Bearing ring grinding equipment
By designing a bearing ring grinding and processing equipment with integrated abutment fixing, drive transmission and auxiliary clamping functions, the problems of frequent loading and unloading, insufficient limiting and insufficient automation in traditional equipment are solved, and efficient, stable and continuous grinding processing is achieved, which improves production efficiency and adaptability.
Patent Information
- Application Number
- CN202510382676.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-03-28
AI Technical Summary
Traditional bearing ring grinding equipment has problems such as frequent loading and unloading workpieces, lack of limit structure, insufficient flexibility and insufficient automation functions, resulting in difficulty in improving production efficiency and processing quality.
A bearing ring grinding processing device including a bearing barrel, a drive shaft, a grinding wheel and an auxiliary clamping transfer assembly is designed. By cooperating with the fixing assembly and the control assembly, the centering stability of the ferrule to be processed is achieved; the drive assembly and gear transmission are used to achieve the same-direction rotation and distance adjustment of the grinding wheel and the bearing cylinder; the auxiliary clamping and transfer assembly is used to clamp and transfer the ferrule.
It realizes efficient, stable and continuous grinding of the ferrule to be processed, improves production efficiency and adaptability, and can adapt to the efficient grinding needs of different models of ferrule.
Smart Images

Figure CN119871116A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of bearing ring processing equipment, and in particular relates to a bearing ring grinding processing equipment. Background Art
[0002] In the machinery manufacturing industry, bearings are key components of rotating machinery, and their performance directly affects the operating quality and life of mechanical equipment. Bearing rings are one of the core components of bearings, and their accuracy and flatness have a vital impact on the working performance of the entire bearing. Therefore, in the production process of bearing rings, high-precision grinding of the outer diameter is a key step to ensure product quality.
[0003] The main problems with traditional bearing ring outer diameter grinding equipment are as follows: 1) In traditional methods, workers need to frequently load and unload workpieces and manually adjust the distance between the grinding wheel and the workpiece, and there is a lack of effective limiting structure for the rings, which not only increases labor intensity, but also limits the improvement of production efficiency and processing quality; 2) Due to the large size differences between bearing rings of different models, traditional equipment can often only process products within a specific size range. When encountering new models or special requirements, it is necessary to redesign the fixture and adjust the process flow, resulting in insufficient flexibility; 3) As the trend of manufacturing industry transformation towards intelligence becomes increasingly obvious, some existing grinding equipment lacks sufficient automation functions and cannot meet the modern factory's pursuit of efficient and stable production, as well as the need to reduce interference from human factors.
[0004] Therefore, in view of the above situation, it is urgent to develop a bearing ring grinding equipment to overcome the shortcomings in current practical applications. Summary of the invention
[0005] The purpose of the present invention is to provide a bearing ring grinding device, aiming to solve the problems mentioned in the above background technology.
[0006] The present invention is implemented as follows: a bearing ring grinding processing device includes a base plate and a mounting frame fixed thereon, and also includes: A bearing cylinder is rotatably mounted on the mounting frame, abutting and fixing assembly for abutting and fixing the inner ring of the ferrule to be processed is mounted on the bearing cylinder, and a control assembly for controlling the abutting and fixing assembly is also mounted on the mounting frame; The driving shaft is rotatably mounted on the mounting frame, a stabilizing cylinder a is sleeved on the outer side of the driving shaft, one end of the stabilizing cylinder a is fixedly connected to the mounting frame, a rocker arm is rotatably mounted on the stabilizing cylinder a, a grinding shaft is rotatably mounted on the end of the rocker arm away from the stabilizing cylinder a, a gear b is fixed on the grinding shaft, a gear c meshing with the gear b is fixed on the driving shaft, a grinding wheel for grinding the outer surface of the ring to be processed is also detachably fixed on the grinding shaft, a distance adjustment component is also installed between the mounting frame and the rocker arm, the distance adjustment component is used to adjust the distance between the grinding wheel and the outer surface of the ring to be processed; a gear a is also fixed on the end of the driving shaft away from the gear c, a gear d meshing with the gear a is fixed on the bearing cylinder; a driving component for driving the driving shaft to rotate is also installed on the mounting frame; The auxiliary clamping and transferring assembly is installed on the base plate. The auxiliary clamping and transferring assembly is used to sleeve the ring to be processed on the carrier tube, and to assist in clamping the ring to be processed during the grinding process, and to remove the ring to be processed from the carrier tube after grinding.
[0007] A further technical solution is that the abutment and fixing assembly includes a plurality of fixing plates slidably and evenly distributed circumferentially on the bearing tube, a plurality of rolling balls a are evenly installed on the outer surface of the fixing plates, a center rod is provided in the middle inner side of the bearing tube, and a plurality of power rods are hinged between the center rod and the fixing plates; the control assembly includes a push-pull cylinder b coaxially arranged with the center rod, the end of the telescopic core shaft of the push-pull cylinder b is rotatably connected to one end of the center rod, and the cylinder body of the push-pull cylinder b is also fixedly connected to the mounting frame via the load-bearing frame a.
[0008] A further technical solution is that multiple power rods are arranged in parallel and evenly distributed; a shaft sleeve is also fixed on the inner side of the bearing tube, and the shaft sleeve is slidably connected to the center rod; a stabilizing tube b is fixed on the inner side of one end of the bearing tube close to the fixed plate and is slidably connected to the center rod.
[0009] A further technical solution is that the distance adjustment assembly includes a push-pull cylinder c hinged to one end of the rocker arm away from the stabilizing cylinder a, and a load-bearing frame c is hinged to the cylinder end of the push-pull cylinder c, and one end of the load-bearing frame c is fixedly connected to the mounting frame.
[0010] According to a further technical solution, the driving assembly includes a load-bearing frame b fixed on the mounting frame, and a motor a and a transmission are respectively fixed on the load-bearing frame b, the output end of the motor a is fixedly connected to the input end of the transmission, and the output end of the transmission is fixedly connected to one end of the driving shaft.
[0011] A further technical solution is that a fixed plate is fixed on the grinding shaft on the side of the grinding wheel close to the gear b, a movable plate is slidably provided on the grinding shaft on the other side of the grinding wheel, and a fixing nut threadedly connected to the grinding shaft is also provided on the side of the movable plate away from the grinding wheel.
[0012] A further technical solution is that the auxiliary clamping and transfer assembly includes a middle plate slidably arranged on the bottom plate, and a push-pull cylinder a for driving the middle plate to move is fixed on the bottom plate; a plurality of push-pull cylinders d are fixed on the upper side of the middle plate, and an upper plate is fixed on the end of the telescopic core shaft of the push-pull cylinder d, and two adjustment plates are slidably arranged on the upper side of the upper plate, and a bidirectional lead screw a is threadedly connected to the middle part of the two adjustment plates, and a load-bearing frame e is rotatably installed at both ends of the bidirectional lead screw a, and the load-bearing frame e is fixed on the upper plate, and an electric motor c connected to the bidirectional lead screw a in transmission is also fixed on one of the load-bearing frames e; an installation box is fixed on the upper end of the adjustment plate, and the side where the two installation boxes are close to each other is an opening structure, and the inner side of the installation box is rotatably arranged There is a bidirectional screw b, one end of which is fixed with an end gear, and both sides of the bidirectional screw b are threadedly connected with a clamping plate, and the ends of the two clamping plates close to each other are also installed with a ball b, and the two clamping plates are used to clamp the two end surfaces of the ring to be processed; two load-bearing frames d are also fixed on the upper plate, and a long-axis gear is rotatably installed between the two load-bearing frames d, and one of the load-bearing frames d is also fixed with an electric motor b connected to the long-axis gear, and the long-axis gear is meshed with the two end gears; a supporting plate with an arc-shaped concave middle part is also provided between the two adjusting plates, and a push-pull cylinder e is fixed to the lower side of both ends of the supporting plate, and the lower end of the push-pull cylinder e is fixed to the upper plate.
[0013] A further technical solution is that a plurality of guide rails a parallel to the carrying cylinder are fixed on the bottom plate, and the lower side of the middle plate is slidably connected to the guide rail a; the cylinder body of the push-pull cylinder a is fixedly connected to the bottom plate, and the end of the telescopic core shaft of the push-pull cylinder a is fixedly connected to the middle plate; a plurality of guide rails b perpendicular to the carrying cylinder are also fixed on the upper plate, and the lower end of the adjusting plate is slidably connected to the guide rail b; the clamping plate is also slidably connected to the inner cavity of the installation box and its open end, and a guide rod is also fixed in the inner cavity of the installation box, and the two clamping plates are slidably connected to the guide rod.
[0014] A further technical solution is that the bidirectional screw a is arranged in parallel with the guide rail b, and when the bidirectional screw a rotates, the two adjustment plates approach or move away from each other; the bidirectional screw b is parallel to the supporting tube, and when the bidirectional screw b rotates, the two clamping plates thereon approach or move away from each other.
[0015] The present invention provides a bearing ring grinding processing equipment, which has the following beneficial effects: By setting up the auxiliary clamping transfer component, the ferrule to be processed can be sleeved on the carrier tube, and the ferrule to be processed can be auxiliary clamped during the grinding process, and the ferrule to be processed can be removed from the carrier tube after the grinding process.
[0016] After the ferrule to be processed is sleeved on the bearing tube, the control component is used to control the abutting and fixing component, thereby driving the abutting and fixing component to abut and fix the inner ring of the ferrule to be processed, so as to achieve the centering and stability of the entire ferrule to be processed.
[0017] Start the driving assembly to drive the driving shaft to rotate, utilize the transmission of gears to make the grinding wheel and the carrier tube rotate in the same direction, and adjust the distance between the grinding wheel and the outer surface of the ring to be processed through the distance adjustment assembly to achieve reliable control of grinding, and use the auxiliary clamping transfer assembly to drive the ring to be processed to move, so as to realize continuous grinding operation of multiple rings to be processed and improve processing efficiency.
[0018] In addition, the diameters of gear a, gear b, gear d and gear c can be changed as needed, thereby adjusting the relative speed of the grinding wheel and the carrier cylinder to meet the efficient grinding needs of different types of rings to be processed, and is widely used.
[0019] In summary, the present invention realizes efficient, stable and continuous grinding of the ring to be processed by integrating auxiliary clamping transfer, automatic centering fixation, synchronous rotation grinding and speed adjustable functions, thereby significantly improving production efficiency and adaptability. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A schematic diagram of the three-dimensional structure of a bearing ring grinding processing device provided in an embodiment of the present invention; Figure 2 A schematic structural diagram of a rocker arm and related components in a bearing ring grinding processing device provided by an embodiment of the present invention from another perspective; Figure 3 for Figure 1 Another perspective structural diagram of; Figure 4 for Figure 3 A schematic diagram of the enlarged structure of part A; Figure 5 A schematic diagram of the front cross-sectional structure of the bearing cylinder part of the bearing ring grinding processing equipment provided by an embodiment of the present invention; Figure 6 A schematic diagram of a top view and a cross-sectional structure of a front mounting box portion of a bearing ring grinding processing device provided in an embodiment of the present invention.
[0021] In the figure: 1-bottom plate, 2-push-pull cylinder a, 3-load-bearing frame a, 4-push-pull cylinder b, 5-bearing cylinder, 6-motor a, 7-transmission, 8-load-bearing frame b, 9-gear a, 10-mounting frame, 11-load-bearing frame c, 12-stabilizing cylinder a, 13-push-pull cylinder c, 14-grinding wheel, 15-gear b, 16-grinding shaft, 17-long shaft gear, 18-motor b, 19-load-bearing frame d, 20-guide rail a, 21-upper plate, 22-push-pull cylinder d, 23-middle plate, 24-motor c, 25-load-bearing frame e, 26 -guide rail b, 27-adjusting plate, 28-rocker arm, 29-gear c, 30-driving shaft, 31-fixing nut, 32-movable plate, 33-fixed plate, 34-push-pull cylinder e, 35-support plate, 36-ring to be processed, 37-installation box, 38-end gear, 39-bidirectional screw a, 40-fixed plate, 41-roller ball a, 42-clamping plate, 43-gear d, 44-sleeve, 45-center rod, 46-power rod, 47-stabilizing cylinder b, 48-bidirectional screw b, 49-roller ball b, 50-guide rod. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0023] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.
[0024] like Figure 1-Figure 5 As shown, a bearing ring grinding processing equipment provided by an embodiment of the present invention is mainly used for grinding the outer diameter of the ring 36 to be processed, that is, grinding the outer surface of the ring 36 to be processed to ensure the accuracy and flatness of the outer diameter size, including a base plate 1 and a mounting frame 10 fixed thereon, and also including: The bearing cylinder 5 is rotatably mounted on the mounting frame 10. The bearing cylinder 5 is equipped with a butt-fixing assembly for butting and fixing the inner ring of the ferrule 36 to be processed. The mounting frame 10 is also equipped with a control assembly for controlling the butt-fixing assembly. The driving shaft 30 is rotatably mounted on the mounting frame 10. A stabilizing cylinder a12 is sleeved on the outer side of the driving shaft 30. One end of the stabilizing cylinder a12 is fixedly connected to the mounting frame 10. A rocker arm 28 is rotatably mounted on the stabilizing cylinder a12. A grinding shaft 16 is rotatably mounted on the end of the rocker arm 28 away from the stabilizing cylinder a12. A gear b15 is fixed on the grinding shaft 16. A gear c29 meshing with the gear b15 is fixed on the driving shaft 30. A grinding wheel 14 for grinding the outer surface of the processing ring 36 can be detachably fixed on the grinding shaft 16. A distance adjustment component is also installed between the mounting frame 10 and the rocker arm 28. The distance adjustment component is used to adjust the distance between the grinding wheel 14 and the outer surface of the processing ring 36; a gear a9 is also fixed on the end of the driving shaft 30 away from the gear c29, and a gear d43 meshing with the gear a9 is fixed on the bearing cylinder 5; a driving component for driving the driving shaft 30 to rotate is also installed on the mounting frame 10; The auxiliary clamping and transferring assembly is installed on the base plate 1, and is used to sleeve the ring 36 to be processed on the supporting tube 5, and to assist in clamping the ring 36 to be processed during the grinding process, and to remove the ring 36 to be processed from the supporting tube 5 after grinding.
[0025] In the embodiment of the present invention, by setting the auxiliary clamping and transferring assembly, the ferrule 36 to be processed can be sleeved on the carrier tube 5, and the ferrule 36 to be processed can be auxiliary clamped during the grinding process, and the ferrule 36 to be processed can be removed from the carrier tube 5 after grinding. After the ferrule 36 to be processed is sleeved on the carrier tube 5, the control assembly is used to control the abutting and fixing assembly, so as to drive the abutting and fixing assembly to abut and fix the inner ring of the ferrule 36 to be processed, so as to achieve the centering and stability of the ferrule 36 to be processed as a whole. The driving assembly is started to drive the driving shaft 30 to rotate, and the grinding wheel 14 and the carrier tube 5 rotate in the same direction by the transmission of the gears, and the distance between the grinding wheel 14 and the outer surface of the ferrule 36 to be processed is adjusted by the distance adjusting assembly, so as to achieve reliable control of grinding, and the auxiliary clamping and transferring assembly is used to drive the ferrule 36 to be processed to move, so as to achieve continuous grinding of multiple ferrules 36 to be processed, thereby improving the processing efficiency. In addition, the diameters of gear a9, gear b15, gear d43 and gear c29 can be changed as needed, thereby adjusting the relative speed of the grinding wheel 14 and the carrier tube 5 to meet the efficient grinding requirements of different models of the processing rings 36, and the application is wide.
[0026] like Figure 1 , Figure 4 and Figure 5As shown, as a preferred embodiment of the present invention, the abutment fixing assembly includes a plurality of fixing plates 40 circumferentially and evenly distributed and slidably arranged on the supporting tube 5, a plurality of rolling balls a41 are evenly installed on the outer surface of the fixing plate 40, a center rod 45 is provided in the middle of the inner side of the supporting tube 5, and a plurality of power rods 46 are hinged between the center rod 45 and the fixing plate 40.
[0027] Preferably, multiple power rods 46 are arranged in parallel and evenly distributed, which is conducive to the movement of the center rod 45 and stably drives the fixed plate 40 to extend and retract through the power rod 46; a shaft sleeve 44 is also fixed to the inner side of the bearing tube 5, and the shaft sleeve 44 is slidably connected to the center rod 45 to improve the stability of the center rod 45; a stabilizing tube b47 slidably connected to the center rod 45 is fixed to the inner side of one end of the bearing tube 5 close to the fixed plate 40, and the stability of the center rod 45 is further improved by the stabilizing tube b47.
[0028] The control component includes a push-pull cylinder b4 coaxially arranged with the center rod 45, the telescopic core shaft end of the push-pull cylinder b4 is rotatably connected to one end of the center rod 45, and the cylinder body of the push-pull cylinder b4 is also fixedly connected to the mounting frame 10 through the load-bearing frame a3. By controlling the extension and retraction of the push-pull cylinder b4, the transmission of the center rod 45 and the power rod 46 can be utilized to drive multiple fixed plates 40 to extend and retract synchronously, thereby completing the centering fixation of the ring 36 to be processed, and the arrangement of the rolling ball a41 is conducive to the installation and removal of the ring 36 to be processed.
[0029] It should be noted that, in order to enable the ferrule 36 to be processed to rotate with the bearing tube 5, the ball a41 can be installed in a damping manner to ensure the grinding and moving performance of the ferrule 36 to be processed. In addition, the ferrule 36 to be processed can also be rotated by utilizing the abutment force of the fixed plate 40 on the ferrule 36 to be processed, the transmission friction of the bearing tube 5 and the grinding friction of the grinding wheel 14, thereby ensuring the thoroughness of the grinding of the outer surface of the ferrule 36 to be processed.
[0030] like Figure 1-Figure 3 As shown, as a preferred embodiment of the present invention, the distance adjustment assembly includes a push-pull cylinder c13 hinged to the end of the rocker arm 28 away from the stabilizing cylinder a12, and the cylinder end of the push-pull cylinder c13 is hinged with a load-bearing frame c11, and one end of the load-bearing frame c11 is fixedly connected to the mounting frame 10. The rocker arm 28 can be driven to rotate around the stabilizing cylinder a12 by controlling the extension and retraction of the push-pull cylinder c13, and the transmission between the gear b15 and the gear c29 is not affected, which is stable and reliable.
[0031] The driving assembly includes a load-bearing frame b8 fixed on the mounting frame 10, and a motor a6 and a transmission 7 are respectively fixed on the load-bearing frame b8. The output end of the motor a6 is fixedly connected to the input end of the transmission 7, and the output end of the transmission 7 is fixedly connected to one end of the driving shaft 30. Through the drive of the motor a6 and the speed change of the transmission 7, the driving shaft 30 can be stably driven to rotate.
[0032] As for the detachable fixing structure of the grinding wheel 14, specifically: a fixed plate 33 is fixed on the grinding shaft 16 on the side of the grinding wheel 14 close to the gear b15, and a movable plate 32 is slidably provided on the grinding shaft 16 on the other side of the grinding wheel 14. A fixing nut 31 threadedly connected to the grinding shaft 16 is also provided on the side of the movable plate 32 away from the grinding wheel 14. By locking the fixing nut 31, the grinding wheel 14 can be locked and fixed by the cooperation of the movable plate 32 and the fixed plate 33, which is convenient for disassembly, maintenance and replacement of the grinding wheel 14.
[0033] like Figure 1 , Figure 3 , Figure 4 and Figure 6As shown, as a preferred embodiment of the present invention, the auxiliary clamping and transferring assembly includes a middle plate 23 slidably arranged on the bottom plate 1, and a push-pull cylinder a2 for driving the middle plate 23 to move is also fixed on the bottom plate 1; a plurality of push-pull cylinders d22 are fixed on the upper side of the middle plate 23, and the end of the telescopic core shaft of the push-pull cylinder d22 is fixed with an upper plate 21, and two adjustment plates 27 are slidably arranged on the upper side of the upper plate 21, and a bidirectional lead screw a39 is threadedly connected to the middle part of the two adjustment plates 27, and a load-bearing frame e25 is rotatably installed at both ends of the bidirectional lead screw a39, and the load-bearing frame e25 is fixed on the upper plate 21, and one of the load-bearing frames e25 is also fixed with a motor c24 that is transmission-connected to the bidirectional lead screw a39; an installation box 37 is fixed on the upper end of the adjustment plate 27, and the side where the two installation boxes 37 are close to each other is an open structure, and a bidirectional lead screw b48 is rotatably arranged on the inner side of the installation box 37, and an end gear 3 is fixed to one end of the bidirectional lead screw b48 8. A clamping plate 42 is threadedly connected to both sides of the bidirectional lead screw b48, and a ball b49 is installed on the end of the two clamping plates 42 that are close to each other. The two clamping plates 42 are used to clamp the two end surfaces of the ring 36 to be processed; two load-bearing frames d19 are also fixed on the upper plate 21, and a long shaft gear 17 is rotatably installed between the two load-bearing frames d19, and a motor b18 that is transmission-connected to the long shaft gear 17 is also fixed on one of the load-bearing frames d19, and the long shaft gear 17 is meshingly connected with the two end gears 38; a supporting plate 35 with a concave arc in the middle is also provided between the two adjusting plates 27, and push-pull cylinders e34 are fixed on the lower sides of both ends of the supporting plate 35, and the lower ends of the push-pull cylinders e34 are fixed on the upper plate 21, and the ring 36 to be processed is supported by the supporting plate 35, which is conducive to reliable loading and unloading. During grinding, the supporting plate 35 is separated from the ring 36 to be processed, and does not affect the grinding operation of the ring 36 to be processed.
[0034] Among them, the teeth of the end gear 38 (also called the end face gear) are not distributed along the axis direction, but are located in a plane perpendicular to the rotation axis. This gear is mainly used to realize the power transmission between two non-parallel and non-intersecting axes, usually one of which is vertical and the other is horizontal, which will not be described in detail. When the mounting box 37 rotates, the two end gears 38 rotate in opposite directions, which can be satisfied by only arranging the threads of the two bidirectional lead screws b48 in a corresponding manner. The motion states of the two sets of clamping plates 42 are consistent, which will not be described in detail.
[0035] Preferably, a plurality of guide rails a20 parallel to the supporting cylinder 5 are fixed on the base plate 1, and the lower side of the middle plate 23 is slidably connected to the guide rails a20; the cylinder body of the push-pull cylinder a2 is fixedly connected to the base plate 1, and the end of the telescopic core shaft of the push-pull cylinder a2 is fixedly connected to the middle plate 23.
[0036] Preferably, a plurality of guide rails b26 perpendicular to the supporting tube 5 are fixed on the upper plate 21, and the lower end of the adjustment plate 27 is slidably connected to the guide rail b26; the bidirectional lead screw a39 is arranged parallel to the guide rail b26, and when the bidirectional lead screw a39 rotates, the two adjustment plates 27 approach or move away from each other.
[0037] Preferably, the clamping plate 42 is also slidably connected to the inner cavity of the installation box 37 and its open end. In order to further improve the stability of the clamping plate 42, a guide rod 50 is also fixed in the inner cavity of the installation box 37, and the two clamping plates 42 are both slidably connected to the guide rod 50; the bidirectional screw b48 is parallel to the supporting tube 5, and when the bidirectional screw b48 rotates, the two clamping plates 42 thereon approach or move away from each other.
[0038] In specific applications, the push-pull cylinder a2 and the push-pull cylinder d22 can transfer the upper plate 21 horizontally and in height. The horizontal transfer is beneficial for the processing ring 36 to enter and exit the supporting tube 5, and the height transfer enables the rolling ball b49 to correspond to different models of processing rings 36, thereby improving the reliability of clamping; the two-way screw a39 is driven by the motor c24 to rotate, and the distance between the two adjustment plates 27 is adjusted, so that the clamping plate 42 is more matched with the processing ring 36; the long shaft gear 17 is driven by the motor b18 to rotate, thereby driving the end gear 38 to rotate, and the cooperation between the long shaft gear 17 and the end gear 38 can adapt to the distance change of the two adjustment plates 27 to ensure continuous meshing transmission; the rotation of the two two-way screws b48 can enable the two sets of clamping plates 42 to clamp the end face of the processing ring 36, which is beneficial for the transfer of the processing ring 36 and the limiting and movement during grinding.
[0039] The above embodiment of the present invention provides a bearing ring grinding processing device, and the working principle is as follows: The processing ring 36 is first brought to the carrier tube 5 by the auxiliary clamping transfer assembly and smoothly sleeved onto the carrier tube 5. After that, the control assembly is activated, and the push-pull cylinder b4 pushes the center rod 45 to move, and drives the multiple fixing plates 40 to expand outwards through the power rod 46, so as to abut and fix the inner ring of the processing ring 36, and ensure that the processing ring 36 is centered and stable on the carrier tube 5.
[0040] The motor a6 in the driving assembly is started, and the speed is adjusted by the transmission 7 to drive the driving shaft 30 to rotate. The gear c29 on the driving shaft 30 meshes with the gear b15 on the grinding shaft 16 to rotate the grinding wheel 14; at the same time, the gear a9 on the driving shaft 30 meshes with the gear d43 on the bearing cylinder 5 to rotate the bearing cylinder 5 in the same direction, thereby achieving the same-direction differential rotation of the grinding wheel 14 and the bearing cylinder 5.
[0041] The push-pull cylinder c13 in the distance adjustment assembly controls the position change of the rocker arm 28, thereby adjusting the distance between the grinding wheel 14 and the outer surface of the processing ring 36 to meet different grinding requirements and ensure grinding accuracy. The grinding wheel 14 is close to the outer surface of the processing ring 36 while rotating to perform grinding operations. The auxiliary clamping transfer assembly can continue to provide additional support and stability for the processing ring 36 during the grinding process to ensure the grinding effect.
[0042] After completing the grinding of a group of to-be-processed rings 36, the auxiliary clamping and transferring assembly will remove the ground rings from the carrier tube 5 and prepare the next group of to-be-processed parts to support continuous production.
[0043] In addition, by replacing or adjusting the diameter of the gears (gear a9, gear b15, gear c29, gear d43), the relative rotation speed of the grinding wheel 14 and the carrier cylinder 5 can be changed to meet the efficient grinding requirements of different types of rings 36 to be processed.
[0044] The whole system is designed to improve grinding efficiency and precision and to adapt to various sizes of rings to be processed 36, while ensuring ease of operation.
[0045] The control of each component can be carried out by a PLC controller disclosed in the prior art, and the model and circuit connection of each component are not specifically limited, and can be flexibly set in actual application. For example, the push-pull cylinder a2, the push-pull cylinder b4, the push-pull cylinder c13, the push-pull cylinder d22 and the push-pull cylinder e34 can be hydraulic cylinders or electric telescopic cylinders.
[0046] The circuits, electronic components and modules involved are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present invention does not involve improvements to software and methods.
[0047] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0048] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
Claims
1. A bearing ring grinding processing device, comprising a base plate (1) and a mounting frame (10) fixed thereon, characterized in that: Also includes: The bearing cylinder (5) is rotatably mounted on the mounting frame (10); a contact fixing assembly for contacting and fixing the inner ring of the ferrule (36) to be processed is mounted on the bearing cylinder (5); and a control assembly for controlling the contact fixing assembly is also mounted on the mounting frame (10); A driving shaft (30) is rotatably mounted on the mounting frame (10); a stabilizing cylinder a (12) is sleeved on the outer side of the driving shaft (30); one end of the stabilizing cylinder a (12) is fixedly connected to the mounting frame (10); a rocker arm (28) is rotatably mounted on the stabilizing cylinder a (12); a grinding shaft (16) is rotatably mounted on the end of the rocker arm (28) away from the stabilizing cylinder a (12); a gear b (15) is fixed on the grinding shaft (16); a gear c (29) meshingly connected to the gear b (15) is fixed on the driving shaft (30); and the grinding shaft (16) is also detachable. A grinding wheel (14) for grinding the outer surface of the ferrule (36) to be processed is fixed thereto; a distance adjustment component is also installed between the mounting frame (10) and the rocker arm (28), and the distance adjustment component is used to adjust the distance between the grinding wheel (14) and the outer surface of the ferrule (36) to be processed; a gear a (9) is also fixed to the end of the drive shaft (30) away from the gear c (29), and a gear d (43) meshingly connected with the gear a (9) is fixed to the bearing cylinder (5); a driving component for driving the drive shaft (30) to rotate is also installed on the mounting frame (10); An auxiliary clamping and transferring assembly is mounted on the base plate (1), and is used to sleeve the ferrule (36) to be processed onto the carrier tube (5), to assist in clamping the ferrule (36) to be processed during the grinding process, and to remove the ferrule (36) to be processed from the carrier tube (5) after the grinding process.
2. The bearing ring grinding equipment according to claim 1, characterized in that: The abutment fixing assembly comprises a plurality of fixing plates (40) uniformly distributed and slidably arranged on the circumference of the bearing tube (5), and a plurality of rolling balls a (41) are uniformly distributed and installed on the outer surface of the fixing plates (40); a central rod (45) is provided at the middle of the inner side of the bearing tube (5), and a plurality of power rods (46) are hingedly connected between the central rod (45) and the fixing plates (40); The control assembly comprises a push-pull cylinder b (4) coaxially arranged with the center rod (45), the telescopic core shaft end of the push-pull cylinder b (4) being rotatably connected to one end of the center rod (45), and the cylinder body of the push-pull cylinder b (4) being fixedly connected to the mounting frame (10) via the load-bearing frame a (3).
3. The bearing ring grinding equipment according to claim 2, characterized in that: The plurality of power rods (46) are arranged in parallel and evenly distributed; A shaft sleeve (44) is also fixed on the inner side of the bearing cylinder (5), and the shaft sleeve (44) is slidably connected to the center rod (45); A stabilizing cylinder b (47) slidably connected to the center rod (45) is fixed to the inner side of one end of the bearing cylinder (5) close to the fixing plate (40).
4. The bearing ring grinding equipment according to claim 1, characterized in that: The distance adjustment assembly comprises a push-pull cylinder c (13) hingedly connected to one end of the rocker arm (28) away from the stabilizing cylinder a (12); a bearing frame c (11) is hingedly connected to the cylinder end of the push-pull cylinder c (13); and one end of the bearing frame c (11) is fixedly connected to the mounting frame (10).
5. The bearing ring grinding equipment according to claim 1, characterized in that: The driving assembly comprises a load-bearing frame b (8) fixed on a mounting frame (10), a motor a (6) and a transmission (7) being fixed on the load-bearing frame b (8), an output end of the motor a (6) being fixedly connected to an input end of the transmission (7), and an output end of the transmission (7) being fixedly connected to one end of a driving shaft (30).
6. The bearing ring grinding equipment according to claim 1, characterized in that: A fixed plate (33) is fixed on the grinding shaft (16) on the side of the grinding wheel (14) close to the gear b (15), and a movable plate (32) is slidably provided on the grinding shaft (16) on the other side of the grinding wheel (14). A fixing nut (31) threadedly connected to the grinding shaft (16) is also provided on the side of the movable plate (32) away from the grinding wheel (14).
7. The bearing ring grinding equipment according to any one of claims 1 to 6, characterized in that: The auxiliary clamping and transferring assembly comprises a middle plate (23) slidably arranged on the bottom plate (1), and a push-pull cylinder a (2) for driving the middle plate (23) to move is also fixed on the bottom plate (1); A plurality of push-pull cylinders d (22) are fixed on the upper side of the middle plate (23), and an upper plate (21) is fixed to the end of the telescopic core shaft of the push-pull cylinder d (22). Two adjustment plates (27) are slidably provided on the upper side of the upper plate (21). A bidirectional lead screw a (39) is threadedly connected to the middle of the two adjustment plates (27). A load-bearing frame e (25) is rotatably mounted at both ends of the bidirectional lead screw a (39). The load-bearing frame e (25) is fixed on the upper plate (21), and a motor c (24) drivingly connected to the bidirectional lead screw a (39) is also fixed on one of the load-bearing frames e (25); The upper end of the adjustment plate (27) is fixed with a mounting box (37), and the side where the two mounting boxes (37) are close to each other is an open structure. A bidirectional lead screw b (48) is rotatably provided inside the mounting box (37), and an end gear (38) is fixed to one end of the bidirectional lead screw b (48). A clamping plate (42) is threadedly connected to each other on both sides of the bidirectional lead screw b (48). A rolling ball b (49) is also installed at the end of one side where the two clamping plates (42) are close to each other. The two clamping plates (42) cooperate to clamp the two end surfaces of the ferrule (36) to be processed. Two load-bearing frames d (19) are also fixed on the upper plate (21), and a long shaft gear (17) is rotatably mounted between the two load-bearing frames d (19), and a motor b (18) drivingly connected to the long shaft gear (17) is also fixed on one of the load-bearing frames d (19), and the long shaft gear (17) is meshingly connected to the two end gears (38); A support plate (35) with an arc-shaped concave middle portion is provided between the two adjustment plates (27). Push-pull cylinders e (34) are fixed to the lower sides of both ends of the support plate (35). The lower ends of the push-pull cylinders e (34) are fixed to the upper plate (21).
8. The bearing ring grinding equipment according to claim 7, characterized in that: A plurality of guide rails a (20) parallel to the bearing tube (5) are fixed on the bottom plate (1), and the lower side of the middle plate (23) is slidably connected to the guide rails a (20); The cylinder body of the push-pull cylinder a (2) is fixedly connected to the bottom plate (1), and the end of the telescopic core shaft of the push-pull cylinder a (2) is fixedly connected to the middle plate (23); A plurality of guide rails b (26) perpendicular to the bearing tube (5) are also fixed on the upper plate (21), and the lower end of the adjustment plate (27) is slidably connected to the guide rails b (26); The clamping plate (42) is also slidably connected to the inner cavity of the installation box (37) and its open end. A guide rod (50) is also fixed in the inner cavity of the installation box (37). Both of the clamping plates (42) are slidably connected to the guide rod (50).
9. The bearing ring grinding equipment according to claim 8, characterized in that: The bidirectional lead screw a (39) is arranged in parallel with the guide rail b (26), and when the bidirectional lead screw a (39) rotates, the two adjustment plates (27) move closer to or farther from each other; The bidirectional lead screw b (48) is parallel to the bearing cylinder (5), and when the bidirectional lead screw b (48) rotates, the two clamping plates (42) thereon move closer to or farther from each other.
Citation Information
Patent Citations
Automatic gear burr removing machine
CN114654336A
Grinding equipment with truss manipulator
CN115945973A
A bearing ring polishing device for bearing production and processing
CN220971943U
Grinding wheel head reciprocating type cylindrical grinder
JP1994344251A
Method and apparatus for grinding round parts
US6220939B1
Cited By
Cylindrical grinding machine for rotating shaft machining
CN120941153A
A cylindrical grinder for processing a rotating shaft
CN120941153B