Autoclaved aerated concrete plate production system

Abstract

The invention relates to the technical field of concrete plate production, and particularly discloses an autoclaved aerated concrete plate production system which comprises a workbench and further comprises an auxiliary mechanism, the auxiliary mechanism comprises a rectangular groove formed in the end face of the workbench, and the inner wall of the rectangular groove is fixedly connected with a first fixing frame; a sliding plate is slidably connected to the surface of the first fixing frame, a first motor is fixedly mounted on the surface of the sliding plate, and a blade is fixedly connected to the output end of the first motor. By means of thread driving during rotation of the threaded rod, the sliding plate can be driven to stably move on the track through an accurate thread transmission system, and therefore the position of the blade can be rapidly and accurately adjusted. By means of the adjusting mechanism, an operator can flexibly change the distance between the blade and the concrete plate according to needs so as to meet the cutting requirements of different thicknesses or sizes. By means of the design, the flexibility and efficiency in the cutting process are improved.

Description

Technical Field

[0001] The invention belongs to the technical field of concrete slab production, and in particular relates to a concrete slab production system. Background Art

[0002] Autoclaved aerated concrete blocks are made of river sand, cement, lime as the main raw materials, water, and appropriate amount of gas-generating agent and other additives, mixed and stirred, poured and foamed, and then cut and autoclaved to form a lightweight artificial block with a porous structure. Autoclaved aerated concrete blocks have the advantages of light weight, moderate strength, heat preservation, sound insulation, fire resistance, and earthquake resistance. They are widely used in industrial and civil buildings, especially as internal and external filling walls of high-rise buildings.

[0003] The production process of autoclaved aerated concrete panels is relatively complicated. First, various raw materials are weighed and preliminarily mixed in the raw material storage and batching system according to precise formulas. Then, the prepared raw materials are sent to the mixing system for full mixing to form a uniform slurry. Next, the slurry is injected into the mold through the casting and gasification system and expanded by gasification to form a green body. After the green body reaches a certain strength, it is cut in the cutting system to meet the product specification requirements. The cut green body enters the autoclave curing system and is cured under high temperature and high pressure to improve product quality. Finally, the autoclave-cured products are packaged and stored through the autoclave discharging and packaging system, waiting for sales and transportation.

[0004] In the process of cutting concrete slabs, when the existing cutting device cuts the concrete body into slabs of different sizes, it is difficult to change the position of the cutter due to equipment limitations. Therefore, it is usually necessary to constantly change the position of the concrete body, which is inconvenient to operate. Summary of the invention

[0005] The object of the present invention is to provide a system for producing autoclaved aerated concrete panels to solve the problem in the prior art that the existing cutting device is difficult to adjust the cutter.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A system for producing autoclaved aerated concrete panels, comprising a workbench and:

[0008] An auxiliary mechanism comprises a rectangular groove formed on the end face of a workbench, a first fixing frame being fixedly connected to the inner wall of the rectangular groove, a slide being slidably connected to the surface of the first fixing frame, a first motor being fixedly installed on the surface of the slide, a blade being fixedly connected to the output end of the first motor, a groove being formed on the inner wall of the rectangular groove, a filter being installed on the inner wall of the groove, a conduit being connected to the side wall of the workbench, the conduit being connected to the groove, a water pipe being provided on the end face of the workbench, and a plurality of nozzles being connected to the arc surface of the water pipe.

[0009] Preferably: the end surface of the workbench is fixedly connected to a second fixing frame, the end surface of the second fixing frame is fixedly connected to two vertical plates, the surfaces of the two vertical plates are rotatably connected to round rods, and the multiple nozzles are fixedly connected to the arc surface of the round rods.

[0010] Preferably: one end of the round rod is fixedly connected to a round plate, a plurality of insertion holes are provided on the surface of the round plate, a side wall of the second fixing frame is fixedly connected to an L-shaped plate, a plug rod is slidably inserted on the surface of the L-shaped plate, and the size of the plug rod is adapted to the size of the L-shaped plate.

[0011] Preferably, a second motor is fixedly connected to an inner wall of the first fixing frame, a threaded rod is fixedly connected to an output end of the second motor, and the slide plate is threadedly connected to an arc surface of the threaded rod.

[0012] Preferably, one end of the threaded rod away from the second motor is fixedly connected to a connecting rod, the connecting rod rotates and passes through the first fixing frame, and one end of the connecting rod away from the threaded rod is fixedly connected to the first driving plate.

[0013] Preferably: two fixed blocks are fixedly connected to the inner wall of the rectangular groove, the surfaces of the two fixed blocks are rotatably connected to a rotating rod, the arc surface of the rotating rod is fixedly connected to a pressure plate, and one end of the rotating rod is fixedly connected to a second driving plate.

[0014] Preferably, the arc surface of the rotating rod is sleeved with a torsion spring, and two ends of the torsion spring are respectively fixedly connected to one of the fixing blocks and the second driving plate.

[0015] Preferably: the end surface of the workbench is fixedly connected to a fixed frame, both sides of the fixed frame are threadedly connected to drive rods, the ends of the two drive rods close to each other are rotatably connected to a fixed plate, the surface of the fixed plate is fixedly connected to a rectangular plate, and the bottom surface of the rectangular plate is rotatably connected to a plurality of round rollers.

[0016] Preferably, one end of the fixing plate close to the driving rod is fixedly connected to two limiting rods, and one end of the two limiting rods away from the fixing plate both slides through the fixing frame.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The present invention provides a threaded rod, a slide plate and a blade. With the help of the thread drive when the threaded rod rotates, the slide plate can be driven to move smoothly on the track through a precise thread transmission system, thereby realizing rapid and precise adjustment of the blade position. Through this adjustment mechanism, the operator can flexibly change the distance between the blade and the concrete body as needed to meet the cutting requirements of different thicknesses or sizes. This design not only improves the flexibility and efficiency of the cutting process, but also makes the adjustment of the blade position simpler and more stable, avoiding the errors and cumbersome operations caused by traditional manual adjustment.

[0019] 2. The present invention can spray a large amount of water mist during the cutting process by arranging a filter, a water pipe, a nozzle, a round rod, a plug rod and a socket. With the help of the water pipe and the nozzle, the dust generated by the cutting can be reduced. With the help of the rotation of the round rod, the angle of the water mist spraying can be adjusted to achieve a better dust reduction effect. With the engagement of the socket and the plug rod, the angle of the water mist spraying can be fixed.

[0020] 3. The present invention provides a second drive plate, a first drive plate, a torsion spring and a pressure plate. With the help of the mutual collision between the first drive plate and the second drive plate, the movement can be transmitted to the pressure plate through a precise mechanical structure, thereby causing the pressure plate to have a strong impact on the filter. With the alternating movement of the first and second drive plates, the pressure plate can achieve continuous and repeated impact actions under the elastic force of the torsion spring. This repeated impact process not only effectively releases the dust attached to the surface of the filter, but also promotes the dust accumulated inside the filter to be shaken off.

[0021] 4. The present invention sets a driving rod, a round roller and a limiting rod. With the help of the driving thread of the driving rod, the position of the round roller can be changed, so that it can be adjusted according to the different volume shapes of the concrete body and adapt to concrete bodies of different sizes and shapes; at the same time, with the help of the rotation of the round roller, the friction of the concrete body during movement can be reduced, and it can be ensured that it is not easy to shift during movement. Under the action of the limiting rod, it can be ensured that the round roller does not shift when moving. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a left side top view of the present invention;

[0023] Figure 2 It is a right side top view of the present invention;

[0024] Figure 3 For the present invention Figure 2 Schematic diagram of some structures;

[0025] Figure 4 It is a partial structural schematic diagram of the auxiliary mechanism of the present invention;

[0026] Figure 5 For the present invention Figure 1 Schematic diagram of some structures;

[0027] Figure 6 For the present invention Figure 2 Schematic diagram of the structure at A in the middle;

[0028] Figure 7 For the present invention Figure 2 Schematic diagram of the structure at point B in the middle.

[0029] In the figure: 1, workbench; 2, auxiliary mechanism; 201, rectangular groove; 202, first fixed frame; 203, slide plate; 204, first motor; 205, blade; 206, second motor; 207, threaded rod; 208, connecting rod; 209, first drive plate; 210, filter screen; 211, second fixed frame; 212, vertical plate; 213, round rod; 214, nozzle; 215, water pipe; 216, round plate; 217, jack; 218, L-shaped plate; 219, plug rod; 220, fixed block; 221, rotating rod; 222, second drive plate; 223, pressure plate; 224, torsion spring; 225, guide tube; 226, fixed frame; 227, drive rod; 228, fixed plate; 229, rectangular plate; 230, round roller; 231, limit rod. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] Reference Figure 1-Figure 7 As shown, the present invention provides a system for producing autoclaved aerated concrete panels, comprising a workbench 1, and further comprising:

[0032] The auxiliary mechanism 2 includes a rectangular groove 201 formed on the end face of the workbench 1, the inner wall of the rectangular groove 201 is fixedly connected with a first fixing frame 202, the surface of the first fixing frame 202 is slidably connected with a slide plate 203, the surface of the slide plate 203 is fixedly installed with a first motor 204, the output end of the first motor 204 is fixedly connected with a blade 205, the inner wall of the rectangular groove 201 is formed with a groove, the inner wall of the groove is installed with a filter screen 210, the side wall of the workbench 1 is connected with a conduit 225, the conduit 225 is connected with the groove, the end face of the workbench 1 is provided with a water pipe 215, and the arc surface of the water pipe 215 is connected with a plurality of nozzles 214.

[0033] In this embodiment, the water pipe 215 is connected to an external water source, and the water is transported by a water pump and sprayed out from the nozzle 214.

[0034] In an optional embodiment: the end face of the workbench 1 is fixedly connected to a second fixing frame 211, the end face of the second fixing frame 211 is fixedly connected to two vertical plates 212, the surfaces of the two vertical plates 212 are rotatably connected to round rods 213, and multiple nozzles 214 are fixedly connected to the arc surface of the round rods 213.

[0035] In an optional embodiment: one end of the round rod 213 is fixedly connected to a round plate 216, a plurality of insertion holes 217 are provided on the surface of the round plate 216, a side wall of the second fixed frame 211 is fixedly connected to an L-shaped plate 218, a rod 219 is slidably inserted on the surface of the L-shaped plate 218, and the size of the rod 219 is adapted to the size of the L-shaped plate 218.

[0036] In an optional embodiment: the inner wall of the first fixing frame 202 is fixedly connected with the second motor 206 , the output end of the second motor 206 is fixedly connected with the threaded rod 207 , and the slide plate 203 is threadedly connected to the arc surface of the threaded rod 207 .

[0037] It should be noted that the second motor 206 drives the threaded rod 207 to rotate, and the threaded rod 207 drives the slide plate 203 to move with the help of the thread drive, that is, the position of the blade 205 is changed, and the circular plate 216 is rotated to drive the round rod 213 to rotate, that is, the angle of the nozzle 214 is changed, and then the insertion rod 219 is inserted into the corresponding socket 217 to stabilize the angle of the nozzle 214, and the sprayed water mist will reduce the dust generated by the cutting.

[0038] In an optional embodiment: one end of the threaded rod 207 away from the second motor 206 is fixedly connected to a connecting rod 208 , the connecting rod 208 rotates and passes through the first fixed frame 202 , and one end of the connecting rod 208 away from the threaded rod 207 is fixedly connected to the first driving plate 209 .

[0039] In an optional embodiment: two fixed blocks 220 are fixedly connected to the inner wall of the rectangular groove 201, the surfaces of the two fixed blocks 220 are rotatably connected to a rotating rod 221, the arc surface of the rotating rod 221 is fixedly connected to a pressure plate 223, and one end of the rotating rod 221 is fixedly connected to a second driving plate 222.

[0040] In an optional embodiment: the arc surface of the rotating rod 221 is sleeved with a torsion spring 224 , and two ends of the torsion spring 224 are respectively fixedly connected to one of the fixing blocks 220 and the second driving plate 222 .

[0041] It should be noted that if it is necessary to clean the dust remaining on the filter 210, the second motor 206 is started again to drive the threaded rod 207 to rotate, and the threaded rod 207 drives the connecting rod 208 to rotate, so that the first drive plate 209 rotates. The rotation of the first drive plate 209 will squeeze the second drive plate 222, and the second drive plate 222 will rotate, the torsion spring 224 will twist, and the pressure plate 223 will hit the filter 210. Since the second drive plate 222 and the first drive plate 209 are both elliptical in shape, when the two are not in contact, the torsion spring 224 rotates, and so on and so forth, so that the pressure plate 223 continuously hits the filter 210, thereby cleaning the dust on the filter 210.

[0042] In an optional embodiment: the end face of the workbench 1 is fixedly connected to a fixed frame 226, both sides of the fixed frame 226 are threadedly connected to drive rods 227, the ends of the two drive rods 227 close to each other are rotatably connected to a fixed plate 228, the surface of the fixed plate 228 is fixedly connected to a rectangular plate 229, and the bottom surface of the rectangular plate 229 is rotatably connected to a plurality of round rollers 230.

[0043] It should be noted that the staff places the concrete slab on the fixed frame 226 and places one side of the concrete slab against the round roller 230. The staff can twist the driving rod 227 in advance according to the size of the concrete slab. The driving rod 227 drives the fixed plate 228 to move with the help of the thread drive, that is, changes the position of the round roller 230, and pushes the concrete slab. When the concrete slab moves, it will cause the round roller 230 to rotate, thereby reducing the friction.

[0044] In an optional embodiment: one end of the fixing plate 228 close to the driving rod 227 is fixedly connected to two limiting rods 231 , and one end of the two limiting rods 231 away from the fixing plate 228 both slides through the fixing frame 226 .

[0045] It should be noted that when the fixing plate 228 moves, it will drive the limiting rod 231 to slide along the surface of the fixing frame 226. The limiting rod 231 serves to limit the position of the fixing plate 228 to prevent the fixing plate 228 from deviating when moving.

[0046] The working principle of the present invention is as follows: when in use, the staff places the concrete plate on the fixed frame 226, and puts one side of the concrete plate against the round roller 230. The driving rod 227 can be screwed in advance according to the size of the concrete plate. The driving rod 227 drives the fixed plate 228 to move with the help of the thread drive, that is, the position of the round roller 230 is changed. After that, by starting the first motor 204 and the second motor 206, the first motor 204 drives the blade 205 to rotate, and the second motor 206 drives the threaded rod 207 to rotate. The threaded rod 207 drives the slide plate 203 to move with the help of the thread drive, that is, the position of the blade 205 is changed, and then the concrete plate can be pushed. When the concrete plate moves, the round roller 230 will rotate, which plays a role in reducing friction, until the concrete plate contacts the blade 205, which plays a role in cutting the concrete plate. At the same time, the water pipe 215 is connected to the water source, and the water source is transported by the water pump, and the water source is pumped from the nozzle 2 14 is sprayed out, the circular plate 216 can be rotated in advance to drive the round rod 213 to rotate, that is, to change the angle of the nozzle 214, and then the insertion rod 219 is inserted into the corresponding insertion hole 217 to achieve the stability of the angle of the nozzle 214. The sprayed water mist will reduce the dust generated by the cutting. If it is necessary to clean the dust remaining on the filter screen 210, the second motor 206 is started again to drive the threaded rod 207 to rotate, and the threaded rod 207 drives the connecting rod 208 to rotate, so that the first driving plate 209 rotates. The rotation of the first driving plate 209 will squeeze the second driving plate 222. The second driving plate 222 rotates, the torsion spring 224 will twist, and the pressing plate 223 will hit the filter screen 210. Since the second driving plate 222 and the first driving plate 209 are both elliptical in shape, when the two are not in contact, the torsion spring 224 rotates, and so on, the pressing plate 223 is continuously hit against the filter screen 210, so as to achieve the effect of cleaning the dust on the filter screen 210.

[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A system for producing autoclaved aerated concrete panels, characterized in that: The production system comprises: a workbench (1), a rectangular groove (201) provided on the end surface of the workbench (1), a first fixing frame (202) being fixedly connected to the bottom surface of the rectangular groove (201), a slide plate (203) being slidably connected to the surface of the first fixing frame (202), a first motor (204) being fixedly installed at one end of the slide plate (203), an output end of the first motor (204) being connected to a blade (205), a groove being provided on the bottom surface of the rectangular groove (201), a filter screen (210) being installed in the groove; The side wall of the workbench (1) is provided with a conduit (225), the conduit (225) being connected to the groove; the upper surface of the workbench (1) is provided with a water pipe (215), and the water pipe (215) is provided with a plurality of nozzles (214).

2. The autoclaved aerated concrete panel production system according to claim 1, characterized in that: The end surface of the workbench (1) is fixedly connected to a second fixing frame (211), the end surface of the second fixing frame (211) is fixedly connected to two vertical plates (212), a round rod (213) is rotatably connected between the two vertical plates (212), and the plurality of nozzles (214) are fixedly connected to the arc surface of the round rod (213).

3. The autoclaved aerated concrete panel production system according to claim 2, characterized in that: One end of the round rod (213) is fixedly connected to a round plate (216), a surface of the round plate (216) is provided with a plurality of insertion holes (217), a side wall of the second fixing frame (211) is fixedly connected to an L-shaped plate (218), a surface of the L-shaped plate (218) is slidably provided with an insertion rod (219), and the size of the insertion rod (219) is adapted to the size of the L-shaped plate (218) and the insertion hole (217).

4. The autoclaved aerated concrete panel production system according to claim 1, characterized in that: A second motor (206) is fixedly connected to the inner wall of the first fixing frame (202), a threaded rod (207) is fixedly connected to the output end of the second motor (206), and the slide plate (203) is threadedly connected to the arc surface of the threaded rod (207).

5. The autoclaved aerated concrete panel production system according to claim 4, characterized in that: One end of the threaded rod (207) away from the second motor (206) is fixedly connected to a connecting rod (208), and the connecting rod (208) rotates to pass through the first fixed frame (202), and one end of the connecting rod (208) away from the threaded rod (207) is fixedly connected to the first driving plate (209).

6. The autoclaved aerated concrete panel production system according to claim 1, characterized in that: Two fixed blocks (220) are fixedly connected to the inner wall of the rectangular groove (201); the surfaces of the two fixed blocks (220) are rotatably connected to a rotating rod (221); the arc surface of the rotating rod (221) is fixedly connected to a pressing plate (223); and one end of the rotating rod (221) is fixedly connected to a second driving plate (222).

7. The autoclaved aerated concrete panel production system according to claim 6, characterized in that: The arc surface of the rotating rod (221) is sleeved with a torsion spring (224), and the two ends of the torsion spring (224) are respectively fixedly connected to any one of the fixing blocks (220) and the second driving plate (222).

8. The autoclaved aerated concrete panel production system according to claim 1, characterized in that: The end surface of the workbench (1) is fixedly connected to a fixed frame (226), both sides of the fixed frame (226) are threadedly connected to driving rods (227), the ends of the two driving rods (227) close to each other are rotatably connected to a fixed plate (228), the surface of the fixed plate (228) is fixedly connected to a rectangular plate (229), and the bottom surface of the rectangular plate (229) is rotatably connected to a plurality of round rollers (230).

9. The autoclaved aerated concrete panel production system according to claim 8, characterized in that: One end of the fixing plate (228) close to the driving rod (227) is fixedly connected to two limiting rods (231), and one end of the two limiting rods (231) away from the fixing plate (228) both slides through the fixing frame (226).

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