Capacitor aluminum shell conveying, steering and edge pressing system
By designing an integrated aluminum shell conveying, steering and edge pressing system, the problems of low efficiency and uneven closing of the traditional capacitor aluminum shell are solved during the rotation and particle formation process of the traditional capacitor aluminum shell, and efficient transportation, rotation and edge pressing of the aluminum shell are achieved.
Patent Information
- Application Number
- CN202411992825.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the rotation and pelletization process of traditional capacitor aluminum shell, the manipulator's operation leads to irregular rotation and low efficiency. The edge motor of the pelletizer can only be pressed up and down, resulting in the uneven closing of the aluminum shell.
An integrated aluminum shell conveying, steering and edge pressing system is designed, including an aluminum shell reversing unit, vibrating unit and edge pressing assembly. Through components such as rotating disc, detection head and edge pressing motor, single-ended single-row conveying, 90° rotation and edge pressing of the aluminum shell are realized.
It realizes efficient conveying, rotating and pressing of aluminum shells, ensuring the neat closing of aluminum shells and improving production efficiency.
Smart Images
Figure CN119871922A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of capacitors, in particular to a capacitor aluminum shell conveying, steering and edge pressing system. Background Art
[0002] With the rapid development of electronic information technology, the replacement speed of digital electronic products is getting faster and faster. The production and sales of consumer electronic products, mainly flat-panel TVs (LCD and PDP), laptops, digital cameras, etc., continue to grow, driving the growth of the capacitor industry. When the capacitor is pelletized, the aluminum shell needs to be arranged first, so that the aluminum shell can be transported in a single row and one direction, and then the aluminum shell is rotated 90 degrees and sent to the pelletizer. After the capacitor core and rubber plug are injected into the aluminum shell, the open end of the aluminum shell needs to be closed. The traditional aluminum shell rotation is operated by a robot. At the same time, the edge pressing motor of the pelletizer can only press straight up and down under the drive of the cylinder, which will cause torque on the edge of the open end, resulting in uneven closing and low efficiency. Summary of the invention
[0003] The purpose of the present invention is to overcome the deficiencies of the prior art and provide a capacitor aluminum shell conveying, steering and edge pressing system with reasonable structure, good use effect and high efficiency.
[0004] To achieve the above-mentioned purpose, the technical solution provided by the present invention is: a capacitor aluminum shell conveying, steering and edge pressing system, which includes a pelletizing table, on which a core discharge assembly is installed, wherein a rotating disk is installed on the top of the pelletizing table, and a station groove is installed at the edge of the rotating disk, a pelletizing cylinder is embedded in the station groove, the bottom of the pelletizing cylinder is sealed by a bottom plate, and the bottom of the bottom plate is installed in the station groove through a bearing, a shell feeding guide plate is provided below the core discharge assembly in the input direction of the pelletizing table, a shell discharge guide plate is provided in the conveying direction of the shell feeding guide plate, the shell discharge guide plate is connected to the aluminum shell vibration unit, and an aluminum shell reversing unit is provided between the shell discharge guide plate and the shell feeding guide plate; a supporting support rod is installed on the pelletizing table in the output direction of the core discharge assembly, a detection support rod is installed in the input direction of the supporting support rod, a detection head is installed on the detection support rod, a edge pressing support arm is installed in the output direction of the supporting support rod, and a edge pressing component is installed on the edge pressing support arm.
[0005] The aluminum shell reversing unit includes a reversing fixed plate, a reversing baffle and a shell return baffle, wherein the input end of the shell feeding guide plate is located below the output end of the shell discharge guide plate, a reversing fixed plate is vertically fixed on the top of the shell feeding guide plate input end, the top of the reversing baffle is connected to the upper part of the reversing fixed plate, the bottom of the reversing baffle extends obliquely below the output end of the shell discharge guide plate to form a suspended end, the suspended end of the reversing baffle is opposite to the output end of the shell discharge guide plate, and a reversing channel is reserved between the reversing baffle and the end of the shell discharge guide plate output end; a shell return baffle is connected to one side of the reversing baffle, and the shell return baffle is arc-shaped, one end of which is connected to the shell discharge guide plate and the shell feeding guide plate, and the other end is connected to the top of the shell return guide cylinder, a shell return fixed plate is installed on the top of the shell discharge guide plate output end, and the shell return guide cylinder is installed between the shell return fixed plate and the reversing fixed plate.
[0006] The edge pressing assembly includes an edge pressing cylinder and an edge pressing motor seat, wherein the edge pressing cylinder is installed on the edge pressing support arm, the piston rod of the edge pressing cylinder is vertically downwardly connected to the edge pressing motor seat, a gear box driven by a gear motor is installed on the edge pressing motor seat, an edge pressing support rod is installed on the output shaft of the gear box, a edge pressing motor is installed at the bottom of the edge pressing support rod, a edge pressing wheel is installed on the transmission shaft of the edge pressing motor, the edge pressing wheel is conical, and its larger end is connected to the transmission shaft of the edge pressing motor.
[0007] The aluminum shell vibration material unit includes a storage tray, a vibrator is installed at the bottom of the storage tray, a material guide belt rising in a spiral shape is arranged in the storage tray, a vertical upward rib is arranged at the top edge of the storage tray, a transition guide plate is arranged at the outlet of the material guide belt, one end of the transition guide plate is connected to the material guide belt, and the other end is connected to the correction unit after the inner side gradually tilts upward, and an output guide plate is arranged in the output direction of the correction unit; the outer edge of the output guide plate is connected to the rib, and the inner side of the output guide plate is tilted upward to form a limiting edge; the output end of the output guide plate is connected to the input end of the shell discharge guide plate, and a single-row limiting plate is arranged at the connection between the limiting guide plate and the output guide plate, the single-row limiting plate is in the shape of a "7", the end of the horizontal arm of the single-row limiting plate is connected to the inner wall of the rib, and the bottom of the vertical arm of the single-row limiting plate is located above the inner side of the limiting guide plate.
[0008] The correction unit includes a discharge guide plate and a limiting guide plate, wherein the outer side of the discharge guide plate is connected to the inner wall of the retaining edge, one end of the discharge guide plate is connected to the transition guide plate, a sorting port 0 is reserved between the other end of the discharge guide plate and the output guide plate, the sorting port 0 is connected to the inner cavity of the storage tray, the inner side of the discharge guide plate is connected to the outer side of the limiting guide plate, the inner side of the limiting guide plate is inclined above the inner cavity of the storage tray, and the output end of the limiting guide plate is connected to the output guide plate.
[0009] After adopting the above scheme, the present invention uses the aluminum shell vibration unit to discharge the aluminum shell in the storage tray, so that the aluminum shell can be transported in a single end and in a single row. After transportation, the aluminum shell is rotated 90 degrees through the aluminum shell reversing unit, so that the aluminum shell is in an upright state for the pelletizing cylinder of the pelletizing machine. The core discharge assembly injects the core and the rubber plug into the aluminum shell, which is driven by the rotating disk and output after detection and edge pressing. This scheme integrates aluminum shell discharging, transportation, steering and edge pressing, and has a reasonable structure, good use effect and high efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0011] Figure 2 It is a schematic diagram of the aluminum shell reversing unit of the present invention.
[0012] Figure 3 It is a schematic diagram of the aluminum shell reversing unit of the present invention.
[0013] Figure 4 It is a schematic diagram of the shell return baffle of the present invention.
[0014] Figure 5 It is a schematic diagram of the aluminum shell vibration material unit of the present invention. DETAILED DESCRIPTION
[0015] The present invention will be further described below in conjunction with all the accompanying drawings. The preferred embodiments of the present invention are as follows: Figure 1 To Attachment Figure 5 The capacitor aluminum shell conveying, steering, and edge pressing system described in this embodiment includes a pelletizing table 21, on which a core discharge assembly 22 is installed, wherein a rotating disk 22 is installed on the top of the pelletizing table 21, and a station groove at the edge of the rotating disk 22, in which a pelletizing cylinder 27 is embedded, the bottom of the pelletizing cylinder 27 is sealed by a bottom plate, and the bottom of the bottom plate is installed in the station groove through a bearing, and a shell delivery guide is provided below the core discharge assembly 22 in the input direction of the pelletizing table 21 Plate 2, a shell discharge guide plate 1 is provided in the conveying direction of the shell feeding guide plate 2, the shell discharge guide plate 1 is connected to the aluminum shell vibrating material unit, and an aluminum shell reversing unit is provided between the shell discharge guide plate 1 and the shell feeding guide plate 2; a supporting support rod 23 is installed on the pelletizing table 21 in the output direction of the core discharge assembly 22, a detection support rod 24 is installed in the input direction of the supporting support rod 23, a detection head 25 is installed on the detection support rod 24, a side pressing arm 26 is installed in the output direction of the supporting support rod 23, and a side pressing component is installed on the side pressing arm 26.
[0016] The aluminum shell reversing unit includes a reversing fixed plate 3, a reversing baffle 4, and a shell return baffle 5, wherein the input end of the shell feeding guide plate 2 is located below the output end of the shell discharge guide plate 1, and a reversing fixed plate 3 is vertically fixed on the top of the input end of the shell feeding guide plate 2, the top of the reversing baffle 4 is connected to the upper part of the reversing fixed plate 3, and the bottom of the reversing baffle 4 extends obliquely below the output end of the shell discharge guide plate 1 to form a suspended end, and the suspended end of the reversing baffle 4 is opposite to the output end of the shell discharge guide plate 1, and a reversing channel is reserved between the reversing baffle 4 and the output end of the shell discharge guide plate 1; a shell return baffle 5 is connected to one side of the reversing baffle 4, and the shell return baffle 5 is arc-shaped, one end of which is connected to the shell discharge guide plate 1 and the shell feeding guide plate 2, and the other end is connected to the top of the shell return guide tube 6, and a shell return fixed plate 7 is installed on the top of the output end of the shell discharge guide plate 1, and the shell return guide tube 6 is installed between the shell return fixed plate 7 and the reversing fixed plate 3.
[0017] The edge pressing assembly includes an edge pressing cylinder 28 and an edge pressing motor seat 29, wherein the edge pressing cylinder 28 is installed on the edge pressing support arm 26, and the piston rod of the edge pressing cylinder 28 is vertically downwardly connected to the edge pressing motor seat 29, and a gear box 30 driven by a gear motor is installed on the edge pressing motor seat 29, and an edge pressing support rod 31 is installed on the output shaft of the gear box 30, and a edge pressing motor 32 is installed at the bottom of the edge pressing support rod 31, and a edge pressing wheel 33 is installed on the transmission shaft of the edge pressing motor 32, and the edge pressing wheel 33 is conical, and its larger end is connected to the transmission shaft of the edge pressing motor 32.
[0018] The aluminum shell vibration material unit includes a storage tray 41, a vibrator 42 is installed at the bottom of the storage tray 41, a guide belt 43 that rises in a spiral shape is arranged in the storage tray 41, a vertical upward rib 44 is arranged at the top edge of the storage tray 41, a transition guide plate 46 is arranged at the outlet of the guide belt 43, one end of the transition guide plate 46 is connected to the guide belt 43, and the inner side of the other end gradually tilts upward and is connected to the correction unit, and an output guide plate 45 is arranged in the output direction of the correction unit; the outer edge of the output guide plate 45 is connected to the rib 44, and the inner side of the output guide plate 45 tilts upward to form a limiting edge; the output end of the output guide plate 45 is connected to the input end of the shell guide plate 1, and a single-row limiting plate 49 is arranged at the connection between the limiting guide plate 48 and the output guide plate 45, and the single-row limiting plate 49 is in the shape of a "7", and the end of the horizontal arm of the single-row limiting plate 49 is connected to the inner wall of the rib 44, and the bottom of the vertical arm of the single-row limiting plate 49 is located above the inner side of the limiting guide plate 48.
[0019] The correction unit includes a discharge guide plate 47 and a limiting guide plate 48, wherein the outer side of the discharge guide plate 47 is connected to the inner wall of the retaining edge 44, one end of the discharge guide plate 47 is connected to the transition guide plate 46, a sorting port 410 is reserved between the other end of the discharge guide plate 47 and the output guide plate 45, the sorting port 410 is connected to the inner cavity of the storage tray 41, the inner side of the discharge guide plate 47 is connected to the outer side of the limiting guide plate 48, the inner side of the limiting guide plate 48 is inclined above the inner cavity of the storage tray 41, and the output end of the limiting guide plate 48 is connected to the output guide plate 45.
[0020] After adopting the above scheme, the capacitor shell is placed in the storage tray, the vibrator drives the storage tray to vibrate, the capacitor shell rises along the guide belt (multi-row aggregate conveying) and moves to the transition guide plate, and gradually forms a single-row conveying from the multi-row aggregate conveying under the inclination of the transition guide plate, and the excess capacitor shell overflows from the inner side of the transition guide plate into the storage tray, and the capacitor shell descends to the discharge guide plate under the guidance of the transition guide plate, and under the further limiting action of the limiting guide plate, the capacitor shell forms a single-row conveying, and the excess capacitor shell overflows from the inner side of the limiting guide plate into the storage tray; After forming a single-line conveying, when the capacitor shell passes through the sorting port (the sorting port is larger than the diameter of the capacitor shell and smaller than the length of the capacitor shell), when the sealed end of the capacitor shell is in front, since the sealed end of the capacitor shell is heavier, the sealed end of the capacitor shell falls down and drives the capacitor shell to fall into the sorting port and enter the storage tray. When the open end of the capacitor shell is in front, since the weight of the rear end is greater than the weight of the front end, the capacitor shell passes smoothly above the sorting port and enters the output guide plate. When the capacitor at the sorting port is double-layered, the cross arm of the single-row limit plate blocks the upper capacitor shell, thereby ensuring that the capacitor shell entering the output guide plate is transported in a single layer and in a single row, and the transported capacitor shell has the open end in front. Finally, the arranged capacitor shell is sent to the shell guide plate through the output guide plate; When the aluminum shell reaches the output end of the shell discharge guide plate, the front one continues to move before the subsequent capacitor shell is pushed. Since the rear end of the capacitor shell is a sealed end (the weight of the rear end is greater than the weight of the front end), its open end passes through the reversing channel and begins to contact the reversing baffle. Under the action of the inclined surface of the reversing baffle, the open end of the capacitor shell moves upward. When the capacitor shell is completely pushed out of the shell discharge guide plate, the capacitor shell falls under its own weight, passes through the reversing channel and falls onto the shell delivery guide plate, completing the transformation of the capacitor shell from horizontal to vertical (rotated 90°), completing the reversal, and finally driven by the shell delivery guide plate into the pelletizing barrel of the pelletizing table; When the capacitor shells on the shell feeding guide plate are full, the shell discharge guide plate continues to convey, and after the capacitor shells are tilted along the reversing baffle, the sealed end of the shell is located at the reversing channel, and the capacitor shells that cannot fall continue to move upward under the push of the subsequent capacitor shells. While moving upward, the open end of the capacitor shell begins to contact the arc surface of the shell return baffle, and enters the shell return guide cylinder under the push of the subsequent capacitor shell, and is led out by the shell return guide cylinder for collection and sent to the storage tray for re-discharging; When the aluminum shell enters the assembly barrel, the core discharge assembly puts the capacitor core into the assembly barrel, and the rotating disk is driven by the corresponding rotating motor to rotate one station to the bottom of the detection head, and the detection head detects the station (whether the core is placed normally). After the detection is completed, the rotating disk rotates one station again and moves to the bottom of the edge pressing assembly; The original state of the pressing cylinder piston rod shrinks, the pressing wheel is away from the workstation assembly, when the aluminum shell with the core enters under the pressing wheel, the pressing cylinder piston rod extends, driving the pressing motor seat to descend, the pressing motor seat synchronously drives the gear box, pressing motor and other components downward, so that the pressing wheel contacts the outer side of the top of the aluminum shell, the pressing wheel rotates under the drive of the pressing motor, so that the aluminum shell bends inward, the gear motor drives the gear box, the gear box drives the pressing support rod, changes the angle of the pressing support rod (so that the inclination of the pressing wheel decreases from large to small), so that the pressing wheel is gradually pressed down, thereby bending the aluminum shell inward and pressing it tightly on the rubber plug of the core, completing the pressing of the aluminum shell, and the rotating disk drives the pressed capacitor to output. This solution integrates aluminum shell discharging, conveying, steering and pressing, and has a reasonable structure, good use effect and high efficiency.
[0021] The embodiments described above are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. Therefore, all changes made according to the shape and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A capacitor aluminum shell conveying, steering, and edge pressing system, comprising a pelletizing table (21), on which a core discharge assembly (22) is mounted, characterized in that: A rotating disk (22) is installed on the top of the pelletizing table (21), a station groove is formed at the edge of the rotating disk (22), a pelletizing cylinder (27) is embedded in the station groove, the bottom of the pelletizing cylinder (27) is sealed by a bottom plate, and the bottom of the bottom plate is installed in the station groove through a bearing, a shell delivery guide plate (2) is provided below the core discharge assembly (22) in the input direction of the pelletizing table (21), and a shell discharge guide plate (1) is provided in the conveying direction of the shell delivery guide plate (2), and the shell discharge guide plate (1) is connected to the aluminum shell vibrating plate The shell discharging guide plate (1) and the shell feeding guide plate (2) are connected, and an aluminum shell reversing unit is provided between the shell discharging guide plate (1) and the shell feeding guide plate (2); a supporting support rod (23) is installed on the pelletizing table (21) in the output direction of the core discharging assembly (22); a detection support rod (24) is installed in the input direction of the supporting support rod (23); a detection head (25) is installed on the detection support rod (24); a side pressing support arm (26) is installed in the output direction of the supporting support rod (23); and a side pressing component is installed on the side pressing support arm (26).
2. A capacitor aluminum shell conveying, steering, and edge pressing system according to claim 1, characterized in that: The aluminum shell reversing unit comprises a reversing fixed plate (3), a reversing baffle plate (4), and a shell return baffle plate (5), wherein the input end of the shell feeding guide plate (2) is located below the output end of the shell discharge guide plate (1), the reversing fixed plate (3) is vertically fixed to the top of the input end of the shell feeding guide plate (2), the top of the reversing baffle plate (4) is connected to the upper part of the reversing fixed plate (3), the bottom of the reversing baffle plate (4) extends obliquely below the output end of the shell discharge guide plate (1) to form a suspended end, and the suspended end of the reversing baffle plate (4) is directly opposite to the shell discharge guide plate (1) at the output end, a reversing channel is reserved between the reversing baffle (4) and the output end of the shell discharge guide plate (1); a shell return baffle (5) is connected to one side of the reversing baffle (4); the shell return baffle (5) is arc-shaped, one end of which is connected to the shell discharge guide plate (1) and the shell delivery guide plate (2), and the other end is connected to the top of the shell return guide tube (6); a shell return fixing plate (7) is installed at the top of the output end of the shell discharge guide plate (1), and the shell return guide tube (6) is installed between the shell return fixing plate (7) and the reversing fixing plate (3).
3. The capacitor aluminum shell conveying, steering and edge pressing system according to claim 1 is characterized by: The edge pressing assembly comprises an edge pressing cylinder (28) and an edge pressing motor seat (29), wherein the edge pressing cylinder (28) is mounted on the edge pressing support arm (26), the piston rod of the edge pressing cylinder (28) is vertically downwardly connected to the edge pressing motor seat (29), a gear box (30) driven by a gear motor is mounted on the edge pressing motor seat (29), an edge pressing support rod (31) is mounted on the output shaft of the gear box (30), an edge pressing motor (32) is mounted at the bottom of the edge pressing support rod (31), and an edge pressing wheel (33) is mounted on the transmission shaft of the edge pressing motor (32), the edge pressing wheel (33) is conical, and its larger end is connected to the transmission shaft of the edge pressing motor (32).
4. The capacitor aluminum shell conveying, steering and edge pressing system according to claim 1 is characterized by: The aluminum shell vibration material unit comprises a material storage tray (41), a vibrator (42) is installed at the bottom of the material storage tray (41), a material guide belt (43) which rises in a spiral shape is arranged in the material storage tray (41), a vertically upward retaining edge (44) is arranged at the top edge of the material storage tray (41), a transition guide plate (46) is arranged at the outlet of the material guide belt (43), one end of the transition guide plate (46) is connected to the material guide belt (43), and the inner side of the other end gradually tilts upward and is connected to the correction unit, and an output guide plate (45) is arranged in the output direction of the correction unit; the output guide plate (45) is arranged at ... The outer edge of the plate (45) is connected to the retaining edge (44), and the inner side of the output guide plate (45) is tilted upward to form a limiting edge; the output end of the output guide plate (45) is connected to the input end of the shell discharge guide plate (1), and a single-row limiting plate (49) is provided at the connection between the limiting guide plate (48) and the output guide plate (45), and the single-row limiting plate (49) is in a "7" shape, and the end of the horizontal arm of the single-row limiting plate (49) is connected to the inner wall of the retaining edge (44), and the bottom of the vertical arm of the single-row limiting plate (49) is located above the inner side of the limiting guide plate (48).
5. The capacitor aluminum shell conveying, steering and edge pressing system according to claim 4 is characterized in that: The correction unit comprises a discharge guide plate (47) and a limit guide plate (48), wherein the outer side of the discharge guide plate (47) is connected to the inner wall of the retaining edge (44), one end of the discharge guide plate (47) is connected to the transition guide plate (46), a sorting port (410) is reserved between the other end of the discharge guide plate (47) and the output guide plate (45), the sorting port (410) is connected to the inner cavity of the material storage tray (41), the inner side of the discharge guide plate (47) is connected to the outer side of the limit guide plate (48), the inner side of the limit guide plate (48) is inclined toward the upper part of the inner cavity of the material storage tray (41), and the output end of the limit guide plate (48) is connected to the output guide plate (45).