A scented card pillow packaging machine and its packaging method
By integrating automatic loading and flavor dropping functions on the scented carton packaging machine, combined with vacuum sealing technology, the problem of the scented carton packaging is solved, and the effect of efficient automatic loading and prolonging the fragrance retention time is achieved.
Patent Information
- Application Number
- CN202510376556.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2045-03-28
AI Technical Summary
The existing scented carton packaging machines rely on manual operation when loading, which is inefficient and prone to problems such as untimely loading and disordered order. At the same time, the fragrance does not last long after packaging.
A scented pillow-type packaging machine is designed, integrating automatic feeding, flavor dropping and vacuum sealing functions. The fragrance dropping is performed through multiple packaging stations of the scented card conveying mechanism, and the fragrance penetration on both sides is achieved by using the scented card flip assembly, and the fragrance leakage time of the scented card is finally extended through vacuum sealing.
It realizes efficient and automated feeding of Xiangka, extends Xiangka's fragrance retention time, and improves the efficiency of the packaging production line and the user experience of the product.
Smart Images

Figure CN119873014B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of packaging machines, and particularly relates to a scented card pillow packaging machine and a packaging method thereof. Background Art
[0002] At present, scented cards are widely used in fields such as automobiles to purify the air. When packaging scented cards, a card packaging machine is usually used for assembly-line production. For example, the patent with the publication number CN107934071A discloses a red packet card packaging machine, which includes a frame, an operation panel, a characteristic testing mechanism and an electrical box arranged on the frame. The operation panel and the electrical box are both connected to the characteristic testing mechanism; the characteristic testing mechanism includes a card issuing mechanism for mixed loading. The card issuing mechanism transports the mixed cards to the bag-making mechanism for packaging through a card conveying mechanism. After the packaged cards pass through the longitudinal sealing and conveying mechanism and the transverse sealing mechanism to seal the packaging bag in sequence, the cards are output through an output mechanism.
[0003] However, when loading materials, this packaging machine mainly relies on manual operation, which not only has low efficiency, but also easily causes problems such as untimely feeding and disordered sequence, seriously affecting the quality and efficiency of packaging; at the same time, the packaging machine of this technical solution is only applicable to some flat card products. For scented cards such volatile products, the fragrance is likely to volatilize during the packaging process, and there is air remaining inside the packaging bag, resulting in the continuous emission of fragrance from the scented card after packaging, so that the fragrance retention time is not long during subsequent use. Summary of the Invention
[0004] In order to solve the technical defects mentioned in the above background art, the purpose of the present invention is to provide a scented card pillow packaging machine and a packaging method thereof, so as to solve the problems of short fragrance retention time after scented card packaging and low efficiency of manual feeding in the prior art. By integrating functions of automatic feeding, essence dripping and vacuum sealing, high-efficiency packaging of scented cards and extension of the fragrance retention time of scented cards are realized.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A fragrance card pillow packaging machine comprises a frame, a fragrance card feeding mechanism, a fragrance card conveying mechanism, a fragrance card bag making mechanism, a fragrance card packaging longitudinal sealing mechanism and a fragrance card transverse sealing and cutting mechanism which are sequentially arranged on the frame along a processing direction, a plurality of packaging stations are arranged on the fragrance card conveying mechanism, and a fragrance dripping assembly for adding fragrance is arranged above the packaging station; a fragrance card flipping assembly for flipping the fragrance card 180° is arranged near the output end of the fragrance card conveying mechanism, and the fragrance card flipping assembly is connected to the fragrance dripping assembly through an electrical signal; ... The dripping assembly is connected through electrical signal coordination; the flavor dripping assembly includes a support frame fixed to the top of the aroma card conveying mechanism, a flavor storage tank, an atomizing nozzle and a metering pump, and the flavor storage tank and the atomizing nozzle are provided in plurality, and the plurality of flavor storage tanks and the atomizing nozzles are fixed on the support frame at equal distances and correspond to the packaging station; the flavor storage tank and the atomizing nozzle are connected through a pipeline, and the atomizing nozzle is built-in with a PID controller; the metering pump is provided on the pipeline, and the metering pump is electrically connected to the PID controller to adjust the atomization amount according to the signal feedback of the PID controller;
[0007] The incense card flipping assembly includes a lifting bracket, a flipping clamping plate arranged on the lifting bracket, and a rotating motor for driving the flipping clamping plate to rotate. The lifting bracket is composed of a plurality of lifting rods arranged in parallel, and a lifting sleeve is slidably connected to the lifting rod, and one end of the lifting sleeve is drivingly connected to a lifting cylinder; the rotating motor is fixedly connected to the lifting sleeve, and the output shaft end of the rotating motor is drivingly connected to an L-shaped fixed plate, and an electric eye detector for detecting the incense card is arranged on the L-shaped fixed plate; a telescopic electric cylinder is connected between the flipping clamping plates, the telescopic electric cylinder is fixedly connected to the L-shaped fixed plate, and the output shaft end of the telescopic electric cylinder is drivingly connected to the flipping clamping plate.
[0008] Preferably, the aroma card feeding mechanism comprises a workbench, a card storage bin fixed on the workbench, and an automatic card issuing assembly connected between the card storage bin and the aroma card conveying mechanism, the inner wall of the card storage bin is spirally provided with a feeding track; a discharging track is connected between the discharging end of the feeding track and the feeding end of the automatic card issuing assembly; the automatic card issuing assembly comprises a card seat, a card storage box for stacking and storing aroma cards to be issued, and a card shifting wheel arranged at the bottom of the box for shifting a single aroma card for unloading, the card seat is fixed to the workbench The card base is provided with a plurality of pulley transmission components for conveying the unloaded scented cards; the card storage box is composed of a fixed frame, an intermediate baffle mounted on the fixed frame, and side baffles located on both sides of the intermediate baffle, and the fixed frame is tilted on the card base; the intermediate baffle and the side baffles are movably connected to the fixed frame, and the bottom end of the intermediate baffle is bent into an arc shape; the card shifting wheel is located on the back side of the intermediate baffle, and the card shifting wheel is mounted on the card shifting shaft, and both sides of the card shifting shaft are linked to the pulley transmission component.
[0009] Preferably, the scent card conveying mechanism includes a conveying frame, a conveyor belt and a synchronous wheel drive assembly, the conveying frame is horizontally arranged on one side of the feed end of the frame, and baffle plates are arranged on both sides of the conveying frame, and photoelectric sensors for detecting scent cards are arranged at positions of the baffle plates corresponding to the automatic card issuing components, and the photoelectric sensors are signal-connected with the synchronous wheel drive assembly; the conveyor belt is installed in the conveying frame, and limit strips are equidistantly spaced on the conveyor belt, and a packaging station for limiting the position of the scent card is formed between two adjacent limit strips; the synchronous wheel drive assembly is built in the conveying frame, and the synchronous wheel drive assembly is transmission-connected with the conveyor belt.
[0010] Preferably, the sachet bag making mechanism is installed in the frame, and the sachet bag making mechanism is provided with a bag making and forming assembly between the end of the sachet conveying mechanism and the sachet packaging longitudinal sealing mechanism, and the bag making and forming assembly is cooperatively connected with the sachet bag making mechanism; the bag making and forming assembly includes a forming support plate, a former and a feed support plate, and the forming support plate is fixed to the bottom end of the feed support plate; the feed support plate is arranged at the same height as the conveyor belt; the former is connected between the feed support plate and the conveyor belt, and the former is clamped on the forming support plate.
[0011] Preferably, the xiangka bag making mechanism includes a unwinding roller group, a supporting roller group and an adjusting roller group, an adjusting handle is provided on one side of the unwinding roller group, and both ends of the unwinding roller group are rotatably connected to the frame; the supporting roller group is arranged between the unwinding roller group and the winding roller group, and a clamping seasoning rod is built into the supporting roller group; both ends of the adjusting roller group are movably connected with adjustment brackets, and the adjustment brackets are fixedly connected to the feed pallet.
[0012] Preferably, the longitudinal sealing mechanism of the scented card packaging includes a film-pulling assembly for tightening and fitting the two sides of the packaging film, a longitudinal sealing assembly for longitudinally sealing the packaging film, and a lifting and driving assembly for driving the film-pulling assembly and the longitudinal sealing assembly. The film-pulling assembly and the longitudinal sealing assembly are provided in multiple groups, and the multiple groups of the film-pulling assembly and the longitudinal sealing assembly are slidably connected to the lifting and driving assembly.
[0013] Preferably, the scent card transverse sealing and cutting mechanism is provided with an exhaust component for evacuating the air in the packaging bag; the exhaust component includes a vacuum chamber, a vacuum pump and a push plate, the vacuum chamber is composed of a plurality of mutually spliced card plates, and the vacuum chamber is sleeved on the scent card transverse sealing and cutting mechanism; the vacuum pump is fixedly connected to the outside of the vacuum chamber, and the vacuum pump and the vacuum chamber are connected by an exhaust pipe; the push plate is arranged in the vacuum chamber, and a plurality of push plates are provided, and the plurality of push plates are respectively arranged on both sides and the top end of the gear conveyor belt, and one end of the push plate is connected to the scent card transverse sealing and cutting mechanism, and the other end is provided with a sponge pad.
[0014] Preferably, the horizontal sealing and cutting mechanism of the fragrance card comprises a lifting and guiding component, a horizontal heat-sealing component and a cutting tool component. The lifting and guiding component is used to drive the horizontal heat-sealing component and the cutting tool component to lift up and down, and the lifting and guiding component is axially arranged on the machine frame; the horizontal heat-sealing component and the cutting tool component are connected to the lifting and guiding component, and the horizontal heat-sealing component and the cutting tool component are cooperatively connected.
[0015] Preferably, a control device is further arranged on the machine frame. The control device comprises an operation panel and an intelligent temperature control system. The operation panel is internally provided with a PLC controller; the intelligent temperature control system is cooperatively connected with the horizontal heat-sealing component. The intelligent temperature control system consists of a temperature sensor, a heating element, a refrigerating element and a control module. The temperature sensor, the heating element and the refrigerating element are all electrically connected to the control module, and the control module is communicatively connected with the PLC controller.
[0016] A packaging method of a packaging machine comprises the following steps:
[0017] S1. Automatic feeding and positioning: Stack the fragrance cards in the card storage bin. After sorting by vibrating feeding, the side baffles of the automatic card sending component automatically adjust the distance based on the size of the fragrance cards, and cooperate with the rotation of the card separating wheel to separate single fragrance cards, and then guide and convey them to the packaging station through the card storage box;
[0018] S2. Synchronous conveying and monitoring: The conveyor belt of the fragrance card conveying mechanism receives the fragrance cards and is driven by a synchronous wheel drive component to convey at a constant speed. During this period, the photoelectric sensor monitors the position and posture of the fragrance cards in real time;
[0019] S3. Double-sided quantitative fragrance dropping: When the fragrance cards are conveyed by the conveyor belt, the upper fragrance dropping component drives the metering pump through a PID controller, extracts a quantitative amount of fragrance from the fragrance storage tank, and evenly sprays it onto the upward-facing side of the fragrance cards through an atomizing nozzle; when the photoelectric eye detector recognizes that the fragrance cards reach below the fragrance card flipping component, the lifting cylinder drives the flipping clamping plate to descend, and the material taking suction cup adsorbs the fragrance cards and flips them 180°, and then accurately drops the fragrance cards back onto the conveyor belt; repeat the fragrance dropping step to complete double-sided permeation fragrance dropping;
[0020] S4. Dynamic bag making: The fragrance card bag making mechanism adjusts the film roll tension according to the size of the fragrance cards, and forms a three-side open packaging bag from the film roll through the bag making and forming component, and the fragrance card conveying mechanism pushes the fragrance cards into the bag;
[0021] S5. Longitudinal pre-sealing and positioning: The longitudinal sealing mechanism of the fragrance card packaging tightens the two sides of the packaging bag through the film pulling component, and completes the side pre-sealing through the longitudinal sealing component to form a continuous bag body, and conveys it to the next process;
[0022] S6. Vacuum Exhaust Sealing: Before the end sealing of the packaging bag, the scented card enters the vacuum chamber. The push plate descends under the drive of the transverse sealing and cutting mechanism of the scented card, and discharges the excess air in the scented card packaging bag. At the same time, the vacuum pump starts to extract the air in the vacuum chamber to form a vacuum environment. When the vacuum degree reaches the set value, the packaging machine performs end sealing and cutting in a vacuum state.
[0023] S7. Intelligent Transverse Sealing and Cutting: The transverse heat-sealing component descends along the lifting guide component to complete the heat-sealing of the packaging bag, and at the same time, the cutting component completes the cutting between the ends of two adjacent packaging bags. Among them, the intelligent temperature control system (not shown in the figure) uses temperature sensors to collect temperature data of the packaging area in real time and transmits it to the control module. The control module compares the real-time temperature with the preset optimal temperature range. If the temperature is lower than the lower limit, the control module starts the heating element to raise the temperature of the packaging area; if the temperature is higher than the upper limit, the control module starts the refrigeration element to lower the temperature of the packaging area.
[0024] S8. Quality Inspection and Outfeeding: After the scented card is vacuum-packed, the sealing integrity is verified by a vision detector, and the qualified products are sorted by the outfeeding mechanism and packed into boxes to complete the packaging process.
[0025] In summary, the beneficial effects of the present invention are as follows:
[0026] For products such as scented cards with high volatility, the present invention solves the problems of low efficiency and easy errors in manual feeding by setting an automatic feeding mechanism on the pillow-type packaging machine, improving the overall efficiency of the packaging production line. By setting an essence dropping component at the packaging station corresponding to the scented card conveying mechanism, it can continuously supplement essence for the scented card during the packaging process to prevent the loss of fragrance during transportation. At the same time, by setting a scented card flipping component, the scented card can evenly penetrate the essence on both sides, further enhancing the fragrance effect of the scented card and prolonging its fragrance retention time, thereby improving the user experience of the product. Description of the Drawings
[0027] Figure 1 is a schematic structural diagram of the pillow-type packaging machine for scented cards of the present invention;
[0028] Figure 2 is a front view of the pillow-type packaging machine for scented cards of the present invention;
[0029] Figure 3 is a top view of the pillow-type packaging machine for scented cards of the present invention;
[0030] Figure 4 is Figure 3 an enlarged view of the structure at a in
[0031] Figure 5 is a schematic structural diagram of the scented card feeding mechanism and the spice conveying mechanism of the present invention;
[0032] Figure 6 is Figure 5 An enlarged view of the perfume dropping component structure at position b in it;
[0033] Figure 7 A schematic structural view of the automatic card issuing component in the present invention;
[0034] Figure 8 A schematic structural view of the perfume card flipping component in the present invention;
[0035] Figure 9 A schematic structural view of the perfume card bag making mechanism, the longitudinal sealing mechanism of the perfume card packaging, and the transverse sealing and cutting mechanism of the perfume card in the present invention;
[0036] Figure 10 A sectional view of the perfume card bag making mechanism, the longitudinal sealing mechanism of the perfume card packaging, and the transverse sealing and cutting mechanism of the perfume card in the present invention;
[0037] Figure 11 A schematic structural view of the longitudinal sealing mechanism of the perfume card packaging in the present invention;
[0038] Figure 12 A schematic structural view of the transverse sealing and cutting mechanism of the perfume card in the present invention;
[0039] Figure 13 A working flow chart of the perfume card packaging method in the present invention.
[0040] 1. Frame; 2. Incense card feeding mechanism; 21. Workbench; 22. Card storage bin; 221. Vibration driver; 222. Feeding track; 23. Discharging track; 24. Automatic card issuing assembly; 241. Card holder; 242. Card storage cassette; 2421. Fixed frame; 2422. Intermediate baffle; 2423. Side baffle; 243. Card dialing wheel; 244. Pulley transmission assembly; 3. Incense card conveying mechanism; 31. Conveying frame; 311. Material blocking plate; 32. Conveyor belt; 321. Limiting strip; 322. Packaging station; 33. Synchronous wheel drive assembly; 4. Incense card bag making mechanism; 41. Unwinding roller group; 411. Adjusting handle; 42. Supporting roller group; 421. Clamping seasoning rod; 43. Adjusting roller group; 431. Adjusting bracket; 5. Incense card packaging longitudinal sealing mechanism; 51. Film pulling assembly; 511. Movable film pulling wheel; 512. Fixed film pulling wheel; 513. Bearing seat; 514. Adjusting shaft; 52. Longitudinal sealing assembly; 53. Lifting drive assembly; 531. Mounting bracket; 532. Lifting guide rail; 533. Lifting drive cylinder; 534. Sliding plate; 6. Incense card transverse sealing and cutting mechanism; 61. Lifting guiding assembly; 611. Positioning guiding column; 612. Guide sleeve; 613. Guide plate; 62. Transverse heat sealing assembly; 621. Heat insulation plate; 622. Heating plate; 623. Sealing plate; 63. Cutting knife assembly; 631. Transverse cutting knife; 632. Connecting rod; 633. Elastic connecting piece; 7. Essence dropping assembly; 71. Support frame; 72. Essence storage tank; 73. Atomizing nozzle; 74. Metering pump; 75. Pipeline; 8. Exhaust assembly; 81. Vacuum pumping chamber; 82. Vacuum pump; 83. Push pressing plate; 831. Sponge soft pad; 9. Bag making and forming assembly; 91. Forming support plate; 92. Former; 93. Feeding support plate; 10. Control device; 101. Control panel; 11. Incense card flipping assembly; 111. Lifting bracket; 112. Flipping clamping plate; 113. Rotating motor; 114. Lifting sleeve; 115. Lifting cylinder; 116. Photoelectric eye detector; 117. Material taking suction cup; 118. Telescopic electric cylinder. Detailed implementation manners
[0041] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art shall fall within the protection scope of the present invention.
[0042] Those skilled in the art should understand that in the disclosure of the present invention, the orientation or positional relationships indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings. These are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as limiting the present invention.
[0043] In addition, the terms "installed", "set", "provided with", "connected", "linked" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or there can be internal communication between two devices, elements or components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0044] In the description of the present invention, if there are words such as "a number of" for description, its meaning is one or more, and the meaning of multiple is two or more. Understandings such as greater than, less than, exceeding, etc. do not include the number itself, and understandings such as above, below, within, etc. include the number itself. If there is a description of first, second, third, etc., it is only for the purpose of distinguishing technical features and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.
[0045] The following Figure 1-12 further describes in detail the embodiments of a perfume card pillow packaging machine and its packaging method of the present invention in conjunction with the attached
[0046] A perfume card pillow packaging machine, as Figures 1 to 3 shown, includes a frame 1, a perfume card feeding mechanism 2, a perfume card conveying mechanism 3, a perfume card bag-making mechanism 4, a perfume card packaging longitudinal sealing mechanism 5, and a perfume card transverse sealing and cutting mechanism 6 that are sequentially arranged on the frame 1 along the processing direction. There are multiple groups of perfume card feeding mechanisms 2, and the multiple groups of perfume card feeding mechanisms 2 are equidistantly arranged on one side of the perfume card conveying mechanism 3, and the end of the perfume card feeding mechanism 2 is connected to the perfume card conveying mechanism 3; there are multiple packaging stations 322 on the perfume card conveying mechanism 3, and above the packaging station 322, there is an essence dropping component 7 for adding essence; the perfume card bag-making mechanism 4 is installed in the frame 1, and a bag-making and forming component 9 is arranged between the end of the perfume card conveying mechanism 3 and the perfume card packaging longitudinal sealing mechanism 5, and the bag-making and forming component 9 is cooperatively connected with the perfume card bag-making mechanism 4.
[0047] Specifically, for products with fragrance or volatile odors such as scented cards, ordinary packaging machines expose such products to the air for a long time during packaging, which easily causes part of the fragrance to be lost after packaging, resulting in the fragrance not lasting. At the same time, existing packaging machines need to use manual feeding and card issuance, resulting in low work efficiency; however, the present invention provides an automatic feeding mechanism on the pillow packaging machine to completely solve the problems of low efficiency and easy errors in manual feeding, thereby improving the overall efficiency of the packaging production line; and by providing a flavor dripping component 7 at the packaging station 322 corresponding to the scented card on the conveying mechanism, it can continuously replenish the scented card with flavor during the packaging process to prevent the problem of fragrance loss during the conveying process, making the fragrance card more intense and lasting, and improving the user experience of the product; in addition, the exhaust mechanism is used to place the scented card in a vacuum sealed environment during packaging and sealing, which not only effectively reduces the contact between the scented card and the air and prevents the fragrance from being lost, but also significantly prolongs the fragrance retention time of the scented card.
[0048] In this embodiment, if Figure 4 and 7 As shown, the scent card feeding mechanism 2 includes a workbench 21, a card storage bin 22 fixed on the workbench 21, and a discharging track 23 connected to the top of the card storage bin 22 and arranged obliquely. A vibration driver 221 is arranged at the bottom of the card storage bin 22, and a feeding track 222 is arranged along the internal spiral of the card storage bin 22; one end of the discharging track 23 is connected to the end of the feeding track 222; and the other end is connected to an automatic card issuing assembly 24. The automatic card issuing assembly 24 includes a card holder 241, a card storage box 242 for stacking the scent cards to be issued, and a card shifting wheel 243 arranged at the bottom of the box for shifting a single scent card for unloading. The card holder 241 is fixed on the workbench 21, and the card holder 241 has a plurality of pulley transmission assemblies 244 for conveying the unloaded scent cards; the card storage box 242 consists of a fixed frame 2421, an intermediate baffle 2422 sleeved on the fixed frame 2421, and a position The middle baffle 2422 is composed of side baffles 2423 on both sides, and the fixing frame 2421 is tilted on the card seat 241; the middle baffle 2422 and the side baffles 2423 are movably connected to the fixing frame 2421, and the bottom end of the middle baffle 2422 is bent into an arc shape; the card shifting wheel 243 is located on the back side of the middle baffle 2422, and the card shifting wheel 243 is sleeved on the card shifting shaft, and the two sides of the card shifting shaft are linked to the pulley transmission assembly 244.
[0049] Specifically, the process of automatic feeding of scent cards is as follows: a large number of scent cards are poured into the card storage bin 22, and the vibration driver 221 at the bottom of the card storage bin 22 is activated. The vibration generated by the vibration driver 221 causes the scent cards to gradually move upward along the spiral feeding track 222 in the card storage bin 22. During the movement, the scent cards are automatically arranged to avoid stacking or jamming. The scent cards enter the discharge track 23 in turn. The inclined design of the discharge track 23 allows the scent cards to slide toward the automatic card issuing assembly 24 by their own gravity. When the scent cards reach the card storage box 242 of the automatic card issuing assembly 24, since the bottom end of the middle baffle 2422 of the card storage box 242 is bent into an arc, and the middle baffle 2422 and the side baffle 2423 are movably connected to the fixing frame 2421, the scent cards will automatically adjust their position to adapt to the structure of the card storage box 242. According to the size and thickness of the scent cards, the operator can fine-tune the spacing between the side baffles 2423 again to ensure that the scent cards can be smoothly stacked and stored in the card storage box 242. Then the card-pick-up shaft starts to rotate under the linkage of the pulley transmission assembly 244, driving the card-pick-up wheel 243 mounted thereon to rotate. The paddles on the card-pick-up wheel 243 pick out the stacked scent cards one by one from the card storage box 242, and the picked scent cards are accurately transported to the packaging station 322 of the conveyor belt 32 of the scent card conveying mechanism 3 through the pulley transmission assembly 244 in the card seat 241, thereby realizing the automatic and sequential loading of the scent cards, greatly improving the loading efficiency and accuracy.
[0050] In this embodiment, if Figure 5 , 6 As shown, the aroma card conveying mechanism 3 includes a conveying frame 31, a conveyor belt 32 and a synchronous wheel driving assembly 33. The conveying frame 31 is horizontally arranged on one side of the feeding end of the frame 1, and baffle plates 311 are arranged on both sides of the conveying frame 31. A photoelectric sensor for detecting aroma cards is arranged at a position corresponding to the automatic card issuing assembly 24 on the baffle plate 311, and the photoelectric sensor is connected to the synchronous wheel driving assembly 33 by signal; the conveyor belt 32 is installed in the conveying frame 31, and limit strips 321 are arranged on the conveyor belt 32 at equal intervals, and a packaging station 322 for limiting the position of the aroma card is formed between two adjacent limit strips 321; the synchronous wheel driving assembly 33 is built in the conveying frame 31, and the synchronous wheel driving assembly 33 is connected to the conveyor belt 32 by transmission.
[0051] Specifically, after the conveyor belt 32 of the scent card conveying mechanism 3 receives the scent card from the automatic card issuing assembly 24, the photoelectric sensor at the position of the corresponding card issuing assembly on the material blocking plate 311 starts to work; the photoelectric sensor continuously emits and receives light, and when the scent card passes through the detection area, it will block the light, causing the electrical signal output by the photoelectric sensor to change. The signal is transmitted to the synchronous wheel drive assembly 33, and the synchronous wheel drive assembly 33 accurately controls the rotation speed and conveying distance of the conveyor belt 32 according to the received signal, ensuring that the scent card can be accurately positioned on the packaging station 322 and conveyed forward at a stable speed. In addition, during the conveying process, the material blocking plates 311 on both sides of the conveyor belt 32 play a role in limiting the position of the scent card to prevent the scent card from being offset due to the vibration of the conveyor belt 32 or other external forces. At the same time, in order to prevent the baffle plate 311 from affecting the operation of the aroma card turning assembly 11, the baffle plate 311 is provided with an avoidance groove, and the aroma card turning assembly 11 is installed in the avoidance groove; the packaging station 322 formed between two adjacent limit strips 321 further ensures that the position of the aroma card is fixed, which is convenient for subsequent essence dripping and packaging operations.
[0052] It is worth mentioning that when the incense card passes through the detection area, if the position of the incense card is offset or damaged, the electrical signal output by the photoelectric sensor 34 changes, and the signal is transmitted to the synchronous wheel drive component 33 to suspend its operation, and trigger the alarm device to remind the operator; the operator adjusts or replaces the incense card according to the alarm prompt, and then presses the reset button, and the incense card conveying mechanism 3 continues to operate.
[0053] In this embodiment, if Figure 7 As shown, the flavor dripping assembly 7 includes a support frame 71 fixed to the top of the aroma card conveying mechanism 3, a flavor storage tank 72, an atomizing nozzle 73 and a metering pump 74. A plurality of flavor storage tanks 72 and atomizing nozzles 73 are provided, and the plurality of flavor storage tanks 72 and atomizing nozzles 73 are fixed on the support frame 71 at equal distances and correspond to the packaging station 322; the flavor storage tank 72 and the atomizing nozzle 73 are connected through a pipeline 75, and the atomizing nozzle 73 is built with a PID controller; the metering pump 74 is provided on the pipeline 75, and the metering pump 74 is electrically connected to the PID controller; the atomization amount is adjusted according to the signal feedback of the PID controller; when the aroma card arrives at the packaging station 322 along the conveyor belt 32 and starts to be conveyed, the flavor dripping assembly 7 located above the aroma card conveying mechanism 3 starts to work. The PID controller sends a control signal to the metering pump 74 according to the preset flavor spraying dosage. After the metering pump 74 is started, a fixed amount of flavor is drawn from the flavor storage tank 72 and transported to the atomizing nozzle 73 through the pipeline 75 .
[0054] Among them, the PID controller built into the atomizing nozzle 73 monitors the working state of the nozzle in real time. According to parameters such as the flow rate and pressure of the essence in the pipeline 75, it automatically adjusts the atomizing effect of the nozzle to ensure that the essence can be evenly sprayed on the surface of the scent card. During the spraying process, the operator can observe the spraying situation of the essence through the observation window. If problems such as uneven spraying or nozzle blockage are found, the equipment can be paused in time to clean or maintain the atomizing nozzle 73. At the same time, the operator can also fine-tune the parameters of the PID controller through the relevant buttons on the control panel 101 according to the actual production situation to optimize the spraying effect of the essence.
[0055] In this embodiment, as Figure 4 and Figure 8 shown, the scent card flipping assembly 11 includes a lifting bracket 111, a flipping clamping plate 112 arranged on the lifting bracket 111, and a rotating motor 113 for driving the flipping clamping plate 112 to rotate. The lifting bracket 111 is composed of multiple parallel lifting rods. A lifting sleeve 114 is slidably connected to the lifting rod, and one end of the lifting sleeve 114 is drivingly connected to a lifting cylinder 115; the rotating motor 113 is fixedly connected to the lifting sleeve 114, and the output shaft end of the rotating motor 113 is drivingly connected to an L-shaped fixing plate. An electric eye detector 116 for detecting the scent card is arranged on the L-shaped fixing plate; a telescopic electric cylinder 118 is connected between the flipping clamping plates 112. The telescopic electric cylinder 118 is fixedly connected to the L-shaped fixing plate, and the output shaft end of the telescopic electric cylinder 118 is drivingly connected to the flipping clamping plate 112.
[0056] Specifically, in order to further improve the fragrance retention time of the scent card, the scent card needs to be double-sided sprayed with essence. The scent card flipping assembly 11 can flip the scent card after single-sided dropping of the essence. Specifically, when the scent card is conveyed by the conveyor belt 32 to the position below the scent card flipping assembly 11, after the electric eye detector 116 detects the scent card signal, the lifting cylinder 115 drives and controls the lifting sleeve 114 to descend, and controls and adjusts the distance between the flipping clamping plates 112 through the telescopic electric cylinder 118 so that the flipping clamping plates 112 can adjust the clamping force according to the size of the scent card; at the same time, in order to further improve the grasping accuracy of the flipping clamping plates 112, a picking suction cup 117 can be arranged on the flipping clamping plates 112 to cooperate with the scent card, which can also avoid damaging the scent card, and the flipping clamping plates 112 are controlled to flip by the rotating motor 113. When the scent card is flipped 180° (that is, the original bottom surface of the scent card attached to the conveyor belt 32 is flipped upwards, and the top surface with the dropped essence is flipped downwards), the flipping clamping plates 112 are controlled to release the scent card by the telescopic electric cylinder 118, so that the scent card falls back into the packaging station 322 on the conveyor belt 32 and is conveyed again. At this time, the scent card completes double-sided dropping of the essence, further improving the uniformity of the essence dropping and effectively extending its fragrance retention time.
[0057] It should be noted that since the card flipping assembly 11 is installed on one side of the conveyor belt 32, when the flipping clamp plate 112 descends to clamp the card, its descending stroke will be affected by the baffle plate 311. Therefore, the lower end of the lifting bracket 111 is installed in the avoidance groove opened on the baffle plate 311, so that the maximum descending stroke of the flipping clamp plate 112 is at the same height as the conveyor belt 32. At this time, the flipping clamp plate 112 fits the surface of the conveyor belt 32, and the picking suction cup 117 is used to accurately clamp the card. In addition, the diameter of the picking suction cup 117 on the flipping clamp plate 112 determines the thickness of the item it clamps. Therefore, the thickness of the card clamped by the card flipping assembly in this application should be greater than 20 mm, and the optimal range is between 20 - 50 mm.
[0058] In this embodiment, as Figure 9 , 10 shown, the card bag-making mechanism 4 is installed in the frame 1, and a bag-making and forming assembly 9 is arranged between the end of the card conveying mechanism 3 and the card packaging longitudinal sealing mechanism 5. The bag-making and forming assembly 9 is cooperatively connected with the card bag-making mechanism 4; the bag-making and forming assembly 9 includes a forming support plate 91, a former 92, and a feeding support plate 93. The forming support plate 91 is fixed to the bottom end of the feeding support plate 93; the feeding support plate 93 is arranged at the same height as the conveyor belt 32; the former 92 is connected between the feeding support plate 93 and the conveyor belt 32, and the former 92 is clamped on the forming support plate 91.
[0059] Among them, the card bag-making mechanism 4 includes a unwind roller group 41, a support roller group 42, and an adjusting roller group 43. An adjusting handle 411 is arranged on one side of the unwind roller group 41, and both ends of the unwind roller group 41 are rotatably connected in the frame 1; the support roller group 42 is arranged between the unwind roller group 41 and the winding roller group, and a clamping seasoning rod 421 is arranged inside the support roller group 42; both ends of the adjusting roller group 43 are movably connected with an adjusting bracket 431, and the adjusting bracket 431 is fixedly connected to the feeding support plate 93.
[0060] Specifically, the working process of packaging film bagging is as follows: the packaging film roll is gradually released by rotating the unwinding roller group 41, and the packaging film enters the bag-making and forming assembly 9 after being guided and tension-adjusted by the supporting roller group 42 and the adjusting roller group 43; the former 92 of the bag-making and forming assembly 9 gradually bends the packaging film into the shape of a packaging bag under the support of the forming support plate 91; wherein, the feed support plate 93 is set at the same height as the conveyor belt 32, so that the fragrant card can smoothly enter the formed packaging bag from the conveyor belt 32. During the bag-making process, the operator can adjust the speed of the unwinding roller group 41 and the position of the adjusting roller group 43 according to the size and thickness of the fragrant card through the control button on the control panel 101 to control the conveying speed and tension of the packaging film, thereby ensuring that the forming size of the packaging bag meets the requirements. At the same time, the operator also needs to pay close attention to the quality of the packaging film, such as whether there is damage, wrinkles, etc., and replace the packaging film roll in time if any problems are found.
[0061] In this embodiment, if Figure 11 As shown, the longitudinal sealing mechanism 5 for the fragrance card packaging includes a film-pulling assembly 51 for pulling the two sides of the packaging film together, a longitudinal sealing assembly 52 for longitudinally sealing the packaging film, and a lifting drive assembly 53 for driving the film-pulling assembly 51 and the longitudinal sealing assembly 52. The film-pulling assembly 51 and the longitudinal sealing assembly 52 are provided in multiple groups, and the multiple groups of film-pulling assemblies 51 and the longitudinal sealing assemblies 52 are slidably connected to the lifting drive assembly 53.
[0062] Specifically, the lifting drive assembly 53 includes a mounting bracket 531, a lifting guide rail 532 and a lifting drive cylinder 533; one side of the mounting bracket 531 is fixedly connected to the lifting guide rail 532, and a sliding plate 534 is slidably connected to the lifting guide rail 532, and the film drawing assembly 51 and the longitudinal sealing assembly 52 are fixed on the sliding plate 534; the lifting drive cylinder 533 is transmission-connected with the sliding plate 534 to drive the film drawing assembly 51 and the longitudinal sealing assembly 52 to rise and fall synchronously; the film drawing assembly 51 includes a movable film drawing wheel 511, a fixed film drawing wheel 512 and a bearing seat 513, the movable film drawing wheel 511 and the fixed film drawing wheel 512 are arranged in parallel, and the movable film drawing wheel 511 The top end of the fixed film-drawing wheel 512 is connected to the lifting drive assembly 53 through a bearing seat 513, and the movable film-drawing wheel 511 and the bearing seat at the top end of the fixed film-drawing wheel 512 are movably connected through an adjusting shaft 514, so that the distance between the movable film-drawing wheel 511 and the fixed film-drawing wheel 512 is adjustable; when the packaging bag loaded with fragrance cards is side-sealed, the film-drawing assembly 51 and the longitudinal sealing assembly 52 are driven down by starting the lifting drive assembly 53, and the movable film-drawing wheel 511 and the fixed film-drawing wheel 512 fit the two sides of the packaging bag, and the two sides of the packaging bag are tightened and fit together through the adjusting shaft 514 to ensure that the packaging film tightly wraps the fragrance cards.
[0063] Among them, the longitudinal sealing assembly 52 and the film pulling assembly 51 have the same structure. The only difference is that a heating element is provided inside the longitudinal sealing assembly 52. After the two sides of the packaging bag are tightened, the heating element pre-heats the longitudinal sealing assembly to an appropriate temperature, and then seals the side edges of the packaging bag to be tightened through the rolling action, thereby completing the longitudinal sealing packaging of the packaging bag. In addition, the staff can adjust the heating temperature of the longitudinal sealing assembly 52 through the temperature adjustment button on the control panel 101 to meet the sealing requirements of different material packaging films.
[0064] In this embodiment, an exhaust assembly 8 for evacuating the air inside the packaging bag is provided on the perfume card horizontal sealing and cutting mechanism 6; the exhaust assembly 8 includes a vacuum chamber 81, a vacuum pump 82, and a push plate 83. The vacuum chamber 81 is surrounded by a plurality of spliced card plates, and the vacuum chamber 81 is sleeved on the perfume card horizontal sealing and cutting mechanism 6; the vacuum pump 82 is fixedly connected to the outside of the vacuum chamber 81, and the vacuum pump 82 is connected to the vacuum chamber 81 through a suction pipe; the push plate 83 is arranged inside the vacuum chamber 81, and there are a plurality of push plates 83. The plurality of push plates 83 are respectively arranged on both sides and the top of the gear conveyor belt, and one end of the push plate 83 is connected to the perfume card horizontal sealing and cutting mechanism 6, and the other end is provided with a sponge soft pad 831.
[0065] Specifically, when the perfume card enters the vacuum chamber 81 along with the conveyor belt 32 after completing the longitudinal sealing, the perfume card horizontal sealing and cutting mechanism 6 drives the push plate 83 to descend. During the descent of the push plate 83, the excess air inside the perfume card packaging bag is squeezed out through the sponge soft pad 831; after the push plate 83 finishes squeezing, the vacuum pump 82 is started to pump out the air inside the vacuum chamber 81 to form a vacuum environment. Among them, slots for inputting or outputting the packaging bag are separately provided on both sides of the vacuum chamber 81; at the same time, the operator can view the vacuum degree value inside the vacuum chamber 81 in real time through the vacuum degree display screen on the control panel 101; when the vacuum degree reaches the preset value, the packaging machine completes the packaging and sealing in a vacuum state. Then, the perfume card horizontal sealing and cutting mechanism 6 is used to seal and cut the port of the packaging bag; this not only avoids the problem of fragrance loss caused by the contact between the perfume card and the air inside the packaging bag, but also significantly extends the fragrance retention time of the perfume card.
[0066] In this embodiment, as Figure 12 shown, the perfume card horizontal sealing and cutting mechanism 6 includes a lifting and guiding assembly 61, a horizontal heat sealing assembly 62, and a cutting knife assembly 63. The lifting and guiding assembly 61 is used to drive the horizontal heat sealing assembly 62 and the cutting knife assembly 63 to lift up and down, and the lifting and guiding assembly 61 is axially arranged on the frame 1. The horizontal heat sealing assembly 62 and the cutting knife assembly 63 are connected to the lifting and guiding assembly 61, and the horizontal heat sealing assembly 62 is cooperatively connected with the cutting knife assembly 63.
[0067] Specifically, the lifting and guiding assembly 61 includes positioning guide columns 611, guide sleeves 612 and a guide plate 613. There are at least two positioning guide columns 611, and the positioning guide columns 611 are arranged in parallel on the frame 1; the guide sleeves 612 are slidably connected to the positioning guide columns 611, and the guide plate 613 is horizontally connected between and fixed to the two guide sleeves 612, and a driving member is drivingly connected to one side of the guide plate 613; the horizontal heat-sealing assembly 62 includes a heat-insulating plate 621, a heating plate 622 and a sealing plate 623 arranged in sequence from top to bottom. One end of the heat-insulating plate 621 is fixedly connected to the guide plate, and the other end is connected to the heating plate 622; the heating plate 622 is internally provided with heating rods, and the heating rods are externally connected to a power supply; a groove is formed at the middle position of the bottom end of the sealing plate 623; the cutting knife assembly 63 is composed of a horizontal cutting knife 631, a connecting rod 632 and an elastic connecting member 633. The horizontal cutting knife 631 is installed in the groove, and both sides of the horizontal cutting knife 631 are fixedly connected to the connecting rod 632. One end of the connecting rod 632 passes through the guide plate 613 and is movably connected to the elastic connecting member 633, and the elastic connecting member 633 is connected to the guide plate 613.
[0068] Among them, the process of transverse sealing and cutting of the end of the packaging bag is as follows: First, the heating plate 622 pre-heats the sealing plate 623 to a preset temperature. As the packaging bag is conveyed to the lower part of the fragrance card transverse sealing and cutting mechanism 6, the lifting and guiding assembly 61 drives the horizontal heat-sealing assembly 62 and the cutting knife assembly 63 to descend until the sealing plate 623 abuts against the packaging bag and performs hot pressing and sealing on it. Then, as the lifting and guiding assembly 61 continues to descend, the horizontal cutting knife 631 extends out of the groove of the sealing plate 623 under the action of the elastic connecting member 633 and cuts off the connecting part between the ends of two adjacent packaging bags. Finally, after the cutting is completed, the horizontal heat-sealing assembly 62 and the cutting knife assembly 63 start to reset and rise to the initial position under the action of the lifting drive assembly 53. By repeating the above steps, continuous heat sealing and cutting of the packaging bag can be completed.
[0069] It is worth mentioning that the operator can adjust the descending position of the lifting and guiding assembly, the heating time and heating temperature of the horizontal heat-sealing assembly 62 through the relevant buttons on the control panel 101, and can also adjust the cutting force of the cutting knife assembly 63 according to the material of the packaging bag to meet different packaging requirements.
[0070] In this embodiment, a control device 10 is further provided on the frame 1. The control device 10 includes a control panel 101 and an intelligent temperature control system (not shown in the figure). The control panel 101 is internally provided with a PLC controller; the intelligent temperature control system (not shown in the figure) is cooperatively connected with the horizontal heat-sealing assembly 62, and the intelligent temperature control system (not shown in the figure) is composed of a temperature sensor, a heating element, a refrigerating element and a control module. The temperature sensor, the heating element and the refrigerating element are all electrically connected to the control module, and the control module is communicatively connected to the PLC controller.
[0071] Specifically, during the horizontal heat sealing process, the temperature sensor of the intelligent temperature control system (not shown in the figure) collects the temperature data of the packaging area in real time and transmits it to the control module. The control module compares the real-time temperature with the preset optimal temperature range. If the temperature is lower than the lower limit, the control module activates the heating element to raise the temperature of the packaging area; if the temperature is higher than the upper limit, the control module activates the refrigeration element to lower the temperature of the packaging area. Through the precise control of the intelligent temperature control system (not shown in the figure), it is ensured that the temperature of the horizontal heat sealing is always in the best state, improving the heat sealing quality.
[0072] In addition, it is worth noting that the packaging machine of the present invention is equipped with an automatic cleaning and maintenance system. The automatic cleaning and maintenance system includes an automatic cleaning nozzle, a collection tank, and an intelligent lubrication device. The automatic cleaning nozzle is electrically connected to the control device 10; after the production is completed, the automatic cleaning program is started, and the cleaning nozzle sprays a special cleaning liquid to thoroughly wash the inside of the equipment. The waste liquid after washing is recycled and treated through the collection tank. At the same time, the intelligent lubrication device automatically adds lubricant to components such as bearings and chains according to the equipment operation duration and load conditions, ensuring the long-term stable operation of the equipment and reducing the frequency and intensity of manual maintenance.
[0073] As Figure 13 shown, the packaging method of the fragrance card pillow packaging machine in the present invention includes the following steps:
[0074] S1. Automatic feeding and positioning: Stack the fragrance cards in the card storage bin 22. After sorting by vibration feeding, the side baffle 2423 of the automatic card sending component 24 automatically adjusts the spacing based on the size of the fragrance card, and cooperates with the rotation of the card dialing wheel 243 to separate single fragrance cards, which are then guided and conveyed to the packaging station 322 through the card storage box 242;
[0075] S2. Synchronous conveying and monitoring: The conveyor belt 32 of the fragrance card conveying mechanism 3 receives the fragrance cards and is constantly conveyed at a constant speed by the synchronous wheel drive assembly 33. During this period, the photoelectric sensor 34 monitors the position and attitude of the fragrance cards in real time;
[0076] S3. Double-sided quantitative fragrance dropping: When the fragrance card is conveyed by the conveyor belt 32, the upper fragrance dropping component 7 drives the metering pump 74 through the PID controller to extract a quantitative amount of fragrance from the fragrance storage tank 72 and evenly spray it onto the upward-facing side of the fragrance card through the atomizing nozzle 73; when the photoelectric eye detector 116 recognizes that the fragrance card reaches below the fragrance card flipping component 11, the lifting cylinder 115 drives the flipping clamping plate 112 to descend, and the picking suction cup 117 adsorbs the fragrance card and flips it 180° and then accurately drops the fragrance card back onto the conveyor belt 32; repeat the fragrance dropping step to complete double-sided permeation fragrance dropping;
[0077] S4. Dynamic bag making: The fragrance card bag making mechanism 4 adjusts the film roll tension according to the size of the fragrance card, and forms a three-sided open packaging bag from the film roll through the bag making and forming component 9, and the fragrance card conveying mechanism 3 pushes the fragrance card into the bag;
[0078] S5. Longitudinal pre-sealing positioning: The longitudinal sealing mechanism 5 of the scented card packaging tightens both sides of the packaging bag through the film pulling assembly 51, and completes the side pre-sealing through the longitudinal sealing assembly 52 to form a continuous bag body, and conveys it to the next process;
[0079] S6. Vacuum exhaust sealing: Before the end of the packaging bag is sealed, the scented card enters the vacuum chamber 81. The push plate 83 descends under the drive of the transverse sealing and cutting mechanism 6 of the scented card, and discharges the excess air in the scented card packaging bag; at the same time, the vacuum pump 82 is started to extract the air in the vacuum chamber 81 to form a vacuum environment. When the vacuum degree reaches the set value, the packaging machine seals and cuts the end in a vacuum state;
[0080] S7. Intelligent transverse sealing and cutting: The transverse heat sealing assembly 62 descends along the lifting guide assembly 61 to complete the heat sealing of the packaging bag, and at the same time completes the cutting between the ends of two adjacent packaging bags through the cutting knife assembly 63; among them, the intelligent temperature control system (not shown in the figure) uses a temperature sensor to collect the temperature data of the packaging area in real time and transmits it to the control module; the control module compares the real-time temperature with the preset optimal temperature range. If the temperature is lower than the lower limit, the control module starts the heating element to raise the temperature of the packaging area; if the temperature is higher than the upper limit, the control module starts the refrigeration element to lower the temperature of the packaging area;
[0081] S8. Quality inspection and discharging: After the scented card is vacuum-packed, the sealing integrity is verified by a vision detector, and the qualified products are sorted by the discharging mechanism, and the packaging process is completed after boxing.
[0082] Specifically, an electrostatic elimination device can also be set between steps S2 and S4. The electrostatic elimination device includes an ion wind rod, a wind rod bracket and a power drive component. The wind rod bracket is fixed on the conveying frame 31 and is located between the conveying frame 31 and the former 92 assembly; the ion wind rod is rotatably installed on the wind rod bracket and is electrically connected to the power drive component; the static electricity on the surface of the scented card is eliminated by the ion wind rod to prevent the film material from being adsorbed and shifted by the static electricity existing on the surface of the scented card when the scented card enters the packaging bag, thus affecting the subsequent packaging effect.
[0083] The embodiments of this specific implementation manner are all preferred embodiments of this application, and do not limit the protection scope of this application accordingly. The same components are denoted by the same reference numerals. Therefore: All equivalent changes made according to the structure, shape and principle of this application should be covered within the protection scope of this application.
Claims
1. A fragrance card pillow packaging machine, comprising a frame, a fragrance card feeding mechanism, a fragrance card conveying mechanism, a fragrance card bag making mechanism, a fragrance card packaging longitudinal sealing mechanism and a fragrance card transverse sealing and cutting mechanism arranged on the frame in sequence along the processing direction, characterized in that: The aroma card feeding mechanism comprises a workbench, a card storage bin fixed on the workbench, and an automatic card issuing assembly connected between the card storage bin and the aroma card conveying mechanism. A feeding track is spirally arranged on the inner wall of the card storage bin; a discharging track is connected between the discharging end of the feeding track and the feeding end of the automatic card issuing assembly; the automatic card issuing assembly comprises a card seat, a card storage box for stacking and storing aroma cards to be issued, and a card shifting wheel arranged at the bottom of the box for shifting a single aroma card for unloading. The card seat is fixed on the workbench , and the card base is built with multiple pulley transmission components for conveying the unloaded fragrant cards; the card storage box is composed of a fixed frame, an intermediate baffle mounted on the fixed frame, and side baffles located on both sides of the intermediate baffle, and the fixed frame is tilted on the card base; the intermediate baffle and the side baffle are movably connected to the fixed frame, and the bottom end of the intermediate baffle is bent into an arc; the card-selecting wheel is located on the back side of the intermediate baffle, and the card-selecting wheel is mounted on the card-selecting shaft, and the two sides of the card-selecting shaft are linked to the pulley transmission component; The aroma card conveying mechanism is provided with a plurality of packaging stations, and a flavor dripping assembly for adding flavor is provided above the packaging station; a aroma card flipping assembly for flipping the aroma card 180° is provided near the output end of the aroma card conveying mechanism, and the aroma card flipping assembly is connected with the flavor dripping assembly through electrical signals; the flavor dripping assembly comprises a support frame fixed to the top of the aroma card conveying mechanism, an aroma storage tank, an atomizing nozzle and a metering pump, and a plurality of the aroma storage tanks and the atomizing nozzle are provided, and the plurality of the aroma storage tanks and the atomizing nozzle are fixed on the support frame at equal distances and correspond to the packaging stations; the aroma storage tank and the atomizing nozzle are connected through a pipeline, and the atomizing nozzle is built with a PID controller; the metering pump is provided on the pipeline, and the metering pump is electrically connected to the PID controller to adjust the atomization amount according to the signal feedback of the PID controller; The incense card flipping assembly includes a lifting bracket, a flipping clamping plate arranged on the lifting bracket, and a rotating motor for driving the flipping clamping plate to rotate. The lifting bracket is composed of a plurality of lifting rods arranged in parallel, and a lifting sleeve is slidably connected to the lifting rod, and one end of the lifting sleeve is drivingly connected to a lifting cylinder; the rotating motor is fixedly connected to the lifting sleeve, and the output shaft end of the rotating motor is drivingly connected to an L-shaped fixed plate, and an electric eye detector for detecting the incense card is arranged on the L-shaped fixed plate; a telescopic electric cylinder is connected between the flipping clamping plates, the telescopic electric cylinder is fixedly connected to the L-shaped fixed plate, and the output shaft end of the telescopic electric cylinder is drivingly connected to the flipping clamping plate.
2. The saffron pillow packaging machine according to claim 1, characterized in that: The scent card conveying mechanism includes a conveying frame, a conveyor belt and a synchronous wheel drive assembly. The conveying frame is horizontally arranged on one side of the feeding end of the frame, and baffle plates are arranged on both sides of the conveying frame. A photoelectric sensor for detecting scent cards is arranged at the position of the baffle plate corresponding to the automatic card issuing assembly, and the photoelectric sensor is connected to the synchronous wheel drive assembly by signal; the conveyor belt is installed in the conveying frame, and limit strips are arranged on the conveyor belt at equal intervals, and a packaging station for limiting the position of the scent card is formed between two adjacent limit strips; the synchronous wheel drive assembly is built in the conveying frame, and the synchronous wheel drive assembly is connected to the conveyor belt by transmission.
3. The saffron pillow packaging machine according to claim 1, characterized in that: The scent card bag making mechanism is installed in the frame, and the scent card bag making mechanism is located between the end of the scent card conveying mechanism and the scent card packaging longitudinal sealing mechanism, and a bag making and forming component is arranged, and the bag making and forming component is connected with the scent card bag making mechanism; the bag making and forming component includes a forming support plate, a former and a feed support plate, and the forming support plate is fixed to the bottom end of the feed support plate; the feed support plate is arranged at the same height as the conveyor belt; the former is connected between the feed support plate and the conveyor belt, and the former is clamped on the forming support plate.
4. The saffron pillow packaging machine according to claim 1, characterized in that: The incense card bag making mechanism includes a unwinding roller group, a supporting roller group and an adjusting roller group. An adjusting handle is provided on one side of the unwinding roller group, and both ends of the unwinding roller group are rotatably connected to the frame; the supporting roller group is arranged between the unwinding roller group and the winding roller group, and a clamping seasoning rod is built into the supporting roller group; both ends of the adjusting roller group are movably connected with adjusting brackets, and the adjusting brackets are fixedly connected to the feed support plate.
5. The saffron card pillow packaging machine according to claim 1, characterized in that: The longitudinal sealing mechanism of the scented card packaging includes a film-pulling assembly for tightening and fitting the two sides of the packaging film, a longitudinal sealing assembly for longitudinally sealing the packaging film, and a lifting and driving assembly for driving the film-pulling assembly and the longitudinal sealing assembly. The film-pulling assembly and the longitudinal sealing assembly are provided in multiple groups, and the multiple groups of the film-pulling assembly and the longitudinal sealing assembly are slidably connected to the lifting and driving assembly.
6. The saffron pillow packaging machine according to claim 1, characterized in that: The scent card transverse sealing and cutting mechanism is provided with an exhaust component for evacuating the air in the packaging bag, and the exhaust component includes a vacuum chamber, a vacuum pump and a push plate. The vacuum chamber is composed of a plurality of mutually spliced card plates, and the vacuum chamber is sleeved on the scent card transverse sealing and cutting mechanism; the vacuum pump is fixedly connected to the outside of the vacuum chamber, and the vacuum pump and the vacuum chamber are connected by an exhaust pipe; the push plate is arranged in the vacuum chamber, and there are a plurality of push plates, and the plurality of push plates are respectively arranged on both sides and the top end of the gear conveyor belt, and one end of the push plate is connected to the scent card transverse sealing and cutting mechanism, and the other end is provided with a sponge pad.
7. The saffron pillow packaging machine according to claim 1, characterized in that: The scented card transverse sealing and cutting mechanism comprises a lifting guide assembly, a transverse heat sealing assembly and a cutter assembly. The lifting guide assembly is used to drive the transverse heat sealing assembly and the cutter assembly to lift up and down, and the lifting guide assembly is axially arranged on the frame; the transverse heat sealing assembly and the cutter assembly are connected to the lifting guide assembly, and the transverse heat sealing assembly and the cutter assembly are cooperatively connected.
8. The saffron pillow packaging machine according to claim 1, characterized in that: The rack is also provided with a control device, which includes an operation panel and an intelligent temperature control system, wherein the operation panel has a built-in PLC controller; the intelligent temperature control system is connected with the transverse heat sealing component, and the intelligent temperature control system is composed of a temperature sensor, a heating element, a cooling element and a control module, wherein the temperature sensor, the heating element and the cooling element are all electrically connected to the control module, and the control module is communicatively connected to the PLC controller.
9. A packaging method using a packaging machine as claimed in any one of claims 1 to 8, characterized in that: The following steps are involved: S1. Automatic loading and positioning: stack the cards in the card storage bin, and after vibrating and sorting, the side baffle of the automatic card issuing component automatically adjusts the spacing based on the card size, and the card picking wheel rotates to separate the individual cards, and then guides them to the packaging station through the card storage box; S2. Synchronous conveying monitoring: The conveyor belt of the incense card conveying mechanism receives the incense card and conveys it at a constant speed through the synchronous wheel drive assembly. During this period, the photoelectric sensor monitors the position and posture of the incense card in real time; S3, double-sided quantitative fragrance dripping: When the fragrance card is conveyed by the conveyor belt, the upper fragrance dripping component drives the metering pump through the PID controller to extract quantitative fragrance from the fragrance storage tank, and sprays it evenly to the upward side of the fragrance card through the atomizing nozzle; when the electric eye detector recognizes that the fragrance card has reached the bottom of the fragrance card flipping component, the lifting cylinder drives the flipping clamp to descend, and the material suction cup absorbs the fragrance card and flips it 180°, and then accurately drops the fragrance card back to the conveyor belt; repeat the fragrance dripping steps to complete the double-sided penetration fragrance dripping; S4, dynamic bag making: the bag making mechanism adjusts the tension of the film roll according to the size of the card, and forms the film roll into a three-side opening packaging bag through the bag forming component, and the card conveying mechanism pushes the card into the bag; S5, longitudinal pre-sealing positioning: The longitudinal sealing mechanism of the Xiangka packaging tightens the two sides of the packaging bag through the film pulling component, and completes the side pre-sealing through the longitudinal sealing component to form a continuous bag body and transport it to the next process; S6, vacuum exhaust sealing: before the end of the packaging bag is sealed, the card enters the vacuum chamber, and the push plate is driven by the card transverse sealing and cutting mechanism to descend and exhaust the excess air in the card packaging bag; at the same time, the vacuum pump is started to extract the air in the vacuum chamber to form a vacuum environment. When the vacuum degree reaches the set value, the packaging machine performs end sealing and cutting under vacuum state; S7, intelligent transverse sealing and cutting: the transverse heat sealing component descends along the lifting guide component to complete the heat sealing of the packaging bag, and the cutting between the ends of two adjacent packaging bags is completed by the cutter component; the intelligent temperature control system uses the temperature sensor to collect the temperature data of the packaging area in real time and transmits it to the control module; the control module compares the real-time temperature with the preset optimal temperature range. If the temperature is lower than the lower limit, the control module starts the heating element to heat up the packaging area; if the temperature is higher than the upper limit, the control module starts the cooling element to reduce the temperature of the packaging area; S8, Quality inspection and discharging: After the champagne card is vacuum packed, the sealing integrity is verified by a visual detector, and the qualified products are sorted by the discharging mechanism and packed into boxes to complete the packaging process.
Citation Information
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