Rail system for aluminum coil machining and transferring

Abstract

The invention relates to the technical field of transfer rails, in particular to a rail system for aluminum coil processing and transferring, according to the technical scheme, the rail system comprises a rail and a transfer assembly, the rail comprises a feeding belt, a transfer belt, a discharging belt and a steering seat, the steering seat is of a T-shaped structure, and a rotating seat is mounted in the steering seat; a driving shaft is arranged at the top of the rotating seat, the bottom end of the driving shaft extends into the rotating seat, and a rotating disc is fixedly mounted at the top end of the driving shaft of the rotating seat. According to the aluminum coil transfer device, an aluminum coil is supported and transferred through the transfer assembly, and when the aluminum coil is supported and rotated through the supporting rollers and the driving rollers, the two sides of the aluminum coil are clamped through the extrusion discs on the two sides, so that the aluminum coil is straightened out, gaps in the aluminum coil are eliminated, and the stability and safety of the aluminum coil in the transfer process are guaranteed; and in addition, the difficulty that manual intervention is needed to adjust the aluminum coil in the transferring process of the aluminum coil is reduced, and the practicability of the rail system is improved.

Description

Technical Field

[0001] The invention relates to the technical field of transfer tracks, in particular to a track system for aluminum coil processing and transfer. Background Art

[0002] In the aluminum coil processing, the transfer system plays a vital role. Due to the large weight and volume of aluminum coils, the traditional manual handling method is inefficient and has safety hazards. The existing transfer technology mostly relies on crane hoisting, but this method has obvious limitations. During the hoisting process, the aluminum coil is suspended in the air, which poses certain safety risks. In addition, the hoisting process requires high skills of the operator. Improper operation may cause damage to the aluminum coil or safety accidents. Therefore, we propose a track system for aluminum coil processing and transfer.

[0003] The prior art also has the following defects during use: In the prior art, when the aluminum coil is transported by the rail system, since the aluminum coil needs to be extruded and cut during the processing, so that the aluminum coil is cut into a specific width, gaps are easily formed in the aluminum coil during transportation, which makes the aluminum coil loose and difficult to transport; The aluminum coil processing and transfer rail system in the prior art does not have any protective measures during the transfer of the aluminum coil. When the aluminum coil is transferred between various conveying structures, it is easy to roll during the transfer of the center of gravity, which makes it easy for the aluminum coil to fall from the top of the rail, thereby posing a safety hazard to the rail equipment and operators.

[0004] In view of this, we propose an aluminum coil processing and transfer rail system to solve the existing problems. Summary of the invention

[0005] The object of the present invention is to provide a track system for aluminum coil processing and transfer to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a track system for aluminum coil processing and transfer, comprising a track and a transfer assembly, wherein the track comprises a feed belt, a transfer belt, a discharge belt and a steering seat, wherein the steering seat is a T-shaped structure, wherein a rotating seat is installed inside the steering seat, wherein a driving shaft is arranged on the top of the rotating seat, and the bottom end of the driving shaft extends to the inside of the rotating seat, wherein a turntable is fixedly installed on the top of the driving shaft of the rotating seat, wherein two limiting grooves are arranged on the top of the turntable, wherein a propulsion roller is rotatably installed inside the turntable, wherein two ventilation plates are installed on both sides of the top of the turntable, wherein a blower is fixedly installed on the bottom of the ventilation plate, wherein three protective baffles are fixedly installed on the top of the turntable, and the three protective baffles are connected by a plurality of elastic bands; A transfer belt is fixedly installed on the front side of the steering seat; A feed belt is fixedly installed on the left side of the steering seat; A discharging belt is fixedly installed on the right side of the steering seat; A transfer assembly is movably installed on the top of the track.

[0007] Preferably, the transfer assembly includes a base, two guide plates are fixedly installed on the bottom of the base, and enclosures are installed on both sides of the top of the base through hinges, a mounting plate is fixedly installed inside the enclosure, a propulsion cylinder is fixedly installed on the outside of the mounting plate, one end of the propulsion cylinder extends to the inner side of the mounting plate and an extrusion disk is installed, the extrusion disk is a circular disk, and a plurality of annular anti-slip strips are provided on the surface of the extrusion disk, a buffer pad is fixedly installed on the inner side of the enclosure, two bidirectional screws are rotatably installed inside the base, two mounting seats are installed on the outer side of the bidirectional screw through a threaded structure, support rollers are installed inside the mounting seats, and the support rollers in one group of mounting seats are configured as drive rollers, the drive rollers are fixedly connected by connecting rods, and a servo motor is installed at one end of the drive roller, and the housing of the servo motor is fixedly connected to the mounting seat.

[0008] Preferably, a limit buckle is fixedly installed on the outer side of the enclosure, and a fixing bolt is installed inside the limit buckle through a threaded structure.

[0009] Preferably, a plurality of first conveying rollers are installed at equal intervals inside the feed belt, one end of the first conveying roller extends to the outside of the feed belt and a first driving motor is installed thereon, and a first dustproof plate is fixedly installed on the top of the feed belt.

[0010] Preferably, a plurality of second conveying rollers are installed at equal intervals inside the transfer belt, one end of the second conveying roller extends to the outside of the transfer belt and is installed with a second driving motor, and a second dustproof plate is fixedly installed on the top of the transfer belt.

[0011] Preferably, a plurality of third conveying rollers are installed at equal intervals inside the discharge belt, one end of the third conveying roller extends to the outside of the discharge belt and a third driving motor is installed thereon, and a third dustproof plate is fixedly installed on the top of the discharge belt.

[0012] Preferably, a steering motor is fixedly mounted on one side of the top of the rotating seat, the output shaft of the steering motor extends to the inside of the rotating seat, and the output shaft of the steering motor is connected to the driving shaft through a steel chain.

[0013] Preferably, a motor is fixedly mounted on one side of the interior of the turntable, and an output shaft of the motor is fixedly connected to one end of the propulsion roller.

[0014] Compared with the prior art, the present invention has the following beneficial effects: The present invention supports and transfers the aluminum coil by means of a transfer assembly. While the support roller and the drive roller support and rotate the aluminum coil, the extrusion plates on both sides clamp the two sides of the aluminum coil, so that the aluminum coil is straightened, thereby eliminating the gap inside the aluminum coil, thereby ensuring the stability and safety of the aluminum coil during the transfer process, reducing the difficulty of manual intervention to adjust the aluminum coil during the transfer process, and increasing the practicality of the track system.

[0015] The present invention installs a protective baffle and an elastic belt inside the steering seat, forms a C-shaped protective structure for the outer side of the aluminum coil through the protective baffle, and relies on the elastic force of the elastic belt itself to reinforce the protective baffle, so that the impact force of the aluminum coil when it contacts the protective baffle can be buffered, thereby allowing the transfer component carrying the aluminum coil to be confined inside the steering seat, thereby ensuring the safety of the transfer component when reversing. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the first three-dimensional internal structure of the present invention; Figure 3 It is a second three-dimensional internal structure schematic diagram of the present invention; Figure 4 A third three-dimensional internal structure schematic diagram of the present invention Figure 5 It is a schematic diagram of the local three-dimensional structure of the present invention.

[0017] In the figure: 1. Feed belt; 101. First drive motor; 102. First dustproof plate; 103. First conveying roller; 2. Transfer belt; 201. Second drive motor; 202. Second conveying roller; 203. Second dustproof plate; 3. Discharge belt; 301. Third conveying roller; 302. Third dustproof plate; 303. Third drive motor; 4. Steering seat; 401. Ventilation plate; 402. Propelling roller; 403. Protective baffle; 404. Limiting groove; 405. Elastic belt; 406. Steering motor; 407. Rotating seat; 5. Transfer assembly; 501. Propelling cylinder; 502. Extrusion disk; 503. Mounting plate; 504. Enclosure; 505. Base; 506. Guide plate; 507. Support roller; 508. Bidirectional screw; 509. Mounting seat; 510. Drive roller; 511. Buffer pad; 6. Track. DETAILED DESCRIPTION

[0018] The technical solution of the present invention is further described below in conjunction with the accompanying drawings and specific embodiments.

[0019] like Figure 1 - Figure 5As shown, a track system for aluminum coil processing and transfer proposed by the present invention includes a track 6 and a transfer assembly 5, the track 6 includes a feed belt 1, a transfer belt 2, a discharge belt 3 and a steering seat 4, the steering seat 4 is a T-shaped structure, a rotating seat 407 is installed inside the steering seat 4, a driving shaft is arranged on the top of the rotating seat 407, and the bottom end of the driving shaft extends to the inside of the rotating seat 407, a turntable is fixedly installed on the top of the driving shaft of the rotating seat 407, two limiting grooves 404 are opened on the top of the turntable, and a propulsion roller 4 is rotatably installed inside the turntable. 02, two ventilation plates 401 are installed on both sides of the top of the turntable, a blower is fixedly installed at the bottom of the ventilation plate 401, three protective baffles 403 are fixedly installed on the top of the turntable, and the three protective baffles 403 are connected by a number of elastic bands 405, the steering seat 4 can provide an installation position for the internal components, and the rotating seat 407 can drive the top components to rotate, so as to reverse the transfer component 5 carrying the aluminum coil, so that the transfer component 5 can move back and forth between the feed belt 1, the discharge belt 3 and the transfer belt 2, and the limit The groove 404 can be engaged with the guide plate 506, so that the transfer assembly 5 can be stably and accurately moved to the top of the turntable. The push roller 402 can apply thrust to the guide plate 506, so that the transfer assembly 5 can be translated on the top of the turntable. The ventilation plate 401 can make the air flow flow from bottom to top, thereby driving the air flow around the aluminum coil, so as to cool the processed aluminum coil and prevent the aluminum coil from damaging the device in a high-temperature state. The blower adopts the JSL9733 model. After the blower is powered on, it can blow high-speed airflow upward, so that the high After the high-speed airflow passes through the ventilation plate 401, the aluminum coil is cooled by air. The protective baffle 403 can limit the aluminum coil and the transfer component 5, thereby protecting the aluminum coil and the transfer component 5, preventing the aluminum coil from falling from the top of the transfer component 5 during the transfer process, thereby improving the safety of the device during operation. The elastic band 405 can elastically connect two adjacent protective baffles 403, and when the protective baffle 403 is impacted, the impact force can be buffered to prevent the protective baffle 403 from being damaged by impact. A transfer belt 2 is fixedly installed on the front of the steering seat 4, and the transfer belt 2 can be connected to the processing equipment, so that the aluminum coil is moved to the designated position for processing through the transfer belt 2; A feed belt 1 is fixedly installed on the left side of the steering seat 4, and the feed belt 1 can guide the transfer assembly 5 to move to one end of the feed, and then move the aluminum coil to be processed to the top of the device for transfer; A discharging belt 3 is fixedly installed on the right side of the steering seat 4, and the discharging belt 3 can guide the transfer assembly 5 to move, and then move the processed aluminum coil to the discharging end, so that the aluminum coil can be conveniently processed in the next step; A transfer assembly 5 is movably installed on the top of the track 6. The transfer assembly 5 can support and move the aluminum coil, so that the aluminum coil moves on the top of the track 6, and then is processed during the movement, and then moved to a designated position, so as to facilitate the next step of processing of the aluminum coil.

[0020] Furthermore, the transfer component 5 includes a base 505, two guide plates 506 are fixedly installed at the bottom of the base 505, and enclosures 504 are installed on both sides of the top of the base 505 through hinges. A mounting plate 503 is fixedly installed inside the enclosure 504, and a propulsion cylinder 501 is fixedly installed on the outer side of the mounting plate 503. One end of the propulsion cylinder 501 extends to the inner side of the mounting plate 503 and an extrusion disk 502 is installed. The extrusion disk 502 is a circular disk, and a plurality of annular anti-skid strips are provided on the surface of the extrusion disk 502. A buffer pad 511 is fixedly installed on the inner side of the enclosure 504, and two bidirectional screws 508 are rotatably installed inside the base 505. Two mounting seats 509 are installed on the outer side of the bidirectional screw 508 through a threaded structure. A support roller 507 is installed inside the seat 509, and the support roller 507 in one group of the mounting seats 509 is set as a driving roller 510. The driving rollers 510 are fixedly connected by a connecting rod, and a servo motor is installed at one end of the driving roller 510. The housing of the servo motor is fixedly connected to the mounting seat 509. The base 505 can provide an installation position for the surrounding components, and the guide plate 506 can be engaged with other components to enable the base 505 and the components on its top to move along the feed belt 1, the transfer belt 2, the discharge belt 3 and the turntable, thereby driving the aluminum coil to translate on the top of the track 6. The enclosure 504 can limit the aluminum coil on the top of the base 505, thereby ensuring the stability of the aluminum coil on the top of the base 505, and the mounting plate 503 can push The air inlet cylinder 501 provides a fixed installation position, and the propulsion cylinder 501 can drive the extrusion plate 502 to move horizontally, so that the two extrusion plates 502 cooperate with each other to apply pressure to the side of the aluminum coil, and then clamp and fix the part of the aluminum coil, and then drive the aluminum coil to rotate through the driving roller 510, so that the gap inside the aluminum coil is reduced, the overall volume of the aluminum coil is reduced, and the center of gravity of the aluminum coil is restored to its original position, thereby ensuring the safety and stability of the aluminum coil during transportation. The buffer pad 511 can contact the outer ring of the aluminum coil to prevent the aluminum coil from damaging the enclosure 504. The outer side of the bidirectional screw 508 is provided with two sets of threads in opposite directions. When the bidirectional screw 508 rotates, the two sets of threads on the outer side are respectively connected to the mounting seat 509, so as to ensure the safety and stability of the aluminum coil during transportation. The mounting seat 509 is pushed to move inward or outward at the same time, so that the support roller 507 and the driving roller 510 on the top of the mounting seat 509 support and fix the aluminum coil. One end of the bidirectional screw 508 extends out of the base 505 and is equipped with a stepper motor. The stepper motor can rotate after being energized, thereby driving the bidirectional screw 508 to rotate. The stepper motor adopts the YE3-100KW type. The driving roller 510 can rotate at a uniform speed under the drive of the servo motor, thereby applying a tangential thrust to the aluminum coil, so that the aluminum coil slowly rotates on the top of the support roller 507 and the driving roller 510, and under the clamping of the two extrusion disks 502, the aluminum coil is tightened to reduce the gap inside the aluminum coil, thereby reducing the overall volume of the aluminum coil, which is convenient for transportation of the aluminum coil.

[0021] Furthermore, a limit buckle is fixedly installed on the outer side of the enclosure 504, and a fixing bolt is installed inside the limit buckle through a threaded structure. The limit buckle and the fixing bolt cooperate to fix the two relatively installed enclosures 504, so that the enclosures 504 are combined to form a U-shaped structure to limit the aluminum coil and provide an installation position for the surrounding components, so that the various components inside the device cooperate with each other to limit the aluminum coil, thereby ensuring the safety and stability of the aluminum coil during transportation.

[0022] Furthermore, a plurality of first conveying rollers 103 are installed at equal intervals inside the feed belt 1, one end of the first conveying roller 103 extends to the outside of the feed belt 1 and is installed with a first drive motor 101, a first dustproof plate 102 is fixedly installed on the top of the feed belt 1, and the first transmission roller is driven to rotate by the first drive motor 101, thereby pushing the transfer assembly 5 to translate at the top, and the first dustproof plate 102 can protect the top of the first conveying roller 103, thereby preventing larger foreign objects from falling into the feed belt 1 and causing the feed belt 1 to get stuck, and the first drive motor 101 adopts the YE3-150KW type.

[0023] Furthermore, a plurality of second conveying rollers 202 are installed at equal intervals inside the transfer belt 2, one end of the second conveying roller 202 extends to the outside of the transfer belt 2 and is installed with a second driving motor 201, and a second dustproof plate 203 is fixedly installed on the top of the transfer belt 2. The second driving motor 201 can drive the second conveying roller 202 to rotate after being energized, thereby driving the transfer assembly 5 to translate at the top, so as to facilitate moving the transfer assembly 5 carrying the aluminum coil to one side of the processing equipment, so as to facilitate the processing equipment to pre-process the aluminum coil. After the processing is completed, the processed aluminum coil can be easily moved to one side of the steering seat 4, and then moved to the discharge belt 3 through the steering seat 4. The second driving motor 201 adopts the YE3-150KW type.

[0024] Furthermore, a plurality of third conveyor rollers 301 are installed at equal intervals inside the discharge belt 3, one end of the third conveyor roller 301 extends to the outside of the discharge belt 3 and a third drive motor 303 is installed, and a third dustproof plate 302 is fixedly installed on the top of the discharge belt 3. When the third drive motor 303 is energized, it can drive the third conveyor roller 301 to rotate, thereby causing the transfer assembly 5 carrying the aluminum coil to translate at the top, and then moving the processed aluminum coil to the end of the track 6, so as to facilitate the removal of the aluminum coil from the top of the track 6. The third drive motor 303 adopts the YE3-150KW type.

[0025] Furthermore, a steering motor 406 is fixedly installed on one side of the top of the rotating seat 407, and the output shaft of the steering motor 406 extends to the inside of the rotating seat 407, and the output shaft of the steering motor 406 is connected to the driving shaft through a steel chain. The steering motor 406 adopts the YE3-50KW type. The steering motor 406 can rotate after being energized, thereby driving the rotating seat 407 to rotate, so as to drive the transfer component 5 to reverse.

[0026] Furthermore, a motor is fixedly installed on one side of the interior of the turntable, and the output shaft of the motor is fixedly connected to one end of the propulsion roller 402. The motor can rotate after being energized, thereby driving the propulsion roller 402 to rotate. The motor is of YE3-200KW type.

[0027] Working principle: After the device is assembled and checked and confirmed to be correct, the aluminum coil is moved to the top of the support roller 507 and the driving roller 510, and the bidirectional screw 508 is driven to rotate by the stepper motor, so that the mounting seat 509 is translated on the outside of the bidirectional screw 508, so that the support roller 507 and the driving roller 510 cooperate to clamp the aluminum coil, and at the same time, the propulsion cylinder 501 pushes the extrusion plate 502 to move in the direction of the aluminum coil, and the extrusion plate 502 contacts the side of the aluminum coil to clamp the aluminum coil locally, and the servo motor is powered on and rotated to drive the driving roller 510 to rotate at a uniform speed, so that the aluminum coil rotates at a uniform speed on the top of the support roller 507 and the driving roller 510, so that the aluminum coil is tightened, and at the same time, the first driving motor 101 is powered on and rotated to drive the first conveying roller 103 to rotate, so that the transfer component 5 carries the aluminum coil and translates in the feed belt 1; When the transfer component 5 moves to the end of the feed belt 1, the transfer component 5 is guided by the propulsion roller 402 and translated to the top of the turntable, and the steering motor 406 drives the rotating seat 407 to rotate, so that the transfer component 5 faces the direction of the transfer belt 2, and the transfer component 5 is pushed to the transfer belt 2 by the propulsion roller 402, and the transfer component 5 is moved to the end of the transfer belt 2 away from the steering seat 4 through the transfer belt 2. After the aluminum coil is processed and cut by the processing equipment, the processed aluminum coil is placed on the top of the transfer component 5, and then the transfer component 5 is moved to the top of the turntable through the transfer belt 2, and the transfer component 5 is driven to change direction again by the turntable, so that the transfer component 5 moves to the discharge belt 3, and the processed aluminum coil is translated to the end away from the steering seat 4 through the discharge belt 3, and the aluminum coil is taken out from the transfer component 5, completing the transfer and processing of the aluminum coil.

[0028] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solutions of the present invention and the relevant inspirations of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

Claims

1. A track system for aluminum coil processing and transfer, comprising a track (6) and a transfer assembly (5), characterized in that: The track (6) comprises a feed belt (1), a transfer belt (2), a discharge belt (3) and a steering seat (4); the steering seat (4) is a T-shaped structure; a rotating seat (407) is installed inside the steering seat (4); a driving shaft is arranged on the top of the rotating seat (407), and the bottom end of the driving shaft extends to the inside of the rotating seat (407); a turntable is fixedly installed on the top of the driving shaft of the rotating seat (407); two limiting grooves (404) are opened on the top of the turntable; a propulsion roller (402) is rotatably installed inside the turntable; two ventilation plates (401) are installed on both sides of the top of the turntable; a blower is fixedly installed on the bottom of the ventilation plate (401); three protective baffles (403) are fixedly installed on the top of the turntable, and the three protective baffles (403) are connected by a plurality of elastic bands (405); A transfer belt (2) is fixedly mounted on the front side of the steering seat (4); A feed belt (1) is fixedly mounted on the left side of the steering seat (4); A discharge belt (3) is fixedly mounted on the right side of the steering seat (4); A transfer assembly (5) is movably mounted on the top of the track (6).

2. The track system for aluminum coil processing and transfer according to claim 1, characterized in that: The transfer assembly (5) comprises a base (505), two guide plates (506) are fixedly installed at the bottom of the base (505), enclosures (504) are installed on both sides of the top of the base (505) via hinges, a mounting plate (503) is fixedly installed inside the enclosure (504), a propulsion cylinder (501) is fixedly installed on the outside of the mounting plate (503), one end of the propulsion cylinder (501) extends to the inside of the mounting plate (503) and an extrusion plate (502) is installed, the extrusion plate (502) is a circular disc, and a plurality of annular anti-slip strips are arranged on the surface of the extrusion plate (502). A buffer pad (511) is fixedly installed on the inner side of the enclosure (504), two bidirectional screws (508) are rotatably installed inside the base (505), two mounting seats (509) are installed on the outer side of the bidirectional screws (508) via a threaded structure, support rollers (507) are installed inside the mounting seats (509), and the support rollers (507) in one group of mounting seats (509) are configured as drive rollers (510), the drive rollers (510) are fixedly connected to each other via a connecting rod, and a servo motor is installed at one end of the drive roller (510), and the housing of the servo motor is fixedly connected to the mounting seat (509).

3. The track system for aluminum coil processing and transfer according to claim 2, characterized in that: A limit buckle is fixedly installed on the outer side of the enclosure plate (504), and a fixing bolt is installed inside the limit buckle via a threaded structure.

4. The track system for aluminum coil processing and transfer according to claim 1, characterized in that: A plurality of first conveying rollers (103) are installed at equal intervals inside the feed belt (1); one end of the first conveying roller (103) extends to the outside of the feed belt (1) and is installed with a first driving motor (101); and a first dustproof plate (102) is fixedly installed on the top of the feed belt (1).

5. The track system for aluminum coil processing and transfer according to claim 1, characterized in that: A plurality of second conveying rollers (202) are installed at equal intervals inside the transfer belt (2); one end of the second conveying roller (202) extends to the outside of the transfer belt (2) and is installed with a second drive motor (201); and a second dustproof plate (203) is fixedly installed on the top of the transfer belt (2).

6. The track system for aluminum coil processing and transfer according to claim 1, characterized in that: A plurality of third conveying rollers (301) are installed at equal intervals inside the discharge belt (3), one end of the third conveying roller (301) extends to the outside of the discharge belt (3) and a third driving motor (303) is installed thereon, and a third dustproof plate (302) is fixedly installed on the top of the discharge belt (3).

7. The track system for aluminum coil processing and transfer according to claim 1, characterized in that: A steering motor (406) is fixedly mounted on one side of the top of the rotating seat (407), an output shaft of the steering motor (406) extends into the interior of the rotating seat (407), and the output shaft of the steering motor (406) is connected to the drive shaft via a steel chain.

8. The track system for aluminum coil processing and transfer according to claim 1, characterized in that: An electric motor is fixedly mounted on one side of the interior of the rotating disk, and an output shaft of the electric motor is fixedly connected to one end of the propulsion roller (402).

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