A molecular resonance dehydration device and system for chloroprene rubber film
Through the molecular resonance dehydration equipment of neoprene rubber film, the combination of infrared radiation and drying hot gas is used to solve the problem of high energy consumption and low efficiency in traditional drying, achieving efficient and low energy consumption dehydration effect, and an automated cleaning and re-drying system is equipped to ensure process stability.
Patent Information
- Application Number
- CN202510376519.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2045-03-28
AI Technical Summary
The traditional hot air drying method consumes high energy and has poor dehydration effect during the drying and dehydration process of neoprene.
Neoprene film molecular resonance dehydration equipment is used to emit medium-long wave infrared rays using infrared radiation device to make the water molecules self-heating vibration free from the constraints of substances, and combine with an axial fan to introduce drying hot air, drying through the heating small chamber in the resonance heating cover, and equipped with a lampshade cleaning unit and a re-drying system to improve efficiency.
Improves dehydration effect, reduces energy consumption, and ensures an efficient dehydration process through automated cleaning and re-drying systems.
Smart Images

Figure CN119871725B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of film resonance dehydration, and in particular to a chloroprene rubber film molecular resonance dehydration device and system. Background Art
[0002] In the drying and dehydration process of chloroprene rubber, the traditional film drying method is to dry and dehydrate it in an oven. The specific process is as follows.
[0003] Fresh air with a certain humidity in the drying box rises due to heat, and after being heated by the radiator, it is discharged to the top of the bellows by the circulating fan and blown vertically into the bellows under the obstruction of the baffle. When the bellows is sealed except for the slits, the hot air is blown through the slits at a certain wind speed toward the continuously running wet film. As the temperature of the film rises, the moisture in the film is evaporated. The temperature of the hot air decreases as the humidity content increases. Most of the air together with the evaporated moisture is obstructed by the film and discharged into the drying box channels at both ends of the bellows. A small part passes through the porous film and is eventually discharged into the drying box channels. When the moisture content of the hot air increases to more than 75% of the air, it is discharged by the main exhaust fan, and the remaining gas is discharged by the cooling section exhaust fan. After the film is dried, its moisture content can be reduced to less than 1%.
[0004] Traditional hot air drying and dehydration injects hot air into the oven, consuming a lot of energy, but the dehydration effect is not good. Summary of the Invention
[0005] The purpose of the present invention is to provide a molecular resonance dehydration device and system for chloroprene rubber films, aiming to solve the problem of how to improve the dehydration effect of the films.
[0006] The technical solution used in the present invention is as follows:
[0007] The first aspect of the present application provides a molecular resonance dehydration device for chloroprene rubber film, comprising a chain mesh conveyor for conveying the film and a resonance heating hood arranged on the chain mesh conveyor, an output connecting plate is relatively provided on the output side of the chain mesh conveyor, an N-shaped output roller fixing frame is provided on the output connecting plate, an output roller cylinder is provided on the upper side of the output roller fixing frame, a push head of the output roller cylinder extends downward from the output roller fixing frame and is connected to the upper side of the N-shaped output roller movable frame, an output pressure roller is rotatably matched on the output roller movable frame; the input pressure roller and the output pressure roller press the two ends of the film downward, and the chain mesh conveyor forms a support for the film; the resonance heating hood is a hood structure surrounded on all sides, and the resonance heating Hood connecting ears are provided on both sides of the hood; a heating hood baffle is provided on the side of the resonance heating hood, which is fixed on the frame of the chain mesh conveyor, and the heating hood baffle corresponds to the opening side of the heating hood baffle resonance heating hood; cylinder fixing ears are respectively provided at the four corners of the chain mesh conveyor, and the heating hood cylinder is fixed on the cylinder fixing ears, and the push head of the heating hood cylinder passes upward and is fixed to the hood connecting ears, and a heating hood partition is provided inside the resonance heating hood, which divides the interior of the resonance heating hood into several small heating chambers through the heating hood partition, and infrared radiation devices are respectively provided in the small heating chambers, and the infrared radiation devices include infrared radiation device one, infrared radiation device two and infrared radiation device three.
[0008] Furthermore, infrared radiation device one, infrared radiation device two, and infrared radiation device three are used to emit infrared rays of different bands. After emitting medium and long wave infrared rays corresponding to water molecules, the water molecules absorb the medium and long wave infrared rays, and then they will self-heat, vibrate, and break free from the constraints of the original substance, thereby achieving the purpose of drying.
[0009] Furthermore, the heating small chambers on the left and right sides of the resonance heating hood are respectively provided with a drying air inlet pipe and a drying air outlet pipe, and the drying air inlet pipe is used to connect with the dry hot air from the outside; the drying air inlet pipe and the drying air outlet pipe are respectively connected to the inside of the resonance heating hood, and the bottoms of the heating small chambers corresponding to the drying air inlet pipe and the drying air outlet pipe are respectively provided with impurity filters; at the same time, the drying air inlet pipe and the drying air outlet pipe are respectively provided with axial flow fans; the dry hot air is introduced from the drying air inlet pipe into the inside of the resonance heating hood through the axial flow fan, and discharged from the drying air outlet pipe.
[0010] Furthermore, a lampshade cleaning unit is provided on the side of the chain conveyor for cleaning the outside of the lampshade of the infrared radiation device. The lampshade cleaning unit includes a transverse movement mechanism and a lampshade cleaning mechanism arranged on the transverse movement mechanism. The transverse movement mechanism is used to drive the lampshade cleaning mechanism to move laterally, corresponding to multiple groups of infrared radiation devices.
[0011] Furthermore, the transverse movement mechanism includes a transverse movement frame on a transverse movement base fixed on the ground; two transverse movement sliding shafts are fixed on the transverse movement frame through an axle seat; a movable sleeve is slidably fitted on the transverse movement sliding shaft; a cleaning connecting plate is fixed on the movable sleeve, and the lampshade cleaning mechanism is arranged on the cleaning connecting plate; motor mounting plates are provided on both side ends of the transverse movement frame, and the transverse movement drive motor is installed on the lower side of the motor mounting plate, and the motor shaft of the transverse movement drive motor passes through the motor mounting plate upward and is connected with the transverse movement drive gear key; the two transverse movement drive gears are connected by a transverse movement chain transmission; the lower side of the cleaning connecting plate is fixed to the transverse movement chain by a fixed block.
[0012] Furthermore, a cleaning support frame is provided on the upper side of the cleaning connecting plate, a cleaning cross beam is provided on the upper side of the cleaning support frame, a longitudinal push rod is provided on the cleaning cross beam, and the push head of the longitudinal push rod passes through the cleaning cross beam and is connected to the lampshade cleaning mechanism; a cleaning tank is provided on the cleaning connecting plate, and a liquid filling port is provided on the upper side of the cleaning tank, and a detachable liquid filling cover is threaded on the liquid filling port; a C-shaped cleaning liquid connecting pipe is provided at the bottom of the cleaning tank, the cleaning liquid connecting pipe is connected to the inner cavity of the cleaning tank, the other end of the cleaning liquid connecting pipe is fixed to the cleaning cross beam, and the cleaning liquid connecting pipe is equipped with a cleaning pump; the lampshade cleaning mechanism includes a lampshade cleaning substrate with a Z-shaped cross-section and a spray component and a scraping brush component arranged on the lampshade cleaning substrate, the spray component is connected to one end of the cleaning hose, and the other end of the cleaning hose is connected to the cleaning liquid connecting pipe.
[0013] Furthermore, the spray component includes a U-shaped flushing base and two flushing vertical plates arranged on the inner side of the flushing base, and the diverter pipe is fixed on the flushing base; nozzle mounting ears are provided on the sides of the flushing vertical plates, and the nozzle rotating plate is rotated and matched between the two nozzle mounting ears through a rotating shaft, and a flushing nozzle is fixed on the nozzle rotating plate; the diverter pipe is a three-way structure, and the main line of the diverter pipe is connected to the cleaning liquid connecting pipe through a cleaning hose; the branch line of the diverter pipe is connected to the flushing nozzle through a nozzle hose; the nozzle rotating plate is connected to the flushing nozzle. A linkage gear is connected with a key on the rotating shaft, and a rack slide with an N-shaped cross-section is provided on the flushing base. A linkage rack is slidably fitted in the rack slide, and the linkage rack is meshed with two linkage gears; anti-slip plates are provided on both sides of the linkage rack, and floating springs are provided at both ends of the linkage rack, and the floating springs are clamped between the anti-slip plates and the rack slide; a floating guide wheel is provided on the anti-slip plate on one side, and a floating plate is provided on the side wall of the heating chamber of the resonance heating cover, and the contact side of the floating plate and the floating guide wheel is a wavy structure.
[0014] Furthermore, the scraping brush component includes a scraping brush tube and a scraping brush holder. The scraping brush tube is a square tubular structure and is arranged on the lampshade cleaning base plate. A sealed cavity is provided on the side of the lampshade cleaning base plate. A conversion push rod is provided in the sealed cavity. The push head of the conversion push rod passes through the sealed cavity and is fixed to the dust cleaning drive plate. Electromagnets are embedded on both sides of the dust cleaning drive plate. A conversion drive shaft with a rectangular cross-section is horizontally provided in the middle of the dust cleaning drive plate. The conversion drive shaft is slidably matched with the side of the scraping brush tube, and the conversion drive shaft is slidably matched with the side of the scraping brush tube. The scraping brush holder is arranged on the upper side of the scraping brush tube, and a scraping brush sponge is provided on the upper side of the scraping brush holder. Two brush holder shafts are provided on the lower side of the frame, and the scraping brush frame is slidably fitted on the upper side of the scraping brush tube through the brush holder shaft, and the lower end of the brush holder shaft extends to the inner side of the scraping brush tube and is fixed to the driven pull plate; a conversion spring is passed through the brush holder shaft between the scraping brush frame and the scraping brush tube, and the conversion spring is used to apply upward pressure so that the scraping brush sponge is in close contact with the lampshade of the infrared radiation device; an L-shaped rope channel is provided on the side wall of the scraping brush tube, and the driven pull plate is fixed to one end of the pull rope; the other end of the pull rope passes through the rope channel and is fixed to the active pull plate, and the position of the active pull plate corresponds to the position of the electromagnet, and the active pull plate is made of a magnetically attractive material.
[0015] The second aspect of the present application proposes a chloroprene rubber film dehydration system, including the chloroprene rubber film molecular resonance dehydration equipment of the above-mentioned embodiment; a moisture detector is provided on the output connecting plate, and the moisture detector is used to detect whether the chloroprene rubber film is dried to a qualified standard; a re-drying system is provided on the output side of the chain conveyor, and the re-drying system is used to re-dry the film when a problem occurs inside the drying system, resulting in the film being dried unqualified.
[0016] Furthermore, the re-drying system includes re-drying legs and a re-drying box provided on the re-drying legs, a re-drying input roller bracket and a re-drying output roller bracket are respectively provided between the opposite re-drying legs, the re-drying input roller bracket is rotatably matched with the re-drying input roller, and the re-drying output roller bracket is rotatably matched with the re-drying output roller; the re-drying input roller bracket and the re-drying output roller bracket are respectively provided with roller motors, the roller motors are used to drive the re-drying input roller and the re-drying output roller to rotate, a U-shaped movable roller fixing frame is provided in the center of the lower side of the re-drying box, a movable roller push rod is provided on the lower side of the movable roller fixing frame, a pushing head of the movable roller push rod passes upward through the movable roller fixing frame and is connected with the movable roller movable frame, and the movable roller is rotatably matched with the movable roller; the interior of the re-drying box There are four U-shaped driving side plates, and the driving side plates are provided with guide grooves with z-shaped cross-sections; a vertical driving guide shaft is provided on the driving side plate, and a sliding block is slidably fitted on the driving guide shaft, and the middle position of the sliding block is rotatably fitted with a flip shaft, the inner side of the flip shaft is fixed to the heating plate frame, and the outer side of the inner side of the flip shaft is connected to one end of the flip ear, and the other end of the flip ear is rotatably fitted with a guide pulley, and the guide pulley rolls in the guide groove; four first guide wheels are provided at the end of the movable roller fixing frame, and the sections on the driving side plate are respectively provided with second guide wheels corresponding to the first guide wheels, one end of the linkage rope is fixed to the bottom of the movable roller fixing frame, and the other end of the linkage rope is serpentine-shaped around the first guide wheel, the second guide wheel and the end of the sliding block in sequence and fixed; an electric heating plate is installed on the relative heating plate frame.
[0017] The beneficial effects achieved by the present invention are as follows: when the lampshade of the infrared radiation device is cleaned, the longitudinal push rod is extended, and the spray component and the scraping brush component move toward the inside of the heating chamber to clean the lampshade of the infrared radiation device, the spray component sprays water on the lampshade of the infrared radiation device, and the scraping brush sponge is in close contact with the lampshade of the infrared radiation device, pushing the dirt on the outside of the lampshade of the infrared radiation device to one side; when the longitudinal push rod is extended and retracted, the electromagnet is turned on to adsorb the active pull plate; the conversion push rod retracts the active pull plate and pulls the driven pull plate upward through the rope, the scraping brush frame moves downward, and the conversion spring is squeezed; in this way, when returning, the scraping brush sponge will not It contacts the lampshade of the infrared radiation device to ensure the wiping effect; when the impurity filter is cleaned, the longitudinal push rod is extended, and the spray component and the scraping brush component move toward the inside of the heating chamber to clean the lampshade of the infrared radiation device, the spray component sprays water on the lampshade of the infrared radiation device, and the electromagnet is turned on to adsorb the active pull plate; the conversion push rod retracts the active pull plate and pulls the driven pull plate upward through the rope, the scraping brush frame moves downward, and the conversion spring is squeezed; the electromagnet is closed, the conversion spring returns, and the scraping brush frame knocks the impurity filter upward to knock the impurities on the impurity filter off; the conversion push rod and the electromagnet repeat the above operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The present invention is a schematic structural diagram of a molecular resonance dehydration device for a chloroprene rubber film.
[0019] Figure 2 It is a schematic structural diagram of the input side of the chain network conveyor of the present invention.
[0020] Figure 3 It is a schematic structural diagram of the output side of the chain network conveyor of the present invention.
[0021] Figure 4 It is a schematic diagram of the internal structure of the resonance heating cover of the present invention.
[0022] Figure 5 It is a schematic diagram of the positions of the drying air inlet pipe and the drying air outlet pipe of the present invention.
[0023] Figure 6 It is a schematic diagram of the position of the lampshade cleaning unit of the present invention.
[0024] Figure 7 It is a structural schematic diagram of the transverse movement mechanism of the present invention.
[0025] Figure 8 It is a schematic diagram of the position of the floating plate of the present invention.
[0026] Figure 9 It is a schematic structural diagram of the lampshade cleaning mechanism of the present invention.
[0027] Figure 10 It is a schematic structural diagram of the spray component of the present invention.
[0028] Figure 11 The scraping component structure of the present invention is schematically shown Figure 1 .
[0029] Figure 12 This is a schematic diagram of the structure of the scraping component of the present invention Figure 2 .
[0030] Figure 13 The scraping component structure of the present invention is schematically shown Figure 3 .
[0031] Figure 14 It is a structural schematic diagram of the chloroprene rubber film dehydration system of the present invention.
[0032] Figure 15 This is a schematic diagram of the structure of the re-drying system of the present invention Figure 1 .
[0033] Figure 16 This is a schematic diagram of the structure of the re-drying system of the present invention Figure 2 .
[0034] Figure 17 It is a schematic diagram of the operation of the re-drying system of the present invention.
[0035] In the figure, 1. Chain conveyor; 2. Resonance heating cover; 3. Input connecting plate; 4. Input roller fixing frame; 5. Input roller cylinder; 6. Input pressure roller; 7. Input roller movable frame; 8. Output connecting plate; 9. Output roller fixing frame; 10. Output roller cylinder; 11. Output roller movable frame; 12. Output pressure roller; 13. Cover connecting ear; 14. Heating cover baffle; 15. Cylinder fixing ear; 16. Heating cover cylinder; 17. Heating cover partition; 18. Heating small chamber; 19. Infrared radiation device 1; 20. Infrared radiation device 2; 21. Infrared radiation device 3; 22. Drying air inlet pipe; 2 3. Drying air outlet pipe; 24. Impurity filter; 25. Axial flow fan; 26. Transverse base; 27. Transverse frame; 28. Motor mounting plate; 29. Transverse slide shaft; 30. Moving sleeve; 31. Cleaning connecting plate; 32. Transverse drive gear; 33. Transverse drive motor; 34. Transverse chain; 35. Cleaning support frame; 36. Cleaning crossbeam plate; 37. Longitudinal push rod; 38. Cleaning tank; 39. Cleaning liquid connecting pipe; 40. Cleaning pump; 41. Lampshade cleaning base plate; 42. Cleaning hose; 43. Flushing base; 44. Flushing riser; 45. Diverter pipe; 46. Nozzle installation Ear; 47, nozzle rotating plate; 48, flushing nozzle; 49, linkage gear; 50, rack slide; 51, linkage rack; 52, floating spring; 53, floating guide wheel; 54, nozzle hose; 55, floating plate; 56, scraper tube; 57, scraper rack; 58, sealing chamber; 59, dust cleaning drive plate; 60, electromagnet; 61, conversion drive shaft; 62, scraper sponge; 63, brush rack shaft; 64, driven pull plate; 65, conversion spring; 66, rope channel; 67, active pull plate; 68, conversion push rod; 69, pull rope; 70, re-drying legs; 71, re-drying box; 72, re Drying input roller bracket; 73, re-drying output roller bracket; 74, re-drying input roller; 75, re-drying output roller; 76, roller motor; 77, movable roller fixing frame; 78, movable roller push rod; 79, movable roller movable frame; 80, movable roller; 81, driving side plate; 82, guide chute; 83, driving guide shaft; 84, sliding block; 85, flip shaft; 86, heating plate frame; 87, flip ear; 88, guide pulley; 89, first guide wheel; 90, second guide wheel; 91, linkage rope; 92, electric heating plate; 93, moisture detector; 94, drying tube. DETAILED DESCRIPTION
[0036] To facilitate those skilled in the art to understand the present invention, specific embodiments of the present invention are described below with reference to the accompanying drawings.
[0037] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components; for ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood based on specific circumstances.
[0038] like Figure 1 As shown, the present invention provides a molecular resonance dehydration device for chloroprene rubber film, comprising a chain mesh conveyor 1 for conveying the film and a resonance heating cover 2 arranged on the chain mesh conveyor 1. The chain mesh conveyor 1 is an existing rubber drying and conveying mechanism; the chain mesh conveyor 1 spans over a drainage pit on the ground; Figure 2 As shown, an input connecting plate 3 is provided on the input side of the chain conveyor 1, and an N-shaped input roller fixing frame 4 is provided on the input connecting plate 3. An input roller cylinder 5 is provided on the upper side of the input roller fixing frame 4. The push head of the input roller cylinder 5 extends downward from the input roller fixing frame 4 and is connected to the upper side of the N-shaped input roller movable frame 7. An input pressure roller 6 is rotatably fitted on the input roller movable frame 7; as shown Figure 3 As shown, an output connecting plate 8 is provided on the output connecting plate 8, an n-shaped output roller fixing frame 9 is provided on the output roller fixing frame 9, an output roller cylinder 10 is provided on the upper side of the output roller fixing frame 9, and a push head of the output roller cylinder 10 extends downward from the output roller fixing frame 9 and is connected to the upper side of the n-shaped output roller movable frame 11, and an output pressure roller 12 is rotatably matched on the output roller movable frame 11; when in use, the input roller cylinder 5 and the output roller cylinder 10 are extended, and the input pressure roller 6 and the output pressure roller 12 press downward on the two ends of the film, and the chain conveyor 1 forms a support for the film; as shown Figure 4As shown, the resonance heating hood 2 is a hood structure surrounded on all sides, and hood connecting ears 13 are provided on both sides of the resonance heating hood 2; a heating hood baffle 14 is provided on the side of the resonance heating hood 2, and the heating hood baffle 14 is fixed on the frame of the chain mesh conveyor 1, and the heating hood baffle 14 corresponds to the opening side of the resonance heating hood 2 of the heating hood baffle 14; the four corners of the chain mesh conveyor 1 are respectively provided with cylinder fixing ears 15, and the heating hood cylinder 16 is fixed on the cylinder fixing ears 15, and the push head of the heating hood cylinder 16 is upwardly extended and fixed with the hood connecting ears 13, and the extension and contraction of the heating hood cylinder 16 drives the resonance heating hood 2 to move up and down. In the initial state, the resonance heating hood 2 and the heating hood baffle 14 form a hood structure with an opening on the lower side of one side. The extension of the heating hood cylinder 16 drives the resonance heating hood 2 to move upward, which is convenient for resonance heating. The interior of the resonance heating hood 2 is taken care of and maintained; a heating hood partition 17 is provided inside the resonance heating hood 2, and the interior of the resonance heating hood 2 is divided into several small heating chambers 18 by the heating hood partition 17, and this application takes eight as an example; infrared radiation devices are respectively provided inside the small heating chambers 18, and any number of infrared radiation devices can be set (this application takes three as an example), and the infrared radiation devices include infrared radiation device 19, infrared radiation device 20 and infrared radiation device 3 21; infrared radiation device 19, infrared radiation device 20, infrared radiation device 3 21 are used to emit infrared rays of different bands; after emitting medium and long wave infrared rays corresponding to water molecules, after the water molecules absorb the medium and long wave infrared rays, the water molecules will self-heat, vibrate and break free from the constraints of the original substance on them, thereby achieving the purpose of drying.
[0039] In order to further increase the drying effect inside the resonance heating cover 2, as Figure 5 As shown, the heating chambers 18 on the left and right sides of the resonance heating cover 2 are respectively provided with a drying air inlet pipe 22 and a drying air outlet pipe 23. The drying air inlet pipe 22 is used to connect with the dry hot air from the outside; the drying air inlet pipe 22 and the drying air outlet pipe 23 are respectively connected to the interior of the resonance heating cover 2, and the bottoms of the heating chambers 18 corresponding to the drying air inlet pipe 22 and the drying air outlet pipe 23 are respectively provided with impurity filters 24. The impurity filters 24 are used to prevent impurities carried by the chloroprene rubber film from entering the drying air inlet pipe 22 or the drying air outlet pipe 23; at the same time, the drying air inlet pipe 22 and the drying air outlet pipe 23 are respectively provided with axial flow fans 25; the dry hot air is introduced into the interior of the resonance heating cover 2 from the drying air inlet pipe 22 through the axial flow fan 25, and discharged from the drying air outlet pipe 23; the drying effect is further increased by combining hot air drying with film resonance dehydration.
[0040] The infrared radiation device dries and heats the inside of the resonance heating cover 2, and the outside of the lampshade needs to be regularly maintained and cleaned; the resonance heating cover 2 of the present application is a movable structure, and the infrared radiation device inside the resonance heating cover 2 can be cleaned, but the infrared radiation device is provided in multiple groups, and manual cleaning is time-consuming and labor-intensive. In order to solve this problem; Figure 6As shown, a lampshade cleaning unit for cleaning the outside of the lampshade of the infrared radiation device is provided on the side of the chain conveyor 1. The lampshade cleaning unit includes a transverse movement mechanism and a lampshade cleaning mechanism provided on the transverse movement mechanism. The transverse movement mechanism is used to drive the lampshade cleaning mechanism to move transversely, corresponding to multiple groups of infrared radiation devices; Figure 7 As shown, the transverse movement mechanism includes a transverse movement frame 27 fixed on the transverse movement base 26 on the ground; two transverse movement sliding shafts 29 are fixed on the transverse movement frame 27 through an axle seat; a movable sleeve 30 is slidably fitted on the transverse movement sliding shaft 29; a cleaning connecting plate 31 is fixed on the movable sleeve 30, and the lampshade cleaning mechanism is arranged on the cleaning connecting plate 31; motor mounting plates 28 are provided on both side ends of the transverse movement frame 27, and a transverse movement drive motor 33 is mounted on the lower side of the motor mounting plate 28, and the motor shaft of the transverse movement drive motor 33 passes through the motor mounting plate 28 upward and is key-connected with the transverse movement drive gear 32; the two transverse movement drive gears 32 are connected by a transverse movement chain 34; the lower side of the cleaning connecting plate 31 is fixed to the transverse movement chain 34 by a fixed block; when in use, the transverse movement drive motor 33 is turned on to drive the transverse movement chain 34 to transmit, so that the transverse cleaning connecting plate 31 changes its position along the transfer sliding shaft, driving the lampshade cleaning mechanism to move laterally, corresponding to the infrared radiation device.
[0041] like Figure 9 As shown, an N-shaped cleaning support frame 35 is provided on the upper side of the cleaning connecting plate 31, and a cleaning crossbeam 36 is provided on the upper side of the cleaning support frame 35. A longitudinal push rod 37 is provided on the cleaning crossbeam 36, and the push head of the longitudinal push rod 37 passes through the cleaning crossbeam 36 and is connected to the lampshade cleaning mechanism; a cleaning tank 38 is provided on the cleaning connecting plate 31, and a liquid filling port is provided on the upper side of the cleaning tank 38, and a detachable liquid filling cover is threaded on the liquid filling port; a C-shaped cleaning liquid connecting pipe 39 is provided at the bottom of the cleaning tank 38, and the cleaning liquid connecting pipe 39 is communicated with the inner cavity of the cleaning tank 38, and the other end of the cleaning liquid connecting pipe 39 is fixed to the cleaning crossbeam 36, and the cleaning liquid connecting pipe 39 is equipped with a cleaning pump 40; as shown Figure 9-10 As shown, the lampshade cleaning mechanism includes a lampshade cleaning substrate 41 with a Z-shaped cross-section and a spray component and a scraping component arranged on the lampshade cleaning substrate 41. The spray component is connected to one end of a cleaning hose 42, and the other end of the cleaning hose 42 is connected to a cleaning liquid connecting pipe 39. After the cleaning pump 40 is turned on, the clean water inside the cleaning tank 38 is pumped to the spray component through the cleaning liquid connecting pipe 39 and the cleaning hose 42, and water is sprayed toward the lampshade of the infrared radiation device through the spray component, and the outside of the lampshade of the infrared radiation device is cleaned through the scraping component.
[0042] like Figure 10As shown, the spray component includes a U-shaped flushing base 43 and two flushing vertical plates 44 arranged on the inner side of the flushing base 43, and a diverter pipe 45 is fixed on the flushing base 43; nozzle mounting ears 46 are provided on the sides of the flushing vertical plates 44, and a nozzle rotating plate 47 is rotated and fitted between the two nozzle mounting ears 46 through a rotating shaft, and a flushing nozzle 48 is fixed on the nozzle rotating plate 47; the diverter pipe 45 is a three-way structure, and the main line of the diverter pipe 45 is connected to the cleaning liquid connecting pipe 39 through a cleaning hose 42; the branch line of the diverter pipe 45 is connected to the flushing nozzle 48 through a nozzle hose 54; a linkage gear 49 is keyed to the rotating shaft of the nozzle rotating plate 47, and a rack slide card 50 with an n-shaped cross-section is provided on the flushing base 43, and a linkage rack 51 is slidably fitted in the rack slide card 50, and the linkage rack 51 is meshed with the two linkage gears 49; Anti-slip plates are provided on both sides of the linkage rack 51, and floating springs 52 are provided at both ends of the linkage rack 51, and the floating springs 52 are clamped between the anti-slip plates and the rack slide card 50; a floating guide wheel 53 is provided on the anti-slip plate on one side, and a floating plate 55 is provided on the side wall of the heating chamber 18 of the resonance heating cover 2, and the contact side of the floating plate 55 and the floating guide wheel 53 is a wavy structure; when the longitudinal push rod 37 is extended and the spray component moves toward the inside of the heating chamber 18 to clean the lampshade of the infrared radiation device, the floating guide wheel 53 contacts the floating plate 55, and the floating plate 55 forces the linkage rack 51 to swing left and right, and the linkage rack 51 drives the linkage gear 49 to rotate back and forth, thereby driving the nozzle rotating plate 47 to rotate back and forth, so that the flushing nozzle 48 swings left and right during the movement, thereby realizing comprehensive flushing of the lampshade of the infrared radiation device.
[0043] like Figure 11-13As shown, the scraping brush component includes a scraping brush tube 56 and a scraping brush frame 57. The scraping brush tube 56 is a square tubular structure and is arranged on the lampshade cleaning substrate 41. A sealed cavity 58 is provided on the side of the lampshade cleaning substrate 41. A conversion push rod 68 is provided in the sealed cavity 58. The push head of the conversion push rod 68 passes through the sealed cavity 58 and is fixed to the dust cleaning drive plate 59. Electromagnets 60 are embedded on both sides of the dust cleaning drive plate 59. A conversion drive shaft 61 with a rectangular cross-section is provided laterally in the middle of the dust cleaning drive plate 59; the conversion drive shaft 61 is slidably matched with the side of the scraping brush tube 56, and the conversion drive shaft 61 is slidably matched with the side of the scraping brush tube 56. The end of the conversion drive shaft 61 has an anti-slip structure for preventing the conversion drive shaft 61 from escaping from the scraping brush tube 56; the scraping brush frame 57 is provided on the upper side of the scraping brush tube 56, and the scraping brush frame 57 A scraping sponge 62 is provided on the upper side; two brush holder shafts 63 are provided on the lower side of the scraping brush frame 57, and the scraping brush frame 57 is slidably fitted with the upper side of the scraping brush tube 56 through the brush holder shaft 63, and the lower end of the brush holder shaft 63 extends to the inner side of the scraping brush tube 56 and is fixed to the driven pull plate 64; a conversion spring 65 is passed through the brush holder shaft 63 between the scraping brush frame 57 and the scraping brush tube 56, and the conversion spring 65 is used to apply pressure upward so that the scraping sponge 62 is in close contact with the lampshade of the infrared radiation device; the side wall of the scraping brush tube 56 is provided with an L-shaped rope channel 66, and the driven pull plate 64 is fixed to one end of the pull rope 69; the other end of the pull rope 69 passes through the rope channel 66 and is fixed to the active pull plate 67, and the position of the active pull plate 67 corresponds to the position of the electromagnet 60, and the active pull plate 67 is made of a magnetically attractive material, such as iron.
[0044] When the lampshade of the infrared radiation device is cleaned, the longitudinal push rod 37 is extended, and the spray component and the scraping brush component move toward the inside of the heating chamber 18. When the lampshade of the infrared radiation device is cleaned, the spray component sprays water on the lampshade of the infrared radiation device, and the scraping brush sponge 62 is in close contact with the lampshade of the infrared radiation device, pushing the dirt on the outside of the lampshade of the infrared radiation device to one side; when the longitudinal push rod 37 is extended and retracted, the electromagnet 60 is turned on to adsorb the active pull plate 67; the conversion push rod 68 retracts the active pull plate 67 and pulls the driven pull plate 64 upward through the rope, the scraping brush frame 57 moves downward, and the conversion spring 65 is squeezed; in this way, when returning, the scraping brush sponge 62 will not contact the lampshade of the infrared radiation device, thereby ensuring the wiping effect.
[0045] When the impurity filter 24 is to be cleaned, the longitudinal push rod 37 is extended, and the spray component and the scraping brush component move toward the inside of the heating chamber 18 to clean the lampshade of the infrared radiation device. The spray component sprays water on the lampshade of the infrared radiation device, and the electromagnet 60 is turned on to adsorb the active pull plate 67; the conversion push rod 68 retracts the active pull plate 67 and pulls the driven pull plate 64 upward through the rope, the scraping brush frame 57 moves downward, and the conversion spring 65 is squeezed; the electromagnet 60 is closed, the conversion spring 65 returns to its position, and the scraping brush frame 57 knocks the impurity filter 24 upward to knock the impurities on the impurity filter 24 off; the conversion push rod 68 and the electromagnet 60 repeat the above operation.
[0046] The second aspect of the present invention provides a chloroprene rubber film dehydration system, such as Figure 14 As shown, a moisture detector 93 is provided on the output connecting plate 8, and the moisture detector 93 is used to detect whether the chloroprene rubber film is dried to a qualified standard; a re-drying system is provided on the output side of the chain conveyor 1, and the re-drying system is used to dry the film again when a problem occurs inside the drying system, resulting in unqualified drying of the film.
[0047] like Figure 14-15 As shown, the re-drying system includes a re-drying support leg 70 and a re-drying box 71 provided on the re-drying support leg 70, and a re-drying input roller bracket 72 and a re-drying output roller bracket 73 are respectively provided between the opposite re-drying support legs 70. The re-drying input roller bracket 72 is rotatably matched with a re-drying input roller 74, and the re-drying output roller bracket 73 is rotatably matched with a re-drying output roller 75; the re-drying input roller bracket 72 and the re-drying output roller bracket 73 are respectively provided with an idler motor 76, and the idler motor 76 is used to drive the re-drying input roller 74 and the re-drying output roller 75 to rotate; Figure 15-16As shown, a U-shaped movable roller fixing frame 77 is provided at the center of the lower side of the re-drying box 71, and a movable roller push rod 78 is provided on the lower side of the movable roller fixing frame 77. The push head of the movable roller push rod 78 passes through the movable roller fixing frame 77 upward and is connected to the movable roller movable frame 79. The movable roller 80 is rotatably matched on the movable roller movable frame 79; the interior of the re-drying box 71 is provided with four U-shaped driving side plates 81, and the driving side plates 81 are provided with guide grooves 82 of z-shaped cross-section; a vertical driving guide shaft 83 is provided on the driving side plates 81, and a sliding block 84 is slidably matched on the driving guide shaft 83. The middle position of the sliding block 84 is rotatably matched with a flip shaft 85. The inner side of 85 is fixed to the heating plate frame 86, the outer side of the inner side of the flip shaft 85 is connected to one end of the flip ear 87, the other end of the flip ear 87 rotates to cooperate with the guide pulley 88, and the guide pulley 88 rolls in the guide groove 82; the end of the movable roller fixing frame 77 is provided with four first guide wheels 89, and the sections on the driving side plate 81 are respectively provided with second guide wheels 90 corresponding to the first guide wheels 89, one end of the linkage rope 91 is fixed to the bottom of the movable roller fixing frame 77, and the other end of the linkage rope 91 is serpentine-shaped around the first guide wheel 89, the second guide wheel 90 and the end of the sliding block 84 in sequence; an electric heating plate 92 is installed on the opposite heating plate frame 86.
[0048] like Figure 17 As shown, the film contacts the lower side of the re-drying input roller 74, the upper side of the moving roller 80, and the lower side of the re-drying output roller 75 in sequence; the moisture detector 93 is used to detect whether the film is dried to a qualified level; when the drying error differs slightly from the standard value, the electric heating plate 92 is turned on to directly heat and dry the film again; when the drying error differs significantly from the standard value, the moving roller push rod 78 is extended, and the re-drying input roller 74 rotates and the re-drying output roller 75 stops, the film is lifted upward by the moving roller 80, thereby increasing the drying path of the film. In the process of the moving roller movable frame 79 driving the moving roller 80 to move upward, the linkage rope 91 pulls the sliding block 84 upward; the guide pulley 88 moves along the guide slot 82, thereby driving the heating surface of the electric heating plate 92 to flip inward, thereby heating and drying the film.
[0049] like Figure 15 As shown, in order to further increase the drying efficiency during processing, drying pipes 94 are provided on both sides of the re-drying box 71. The drying pipes 94 are connected to the external drying hot air to further increase the drying effect when the film moves into the re-drying box 71.
[0050] Unless otherwise specified above, the fixing methods generally used by those skilled in the art include welding, nesting, or threaded fixing.
[0051] The following points need to be explained:
[0052] (1) The drawings of the embodiments of the present invention only relate to the structures related to the embodiments of the present invention. Other structures may refer to conventional designs.
[0053] (2) For the sake of clarity, the thickness of layers or regions in the drawings used to describe the embodiments of the present invention are exaggerated or reduced, that is, these drawings are not drawn to scale. It is understood that when an element such as a layer, film, region, or substrate is referred to as being "on" or "under" another element, the element may be "directly" "on" or "under" the other element or intervening elements may be present.
[0054] (3) In the absence of conflict, the embodiments of the present invention and the features therein may be combined with each other to form new embodiments.
[0055] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. The protection scope of the present invention shall be based on the protection scope of the claims.
Claims
1. A molecular resonance dehydration device for chloroprene rubber film, characterized in that: The invention comprises a chain conveyor (1) for conveying a film and a resonance heating cover (2) arranged on the chain conveyor (1), wherein an output connecting plate (8) is arranged on the output side of the chain conveyor (1), an n-shaped output roller fixing frame (9) is arranged on the output connecting plate (8), an output roller cylinder (10) is arranged on the upper side of the output roller fixing frame (9), a push head of the output roller cylinder (10) extends downward from the output roller fixing frame (9) and is connected to the upper side of the n-shaped output roller movable frame (11), and an output pressure roller (12) is rotatably matched on the output roller movable frame (11); the input pressure roller (6) and the output pressure roller (12) press the two ends of the film downward, and the chain conveyor (1) forms a support for the film; the resonance heating cover (2) is a cover structure surrounded on all four sides, and the resonance heating cover (2) is provided with a plurality of resonant heating covers. The hood (2) is provided with a hood connecting ear (13) on both sides; a heating hood baffle (14) is provided on the side of the resonance heating hood (2), the heating hood baffle (14) is fixed on the frame of the chain mesh conveyor (1), and the heating hood baffle (14) corresponds to the opening side of the resonance heating hood (2); the four corners of the chain mesh conveyor (1) are respectively provided with a cylinder fixing ear (15), the heating hood cylinder (16) is fixed on the cylinder fixing ear (15), the push head of the heating hood cylinder (16) is upwardly penetrated and fixed with the hood connecting ear (13), and a heating hood partition (17) is provided inside the resonance heating hood (2), and the interior of the resonance heating hood (2) is divided into a plurality of heating small chambers (18) by the heating hood partition (17), and the interior of the heating small chamber (18) is heated. Infrared radiation devices are respectively provided, and the infrared radiation devices include infrared radiation device 1 (19), infrared radiation device 2 (20) and infrared radiation device 3 (21); a lampshade cleaning unit is provided on the side of the chain conveyor (1), and the lampshade cleaning unit includes a transverse mechanism and a lampshade cleaning mechanism arranged on the transverse mechanism; the lampshade cleaning mechanism includes a lampshade cleaning substrate (41) and a spray component and a scraping component arranged on the lampshade cleaning substrate (41); the spray component includes a flushing base (43) and two flushing vertical plates (44) arranged on the inner side of the flushing base (43), and the diverter pipe (45) is fixed on the flushing base (43); a nozzle mounting ear (46) is provided on the side of the flushing vertical plate (44), and the nozzle rotating plate (47) is rotated by a rotating shaft to cooperate A flushing nozzle (48) is fixed on the nozzle rotating plate (47) between the two nozzle mounting ears (46); the flushing nozzle (48) is connected to the diversion pipe (45); a linkage gear (49) is keyed on the rotating shaft of the nozzle rotating plate (47), and a rack slide (50) is provided on the flushing base (43), and a linkage rack (51) is slidably fitted in the rack slide (50), and the linkage rack (51) is meshed with the two linkage gears (49); floating springs (52) are respectively provided at both ends of the linkage rack (51), and the floating springs (52) are clamped between the anti-slip plate and the rack slide (50); a floating guide wheel (53) is provided on the anti-slip plate on one side, and a floating plate (55) with a wave-shaped structure is provided on the side wall of the heating small chamber (18) of the resonance heating cover (2).
2. The molecular resonance dehydration equipment for chloroprene rubber film according to claim 1, characterized in that: The infrared radiation device 1 (19), the infrared radiation device 2 (20), and the infrared radiation device 3 (21) are used to emit infrared rays of different wavebands.
3. The molecular resonance dehydration equipment for chloroprene rubber film according to claim 1, characterized in that: The heating small chambers (18) on the left and right sides of the resonance heating cover (2) are respectively provided with a drying air inlet pipe (22) and a drying air outlet pipe (23), and the drying air inlet pipe (22) is used to connect with the dry hot air from the outside; the drying air inlet pipe (22) and the drying air outlet pipe (23) are respectively connected to the inside of the resonance heating cover (2), and the bottoms of the heating small chambers (18) corresponding to the drying air inlet pipe (22) and the drying air outlet pipe (23) are respectively provided with impurity filters (24); at the same time, the drying air inlet pipe (22) and the drying air outlet pipe (23) are respectively provided with axial flow fans (25); the drying hot air is introduced from the drying air inlet pipe (22) into the inside of the resonance heating cover (2) through the axial flow fan (25) and discharged from the drying air outlet pipe (23).
4. The molecular resonance dehydration equipment for chloroprene rubber film according to claim 1, characterized in that: The transverse mechanism comprises a transverse frame (27) fixed on a transverse base (26) on the ground; two transverse sliding shafts (29) are fixed on the transverse frame (27) through an axle seat; a moving sleeve (30) is slidably matched on the transverse sliding shaft (29); a cleaning connecting plate (31) is fixed on the moving sleeve (30), and the lampshade cleaning mechanism is arranged on the cleaning connecting plate (31); motor mounting plates (28) are provided at both ends of the transverse frame (27), a transverse driving motor (33) is mounted on the lower side of the motor mounting plate (28), and a motor shaft of the transverse driving motor (33) passes through the motor mounting plate (28) upward and is key-connected with a transverse driving gear (32); the two transverse driving gears (32) are connected by a transverse chain (34); the lower side of the cleaning connecting plate (31) and the transverse chain (34) are fixed by a fixing block.
5. The molecular resonance dehydration equipment for chloroprene rubber film according to claim 4, characterized in that: A cleaning support frame (35) is provided on the upper side of the cleaning connection plate (31), a cleaning crossbeam (36) is provided on the upper side of the cleaning support frame (35), a longitudinal push rod (37) is provided on the cleaning crossbeam (36), and a push head of the longitudinal push rod (37) passes through the cleaning crossbeam (36) and is connected to the lampshade cleaning mechanism; a cleaning tank (38) is provided on the cleaning connection plate (31), and a liquid filling port is provided on the upper side of the cleaning tank (38), and a detachable liquid filling cover is threadedly matched on the liquid filling port; a C-shaped cleaning liquid connecting pipe (39) is provided at the bottom of the cleaning tank (38), the cleaning liquid connecting pipe (39) is connected to the inner cavity of the cleaning tank (38), the other end of the cleaning liquid connecting pipe (39) is fixed to the cleaning crossbeam (36), and a cleaning pump (40) is matched on the cleaning liquid connecting pipe (39); the spray component is connected to one end of the cleaning hose (42), and the other end of the cleaning hose (42) is connected to the cleaning liquid connecting pipe (39).
6. The molecular resonance dehydration equipment for chloroprene rubber film according to claim 5, characterized in that: The diverter pipe (45) is a three-way structure. The main pipe of the diverter pipe (45) is connected to the cleaning liquid connecting pipe (39) through the cleaning hose (42); the branch pipe of the diverter pipe (45) is connected to the flushing nozzle (48) through the nozzle hose (54).
7. The molecular resonance dehydration equipment for chloroprene rubber film according to claim 5, characterized in that: The scraping brush component includes a scraping brush tube (56) and a scraping brush frame (57), the scraping brush tube (56) is a square tubular structure, which is arranged on the lampshade cleaning substrate (41), and a sealed cavity (58) is provided on the side of the lampshade cleaning substrate (41), and a conversion push rod (68) is provided in the sealed cavity (58), and the push head of the conversion push rod (68) passes through the sealed cavity (58) and is fixed to the dust cleaning drive plate (59), and electromagnets (60) are embedded on both sides of the dust cleaning drive plate (59), and a conversion drive shaft (61) with a rectangular cross-section is provided in the middle of the dust cleaning drive plate (59); the conversion drive shaft (61) is slidably matched with the side of the scraping brush tube (56), and the conversion drive shaft (61) is slidably matched with the side of the scraping brush tube (56); the scraping brush frame (57) is arranged on the upper side of the scraping brush tube (56), and a scraping brush sponge (62) is provided on the upper side of the scraping brush frame (57); the scraping brush frame (5 7) is provided with two brush holder shafts (63) on the lower side, and the scraping brush holder (57) is slidably matched with the upper side of the scraping brush tube (56) through the brush holder shaft (63), and the lower end of the brush holder shaft (63) extends to the inner side of the scraping brush tube (56) and is fixed to the driven pull plate (64); a conversion spring (65) is passed through the brush holder shaft (63) between the scraping brush holder (57) and the scraping brush tube (56), and the conversion spring (65) is used to apply pressure upward so that the scraping brush sponge (62) is in close contact with the lampshade of the infrared radiation device; an L-shaped rope channel (66) is provided on the side wall of the scraping brush tube (56), and the driven pull plate (64) is fixed to one end of the pull rope (69); the other end of the pull rope (69) passes through the rope channel (66) and is fixed to the active pull plate (67), and the position of the active pull plate (67) corresponds to the position of the electromagnet (60), and the active pull plate (67) is made of a magnetically attractive material.
8. A chloroprene rubber film dehydration system, characterized in that: The invention comprises the molecular resonance dehydration equipment for the chloroprene rubber film as claimed in claim 1; a moisture detector (93) is provided on the output connecting plate (8), and the moisture detector (93) is used to detect whether the chloroprene rubber film is dried to a qualified standard; a re-drying system is provided on the output side of the chain conveyor (1), and the re-drying system is used to dry the film again when a problem occurs inside the drying system, resulting in the film being dried unqualified.
9. The chloroprene rubber film dehydration system according to claim 8, characterized in that: The re-drying system comprises a re-drying support leg (70) and a re-drying box (71) provided on the re-drying support leg (70), a re-drying input roller bracket (72) and a re-drying output roller bracket (73) are respectively provided between the opposite re-drying support legs (70), a re-drying input roller (74) is rotatably matched on the re-drying input roller bracket (72), and a re-drying output roller (75) is rotatably matched on the re-drying output roller bracket (73); a roller motor (76) is respectively provided on the re-drying input roller bracket (72) and the re-drying output roller bracket (73), The roller motor (76) is used to drive the re-drying input roller (74) and the re-drying output roller (75) to rotate. A U-shaped cross-section movable roller fixing frame (77) is provided at the center of the lower side of the re-drying box (71). A movable roller push rod (78) is provided on the lower side of the movable roller fixing frame (77). The push head of the movable roller push rod (78) passes through the movable roller fixing frame (77) upward and is connected to the movable roller movable frame (79). The movable roller movable frame (79) is rotated with a movable roller (80). The interior of the re-drying box (71) is provided with four U-shaped structures. A driving side plate (81) is provided with a guide slot (82) having a z-shaped cross section on the driving side plate (81); a vertical driving guide shaft (83) is provided on the driving side plate (81); a sliding block (84) is slidably matched on the driving guide shaft (83); a middle position of the sliding block (84) is rotatably matched with a flip shaft (85); the inner side of the flip shaft (85) is fixed to the heating plate frame (86); the outer side of the inner side of the flip shaft (85) is connected to one end of the flip ear (87); the other end of the flip ear (87) is rotatably matched with a guide pulley (88); the guide pulley (88 ) rollingly fits in the guide chute (82); four first guide wheels (89) are provided at the end of the movable roller fixing frame (77), and the sections on the driving side plate (81) are respectively provided with second guide wheels (90) corresponding to the first guide wheels (89); one end of the linkage rope (91) is fixed to the bottom of the movable roller fixing frame (77), and the other end of the linkage rope (91) is serpentinely wound around the first guide wheel (89), the second guide wheel (90) and the end of the sliding block (84) and fixed; an electric heating plate (92) is installed on the opposite heating plate frame (86).
Citation Information
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