Production Equipment and Production Process of an Environmentally Friendly Sheet
The soft plastic is kneaded into strips and cut into sections by crushing and kneading mechanism, and the barrel-shaped plastic is punctured with a cone, which solves the problem of plastic slippage in the prior art, and improves production efficiency and plastic crushing effect.
Patent Information
- Application Number
- CN202510296182.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2045-03-13
AI Technical Summary
When dealing with low-density soft plastics and hollow barrel-shaped plastics, the contact efficiency between the plastic and the tool is insufficient, the shear stress conduction is hindered, resulting in slippage, and affecting production efficiency.
The crushing and kneading mechanism is adopted, including a driving component, an adjustment component, a connecting tube component, a piston component, a cutter component and a cone puncture. The soft plastic is kneaded into strips by the driving kneading part, and the barrel-shaped plastic is broken by using a cone puncture, and the cutting knife component is cut into sections to achieve effective crushing.
It effectively avoids plastic slipping in the equipment, improves the unit volume mass of soft plastic and the crushing efficiency of barrel-shaped plastic, and improves production efficiency.
Smart Images

Figure CN119871743B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of plastic recycling and processing, and particularly relates to a production device and production process for an environment-friendly board. Background Art
[0002] Plastic products are commonly used in fields such as industrial production and people's daily lives, which leads to the generation of a large amount of waste plastics. These waste plastics can be processed into environment-friendly boards through processes such as sorting, cleaning, crushing, melting, and forming, such as PP (polypropylene) recycled boards, LDPE (low-density polyethylene) recycled boards, and PVC (polyvinyl chloride) recycled boards, etc., which are used in multiple fields to achieve waste utilization, energy conservation, and environmental protection.
[0003] The Chinese invention with the authorization announcement number CN117817899B provides a crushing device for plastic recycling, including a main frame, two driving mechanisms, and a mobile crushing mechanism with two crushing bins. A material bin is fixedly connected to the top of the main frame, and a cooling mechanism is also included inside the mobile crushing mechanism; in the above prior art, the driving mechanism drives the movement of the mobile crushing mechanism, and the operating state of the cooling mechanism can be switched, so that the nozzle can clean the crushing bin to facilitate the subsequent crushing of other plastic materials.
[0004] In the crushing process of processing low-density soft plastics (such as polyethylene plastic bags, polypropylene woven bags, and industrial composite films) and hollow barrel-shaped plastics, due to the characteristics of the materials themselves, such as light weight, high ductility, and low friction coefficient, the contact efficiency between the plastic and the tool may be insufficient due to the low inertia characteristics, and the shear stress conduction is blocked, resulting in the tool slipping, thus affecting the production efficiency. Summary of the Invention
[0005] The purpose of the present invention is to propose a production device and production process for an environment-friendly board in view of the problems existing in the background art.
[0006] The technical solution of the present invention: A production device for an environment-friendly board includes an equipment body, and further includes:
[0007] A housing, which is installed at the feeding end of the equipment body and is provided with a rectangular shell;
[0008] A crushing and kneading mechanism, which is installed inside the housing;
[0009] An extrusion mechanism, which is installed on the crushing and kneading mechanism and is used for gathering loose soft plastics;
[0010] The crushing and kneading mechanism includes a driving component, an adjusting component, a connecting pipe component, a piston component, a cutting knife component, a kneading part 1, a cone thorn and a guide part; the driving component is installed in the shell, and its movable end is connected to the kneading part 1, and is used to drive the kneading part 1 to move toward the adjusting component; the adjusting component is installed on the shell, and its movable end faces the kneading part 1 and can adjust the distance between the movable end and the kneading part 1 according to the size of the plastic; the air inlet end of the connecting pipe component is connected with the adjusting component, and the air outlet end is connected with the piston component; the piston component is installed in the kneading part 1; the cone thorn is installed on the piston component; the cutting knife component is installed in the kneading part 1, and the guide part is installed in the shell and is located on the moving path of the piston component and the cutting knife component, so that the piston component drives the cone thorn and the cutting knife component to reciprocate along the guide part. The driving component drives the kneading part 1 to move toward the adjusting component, kneads the soft plastic into strips and then cuts it off, and when crushing and recycling barrel-shaped plastics, the adjusting component is started, and air is transported to the piston component along the connecting pipe component, so that its movable end extends into the guide part, so that the cone thorn reciprocates and retracts to crush the barrel-shaped plastics.
[0011] Preferably, the driving assembly comprises a protruding shell, a driving device 1, a screw rod and a moving seat;
[0012] The protruding shell is installed on the outer shell, the driving device is installed outside the protruding shell, the driving device is connected to the screw rod, the moving seat is engaged with the screw rod and slides in the protruding shell, and the moving seat is connected with the kneading part.
[0013] Preferably, the adjustment assembly includes a second driving device, a second kneading portion, a first piston shaft, a first piston cylinder, a first spring and a vent hole;
[0014] The driving device 2 is installed on the housing, the kneading part 2 is movably connected with the driving device 2 and faces the kneading part 1, the piston shaft 1 is connected to the kneading part 2, the piston cylinder 1 is installed on the housing, the large end of the piston shaft 1 is slidably arranged in the piston cylinder 1 and connected to the spring 1, the other end of the spring 1 is connected to the piston cylinder 1, and the vent hole is set on the piston cylinder 1. When processing barrel-shaped plastics, the driving device 2 drives the kneading part 2 away from the kneading part 1, drives the piston shaft 1 to move toward the spring 1 in the piston cylinder 1, and squeezes the air into the connecting pipe assembly after passing the vent hole.
[0015] Preferably, the connecting pipe assembly includes a round pipe 1 and a telescopic pipe 2;
[0016] The round tube 1 is connected to one end of the piston cylinder 1 away from the piston shaft 1, and the other end thereof is connected to the telescopic tube 2, and the telescopic tube 2 is connected to the piston assembly.
[0017] Preferably, the piston assembly comprises a second piston cylinder, a second spring, a second piston shaft and an elastic member;
[0018] The conical spike is installed on the second piston cylinder. The connecting pipe assembly is communicated with the second piston cylinder. The second spring is installed in the second piston cylinder, and the other end of the second spring is connected to the second piston shaft. The large end of the second piston shaft is slidably arranged in the second piston cylinder, and its small end penetrates through the second piston cylinder. Both ends of the first elastic member are respectively connected to the second piston cylinder and the first kneading part. Air enters the second piston cylinder, driving the second piston shaft to descend and extend out of the inner cavity of the second piston cylinder. When the first kneading part drives the second piston shaft to move, the second piston shaft moves along the guiding part, driving the conical spike on the second piston cylinder to reciprocate and break the barrel-shaped plastic.
[0019] Preferably, the cutter assembly includes a second elastic member, a reciprocating rod, a cutting groove, a cutting knife, a telescopic member, a traveling wheel, and a traveling groove.
[0020] The second elastic member is installed in the first kneading part and its other end is connected to the reciprocating rod. The reciprocating rod is connected to the cutting knife. The bottom end of the reciprocating rod is located outside the first kneading part. The cutting knife is installed with the telescopic member. The telescopic member is connected to the traveling wheel. The traveling groove is opened in the housing, and the traveling wheel slides in the traveling groove. The cutting groove is opened on the second kneading part. When the first kneading part drives the reciprocating rod to move and the first kneading part moves along the guiding part, it drives the cutting knife on the reciprocating rod to reciprocate and cut the soft plastic kneaded into strips.
[0021] Preferably, the feeding mechanism includes a feeding wheel, a transmission member, a gear, and a rack.
[0022] The feeding wheel is rotatably arranged at the connection of the inclined surface and the flat surface of the first kneading part. The gear is rotatably arranged on the first kneading part. The transmission member is sleeved on the surfaces of the feeding wheel and the gear. The gear and the feeding wheel are in transmission connection. The rack is installed on the guiding part and is located on the moving path of the gear.
[0023] Preferably, it further includes a telescopic guide plate and an inclined plate.
[0024] Both sides of the telescopic guide plate are respectively hinged to the housing and the second kneading part. The telescopic guide plate expands and contracts with the activity of the second kneading part. The inclined plate is installed in the housing and is located above the guiding part.
[0025] The present invention further provides a production process of an environment-friendly board, using the above-mentioned production equipment for the environment-friendly board. The specific steps are as follows:
[0026] S1. Put the recycled waste plastic into the housing. When the waste plastic is soft plastic, the movable end of the adjusting component moves towards the first kneading part. The plastic is located between the adjusting component and the first kneading part. Start the driving component to drive the first kneading part to move towards the rectangular shell. At this time, the driving and squeezing mechanism aggregates the soft plastic towards the first kneading part.
[0027] S2. Rub the waste plastics into strips through the friction between the first kneading part and the adjusting component. The bottom end of the cutter assembly slides within the guiding part and reciprocates along the guiding part to cut the kneaded soft plastics into segments. The soft plastics kneaded together and formed into segments enter the inner cavity of the equipment body for crushing.
[0028] S3. When the waste plastics are barrel-shaped plastics, such waste plastics are relatively large. The movable end of the adjusting component moves away from the first kneading part. Then, the air inside the adjusting component is extruded and squeezed into the inner cavity of the piston cylinder two along the connecting pipe assembly. The piston shaft two at the bottom of the inner cavity of the piston cylinder two is compressed, and the bottom end of the piston shaft two extends out of the first kneading part. When the first kneading part moves towards the direction of the rectangular shell, the bottom end of the piston shaft two slides within the guiding part, so that the piston shaft two reciprocates along the guiding part. The piston shaft two then drives the piston cylinder two to reciprocate, and then drives the conical spikes to reciprocate through the piston cylinder two, so as to pierce the barrel-shaped material through the conical spikes and perform pre-crushing.
[0029] S4. The processed plastics enter the inner cavity of the equipment body from the bottom end of the outer shell, and then are crushed by the equipment body. The plastic particles after crushing are discharged from the bottom of the equipment body, and then are melted, formed and surface-treated to produce environment-friendly plates.
[0030] Compared with the prior art, the above technical solution of the present invention has the following beneficial technical effects:
[0031] When processing soft plastics, the distance between the first kneading part and the second kneading part is in the initial state. Start the first driving device to drive the first kneading part to move towards the second kneading part. Knead the soft plastics into strips through the first kneading part and the second kneading part, and drive the cutting knife to reciprocate through the reciprocating rod reciprocating along the guiding part, so that the cutting knife is located within the cutting groove and reciprocates to cut the soft plastics into strips and fall into the equipment body. When processing barrel-shaped plastics, the second driving device drives the piston shaft one on the second kneading part to move towards the direction of the first spring, and after the piston shaft one passes over the ventilation hole, the air inside the piston shaft one is squeezed into the inner cavity of the piston cylinder two along the first round pipe and the second telescopic pipe, so as to drive the piston shaft two in the inner cavity of the piston cylinder two to move downward, so that the bottom of the piston shaft two extends out of the inner cavity of the piston cylinder two, and further enables the piston shaft two to drive the piston cylinder two to reciprocate along the guiding part, so as to drive the conical spikes to reciprocate to crush the barrel-shaped material. Furthermore, when processing soft plastics, the soft plastics can be kneaded into strips, the volume of the soft plastics is reduced, the mass per unit volume is increased, and the barrel-shaped material is crushed, avoiding the situation that these plastics slip inside the equipment body. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a schematic structural diagram of the present invention;
[0033] Figure 2Schematic diagram of the structure of the device body and the housing proposed by the present invention;
[0034] Figure 3 Schematic diagram of the structure of the first kneading part and the second kneading part proposed by the present invention;
[0035] Figure 4 Proposed by the present invention Figure 3 Enlarged schematic diagram at A in
[0036] Figure 5 Schematic diagram of the internal structure of the first kneading part proposed by the present invention;
[0037] Figure 6 Proposed by the present invention Figure 5 Enlarged schematic diagram at B in
[0038] Figure 7 Proposed by the present invention Figure 5 Enlarged schematic diagram at C in
[0039] Figure 8 Proposed by the present invention Figure 5 Enlarged schematic diagram at D in
[0040] Figure 9 Schematic diagram of the internal structure of the second piston cylinder proposed by the present invention;
[0041] Figure 10 Proposed by the present invention Figure 9 Enlarged schematic diagram at E in
[0042] Reference numerals: 1, device body; 2, housing; 3, protruding housing; 4, first driving device; 5, lead screw; 6, moving seat; 7, first kneading part; 8, second driving device; 9, second kneading part; 10, first piston shaft; 11, first piston cylinder; 12, first spring; 13, vent hole; 14, first round tube; 15, second telescopic tube; 16, second piston cylinder; 17, second spring; 18, second piston shaft; 19, inclined plate; 20, conical spike; 21, first elastic member; 22, guiding part; 23, second elastic member; 24, reciprocating rod; 25, cutting groove; 26, cutting knife; 27, telescopic member; 28, traveling wheel; 29, traveling groove; 30, feeding wheel; 31, transmission member; 32, gear; 33, rack; 34, rectangular housing; 35, telescopic guide plate. Detailed implementation manners
[0043] Example 1, as Figures 1 - 10 shown, a production device for an environment-friendly board proposed by the present invention includes a device body 1, a housing 2, a crushing and kneading mechanism, and a material squeezing mechanism;
[0044] The housing 2 is installed at the feeding end of the device body 1 and is provided with a rectangular housing 34;
[0045] The crushing and kneading mechanism is installed inside the outer shell 2;
[0046] The material extrusion mechanism is installed on the crushing and kneading mechanism and is used for gathering loose soft plastics;
[0047] The crushing and kneading mechanism includes a driving component, an adjusting component, a connecting pipe component, a piston component, a cutter component, a first kneading part 7, a taper spike 20 and a guiding part 22; the driving component is installed inside the outer shell 2 and its movable end is connected to the first kneading part 7 for driving the first kneading part 7 to move towards the adjusting component; the adjusting component is installed on the outer shell 2, its movable end faces the first kneading part 7 and can adjust the distance between the movable end and the first kneading part 7 according to the size of the plastics; the air inlet end of the connecting pipe component is communicated with the adjusting component, and the air outlet end is communicated with the piston component; the piston component is installed inside the first kneading part 7; the taper spike 20 is installed on the piston component; the cutter component is installed inside the first kneading part 7, and the guiding part 22 is installed inside the outer shell 2 and is located on the moving paths of the piston component and the cutter component, so that the piston component drives the taper spike 20 and the cutter component to reciprocate along the guiding part 22. When crushing and recycling soft plastics, the driving component drives the first kneading part 7 to move towards the adjusting component to knead the soft plastics into strips. When crushing and recycling barrel-shaped plastics, the adjusting component is started to convey air along the connecting pipe component into the piston component, so that its movable end extends into the guiding part 22, and the taper spike 20 reciprocates telescopically to break the barrel-shaped plastics.
[0048] The guiding groove opened on the guiding part 22 is in a W shape.
[0049] The driving component includes a protruding shell 3, a first driving device 4, a lead screw 5 and a moving seat 6;
[0050] The protruding shell 3 is installed on the outer shell 2, the first driving device 4 is installed outside the protruding shell 3, the first driving device 4 is in transmission connection with the lead screw 5, the moving seat 6 is engaged with the lead screw 5 and slides inside the protruding shell 3, and the moving seat 6 is connected to the first kneading part 7.
[0051] The moving seat 6 is in contact with the inner wall of the protruding shell 3. When the lead screw 5 drives the moving seat 6 to move, the inner wall of the protruding shell 3 positions and guides the moving seat 6, and then drives the first kneading part 7 to move towards the direction of the rectangular shell 34 through the moving seat 6.
[0052] The adjusting component includes a second driving device 8, a second kneading part 9, a first piston shaft 10, a first piston cylinder 11, a first spring 12 and a ventilation hole 13;
[0053] The second driving device 8 is installed on the outer shell 2. The second kneading part 9 is movably connected to the second driving device 8 and faces the first kneading part 7. The first piston shaft 10 is connected to the second kneading part 9. The first piston cylinder 11 is installed on the outer shell 2. The large end of the first piston shaft 10 is slidably arranged in the first piston cylinder 11 and is connected to the first spring 12. The other end of the first spring 12 is connected to the first piston cylinder 11. The vent hole 13 is opened on the first piston cylinder 11. When processing soft plastics, the second driving device 8 drives the second kneading part 9 to move towards the first kneading part 7. When processing barrel-shaped plastics, the second driving device 8 drives the second kneading part 9 to move away from the first kneading part 7, driving the first piston shaft 10 to move in the first piston cylinder 11 in the direction of the first spring 12 and passing over the vent hole 13, squeezing the air into the connecting pipe assembly.
[0054] After the first piston shaft 10 passes over the vent hole 13, the part between the inner cavity of the first piston cylinder 11 and the first piston shaft 10 becomes a sealed state, so that the first piston shaft 10 can extrude the air in the inner cavity of the first piston cylinder 11 along the first round tube 14.
[0055] The connecting pipe assembly includes the first round tube 14 and the second telescopic tube 15;
[0056] The first round tube 14 is connected to one end of the first piston cylinder 11 away from the first piston shaft 10, and the other end is connected to the second telescopic tube 15. The second telescopic tube 15 is connected to the piston assembly.
[0057] The piston assembly includes the second piston cylinder 16, the second spring 17, the second piston shaft 18 and the first elastic part 21;
[0058] The conical thorn 20 is installed on the second piston cylinder 16 and faces the second kneading part 9. The second telescopic tube 15 is connected to the second piston cylinder 16. The second spring 17 is installed in the second piston cylinder 16. The other end of the second spring 17 is connected to the second piston shaft 18. The large end of the second piston shaft 18 is slidably arranged in the second piston cylinder 16, and its small end penetrates through the second piston cylinder 16. The two ends of the first elastic part 21 are respectively connected to the second piston cylinder 16 and the first kneading part 7. Air enters the second piston cylinder 16 from the second telescopic tube 15, driving the second piston shaft 18 to descend and extend out of the inner cavity of the second piston cylinder 16. When the first kneading part 7 drives the second piston shaft 18 to move, the second piston shaft 18 moves along the guiding part 22, driving the conical thorn 20 on the second piston cylinder 16 to reciprocate and break the barrel-shaped plastic.
[0059] The cutter assembly includes the second elastic part 23, the reciprocating rod 24, the cutting groove 25, the cutting knife 26, the telescopic part 27, the traveling wheel 28 and the traveling groove 29;
[0060] The second elastic member 23 is installed in the first kneading part 7, and the other end thereof is connected to the reciprocating rod 24. The reciprocating rod 24 is connected to the cutting knife 26. The bottom end of the reciprocating rod 24 is located outside the first kneading part 7. The cutting knife 26 is installed with a telescopic member 27. The telescopic member 27 is connected to the traveling wheel 28. A traveling groove 29 is formed in the housing 2, and the traveling wheel 28 slides in the traveling groove 29; the other end of the cutting knife 26 is supported by the traveling groove 29. A cutting groove 25 is formed in the second kneading part 9; a rectangular cushion block is arranged on the side of the cutting groove 25 away from the cutting knife 26. The first kneading part 7 drives the reciprocating rod 24 to move. The first kneading part 7 moves along the guiding part 22, driving the cutting knife 26 on the reciprocating rod 24 to reciprocate, and blocking the strip-shaped soft plastic through the rectangular cushion block to cut off the kneaded strip-shaped soft plastic.
[0061] Both the first elastic member 21 and the second elastic member 23 are composed of a third spring and a telescopic rod. The third spring is sleeved on the outer periphery of the telescopic rod.
[0062] Embodiment 2, as Figure 2 , Figure 3 , Figure 5 and Figure 9 shown, a production device for an environment-friendly board proposed by the present invention. Compared with Embodiment 1, the feeding mechanism of this embodiment includes a feeding wheel 30, a transmission member 31, a gear 32 and a rack 33;
[0063] The feeding wheel 30 is rotatably arranged at the connection of the inclined surface and the flat surface of the first kneading part 7. The gear 32 is rotatably arranged on the first kneading part 7. The transmission member 31 is sleeved on the surfaces of the feeding wheel 30 and the gear 32. The gear 32 and the feeding wheel 30 are in transmission connection. The rack 33 is installed on the guiding part 22 and is located on the moving path of the gear 32.
[0064] When the first kneading part 7 moves towards the second kneading part 9, the gear 32 will engage with the rack 33, thereby driving the gear 32 to rotate. The gear 32 drives the transmission member 31 to operate, and further drives the feeding wheel 30 to rotate to gather the loose soft plastic.
[0065] Embodiment 3, as Figure 1 and Figure 2 shown, a production device for an environment-friendly board proposed by the present invention. Compared with Embodiment 2, this embodiment further includes a telescopic guide plate 35 and an inclined plate 19;
[0066] Both sides of the telescopic guide plate 35 are hinged to the housing 2 and the second kneading part 9 respectively. The telescopic guide plate 35 expands and contracts with the movement of the second kneading part 9. The inclined plate 19 is installed in the housing 2 and is located above the guiding part 22.
[0067] The recycled plastic is put in from the upper part of the housing 2. First, it is blocked by the telescopic guide plate 35 and guided between the second kneading part 9 and the first kneading part 7, and then the upper part of the guiding part 22 is protected by the inclined plate 19.
[0068] Example 4, as Figures 1 - 10 shown, for the production process of an environment-friendly board proposed by the present invention, compared with Example 3, the specific steps of this example are as follows:
[0069] S1. Put the recycled waste plastic into the outer shell 2. When the waste plastic is soft plastic, the movable end of the adjusting component moves towards the first kneading part 7, and the plastic is located between the adjusting component and the first kneading part 7. Start the driving component to drive the first kneading part 7 to move towards the rectangular shell 34. At this time, the driving and squeezing mechanism aggregates the soft plastic towards the first kneading part 7.
[0070] S2. Knead the waste plastic into strips through the friction between the first kneading part 7 and the adjusting component. The bottom end of the cutter component slides in the guiding part 22 and reciprocates along the guiding part 22 to cut the kneaded soft plastic into segments. The kneaded and segmented soft plastic enters the inner cavity of the equipment body 1 for crushing.
[0071] S3. When the waste plastic is barrel-shaped plastic, this kind of waste plastic is relatively large. The movable end of the adjusting component moves away from the first kneading part 7. Then, the air in the adjusting component is extruded and squeezed into the inner cavity of the second piston cylinder 16 along the connecting pipe component. The piston shaft 2 of the bottom of the inner cavity of the second piston cylinder 16 is compressed, and the bottom end of the piston shaft 2 extends out of the first kneading part 7. When the first kneading part 7 moves towards the rectangular shell 34, the bottom end of the piston shaft 2 slides in the guiding part 22, so that the piston shaft 2 reciprocates along the guiding part 22. The piston shaft 2 then drives the second piston cylinder 16 to reciprocate, and then drives the conical thorn 20 to reciprocate through the second piston cylinder 16, so as to pierce the barrel-shaped material through the conical thorn 20 and perform preliminary crushing.
[0072] S4. The processed plastic enters the inner cavity of the equipment body 1 from the bottom end of the outer shell 2, and then is crushed by the equipment body 1. The crushed plastic particles are discharged from the bottom of the equipment body 1, and then are melted, formed and surface-treated to produce an environment-friendly board.
[0073] In summary, in the present invention, the recycled waste plastic is put into the outer shell 2. When the waste plastic is soft plastic, the driving device 2 drives the second kneading part 9 to move towards the first kneading part 7, and the plastic is located between the second kneading part 9 and the first kneading part 7. Start the driving device 1 to drive the lead screw 5 to rotate. The lead screw 5 drives the moving seat 6 to drive the first kneading part 7 to move towards the rectangular shell 34 along the axis direction of the lead screw 5. First, the gear 32 meshes with the rack 33, so as to drive the gear 32 to rotate. The gear 32 drives the feeding wheel 30 to rotate through the transmission part 31, and then aggregates the soft plastic towards the second kneading part 9 through the feeding wheel 30, thus avoiding the situation that some plastics with a large loose area are not all kneaded.
[0074] Subsequently, the first kneading part 7 and the second kneading part 9 knead the soft plastic into a strip, and most of the first kneading part 7 enters the inner cavity of the rectangular shell 34. During the movement of the first kneading part 7, the bottom end of the reciprocating rod 24 enters the guiding groove of the guiding part 22 and reciprocates along the guiding part 22. The reciprocating rod 24 drives the cutting knife 26 to reciprocate. The cutting knife 26 moves into the inner cavity of the cutting groove 25 and cuts off the soft plastic kneaded into a strip. Then, the first driving device 4 drives the first kneading part 7 to reset. At this time, the baffle plate in the inner cavity of the outer shell 2 blocks the soft plastic, causing it to fall into the equipment body 1 for crushing.
[0075] When the recycled plastic is barrel-shaped plastic, the second driving device 8 is started to drive the second kneading part 9 to move towards the direction of the first piston cylinder 11, thereby driving the first piston shaft 10 to move towards the direction of the first spring 12 in the inner cavity of the first piston cylinder 11, increasing the distance between the first piston shaft 10 and the second kneading part 9 relative to when processing soft plastic, so that the barrel-shaped plastic just gets stuck between the second kneading part 9 and the inclined plate 19. After the first piston shaft 10 moves past the ventilation hole 13, the first piston shaft 10 squeezes the air in the inner cavity of the first piston cylinder 11 along the ventilation hole 13 into the inner cavities of the first circular tube 14 and the second telescopic tube 15, and then enters the inner cavity of the second piston cylinder 16 along the first circular tube 14 and the second telescopic tube 15, thereby driving the second piston shaft 18 at the bottom end of the second piston cylinder 16 to extend out of the inner cavity of the second piston cylinder 16. When the first kneading part 7 moves towards the direction of the rectangular shell 34 again, the second piston shaft 18 enters the guiding groove of the guiding part 22, and the guiding part 22 guides the second piston shaft 18, enabling the second piston shaft 18 to reciprocate, thereby driving the second piston cylinder 16 to reciprocate. The second piston cylinder 16 drives the conical spikes 20 to reciprocate, breaking the barrel-shaped plastic and making it fall into the inner cavity of the equipment body 1. Thus, when processing soft plastic, the soft plastic is kneaded into a strip, and when processing barrel-shaped plastic, the barrel-shaped plastic can be broken and fall into the inner cavity of the equipment body 1, avoiding the situation where the crushing knife in the inner cavity of the equipment body 1 slips due to these lighter plastics.
[0076] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to this. Various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. An environmentally friendly board production device, including a device body (1), characterized in that, Further comprising: A housing (2), which is installed on the feeding end of the device body (1) and is provided with a rectangular shell (34); A crushing and kneading mechanism, which is installed inside the housing (2); An extrusion mechanism, which is installed on the crushing and kneading mechanism and is used for gathering loose soft plastics; The crushing and kneading mechanism includes a driving component, an adjusting component, a connecting pipe component, a piston component, a cutting tool component, a first kneading part (7), a conical spike (20) and a guiding part (22); the driving component is installed inside the housing (2), and its movable end is connected to the first kneading part (7) for driving the first kneading part (7) to move towards the adjusting component; the adjusting component is installed on the housing (2), and its movable end faces the first kneading part (7) and can adjust the distance between the movable end and the first kneading part (7) according to the size of the plastic; the air inlet end of the connecting pipe component is communicated with the adjusting component, and the air outlet end is communicated with the piston component; the piston component is installed inside the first kneading part (7); the conical spike (20) is installed on the piston component and faces the adjusting component; the cutting tool component is installed inside the first kneading part (7), and the guiding part (22) is installed inside the housing (2) and is located on the moving paths of the piston component and the cutting tool component, so that the piston component drives the conical spike (20) and the cutting tool component to reciprocate along the guiding part (22); the driving component drives the first kneading part (7) to move towards the adjusting component, kneading the soft plastic into strips, starting the adjusting component when crushing and recycling barrel-shaped plastics, conveying air along the connecting pipe component into the piston component, so that its movable end extends into the guiding part (22), enabling the conical spike (20) to reciprocally expand and contract to crush the barrel-shaped plastic; The adjusting component includes a second driving device (8), a second kneading part (9), a first piston shaft (10), a first piston cylinder (11), a first spring (12) and a ventilation hole (13); The second driving device (8) is installed on the housing (2), the second kneading part (9) is movably connected to the second driving device (8) and faces the first kneading part (7), the first piston shaft (10) connects the second kneading part (9), the first piston cylinder (11) is installed on the housing (2), the large end of the first piston shaft (10) is slidably arranged inside the first piston cylinder (11) and is connected to the first spring (12), the other end of the first spring (12) is connected to the first piston cylinder (11), and the ventilation hole (13) is opened on the first piston cylinder (11); when processing barrel-shaped plastics, the second driving device (8) drives the second kneading part (9) away from the first kneading part (7), driving the first piston shaft (10) to move towards the first spring (12) inside the first piston cylinder (11), and after passing over the ventilation hole (13), squeezing air into the connecting pipe component.
2. The production equipment of an environment-friendly board according to claim 1, characterized in that, The driving component includes a protruding shell (3), a first driving device (4), a lead screw (5) and a moving seat (6); The protruding shell (3) is installed on the housing (2), the first driving device (4) is installed outside the protruding shell (3), the first driving device (4) is in transmission connection with the lead screw (5), the moving seat (6) is engaged with the lead screw (5) and slides inside the protruding shell (3), and the moving seat (6) is connected to the first kneading part (7).
3. The production equipment of an environment-friendly board according to claim 1, characterized in that, The connecting pipe component includes a first circular pipe (14) and a second telescopic pipe (15); The first round tube (14) is connected to one end of the first piston cylinder (11) away from the first piston shaft (10), and the other end thereof is connected to the second telescopic tube (15), and the second telescopic tube (15) is connected to the piston assembly.
4. The production equipment of an environment-friendly board according to claim 1, characterized in that, The piston assembly includes a second piston cylinder (16), a second spring (17), a second piston shaft (18) and a first elastic member (21); The conical thorn (20) is installed on the second piston cylinder (16), the connecting pipe assembly is connected to the second piston cylinder (16), the second spring (17) is installed inside the second piston cylinder (16), the other end of the second spring (17) is connected to the second piston shaft (18), the large end of the second piston shaft (18) is slidably arranged inside the second piston cylinder (16) and its small end penetrates through the second piston cylinder (16); both ends of the first elastic member (21) are respectively connected to the second piston cylinder (16) and the first kneading part (7); when air enters the second piston cylinder (16) and drives the second piston shaft (18) to descend and extend out of the inner cavity of the second piston cylinder (16), when the first kneading part (7) drives the second piston shaft (18) to move, the second piston shaft (18) moves along the guiding part (22), driving the conical thorn (20) on the second piston cylinder (16) to reciprocate to break the barrel-shaped plastic.
5. The production equipment of an environment-friendly board according to claim 1, characterized in that, The cutter assembly includes a second elastic member (23), a reciprocating rod (24), a cutting groove (25), a cutting knife (26), a telescopic member (27), a traveling wheel (28) and a traveling groove (29); The second elastic member (23) is installed inside the first kneading part (7) and its other end is connected to the reciprocating rod (24), the reciprocating rod (24) is connected to the cutting knife (26), the bottom end of the reciprocating rod (24) is located outside the first kneading part (7), the cutting knife (26) is installed with the telescopic member (27), the telescopic member (27) is connected to the traveling wheel (28), the traveling groove (29) is opened inside the housing (2), and the traveling wheel (28) slides inside the traveling groove (29); the cutting groove (25) is opened on the second kneading part (9); when the first kneading part (7) drives the reciprocating rod (24) to move and the first kneading part (7) moves along the guiding part (22), it drives the cutting knife (26) on the reciprocating rod (24) to reciprocate to cut the soft plastic kneaded into strips.
6. The production equipment of an environment-friendly board according to claim 1, characterized in that, The feeding mechanism includes a feeding wheel (30), a transmission member (31), a gear (32) and a rack (33); The feeding wheel (30) is rotatably arranged at the connection of the inclined surface and the flat surface of the first kneading part (7), the gear (32) is rotatably arranged on the first kneading part (7), the transmission member (31) is sleeved on the surfaces of the feeding wheel (30) and the gear (32), the gear (32) and the feeding wheel (30) are in transmission connection, and the rack (33) is installed on the guiding part (22) and located on the moving path of the gear (32).
7. The production equipment of an environment-friendly board according to claim 1, characterized in that, It further includes a telescopic guide plate (35) and an inclined plate (19); Both sides of the telescopic guide plate (35) are respectively hinged to the housing (2) and the second kneading part (9), the telescopic guide plate (35) expands and contracts as the second kneading part (9) moves, and the inclined plate (19) is installed inside the housing (2) and located above the guiding part (22).
8. A production process of an environment-friendly board, characterized in that, Using the production equipment for an environment-friendly board described in claim 5, the specific steps are as follows: S1. Put the recycled waste plastic into the outer shell (2). When the waste plastic is soft plastic, move the movable end of the adjusting component towards the first kneading part (7), place the plastic between the adjusting component and the first kneading part (7), start the driving component to drive the first kneading part (7) to move towards the rectangular shell (34), and at this time, the driving material squeezing mechanism aggregates the soft plastic towards the direction of the first kneading part (7); S2. Knead the waste plastic into strips by the friction force between the first kneading part (7) and the adjusting component. The bottom end of the cutter assembly slides in the guiding part (22) and reciprocates along the guiding part (22) to cut the kneaded soft plastic into segments. The soft plastic kneaded and segmented together enters the inner cavity of the equipment body (1) for crushing; S3. When the waste plastic is barrel-shaped plastic, which is relatively large, move the movable end of the adjusting component away from the first kneading part (7). Then, the air in the adjusting component is squeezed out and enters the inner cavity of the piston cylinder two (16) along the connecting pipe assembly. The piston shaft two (18) at the bottom of the inner cavity of the piston cylinder two (16) is compressed, and the bottom end of the piston shaft two (18) extends out of the first kneading part (7). When the first kneading part (7) moves towards the rectangular shell (34), the bottom end of the piston shaft two (18) slides in the guiding part (22), so that the piston shaft two (18) reciprocates along the guiding part (22). The piston shaft two (18) then drives the piston cylinder two (16) to reciprocate, and then drives the conical spike (20) to reciprocate through the piston cylinder two (16), so as to pierce the barrel-shaped material through the conical spike (20) and perform pre-breaking; S4. The processed plastic enters the inner cavity of the equipment body (1) from the bottom end of the outer shell (2), and then is crushed by the equipment body (1). The crushed plastic particles are discharged from the bottom of the equipment body (1), and then are melted, formed and surface-treated to produce an environmentally friendly board.
Citation Information
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