Middle trough for thin coal seam scraper conveyor and manufacturing method thereof

By integrally casting the central trough of the thin coal seam scraper conveyor, the problem of limited welding space in thin coal seams has been solved, enabling safe and efficient chain replacement and improving the wear resistance of the equipment, thus extending the equipment's lifespan.

CN119873220BActive Publication Date: 2025-10-28NINGXIA TIANDI BENNIU IND GRP
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Patent Information

Application Number
CN202411847920.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-10-28
Estimated Expiration
2044-12-16

AI Technical Summary

Technical Problem

In thin coal seams, the welding space in the middle trough of the scraper conveyor is limited, which leads to a decline in welding quality, increases the safety risks for maintenance personnel, and affects the service life of the equipment.

Method used

The thin coal seam scraper conveyor adopts an integral casting design for the middle trough, including components such as the middle plate, bottom plate, baffle trough side, shovel trough side, and chain cylinder. The complete chain track structure is formed by integral casting, and the push trough assembly is installed on the chain track, which allows the traction chain to be replaced at the chain change point, avoiding maintenance personnel operating on the coal wall side or the middle trough.

Benefits of technology

It reduces safety risks for maintenance personnel, increases equipment lifespan and production efficiency, reduces welding processes, and enhances equipment strength and wear resistance.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to the field of coal mine machinery and equipment technology, and particularly to a central trough for a thin coal seam scraper conveyor and its manufacturing method. The central trough for the thin coal seam scraper conveyor includes a central trough assembly and a pushing trough assembly. The central trough assembly includes a central plate, a bottom plate, baffle trough sides, shovel trough sides, a connector, a first lower chain cylinder, and an upper chain track. The baffle trough sides and shovel trough sides are respectively located on both sides of the central plate, and the bottom plate is located below the central plate. One end of the connector is connected to the side of the baffle trough side facing away from the central plate, and the other end is connected to the first lower chain cylinder. Chain replacement openings are provided on both sides and the bottom surface of the first lower chain cylinder. The upper chain track is located above the first lower chain cylinder. The pushing trough assembly is used to install on the chain replacement openings. Thus, when replacing the traction chain, only the pushing trough assembly needs to be removed, and the traction chain can be replaced from the chain replacement opening. Maintenance personnel do not need to go to the coal face or stand on the central trough to replace the traction chain, reducing the safety risks for maintenance personnel.
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Description

Technical Field

[0001] This invention relates to the field of coal mine machinery and equipment technology, and in particular to a central trough for a thin coal seam scraper conveyor and its manufacturing method. Background Technology

[0002] Scraper conveyors are the main transportation equipment in underground coal mining faces. The central trough, as the core component and main part of the scraper conveyor, has a structure whose rationality affects the service life of the scraper conveyor. When the scraper conveyor is working in thin coal seams, the working space is limited, so the height of the central trough needs to be reduced. This reduces the welding space of the central trough, increases the difficulty of welding operations, reduces the welding quality, and affects the carrying capacity and service life of the central trough. At the same time, due to the different welding properties between different materials, the welding internal stress cannot be eliminated, making the middle plate and bottom plate of the central trough prone to detachment or breakage, affecting the normal use of the scraper conveyor, and even causing production stoppage.

[0003] To address the aforementioned technical problems, the technical solution disclosed in the Chinese Utility Model Patent Application No. CN201320485173.8 is a multi-channel, integrally cast, wear-resistant central trough. This invention solves the problem of integrating the transport chain channel, the transport chain of the chain-driven coal mining system, and the moving cable channel of the coal mining machine's towing cable system during operation. It includes a central trough body, with chain-driven coal mining machine skid tracks on the upper sides of both sides. The upper and lower sections of the central trough body are respectively the upper and lower channels for the transport chain. The left side of the central trough body contains two layers of moving cable channels for the towing cable system, with a support pushing and connecting device on the outside of these channels. The right side of the central trough body contains the lower and upper channels for the traction chain, and a coal shovel plate is located at the bottom right side of the central trough body. This invention's integral casting method reduces the welding space required for welding equipment, making the equipment structure more compact and lowering the overall height. The equipment can be widely used in medium-thick coal seams and even thin coal seams.

[0004] However, the above-mentioned existing technology has the following technical problems: the lower channel and the upper channel of the traction chain of the multi-channel, wear-resistant integral cast central trough are both in a closed state. When replacing the traction chain, maintenance personnel need to go to the coal wall side or stand on the central trough to operate, which increases the safety risk of maintenance personnel. Summary of the Invention

[0005] In view of this, it is necessary to provide a central trough for a thin coal seam scraper conveyor and its manufacturing method. When replacing the traction chain, maintenance personnel do not need to go to the coal wall side or stand on the central trough to operate, which reduces the safety risks for maintenance personnel.

[0006] In a first aspect, the present invention provides a central trough for a thin coal seam scraper conveyor, comprising a central trough assembly and a pushing trough assembly. The central trough assembly includes a central plate, a bottom plate, baffle troughs, shovel troughs, a connector, a first lower chain cylinder, and an upper chain track. The baffle troughs and shovel troughs are respectively disposed on both sides of the central plate. The bottom plate is located below the central plate, and both sides of the bottom plate are respectively connected to the baffle troughs and shovel troughs. One end of the connector is connected to the side of the baffle trough facing away from the central plate, and the other end is connected to the first lower chain cylinder. The first lower chain cylinder has chain changing openings on both sides and the bottom surface. The upper chain track is disposed above the first lower chain cylinder. The pushing trough assembly is used to be installed on the chain changing openings to form a complete lower chain track with the first lower chain cylinder.

[0007] Preferably, the upper chain track includes a first upper chain cylinder and a second upper chain cylinder, both of which are semi-cylinders. The first upper chain cylinder is disposed above the first lower chain cylinder, and the second upper chain cylinder is used to be mounted on the first upper chain cylinder to form a complete upper chain track.

[0008] Preferably, the middle plate, bottom plate, baffle groove, shovel groove, connector, first lower chain cylinder and first upper chain cylinder are integrally cast, and the pusher groove assembly is integrally cast, so as to reduce the production process of the middle groove assembly and improve the production speed.

[0009] Preferably, the middle groove assembly further includes a maintenance plate, and the top of the connector has a maintenance port for inspecting the lower chain track. The maintenance plate is installed on the maintenance port.

[0010] Preferably, the top surface of the middle plate is uniformly provided with at least two wear-resistant grooves, each wear-resistant groove does not contact each other, and none of the wear-resistant grooves contact the side of the baffle groove or the side of the shovel groove; one end of the middle plate is provided with an overlapping plate, and the other end is provided with an overlapping groove. The overlapping plate is used to connect with the overlapping groove of the middle trough of the adjacent thin coal seam scraper conveyor, so as to improve the overlapping accuracy between the middle troughs of the thin coal seam scraper conveyor.

[0011] Preferably, a limiting plate is provided at the top of the side of the shovel trough facing away from the middle plate to prevent the coal mining machine from overturning during travel.

[0012] Preferably, one end of the baffle trough is provided with a first positioning protrusion and the other end with a first positioning groove. The first positioning protrusion is used to connect with the first positioning groove of the middle trough of the adjacent thin coal seam scraper conveyor. One end of the shovel trough is provided with a second positioning protrusion and the other end with a second positioning groove. The second positioning protrusion is used to connect with the second positioning groove of the middle trough of the adjacent thin coal seam scraper conveyor. One end of the upper chain track is provided with a third positioning protrusion and the other end with a third positioning groove. The third positioning protrusion is used to connect with the third positioning groove of the middle trough of the adjacent thin coal seam scraper conveyor. This ensures that the two adjacent middle troughs of the thin coal seam scraper conveyor can be accurately positioned.

[0013] Preferably, the pusher groove assembly includes a panel, a first lower base plate, a second lower base plate, a second lower chain cylinder, and a third lower chain cylinder. The panel is horizontally disposed at the top of the second lower chain cylinder, the first lower base plate is horizontally disposed at the bottom of the second lower chain cylinder, the second lower base plate is connected to the end of the first lower base plate and the second lower chain cylinder, and the third lower chain cylinder is disposed at the end of the first lower base plate that is not connected to the second lower chain cylinder. The first lower base plate is used to be fixedly connected to the connector, the second lower base plate is used to be fixedly connected to the first lower chain cylinder, and the second lower chain cylinder and the third lower chain cylinder are used to form a complete lower chain track with the first lower chain cylinder.

[0014] Preferably, the first lower base plate has two first insert plates symmetrically arranged at the end opposite to the second lower base plate, and the second lower base plate has two second insert plates symmetrically arranged at the end facing the first lower base plate; the connector has two first slots symmetrically arranged, and the first lower chain cylinder has two second slots symmetrically arranged on the side opposite to the connector. Each first insert plate is used to be fixedly connected to a first slot, and each second insert plate is used to be fixedly connected to a second slot, so as to fix the push groove assembly to the middle groove assembly.

[0015] In a second aspect, the present invention provides a method for manufacturing a central trough for a thin coal seam scraper conveyor as described in the first aspect, comprising the following steps:

[0016] S1, use casting simulation software to simulate the casting process and casting parameters respectively;

[0017] S2 uses 3D printing technology to create casting sand molds;

[0018] S3 involves smelting steel to obtain molten steel.

[0019] S4. Fix the casting sand mold on a platform at a 9-10° angle to the ground, pour molten steel into the casting sand mold from multiple risers, and vibrate the casting sand mold during the pouring process.

[0020] S5. Wait for the molten steel to cool naturally to obtain the casting. Then, process the surface of the casting to make it smooth and flat.

[0021] S6, wear-resistant strengthening treatment for castings;

[0022] S7 checks various properties of the casting to ensure that it meets the design requirements of the central groove.

[0023] The aforementioned thin coal seam scraper conveyor uses a central trough assembly and a pushing trough assembly. The central trough assembly includes a central plate, a bottom plate, baffle troughs, shovel troughs, a connector, a first lower chain drum, and an upper chain track. The baffle troughs and shovel troughs are respectively located on both sides of the central plate, and the bottom plate is located below the central plate. One end of the connector is connected to the side of the baffle trough facing away from the central plate, and the other end is connected to the first lower chain drum. The first lower chain drum has chain replacement openings on both sides and the bottom surface. The upper chain track is located above the first lower chain drum. The pushing trough assembly is installed on the chain replacement openings to form a complete lower chain track with the first lower chain drum. In this way, when replacing the traction chain, only the pushing trough assembly needs to be removed to replace the traction chain from the chain replacement opening. Maintenance personnel do not need to go to the coal wall side or stand on the central trough to perform the traction chain replacement operation, reducing the safety risks for maintenance personnel. Attached Figure Description

[0024] Figure 1 This is a top-down oblique view of the central trough for the thin coal seam scraper conveyor of this application.

[0025] Figure 2 This is a top-down view of the central slot assembly of this application.

[0026] Figure 3 This is another perspective view of the central slot assembly of this application, taken from an oblique top view.

[0027] Figure 4 This is a top-down oblique view of the side of the central slot assembly of this application.

[0028] Figure 5 This is a top-down view of the pusher slot assembly of this application.

[0029] Figure 6 This is a flowchart of the manufacturing method of this application.

[0030] In the diagram: 10 central trough for thin coal seam scraper conveyor, 20 central trough assembly, 21 central plate, 211 wear-resistant trough, 212 overlapping plate, 213 overlapping groove, 22 bottom plate, 23 baffle trough side, 231 first positioning protrusion, 232 first positioning groove, 24 shovel trough side, 241 limiting plate, 242 second positioning protrusion, 243 second positioning groove, 25 connecting piece, 251 inspection port, 252 first slot, 26 first lower chain cylinder, 261 second slot, 262 chain changing port, 27 upper chain track, 271 first upper chain cylinder, 272 second upper chain cylinder, 273 third positioning protrusion, 274 third positioning groove, 28 inspection plate, 30 pushing trough assembly, 31 panel, 32 first lower bottom plate, 33 second lower bottom plate, 34 second lower chain cylinder, 35 third lower chain cylinder, 36 first insert plate, 37 second insert plate. Detailed Implementation

[0031] The technical solutions and effects of the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.

[0032] Please refer to Figure 1 and Figure 4 In a first aspect, the present invention provides a central trough 10 for a thin coal seam scraper conveyor, comprising a central trough assembly 20 and a pushing trough assembly 30. The central trough assembly 20 includes a central plate 21, a bottom plate 22, baffle trough sides 23, shovel trough sides 24, a connecting member 25, a first lower chain cylinder 26, and an upper chain track 27. The baffle trough sides 23 and shovel trough sides 24 are respectively disposed on both sides of the central plate 21, and the bottom plate 22 is located below the central plate 21. The two sides of the bottom plate 22 are respectively connected to the baffle trough sides 23 and the shovel trough sides 24. 4. Connection: One end of the connector 25 is connected to the side of the baffle groove 23 facing away from the middle plate 21, and the other end is connected to the first lower chain cylinder 26. The first lower chain cylinder 26 has chain changing ports 262 on both sides and the bottom surface. The push groove assembly 30 is used to install on the chain changing port 262 to form a complete lower chain track with the first lower chain cylinder 26. The upper chain track 27 is located above the first lower chain cylinder 26. The push groove assembly 30 is used to install on the chain changing port 262 to form a complete lower chain track with the first lower chain cylinder 26.

[0033] Please refer to Figure 2 Furthermore, the upper chain track 27 includes a first upper chain cylinder 271 and a second upper chain cylinder 272. Both the first upper chain cylinder 271 and the second upper chain cylinder 272 are semi-cylinders. The first upper chain cylinder 271 is located above the first lower chain cylinder 26, and the second upper chain cylinder 272 is used to be installed on the first upper chain cylinder 271 to form a complete upper chain track 27.

[0034] Furthermore, the middle plate 21, bottom plate 22, baffle groove side 23, shovel groove side 24, connector 25, first lower chain cylinder 26 and first upper chain cylinder 271 are integrally cast, and the pusher groove assembly 30 is integrally cast, so as to reduce the production steps of the middle groove assembly 20 and increase the production speed; at the same time, by connecting the first lower chain cylinder 26 and the first upper chain cylinder 271 to the middle plate 21, bottom plate 22, baffle groove side 23 and shovel groove side 24 through connector 25, the deformation resistance of the casting can be improved.

[0035] In this embodiment, compared to welding and casting technology, the following advantages are achieved:

[0036] 1. The use of integral casting technology can increase the strength, rigidity, wear resistance and load-bearing capacity of castings;

[0037] 2. It can be cast in one piece without complicated processing later. The process is relatively simple and suitable for mass production of the same part.

[0038] 3. It saves production steps, reduces the number of welders, and mitigates the health hazards to workers.

[0039] Furthermore, the middle groove assembly 20 also includes a maintenance plate 28, and the top of the connector 25 has a maintenance port 251 for maintenance of the lower chain track. The maintenance plate 28 is installed on the maintenance port 251.

[0040] Please refer to Figure 4 Furthermore, the top surface of the middle plate 21 is uniformly provided with at least two wear-resistant grooves 211, and the wear-resistant grooves 211 do not contact each other, and none of the wear-resistant grooves 211 contact the baffle groove side 23 or the shovel groove side 24; thus, it can prevent through cracks generated during wear-resistant treatment of the casting; it can reduce the lateral transmission of vibration; since the chain track of the middle plate 21 is easily worn, more wear allowance can be reserved; one end of the middle plate 21 is provided with an overlapping plate 212, and the other end is provided with an overlapping groove 213. The overlapping plate 212 is used to connect with the overlapping groove 213 of the middle trough 10 of the adjacent thin coal seam scraper conveyor, so as to improve the overlapping accuracy between the middle troughs 10 of the thin coal seam scraper conveyor and avoid the scraping and jamming phenomenon of the scraper when running on the middle plate 21.

[0041] In this embodiment, each wear-resistant groove 211 adopts a sinusoidal curve structure. This is because the central groove 10 of the thin coal seam scraper conveyor is a dual-channel system, including a scraper chain channel and a coal mining machine traction chain channel. During the operation of the equipment, these two chains of different specifications will generate excitation self-vibration, which will eventually converge at the central groove 10 of the thin coal seam scraper conveyor, resulting in double-chain resonance or resonance with the central groove 10 of the thin coal seam scraper conveyor. The sinusoidal curve structure of the wear-resistant groove 211 can offset the vibration transmission generated by the scraper conveyor chain during operation in the scraper chain channel, preventing resonance. At the same time, coal powder will fill the wear-resistant groove 211, which will play a lubricating role during the transportation of coal.

[0042] Please refer to Figure 2 Furthermore, a limiting plate 241 is provided at the top of the side of the shovel trough 24 facing away from the middle plate 21 to prevent the coal mining machine from overturning during its movement.

[0043] Please refer to Figures 2 to 3 Furthermore, one end of the baffle trough 23 is provided with a first positioning protrusion 231, and the other end is provided with a first positioning groove 232. The first positioning protrusion 231 is used to connect with the first positioning groove 232 of the adjacent thin coal seam scraper conveyor middle trough 10; one end of the shovel trough 24 is provided with a second positioning protrusion 242, and the other end is provided with a second positioning groove 243. The second positioning protrusion 242 is used to connect with the second positioning groove 243 of the adjacent thin coal seam scraper conveyor middle trough 10; one end of the upper chain conveyor 27 is provided with a third positioning protrusion 273, and the other end is provided with a third positioning groove 274. The third positioning protrusion 273 is used to connect with the third positioning groove 274 of the adjacent thin coal seam scraper conveyor middle trough 10; so that the two adjacent thin coal seam scraper conveyor middle troughs 10 can be accurately positioned; thus, compared with the common two-point hinge positioning method in the prior art, changing to three-point hinge can increase the positioning accuracy between the thin coal seam scraper conveyor middle troughs 10.

[0044] Please refer to Figure 5 Furthermore, the pusher groove assembly 30 includes a panel 31, a first lower base plate 32, a second lower base plate 33, a second lower chain cylinder 34, and a third lower chain cylinder 35. The panel 31 is horizontally disposed at the top of the second lower chain cylinder 34, the first lower base plate 32 is horizontally disposed at the bottom of the second lower chain cylinder 34, the second lower base plate 33 is connected to the end of the first lower base plate 32 and the second lower chain cylinder 34, and the third lower chain cylinder 35 is disposed at the end of the first lower base plate 32 that is not connected to the second lower chain cylinder 34. The first lower base plate 32 is used to be fixedly connected to the connector 25, the second lower base plate 33 is used to be fixedly connected to the first lower chain cylinder 26, and the second lower chain cylinder 34 and the third lower chain cylinder 35 are used to form a complete lower chain track with the first lower chain cylinder 26.

[0045] Please refer to Figures 2 to 5Furthermore, the first lower base plate 32 has two first insert plates 36 symmetrically arranged at the end opposite to the second lower base plate 33, and the second lower base plate 33 has two second insert plates 37 symmetrically arranged at the end facing the first lower base plate 32; the connector 25 has two first slots 252 symmetrically arranged, and the first lower chain cylinder 26 has two second slots 261 symmetrically arranged on the side opposite to the connector 25. Each first insert plate 36 is used to be fixedly connected to a first slot 252, and each second insert plate 37 is used to be fixedly connected to a second slot 261, so as to fix the push groove assembly 30 onto the middle groove assembly 20.

[0046] In this embodiment, each first insert plate 36 has a first connecting hole, each second insert plate 37 has a second connecting hole, each first slot 252 has a first fixing hole, and each second slot 261 has a second fixing hole. Each first connecting hole and its corresponding first fixing hole are fixedly connected by bolts, and each second connecting hole and its corresponding second fixing hole are fixedly connected by bolts. In this way, the stress on the central trough 10 of the thin coal seam scraper conveyor can be evenly distributed to the four connecting points, reducing the deformation of the central trough 10 of the thin coal seam scraper conveyor.

[0047] Please refer to Figure 6 Secondly, the present invention provides a method for manufacturing a central trough 10 for a thin coal seam scraper conveyor as described in the first aspect, comprising the following steps:

[0048] S1. The casting process and casting parameters are simulated using casting simulation software; specifically, the casting parameters include temperature and gating gate, etc.

[0049] S2 uses 3D printing technology to create casting sand molds;

[0050] S3 involves smelting steel to obtain molten steel. Specifically, during the smelting process, it is necessary to strictly control the chemical composition and tapping temperature of the molten steel to ensure its quality. Before tapping, the molten steel needs to be purified by argon blowing inside the furnace.

[0051] S4. Fix the casting sand mold on a platform at a 9-10° angle to the ground, pour molten steel into the casting sand mold from multiple risers, and vibrate the casting sand mold during the pouring process.

[0052] S5. Wait for the molten steel to cool naturally to obtain the casting. Then, process the surface of the casting to make it smooth and flat. Specifically, the surface treatment of the casting includes cleaning waste sand, gas cutting risers, cleaning burrs, cleaning flash, and grinding the casting.

[0053] S6. The casting is subjected to wear-resistant strengthening treatment. Specifically, the casting is first pre-treated by normalizing at 900℃, held for 4 hours and then air-cooled; then the casting is quenched at 900℃, held for 4 hours and then water-cooled; finally, the casting is tempered at 350℃, held for 5 hours and then air-cooled.

[0054] S7, inspect various properties of the casting to ensure that the casting meets the design requirements of the central groove; specifically, the various properties of the casting are inspected, including the mechanical properties, metallographic structure and ultrasonic flaw detection of the casting's interior.

[0055] In this embodiment, 3D printing technology is used to cast sand molds so that the mold parameters can be adjusted according to different application scenarios.

[0056] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A central trough for a thin coal seam scraper conveyor, characterized in that, The system includes a central groove assembly and a pusher groove assembly. The central groove assembly includes a central plate, a bottom plate, baffle grooves, shovel grooves, a connector, a first lower chain cylinder, and an upper chain track. The baffle grooves and shovel grooves are respectively located on both sides of the central plate. The bottom plate is located below the central plate, and both sides of the bottom plate are connected to the baffle grooves and shovel grooves, respectively. One end of the connector is connected to the side of the baffle groove facing away from the central plate, and the other end is connected to the first lower chain cylinder. The first lower chain cylinder has chain changing openings on both sides and the bottom surface. The upper chain track is located above the first lower chain cylinder. The pusher groove assembly is used to install on the chain changing openings to form a complete lower chain track with the first lower chain cylinder. The upper chain track includes a first upper chain cylinder and a second upper chain cylinder. The central plate, bottom plate, baffle grooves, shovel grooves, connector, first lower chain cylinder, and first upper chain cylinder are integrally cast, and the pusher groove assembly is integrally cast.

2. The central trough for a thin coal seam scraper conveyor as described in claim 1, characterized in that, Both the first upper chain cylinder and the second upper chain cylinder are semi-cylinders. The first upper chain cylinder is positioned above the first lower chain cylinder, and the second upper chain cylinder is mounted on the first upper chain cylinder to form a complete upper chain track.

3. The central trough for a thin coal seam scraper conveyor as described in claim 1, characterized in that, The central groove assembly also includes a maintenance plate. The top of the connector has a maintenance port for inspecting the lower chain track. The maintenance plate is installed on the maintenance port.

4. The central trough for a thin coal seam scraper conveyor as described in claim 1, characterized in that... The top surface of the middle plate is uniformly provided with at least two wear-resistant grooves, which do not contact each other and do not contact the side of the baffle or the side of the shovel. One end of the middle plate is provided with an overlapping plate and the other end is provided with an overlapping groove. The overlapping plate is used to connect with the overlapping groove of the middle trough of the adjacent thin coal seam scraper conveyor to improve the overlapping accuracy between the middle troughs of the thin coal seam scraper conveyor.

5. The central trough for a thin coal seam scraper conveyor as described in claim 1, characterized in that, The top of the shovel trough facing away from the middle plate is provided with a limiting plate to prevent the coal mining machine from overturning during its movement.

6. The central trough for a thin coal seam scraper conveyor as described in claim 1, characterized in that, One end of the baffle trough is provided with a first positioning protrusion, and the other end is provided with a first positioning groove. The first positioning protrusion is used to connect with the first positioning groove of the middle trough of the adjacent thin coal seam scraper conveyor. One end of the shovel trough is provided with a second positioning protrusion, and the other end is provided with a second positioning groove. The second positioning protrusion is used to connect with the second positioning groove of the middle trough of the adjacent thin coal seam scraper conveyor. One end of the upper chain track is provided with a third positioning protrusion, and the other end is provided with a third positioning groove. The third positioning protrusion is used to connect with the third positioning groove of the middle trough of the adjacent thin coal seam scraper conveyor. This allows the two adjacent middle troughs of the thin coal seam scraper conveyor to be accurately positioned.

7. The central trough for a thin coal seam scraper conveyor as described in claim 1, characterized in that, The push-slot assembly includes a panel, a first lower base plate, a second lower base plate, a second lower chain cylinder, and a third lower chain cylinder. The panel is horizontally positioned at the top of the second lower chain cylinder, and the first lower base plate is horizontally positioned at the bottom of the second lower chain cylinder. The second lower base plate is connected to the end of the first lower base plate that is connected to the second lower chain cylinder. The third lower chain cylinder is positioned at the end of the first lower base plate that is not connected to the second lower chain cylinder. The first lower base plate is used for fixed connection with the connector, and the second lower base plate is used for fixed connection with the first lower chain cylinder. The second lower chain cylinder and the third lower chain cylinder, together with the first lower chain cylinder, form a complete lower chain track.

8. The central trough for a thin coal seam scraper conveyor as described in claim 7, characterized in that, Two first insert plates are symmetrically arranged on the end of the first lower base plate facing away from the second lower base plate, and two second insert plates are symmetrically arranged on the end of the second lower base plate facing the first lower base plate. Two first slots are symmetrically arranged on the connector, and two second slots are symmetrically arranged on the side of the first lower chain cylinder facing away from the connector. Each first insert plate is used to be fixedly connected to a first slot, and each second insert plate is used to be fixedly connected to a second slot, so as to fix the push groove assembly to the middle groove assembly.

9. A method for manufacturing a central trough for a thin coal seam scraper conveyor as described in any one of claims 1 to 8, characterized in that, Includes the following steps: SS1 uses casting simulation software to simulate the casting process and casting parameters respectively; S2 uses 3D printing technology to create casting sand molds; S3 involves smelting steel to obtain molten steel. S4. Fix the casting sand mold on a platform at a 9-10° angle to the ground, pour molten steel into the casting sand mold from multiple risers, and vibrate the casting sand mold during the pouring process. S5. Wait for the molten steel to cool naturally to obtain the casting. Then, process the surface of the casting to make it smooth and flat. S6, wear-resistant strengthening treatment for castings; S7 checks various properties of the casting to ensure that it meets the design requirements of the central groove.

Citation Information

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