Automatic deviation-correcting mechanism for automated conveyor belt
By designing the reciprocating movement of the scraper and tapered rollers to clean the impurities and ice on the surface of the rollers, the problem of instability in deviation of the conveyor belt is solved, the stability and correction efficiency of the conveyor belt are improved, and the stability of the friction coefficient is ensured.
Patent Information
- Application Number
- CN202510296465.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2045-03-13
AI Technical Summary
When the existing automatic deviation correction mechanism deviates from the conveyor belt, impurities adhere to the surface of the conical rollers lead to unstable deviation correction, changes in friction coefficient affect the correction effect, and when used outdoors, the ice layer causes changes in friction coefficient and weakens the correction force.
An automatic deviation correction mechanism of an automated conveyor belt is designed to clean the impurities and ice on the surface of the roller through the reciprocating movement of the scraper and the conical roller, maintain the stability of the friction coefficient, and melt the ice layer through hot air to ensure the deviation correction effect.
The stability and deviation correction efficiency of the conveyor belt are improved, fluctuations and jitters caused by uneven material distribution are avoided, and the friction coefficient between the conveyor belt and the roller is maintained stably, ensuring the stability and efficiency of deviation correction.
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Figure CN119873262B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of belt conveyor accessories, and in particular to an automatic deviation-correcting mechanism for an automated conveyor belt. Background Art
[0002] Automated conveyor belts are an indispensable part of the mechanization and automation of material handling systems. When in use, automated conveyor belts are prone to deviation due to factors such as material impact and uneven belt tension. At this time, by setting up an automatic deviation correction device, the belt can be adjusted according to the direction and degree of belt deviation, so that the belt always maintains the correct position, thereby ensuring normal material transportation and production efficiency.
[0003] When the existing automatic deviation-correcting mechanism is in use, when the conveyor belt deviates, the tapered roller on the offset side will contact the conveyor belt due to the different diameters at both ends of the tapered roller. Due to the different linear speeds of the large and small ends of the roller in contact with the conveyor belt, a speed difference will be generated, thereby changing the force condition of the roller. At this time, the tapered roller rotates on the support frame and applies a lateral thrust to the conveyor belt. This thrust will cause the conveyor belt to return to the center line, achieving the effect of deviation correction.
[0004] When the material is unevenly distributed on the conveyor belt and deviates toward the tapered roller, it will produce uneven pressure on the conveyor belt, causing the conveyor belt to deviate during operation. The tapered roller needs to constantly adjust its position to correct this deviation, causing the conveyor belt to produce greater fluctuations or jitters during the deviation correction process, resulting in material scattering, thereby causing a decrease in conveying efficiency;
[0005] In addition, the material may adhere to the surface of the tapered roller during transportation. The adhered material will change the material and roughness of the roller surface, thereby affecting the friction coefficient between it and the conveyor belt. When the friction coefficient decreases, the correcting force will be weakened accordingly, resulting in poor correction effect. Summary of the Invention
[0006] The purpose of the present invention is to solve the problem of unstable deviation correction caused by impurities adhering to the surface of the tapered roller, and to propose an automatic deviation correction mechanism for an automated conveyor belt.
[0007] In order to achieve the above-mentioned object, the present invention adopts the following technology: an automatic deviation-correcting mechanism for an automated conveyor belt, comprising a mounting frame, a rotating frame being rotatably connected to the mounting frame, a first bidirectional screw being rotatably connected inside the rotating frame, a moving block being threadedly connected to the first bidirectional screw, a first connecting rod being rotatably connected above the moving block, one end of the first connecting rod being rotatably connected to a fixed plate, the fixed plate being rotatably connected to the upper surface of the rotating frame, a support roller being rotatably connected to the rotating frame, and a deviation-correcting mechanism being provided on the upper surface of the fixed plate;
[0008] The correction mechanism includes a fixed frame fixedly connected to the fixed plate, a scraper is slidably connected to the interior of the fixed frame, a limit rod is slidably connected to the interior of the scraper, one end of the limit rod is slidably connected to a movable frame, the movable frame is slidably connected to the fixed plate, and a tapered roller is rotatably connected to the interior of the movable frame;
[0009] The scraper is driven to move back and forth, and the scraper can drive the rotating frame to move synchronously through the limit rod. The rotating frame drives the conical roller to move back and forth, and the conical roller can shake the material on the conveyor belt so that the material is transported to the center of the conveyor belt. At the same time, the scraper and the conical roller are in contact, and the scraper can clean the surface of the conical roller.
[0010] As a further description of the automatic deviation-correcting mechanism of an automated conveyor belt of the above technology:
[0011] The interior of the fixed frame is rotatably connected to a turntable, one side of the turntable is rotatably connected to a transmission plate, one end of the transmission plate is rotatably connected to a piston plate, the piston plate is slidably connected to the inner wall of the fixed frame, one side of the fixed frame is fixedly connected to a first motor, and one end of the first motor is fixedly connected to the rotating end of the turntable.
[0012] As a further description of the automatic deviation-correcting mechanism of an automated conveyor belt of the above technology:
[0013] The interior of the scraper is slidably connected to the upper surface of the piston plate, and a spring is fixedly connected between the scraper and the piston plate.
[0014] As a further description of the automatic deviation-correcting mechanism of an automated conveyor belt of the above technology:
[0015] The scraper is internally rotatably connected to a second bidirectional screw rod, the surface of the second bidirectional screw rod is threadedly connected to a movable plate, the interior of the movable plate is fixedly connected to one end of the limit rod, a connecting hole is provided on the movable frame, and the size of the connecting hole and the limit rod match, one side of the scraper is fixedly connected to a second motor, and the output end of the second motor is fixedly connected to one end of the second bidirectional screw rod.
[0016] As a further description of the automatic deviation-correcting mechanism of an automated conveyor belt of the above technology:
[0017] The interior of the mobile frame is fixedly connected to an elastic telescopic rod, the movable end of the elastic telescopic rod is fixedly connected to a top plate, one end of the top plate is fixedly connected to a fixing rod, and an outer wall of the fixed frame is provided with a fixing hole, and the fixing hole and the fixing rod are matched in size.
[0018] As a further description of the automatic deviation-correcting mechanism of an automated conveyor belt of the above technology:
[0019] The piston plate is fixedly connected to a limiting plate, the limiting plate is provided with a first limiting groove inside, the first limiting groove is slidably connected to a first sliding rod inside, and the first sliding rod is fixedly connected to the inside of the limiting rod.
[0020] As a further description of the automatic deviation-correcting mechanism of an automated conveyor belt of the above technology:
[0021] The first limiting groove includes a transverse section, a descending section is provided on one side of the transverse section, and a fitting section is provided on one side of the descending section.
[0022] As a further description of the automatic deviation-correcting mechanism of an automated conveyor belt of the above technology:
[0023] The scraper is internally rotatably connected to a cam, the cam is internally rotatably connected to a second connecting rod, one end of the second connecting rod is rotatably connected to a moving rod, the moving rod is internally slidably connected to the scraper, one end of the moving rod is rotatably connected to a third connecting rod, one end of the third connecting rod is rotatably connected to a baffle, and the baffle is rotatably connected to the inner wall of the scraper.
[0024] As a further description of the automatic deviation-correcting mechanism of an automated conveyor belt of the above technology:
[0025] A second limiting groove is provided inside the limiting plate, a second sliding rod is slidably connected inside the second limiting groove, one end of the second sliding rod is fixedly connected to one end of the cam, the second limiting groove includes a closed section, and an open section is provided on one side of the closed section.
[0026] As a further description of the automatic deviation-correcting mechanism of an automated conveyor belt of the above technology:
[0027] An air intake one-way valve is fixedly connected to the fixing frame, an exhaust one-way valve is provided on the inner lower surface of the fixing frame, one end of the exhaust one-way valve is fixedly connected to an electric heating box, and a connecting pipe is fixedly connected between the electric heating box and the scraper.
[0028] In summary, due to the adoption of the above-mentioned technology, the automatic deviation-correcting mechanism of an automated conveyor belt has the following beneficial effects:
[0029] 1. By providing a scraper and a movable frame, when the conveyor belt is conveying materials and the materials are accumulated on one side, the scraper is driven to reciprocate inside the fixed frame, and the scraper drives the tapered roller inside the movable frame to reciprocate, so that the tapered roller drives the conveyor belt to reciprocate up and down, causing the tapered roller to shake, and the materials on the accumulated side of the conveyor belt can be moved to the middle of the conveyor belt. By providing a scraper, this device can drive the tapered roller to reciprocate, so that the materials are moved closer to the center of the conveyor belt, which can avoid the problems of conveyor belt fluctuation and shaking caused by uneven material distribution, thereby improving the stability and conveying efficiency of the conveyor belt. At the same time, the cleaning effect of the scraper on the surface of the tapered roller can ensure the stability of the friction coefficient between it and the conveyor belt, thereby maintaining the stability of the deviation correction.
[0030] 2. By providing a scraper, when the conical roller is used outdoors and ice adheres to its surface, the movable frame and the fixed frame can be limited and fixed, and the scraper can be driven to reciprocate inside the fixed frame. The scraper can crush the ice on the surface of the conical roller. This device can crush the ice on the surface of the conical roller through the scraper, avoiding the problem that ice adheres to the surface of the conical roller when it is used outdoors, and the ice layer causes the friction coefficient between the conical roller and the conveyor belt to change, thereby weakening the correcting force.
[0031] 3. By providing a baffle, when the piston plate reciprocates up and down inside the fixed frame, the air flow enters through the air inlet one-way valve and is discharged into the electric heating box through the exhaust one-way valve. The electric heating box heats the air flow and transmits it to the inside of the scraper. At this time, the baffle opens one side of the scraper and forms an exhaust channel, so that the hot air passes through the baffle and blows to the surface of the tapered roller, which can accelerate the melting of the ice layer on the surface of the tapered roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 Shows a schematic diagram of the overall structure according to the present invention;
[0033] Figure 2 It shows a schematic structural diagram of a fixed plate, a scraper and a tapered roller according to the present invention;
[0034] Figure 3 A cross-sectional view of the structure of the fixed plate, the scraper and the tapered roller according to the present invention is shown;
[0035] Figure 4 It shows that according to the present invention Figure 3 A partial enlarged view of middle A;
[0036] Figure 5 It shows a cross-sectional view of the structure of the fixing frame and the scraper according to the present invention;
[0037] Figure 6 It shows a schematic structural diagram of the movable frame and the limiting rod according to the present invention;
[0038] Figure 7 It shows a cross-sectional view of the structure of the movable frame and the limiting rod according to the present invention;
[0039] Figure 8 It shows a schematic structural diagram of a scraper plate and a piston plate according to the present invention;
[0040] Figure 9 It shows a schematic structural diagram of the piston plate, the limiting rod and the baffle according to the present invention;
[0041] Figure 10 A schematic structural diagram of the piston plate, the limiting rod and the baffle plate according to another perspective is shown;
[0042] Figure 11 A schematic structural diagram of a limiting plate according to the present invention is shown.
[0043] Legend:
[0044] 1. Mounting frame; 2. Rotating frame; 21. First bidirectional screw; 22. Moving block; 23. First connecting rod; 3. Fixed plate; 31. Fixed frame; 32. Turntable; 33. Transmission plate; 34. Piston plate; 341. Spring; 342. Limiting plate; 343. First limiting groove; 3431. Horizontal section; 3432. Descending section; 3433. Fitting section; 344. Second limiting groove; 3441. Closing section; 3442. Opening section; 35. First motor; 36. Exhaust One-way valve; 37. Electric heating box; 38. Connecting pipe; 39. Air intake one-way valve; 310. Fixing hole; 4. Conical roller; 5. Support roller; 6. Scraper; 61. Second bidirectional screw rod; 62. Second motor; 63. Moving plate; 64. Limit rod; 65. First sliding rod; 66. Cam; 67. Second connecting rod; 68. Moving rod; 69. Third connecting rod; 610. Baffle; 7. Moving frame; 71. Elastic telescopic rod; 72. Top plate; 73. Fixing rod; 74. Connecting hole. DETAILED DESCRIPTION
[0045] The following will be combined with the accompanying drawings to clearly and completely describe the technology in the embodiments of the present invention, an automatic deviation-correcting mechanism for an automated conveyor belt. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0046] like Figures 1-11As shown, the present invention provides: an automatic deviation-correcting mechanism for an automated conveyor belt, comprising a mounting frame 1, a rotating frame 2 being rotatably connected to the mounting frame 1, a first bidirectional screw rod 21 being rotatably connected inside the rotating frame 2, a moving block 22 being threadedly connected to the first bidirectional screw rod 21, a first connecting rod 23 being rotatably connected above the moving block 22, one end of the first connecting rod 23 being rotatably connected to a fixed plate 3, the fixed plate 3 being rotatably connected to the upper surface of the rotating frame 2, a supporting roller 5 being rotatably connected to the rotating frame 2, and a deviation-correcting mechanism being provided on the upper surface of the fixed plate 3;
[0047] The correction mechanism includes a fixed frame 31 fixedly connected to the fixed plate 3, a scraper 6 is slidably connected to the interior of the fixed frame 31, a limit rod 64 is slidably connected to the interior of the scraper 6, one end of the limit rod 64 is slidably connected to a movable frame 7, the movable frame 7 is slidably connected to the fixed plate 3, and a tapered roller 4 is rotatably connected to the interior of the movable frame 7;
[0048] The scraper 6 is driven to move back and forth, and the scraper 6 can drive the rotating frame 2 to move synchronously through the limit rod 64. The rotating frame 2 drives the conical roller 4 to move back and forth, and the conical roller 4 can shake the material on the conveyor belt so that the material is transported to the center of the conveyor belt. At the same time, the scraper 6 and the conical roller 4 are in contact, and the scraper 6 can clean the surface of the conical roller 4.
[0049] Specifically, when the conveyor belt is conveying, an automatic deviation-correcting mechanism is generally provided under the conveyor belt to prevent the conveyor belt from deviating. The existing automatic deviation-correcting mechanism is generally composed of tapered rollers, transverse rollers and a support frame. When the conveyor belt deviates, due to the different diameters at both ends of the tapered roller, the tapered roller on the offset side will contact the conveyor belt. Due to the different linear speeds of the contact points between the large and small ends of the rollers and the conveyor belt, a speed difference will be generated, thereby changing the force condition of the rollers. At this time, the tapered rollers rotate on the support frame and apply a transverse thrust to the conveyor belt. This thrust will cause the conveyor belt to return to the center line, thereby achieving the deviation-correcting effect.
[0050] When the material is unevenly distributed on the conveyor belt and deviates toward the tapered roller 4, uneven pressure will be generated on the conveyor belt, causing the conveyor belt to deviate during operation. The tapered roller needs to constantly adjust its position to correct this deviation, causing the conveyor belt to produce greater fluctuations or jitters during the deviation correction process, resulting in material scattering, thereby causing a decrease in conveying efficiency.
[0051] In addition, the material may adhere to the surface of the tapered roller during transportation. The adhered material will change the material and roughness of the roller surface, thereby affecting the friction coefficient between it and the conveyor belt. When the friction coefficient decreases, the correcting force will be weakened accordingly, resulting in poor correction effect.
[0052] The first bidirectional screw rod 21 is driven by the first bidirectional screw rod 21 to drive the moving block 22 to slide inside the rotating frame 2, and the moving block 22 drives the first connecting rod 23 to rotate. The first connecting rod 23 drives the fixed plate 3 to rotate on the mounting frame 1, and the fixed plate 3 drives the tapered roller 4 to move synchronously, so that the tapered roller 4 and the supporting roller 5 are all in contact with the bottom of the conveyor belt. When the conveyor belt deviates during transportation, the tapered roller 4 on the offset side will contact the conveyor belt. Due to the different linear speeds of the contact points between the roller and the conveyor belt, a speed difference will be generated, thereby changing the force condition of the tapered roller 4. At this time, the rotating frame 2 rotates on the mounting frame 1, so that the rotating frame 2 drives the tapered roller 4 to rotate, and the rotating tapered roller 4 applies a lateral thrust to the conveyor belt. This thrust will prompt the conveyor belt to return to the center line, thereby achieving the purpose of correcting the deviation.
[0053] When the material is unevenly distributed on the conveyor belt and deviates toward the tapered roller 4, the scraper 6 can be driven to reciprocate inside the fixed frame 31, and the scraper 6 drives the limit rod 64 to move synchronously. The limit rod 64 is inserted into the interior of the movable frame 7, so that when the scraper 6 reciprocates, it drives the movable frame 7 to slide back and forth on the fixed plate 3 through the limit rod 64, and the movable frame 7 drives the tapered roller 4 to slide back and forth. The tapered roller 4 exerts a reciprocating thrust on the conveyor belt, so that the conveyor belt can shake the material deviated to one side, so that the material moves closer to the center of the conveyor belt. At the same time, the scraper 6 maintains contact with the surface of the tapered roller 4. When the tapered roller 4 rotates, impurities attached to its surface will be cleaned by the scraper 6.
[0054] This device is provided with a scraper 6, which can drive the tapered roller 4 to reciprocate, so that the material is moved closer to the center of the conveyor belt, thereby avoiding the problem of conveyor belt fluctuation and jitter caused by uneven material distribution, thereby improving the stability and conveying efficiency of the conveyor belt. At the same time, the scraper 6 cleans the surface of the tapered roller 4 to ensure the stability of the friction coefficient between it and the conveyor belt, thereby maintaining the stability of the correction.
[0055] like Figure 3-Figure 5 As shown, the interior of the fixed frame 31 is rotatably connected to a turntable 32, one side of the turntable 32 is rotatably connected to a transmission plate 33, one end of the transmission plate 33 is rotatably connected to a piston plate 34, the piston plate 34 is slidably connected to the inner wall of the fixed frame 31, one side of the fixed frame 31 is fixedly connected to a first motor 35, one end of the first motor 35 is fixedly connected to the rotating end of the turntable 32, the interior of the scraper 6 is slidably connected to the upper surface of the piston plate 34, and a spring 341 is fixedly connected between the scraper 6 and the piston plate 34.
[0056] Specifically, turn on the first motor 35, the first motor 35 drives the turntable 32 to rotate, the turntable 32 drives the transmission plate 33 to rotate, the transmission plate 33 can drive the piston plate 34 to reciprocate up and down inside the fixed frame 31, the piston plate 34 can drive the scraper 6 installed above to reciprocate, the scraper 6 can drive the tapered roller 4 inside the movable frame 7 to reciprocate, and the material can be moved closer to the center of the conveyor belt.
[0057] like Figures 3 to 9 As shown, the scraper 6 is internally rotatably connected to a second bidirectional screw rod 61, and the surface of the second bidirectional screw rod 61 is threadedly connected to a movable plate 63, and the interior of the movable plate 63 is fixedly connected to one end of the limit rod 64, and a connecting hole 74 is provided on the movable frame 7, and the size of the connecting hole 74 matches that of the limit rod 64. One side of the scraper 6 is fixedly connected to a second motor 62, and the output end of the second motor 62 is fixedly connected to one end of the second bidirectional screw rod 61, and the interior of the movable frame 7 is fixedly connected to an elastic telescopic rod 71, and the movable end of the elastic telescopic rod 71 is fixedly connected to a top plate 72, and one end of the top plate 72 is fixedly connected to a fixed rod 73, and a fixing hole 310 is provided on the outer wall of the fixed frame 31, and the size of the fixing hole 310 matches that of the fixed rod 73.
[0058] Specifically, the second motor 62 is turned on, and the second motor 62 drives the second bidirectional screw 61 to rotate. The second bidirectional screw 61 drives the movable plate 63 to slide inside the scraper 6, and the scraper 6 drives the limiting rod 64 to move on the inner wall of the scraper 6. The limiting rod 64 enters the connecting hole 74 on one side of the movable frame 7. At this time, the limiting rod 64 contacts one side of the top plate 72, so that the top plate 72 is squeezed by the limiting rod 64 and slides inside the movable frame 7. The movable frame 7 slides and squeezes the elastic telescopic rod 71, and moves at the same time. When the cam 72 is in the closed position, the stopper 73 is in the closed position, and the stopper 73 is in the closed position, so that the stopper 73 is in the closed position, and the stopper 73 is in the closed position, so that the stopper 73 is in the closed position, and the stopper 73 is in the closed position, so that the stopper 73 is in the closed position, and the stopper 73 is in the closed position, so that the stopper 73 is in the closed position, and the stopper 73 is in the closed position, so that the stopper 73 is in the closed position, and the stopper 73 is in the closed position, so that the stopper 73 is in the closed position, and the stopper 73 is in the closed position, so that the stopper 73 is in the closed position, and the stopper 73 is in the closed position, so that the stopper 73
[0059] like Figures 9-11 As shown, a limiting plate 342 is fixedly connected to the piston plate 34, and a first limiting groove 343 is provided inside the limiting plate 342. A first sliding rod 65 is slidably connected inside the first limiting groove 343. The first sliding rod 65 and the limiting rod 64 are fixedly connected inside. The first limiting groove 343 includes a transverse section 3431, and a descending section 3432 is provided on one side of the transverse section 3431, and a fitting section 3433 is provided on one side of the descending section 3432.
[0060] Specifically, when the tapered roller 4 is used outdoors in snowy weather, snow will accumulate on the surface of the tapered roller 4. As the temperature fluctuates or the sun shines, some of the snow will melt into water. Since the external ambient temperature is low, the melted water will freeze into ice on the surface of the tapered roller 4, thus forming an ice layer. The presence of the ice layer will change the friction coefficient between the tapered roller 4 and the conveyor belt, thereby weakening the deviation-correcting force.
[0061] When the first slide bar 65 slides from the transverse section 3431 to the descending section 3432, the first slide bar 65 drives the limiting rod 64 to move downward. At this time, the spring 341 drives the scraper 6 to move downward, and the scraper 6 moves downward and away from the surface of the tapered roller 4. Subsequently, when the first slide bar 65 slides to the fitting section 3433, the lower part of the scraper 6 contacts the upper part of the piston plate 34. At this time, the piston plate 34 is driven to reciprocate inside the fixed frame 31. The piston plate 34 drives the limiting rod 64 through the limiting plate 342, and the limiting rod 64 drives the scraper 6 to reciprocate inside the fixed frame 31. Since one end of the scraper 6 is tapered, the scraper 6 can now break ice on the surface of the tapered roller 4.
[0062] The device can crush the ice layer on the surface of the conical roller 4 through the scraper 6, avoiding the problem that the ice layer adheres to the surface of the conical roller 4 when it is used outdoors, and the ice layer causes the friction coefficient between the conical roller 4 and the conveyor belt to change, thereby weakening the corrective force.
[0063] like Figures 9-11 As shown, the scraper 6 is internally rotatably connected to a cam 66, and the cam 66 is internally rotatably connected to a second connecting rod 67. One end of the second connecting rod 67 is rotatably connected to a moving rod 68. The moving rod 68 is internally slidably connected to the scraper 6, and one end of the moving rod 68 is rotatably connected to a third connecting rod 69. One end of the third connecting rod 69 is rotatably connected to a baffle 610. The baffle 610 is rotatably connected to the inner wall of the scraper 6. A second limiting groove 344 is provided inside the limiting plate 342, and a second sliding rod is internally slidably connected to the second limiting groove 344. One end of the second sliding rod is fixedly connected to one end of the cam 66. The second limiting groove 344 includes a closed section 3441, and an open section 3442 is provided on one side of the closed section 3441.
[0064] like Figure 3 and Figure 4As shown, an air intake one-way valve 39 is fixedly connected to the fixing frame 31, an exhaust one-way valve 36 is provided on the inner lower surface of the fixing frame 31, one end of the exhaust one-way valve 36 is fixedly connected to an electric heating box 37, and a connecting pipe 38 is fixedly connected between the electric heating box 37 and the scraper 6.
[0065] Specifically, when the ice layer is thick, it is difficult to quickly clean the ice layer by the reciprocating crushing operation of the scraper 6. The thicker ice layer will hinder the effective operation of the tapered roller 4 and reduce the correction effect.
[0066] In order to avoid the above problems, when the present device is in use, the electric heating box 37 can be opened. The electric heating box 37 is a prior art, and its exterior is a heat-insulating shell, and an electric heating wire is provided inside for heating treatment. When the piston plate 34 reciprocates inside the fixed frame 31, the piston plate 34 moves upward inside the fixed frame 31, and the air inlet check valve 39 opens, allowing external air to enter the interior of the fixed frame 31. When the piston plate 34 moves downward, the exhaust check valve 36 opens, allowing air to enter the interior of the electric heating box 37. After the gas is heated by the electric heating box 37, the heated gas is sent to the interior of the scraper 6 by the connecting pipe 38. As the scraper 6 moves downward and fits against the piston plate 34, a sealing area is formed between the piston plate 34 and the inner wall of the scraper 6. At the same time, when the scraper 6 moves downward During movement, the scraper 6 drives the cam 66 to move downward, and the second slide bar of the cam 66 slides in the second limit groove 344. When the scraper 6 moves downward, the second slide bar slides in the closed section 3441 of the second limit groove 344. At this time, the baffle 610 is in a closed state. When the second slide bar slides to the open section 3442, the second slide bar drives the cam 66 to rotate, and the cam 66 drives the second connecting rod 67 to rotate. The second connecting rod 67 pushes the moving rod 68 to move upward, and the moving rod 68 drives the third connecting rod 69 to rotate. The third connecting rod 69 pushes the baffle 610 to rotate. The baffle 610 rotates on one side of the scraper 6 and forms an exhaust channel aligned with the conical roller 4. At this time, the hot air blows toward the surface of the conical roller 4 through the exhaust channel formed by the baffle 610. The hot air can accelerate the melting of the ice layer on the surface of the conical roller 4.
[0067] Working principle: When using the device, the mounting frame 1 is fixedly installed on the bracket of the conveyor belt, and then the first bidirectional screw rod 21 is rotated. The first bidirectional screw rod 21 drives the moving block 22 to slide inside the rotating frame 2, and the moving block 22 drives the first connecting rod 23 to rotate. The first connecting rod 23 drives the fixed plate 3 to rotate on the mounting frame 1, and the fixed plate 3 drives the conical roller 4 to move synchronously, so that the conical roller 4 and the supporting roller 5 are all in contact with the bottom of the conveyor belt. When the conveyor belt deviates during transportation, the conical roller 4 on the offset side will contact the conveyor belt. Due to the different linear speeds of the contact points between the large and small heads of the rollers and the conveyor belt, a speed difference will be generated, thereby changing the force condition of the conical roller 4. At this time, the rotating frame 2 rotates on the mounting frame 1, so that the rotating frame 2 drives the conical roller 4 to rotate. The rotating conical roller 4 applies a lateral thrust to the conveyor belt. This thrust will prompt the conveyor belt to return to the center line, thereby achieving the purpose of correcting the deviation.
[0068] When the material is unevenly distributed on the conveyor belt and deviates to the conical roller 4, the second motor 62 is turned on, and the second motor 62 drives the second bidirectional screw 61 to rotate. The second bidirectional screw 61 drives the movable plate 63 to slide inside the scraper 6, and the scraper 6 drives the limiting rod 64 to move on the inner wall of the scraper 6, and the limiting rod 64 enters the connecting hole 74 on one side of the movable frame 7. At this time, the limiting rod 64 contacts one side of the top plate 72, so that the top plate 72 is squeezed by the limiting rod 64 and slides inside the movable frame 7. The movable frame 7 slides and squeezes the elastic telescopic rod 71. At the same time, the movable frame 7 drives the fixed rod 73 to slide toward the inside of the movable frame 7, so that the fixed rod 73 disengages from the fixed hole 310 on the outer wall of the fixed frame 31, and then opens. The first motor 35 drives the turntable 32 to rotate, and the turntable 32 drives the transmission plate 33 to rotate. The transmission plate 33 can drive the piston plate 34 to reciprocate up and down inside the fixed frame 31. The piston plate 34 drives the limit rod 64 to reciprocate downward through the limit plate 342. The limit rod 64 can drive the scraper 6 to reciprocate up and down. The scraper 6 drives the tapered roller 4 to slide back and forth through the limit rod 64. The tapered roller 4 exerts a reciprocating thrust on the conveyor belt, so that the conveyor belt can shake the material deviated to one side, so that the material approaches the center of the conveyor belt. At the same time, the scraper 6 maintains contact with the surface of the tapered roller 4. When the tapered roller 4 rotates, impurities attached to its surface will be cleaned by the scraper 6;
[0069] When the limiting rod 64 is separated from the connecting hole 74 and resets to the inside of the scraper 6, the elastic telescopic rod 71 drives the top plate 72 to reset, so that the top plate 72 drives the fixing rod 73 to enter the fixing hole 310, and the movable frame 7 and the fixed frame 31 are fixed. The limiting rod 64 drives the first slide bar 65 to move synchronously. At this time, the first slide bar 65 slides in the transverse section 3431 of the first limiting groove 343. When the first slide bar 65 slides from the transverse section 3431 to the descending section 3432, the first slide bar 65 drives the limiting rod 64 downward. Movement, at this time the spring 341 drives the scraper 6 to move downward, the scraper 6 moves downward and away from the surface of the tapered roller 4, and then when the first slide bar 65 slides to the fitting section 3433, the bottom of the scraper 6 contacts the top of the piston plate 34, and at this time the piston plate 34 is driven to reciprocate inside the fixed frame 31, and the piston plate 34 drives the limiting rod 64 through the limiting plate 342, and the limiting rod 64 drives the scraper 6 to reciprocate inside the fixed frame 31. Since one end of the scraper 6 is tapered, the scraper 6 can now break ice on the surface of the tapered roller 4;
[0070] When the piston plate 34 reciprocates inside the fixing frame 31, the piston plate 34 moves upward inside the fixing frame 31, and the air inlet check valve 39 opens, allowing external air to enter the inside of the fixing frame 31. When the piston plate 34 moves downward, the exhaust check valve 36 opens, allowing air to enter the inside of the electric heating box 37. After the air is heated by the electric heating box 37, the heated air is sent to the inside of the scraper 6 by the connecting pipe 38. As the scraper 6 moves downward and fits with the piston plate 34, a sealing area is formed between the inner wall of the piston plate 34 and the scraper 6. At the same time, when the scraper 6 moves downward, the scraper 6 drives the cam 66 to move downward, and the second slide rod of the cam 66 is in the second limit position. The second sliding rod slides in the groove 344. When the scraper 6 moves downward, the second sliding rod slides in the closed section 3441 of the second limiting groove 344. At this time, the baffle 610 is in a closed state. When the second sliding rod slides to the open section 3442, the second sliding rod drives the cam 66 to rotate. The cam 66 drives the second connecting rod 67 to rotate. The second connecting rod 67 pushes the moving rod 68 to move upward. The moving rod 68 drives the third connecting rod 69 to rotate. The third connecting rod 69 pushes the baffle 610 to rotate. The baffle 610 rotates on one side of the scraper 6 and forms an exhaust channel aligned with the conical roller 4. At this time, hot air is blown to the surface of the conical roller 4 through the exhaust channel formed by the baffle 610. The hot air can accelerate the melting of the ice layer on the surface of the conical roller 4.
[0071] After use, the limiting rod 64 is driven to enter the connecting hole 74, the scraper 6 and the tapered roller 4 are in contact with each other, and the baffle 610 is closed at the same time.
[0072] The above description is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, can make equivalent replacements or changes to an automatic deviation-correcting mechanism for an automated conveyor belt and its inventive concept according to the technology of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automatic deviation-correcting mechanism for an automated conveyor belt, comprising a mounting frame (1), a rotating frame (2) being rotatably connected to the mounting frame (1), a first bidirectional screw rod (21) being rotatably connected to the interior of the rotating frame (2), a moving block (22) being threadedly connected to the first bidirectional screw rod (21), a first connecting rod (23) being rotatably connected above the moving block (22), one end of the first connecting rod (23) being rotatably connected to a fixed plate (3), the fixed plate (3) and the upper surface of the rotating frame (2) being rotatably connected, a supporting roller (5) being rotatably connected to the rotating frame (2), and the characteristic of the above is that: The upper surface of the fixed plate (3) is provided with a deviation correction mechanism; The deviation correction mechanism comprises a fixed frame (31) fixedly connected to the fixed plate (3), a scraper (6) is slidably connected inside the fixed frame (31), a limit rod (64) is slidably connected inside the scraper (6), one end of the limit rod (64) is slidably connected to a movable frame (7), the movable frame (7) is slidably connected to the fixed plate (3), and the movable frame (7) is rotatably connected to a tapered roller (4) inside. The scraper (6) is driven to move back and forth. The scraper (6) can drive the rotating frame (2) to move synchronously through the limit rod (64). The rotating frame (2) drives the conical roller (4) to move back and forth. The conical roller (4) can shake the material on the conveyor belt so that the material is transported to the center of the conveyor belt. At the same time, the scraper (6) and the conical roller (4) are in contact, and the scraper (6) can clean the surface of the conical roller (4).
2. The automatic deviation-correcting mechanism for an automated conveyor belt according to claim 1, characterized in that: The interior of the fixed frame (31) is rotatably connected to a turntable (32), one side of the turntable (32) is rotatably connected to a transmission plate (33), one end of the transmission plate (33) is rotatably connected to a piston plate (34), the piston plate (34) is slidably connected to the inner wall of the fixed frame (31), one side of the fixed frame (31) is fixedly connected to a first motor (35), and one end of the first motor (35) is fixedly connected to the rotating end of the turntable (32).
3. The automatic deviation-correcting mechanism for an automated conveyor belt according to claim 1, characterized in that: The interior of the scraper (6) is slidably connected to the upper surface of the piston plate (34), and a spring (341) is fixedly connected between the scraper (6) and the piston plate (34).
4. The automatic deviation-correcting mechanism for an automated conveyor belt according to claim 3, characterized in that: The scraper (6) is internally rotatably connected to a second bidirectional screw (61), and the surface of the second bidirectional screw (61) is threadedly connected to a movable plate (63). The interior of the movable plate (63) is fixedly connected to one end of a limiting rod (64). A connecting hole (74) is provided on the movable frame (7), and the sizes of the connecting hole (74) and the limiting rod (64) match. A second motor (62) is fixedly connected to one side of the scraper (6), and an output end of the second motor (62) is fixedly connected to one end of the second bidirectional screw (61).
5. The automatic deviation-correcting mechanism for an automated conveyor belt according to claim 4, characterized in that: An elastic telescopic rod (71) is fixedly connected to the interior of the mobile frame (7), a movable end of the elastic telescopic rod (71) is fixedly connected to a top plate (72), one end of the top plate (72) is fixedly connected to a fixing rod (73), and a fixing hole (310) is formed on the outer wall of the fixing frame (31), and the fixing hole (310) and the fixing rod (73) have matching sizes.
6. The automatic deviation-correcting mechanism for an automated conveyor belt according to claim 5, characterized in that: A limiting plate (342) is fixedly connected to the piston plate (34), a first limiting groove (343) is provided inside the limiting plate (342), a first sliding rod (65) is slidably connected inside the first limiting groove (343), and the first sliding rod (65) and the limiting rod (64) are fixedly connected inside.
7. The automatic deviation-correcting mechanism for an automated conveyor belt according to claim 6, characterized in that: The first limiting groove (343) comprises a transverse section (3431), a descending section (3432) is provided on one side of the transverse section (3431), and a fitting section (3433) is provided on one side of the descending section (3432).
8. The automatic deviation-correcting mechanism for an automated conveyor belt according to claim 7, characterized in that: The scraper (6) is internally rotatably connected to a cam (66), the cam (66) is internally rotatably connected to a second connecting rod (67), one end of the second connecting rod (67) is rotatably connected to a moving rod (68), the moving rod (68) is internally slidably connected to the scraper (6), one end of the moving rod (68) is rotatably connected to a third connecting rod (69), one end of the third connecting rod (69) is rotatably connected to a baffle (610), and the baffle (610) is rotatably connected to the inner wall of the scraper (6).
9. The automatic deviation-correcting mechanism for an automated conveyor belt according to claim 8, characterized in that: A second limiting groove (344) is provided inside the limiting plate (342), a second slide rod is slidably connected inside the second limiting groove (344), one end of the second slide rod is fixedly connected to one end of the cam (66), and the second limiting groove (344) includes a closing section (3441), and an opening section (3442) is provided on one side of the closing section (3441).
10. The automatic deviation-correcting mechanism for an automated conveyor belt according to claim 1, characterized in that: An air intake check valve (39) is fixedly connected to the fixing frame (31), an exhaust check valve (36) is provided on the inner lower surface of the fixing frame (31), one end of the exhaust check valve (36) is fixedly connected to an electric heating box (37), and a connecting pipe (38) is fixedly connected between the electric heating box (37) and the scraper (6).
Citation Information
Patent Citations
Roller belt conveyor
CN112374029A
Lower deviation rectifying device of belt conveyor
CN117775632A