frames (411) being fixedly mounted on the bottom of the first fixed displacement device (4), a bottom rolling card of the supporting side frame (411) being provided with supporting balls (412), a plurality of distance adjusting rods (42) distributed in an annular array being movablely mounted on the positioning ring frame (41), the inner ends of the distance adjusting rods (42) extending into the positioning ring frame (41) and being rotatably mounted with positioning wheels (412) 421), a driving motor (422) is fixedly mounted on the inner end of the distance adjusting lever (42) at the bottom of the positioning ring frame (41), the driving end of the driving motor (422) is fixedly mounted on the shaft end of the corresponding positioning wheel (421), a driving ring frame (43) is rotatably sleeved on the outer side of the positioning ring frame (41), a driving pin (44) is vertically mounted on the outer end of each distance adjusting lever (42), an arc-shaped slot (441) corresponding to the driving pin (44) is formed on the driving ring frame (43), and the driving pin (44) is movably engaged in the corresponding arc-shaped slot (441).
3. A construction metal material processing device according to claim 2, characterized in that: A driven gear ring (45) is fixedly mounted on the middle of the driving ring frame (43); a rotating seat (451) is fixedly mounted on the top of the positioning ring frame (41); a driving shaft (452) is rotatably mounted on the top of the rotating seat (451); a driving gear (453) is fixedly mounted on the middle of the driving shaft (452); the driving gear (453) and the driven gear ring (45) are meshingly connected; a third worm wheel (46) is fixedly mounted on the end of the driving shaft (452); a third worm gear (461) is meshingly connected to the bottom of the third worm wheel (46); the third worm gear (461) is rotatably mounted on the top of the positioning ring frame (41); a third motor (462) is fixedly mounted on one side of the top of the positioning ring frame (41) close to the third worm gear (461); a driving end of the third motor (462) and an axial end of the third worm gear (461) are fixedly mounted.
4. A construction metal material processing device according to claim 3, characterized in that: The structure of the second fixed displacement device (5) is the same as that of the first fixed displacement device (4), and the second fixed displacement device (5) is fixedly mounted on the bottom end of the second mounting frame (36) via a positioning ring frame (41).
5. The construction metal material processing device according to claim 1, characterized in that: The ring welding device (2) comprises a first arc frame (211) and a second arc frame (212); the first arc frame (211) and the second arc frame (212) are combined to form a device ring group (21) with an annular structure; the first arc frame (211) is fixedly mounted on a mounting bracket (11); the adjustment device (3) is fixedly mounted on the top of the first arc frame (211) via a first bracket (31); a positioning column (213) is fixedly mounted on one end of the second arc frame (212) close to the first arc frame (211); a positioning slot (214) corresponding to the positioning column (213) is formed on one end of the first arc frame (211) close to the second arc frame (212); a magnetic column (215) is fixedly mounted on the inner end of the positioning slot (214); and the magnetic column (215) is fixedly mounted on the inner end of the positioning slot (214). The positioning post (213) is movably engaged in the corresponding positioning slot (214) and is magnetically fixed to the magnetic post (215); the outer sliding sleeve of the device ring group (21) is provided with a ring-moving sleeve frame (23); the inner top and bottom of the ring-moving sleeve frame (23) are both rollingly engaged with positioning balls (231); the outer and inner sides of the device ring group (21) are both provided with positioning ring grooves (232) corresponding to the positioning balls (231); the positioning balls (231) are movably engaged in the corresponding positioning ring grooves (232); an adjustment mechanism (25) is vertically installed on the top of the ring-moving sleeve frame (23); the adjustment mechanism (25) is provided with a welding head (26); the position of the welding head (26) vertically corresponds to the axial position of the second longitudinal axis (332).
6. The construction metal material processing device according to claim 5, characterized in that: The adjustment mechanism (25) comprises an adjustment base (251), the adjustment base (251) being vertically mounted on the top of the circular shifting sleeve frame (23), an adjustment sleeve (252) being integrally formed in the middle of the adjustment base (251), an adjustment sleeve (253) being slidably mounted in the middle of the adjustment sleeve (252), a limit ring (2531) being fixedly mounted on the top and bottom of the adjustment sleeve (253), and the welding head (26) being fixedly mounted on the adjusting sleeve (253). In the middle part, an adjusting gear (254) is rotatably mounted on the side of the adjusting sleeve (252), an adjusting tooth groove (2541) corresponding to the adjusting gear (254) is provided on the outer side of the adjusting sleeve (253), the adjusting gear (254) and the corresponding adjusting tooth groove (2541) are meshingly connected, an adjusting motor (255) is fixedly mounted on the outer side of the adjusting sleeve (252), and the driving end of the adjusting motor (255) and the shaft end of the adjusting gear (254) are fixedly mounted.
7. The construction metal material processing device according to claim 5, characterized in that: A circular shift shaft (24) is rotatably mounted on the middle of the circular shift sleeve (23); a circular shift gear (241) is fixedly mounted on the end of the circular shift shaft (24); a first arc-shaped rack (22) is fixedly mounted on the outer wall of the first arc frame (211); a second arc-shaped rack (221) is fixedly mounted on the outer wall of the second arc frame (212); the first arc-shaped rack (22) and the second arc-shaped rack (221) are combined to form a circular shift rack with an annular structure; the circular shift gear (241) is meshedly connected to the circular shift rack; the circular shift shaft (24) is away from the circular shift shaft (24). A fourth worm wheel (242) is fixedly mounted on one end of the gear (241); a fourth worm gear (243) is meshingly connected to a side end of the fourth worm wheel (242); a fourth motor (244) is fixedly mounted on an outer wall of the annular movable sleeve (23); a driving end of the fourth motor (244) and a top end of the fourth worm gear (243) are fixedly mounted; a protective cover (245) is fixedly mounted on the outer wall of the annular movable sleeve (23); and the fourth worm wheel (242), the fourth worm gear (243) and the fourth motor (244) are located in the protective cover (245).
8. The construction metal material processing device according to claim 1, characterized in that: The ends of the first rotating frame (322) and the second rotating frame (333) and the ends of the first mounting frame (35) and the second mounting frame (36) are all fixedly mounted with fixed clamping frames (34); the ends of the first mounting frame (35) and the second mounting frame (36) close to the ring welding device (2) are all fixedly mounted with fixed clamping seats (342) for use with the fixed clamping frames (34); the fixed clamping seats (342) are movably clamped in the corresponding fixed clamping frames (34); an electric telescopic rod (341) is fixedly mounted in the fixed clamping frames (34); and a driving end of the electric telescopic rod (341) is movably clamped in the corresponding fixed clamping seats (342).
9. The construction metal material processing device according to claim 1, characterized in that: A first worm wheel (323) is fixedly mounted on the top of the first longitudinal shaft (321); a first worm (324) is meshingly connected to the outer side of the first worm wheel (323); the first worm (324) is rotatably mounted on the top of the first bracket (31); a first motor (325) is fixedly mounted on a side of the top of the first bracket (31) close to the first worm (324); a driving end of the first motor (325) and an axial end of the first worm (324) are fixedly mounted.
10. The construction metal material processing device according to claim 1, characterized in that: A second worm gear (334) is fixedly mounted on the top of the second longitudinal shaft (332); a second worm (335) is meshingly connected to the outer side of the second worm gear (334); the second worm (335) is rotatably mounted on the top of the second bracket (33); a second motor (336) is fixedly mounted on a side of the top of the second bracket (33) close to the second worm (335); a driving end of the second motor (336) and an axial end of the second worm (335) are fixedly mounted.
Citation Information
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