Multi-channel efficient conveyor for ceramsite processing and processing method of multi-channel efficient conveyor

By designing a multi-channel structure in a screw conveyor for ceramic processing, a quantitative feeding box and a spraying and washing platform, combined with a separation mechanism, the dust diffusion and blockage problems are solved, and efficient ceramic conveying and cleaning are achieved.

CN119873299AActive Publication Date: 2025-04-25QINGDAO JIADE WATER TREATMENT MATERIAL CO LTD

Patent Information

Application Number
CN202510211453.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2025-04-25
Estimated Expiration
2045-02-25

AI Technical Summary

Technical Problem

The existing screw conveyors for ceramic processing are difficult to avoid dust spreading during the transportation process, affecting the operation of components, and a large amount of feeding at one time can easily cause internal blockage and affect the conveying efficiency.

Method used

A multi-channel high-efficiency conveyor for processing ceramic granules is designed, using a quantitative feeding box and a spray and wash platform. The ceramic granules are driven by a screw conveyor rod, and the spray and wash platform is used for circumferential cleaning. The ceramic granules are separated from the debris with a separation mechanism, and the cleaning liquid is recycled and filtered.

Benefits of technology

The ceramics are quantitatively discharged to avoid clogging. The cleaning effect of the ceramics is improved through circumferential cleaning. The separation mechanism improves the separation efficiency between the ceramics and debris, and improves the overall conveying and processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a multi-channel efficient conveyor for ceramsite processing and a processing method of the multi-channel efficient conveyor, and relates to the technical field of spiral conveyors. A feeding mechanism is arranged on the left side of the top face of the conveyor body and comprises a feeding channel. A spray-washing mechanism is arranged on the right side of the top face of the conveyor body and comprises a spray-washing channel formed in the top face of the conveyor body. A separation mechanism is arranged on the bottom face of the conveyor body, and the separation channel is installed on the right side of the bottom face of the conveyor body in a penetrating mode. According to the multi-channel efficient conveyor for ceramsite processing and the processing method of the multi-channel efficient conveyor, the conveyor body achieves fixed feeding of ceramsite through the feeding mechanism, blockage in the conveying and spray-washing process is avoided, meanwhile, the spray-washing mechanism conducts circumferential covering cleaning on the ceramsite, the ceramsite is separated from chippings through the separating mechanism, and the conveying efficiency is improved. And the cleaning liquid is recycled after being recycled and filtered, so that the conveying and processing efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of screw conveyors, in particular to a multi-channel high-efficiency conveyor for ceramsite processing and a processing method thereof. Background Art

[0002] Screw conveyor is a mechanical equipment that uses a motor to drive the screw to rotate and push materials to achieve the conveying effect. Screw conveyor can convey horizontally, inclined or vertically. It is mainly used for horizontal conveying and vertical lifting of various loose materials such as powders, granules and small blocks. In the process of ceramsite processing and transportation, screw conveyors are usually used to realize the transportation between various processes, ensuring the conveying efficiency and continuity during ceramsite processing.

[0003] The utility model with announcement number CN211711866U discloses a screw conveyor for expanded clay manufacturing. By setting a protective cover, a water tank, a feed port and a spray pipe, it can not only prevent the expanded clay from colliding and falling during transportation, causing safety hazards near the operation site, but also spray water to reduce dust on the expanded clay during transportation to avoid affecting the surrounding environment, thereby meeting the demand for environmentally friendly use of screw conveyors for expanded clay manufacturing.

[0004] The utility model with announcement number CN212862836U discloses a ceramsite sand powder feeding mechanism, in which a vertical feeding pipe is vertically arranged at the discharge port of a horizontal screw conveyor, the lower end of the vertical feeding pipe is connected to the top of the dust cover of the powder conveyor belt, and an impurity screening mechanism is provided in the middle of the vertical feeding pipe, so as to solve the problem that the existing ceramsite sand powder feeding mechanism does not remove impurities from the powder during feeding.

[0005] However, the above-mentioned conveyor for processing expanded clay products still has the following problems during actual use: although the mixing of debris and particulate matter can be avoided by arranging a dust removal mechanism inside the conveying mechanism, it is difficult for such a dust removal mechanism to avoid the diffusion of dust. During the conveying process, expanded clay dust is distributed inside the conveyor and affects the operation of the components. At the same time, the conveyor feeds a large amount of material at one time during the conveying process, which easily causes blockage between the internal spiral conveying rod and the pipeline, affecting the conveying efficiency of expanded clay processing.

[0006] Therefore, we propose a multi-channel high-efficiency conveyor for ceramsite processing and a processing method thereof, in order to solve the above-mentioned problems. Summary of the invention

[0007] The object of the present invention is to provide a multi-channel high-efficiency conveyor for ceramsite processing and a processing method thereof, in order to solve the problem that the mixing of debris and particulate matter can be avoided by arranging a dust removal mechanism inside the conveying mechanism, but such a dust removal mechanism is difficult to avoid the diffusion of dust. During the conveying process, ceramsite dust is distributed inside the conveyor and affects the operation of the components. At the same time, the conveyor feeds a large amount of material at one time during the conveying process, which easily causes blockage between the internal spiral conveying rod and the pipeline, thereby affecting the processing and conveying efficiency of ceramsite.

[0008] To achieve the above object, the present invention provides the following technical solutions: a multi-channel high-efficiency conveyor for ceramsite processing, comprising a conveyor body, and a conveying channel opened inside the conveyor body, wherein a spiral conveying rod is rotatably arranged inside the conveying channel through a bearing; and further comprising:

[0009] A feeding mechanism is arranged on the left side of the top surface of the conveyor body, and the feeding mechanism includes a feeding channel, and a quantitative feeding box is slidably arranged above the feeding channel, and a feeding cone is rotatably arranged on the bottom surface of the quantitative feeding box;

[0010] A spray washing mechanism is arranged on the right side of the top surface of the conveyor body, and the spray washing mechanism comprises a spray washing channel opened on the top surface of the conveyor body, and a spray washing platform is slidably arranged inside the spray washing channel;

[0011] Wherein, a separation mechanism is arranged on the bottom surface of the conveyor body, and the separation mechanism includes a separation channel, and the separation channel is installed through the right side of the bottom surface of the conveyor body.

[0012] Preferably, the feeding mechanism includes a storage box, and the storage box is fixedly installed on the left side of the top surface of the conveyor body, and guide brackets are fixedly arranged on the front and rear sides of the lower part of the storage box, and the left end of the guide bracket is sleeved and connected to the outside of the quantitative feeding box, and a sealing partition is fixedly arranged on the right side of the quantitative feeding box.

[0013] Preferably, the feeding mechanism includes a driving gear ring, and the driving gear ring is fixedly mounted on the outside of the feeding cone disk, and the rear of the driving gear ring is meshed and connected with a driving rack, and the driving rack is fixedly mounted on the lower rear part of the storage box, and the internal thread of the feeding cone disk is connected to a lifting screw.

[0014] Preferably, the lifting screw included in the feeding mechanism is fixedly installed in the middle of the bottom surface of the quantitative feeding box, and a guide threaded rod is fixedly provided on the left outer side of the quantitative feeding box, and a guide sleeve is threaded through the left end of the guide threaded rod, and the guide sleeve bearing is installed on the left side of the top surface of the conveyor body, and the guide sleeve is connected to the left end of the spiral conveying rod through the main pulley assembly.

[0015] Preferably, the spraying mechanism includes a bidirectional screw, and the bidirectional screw is rotatably arranged on the top surface of the conveyor body through a bearing, and the right end of the bidirectional screw is connected to the right end of the spiral conveying rod through a secondary pulley assembly, and the thread of the bidirectional screw passes through the top of the left and right spraying platforms, and at the same time, the lower middle part of the spraying platform is rotatably connected to the top of the spraying drum through a torsion spring.

[0016] Preferably, the top of the spray drum included in the spray mechanism and the bidirectional screw are meshed and connected with each other through an incomplete bevel gear group, and the incomplete bevel gear group on the outer wall of the bidirectional screw realizes sliding and rotation through a concave-convex structure, and retaining brackets are fitted on the outside of the incomplete bevel gear groups on the upper and lower sides.

[0017] Preferably, the separation mechanism includes a separation filter plate, and the separation filter plate is fixedly installed at the lower part of the interior of the separation channel, and a driving fan module is arranged at the lower part of the interior of the separation channel, and the left side of the bottom end of the separation filter plate passes through the outside of the separation channel, and the left end of the separation filter plate extends to the interior of the separation circulation pool.

[0018] Preferably, the separation circulation pool included in the separation mechanism is arranged below the conveyor body, and a reciprocating threaded rod is rotatably arranged in front of the separation circulation pool through a bearing, and the right end of the reciprocating threaded rod is meshedly connected to the rotating shaft of the driving fan module through a driving bevel gear group, and the outer wall of the reciprocating threaded rod is threadedly connected to the front end of the separation partition.

[0019] Preferably, the separation mechanism includes a separation baffle whose rear end is slidably arranged inside the separation circulation tank, and a separation screen plate is installed below the separation baffle through a one-way rotation of a torsion spring, and the separation screen plate is used to separate the crushed expanded clay during movement, and the cleaning liquid after separation inside the separation circulation tank is pumped to the inside of the spray washing platform.

[0020] A method for processing a multi-channel high-efficiency conveyor for ceramsite processing comprises the following steps:

[0021] S1: The ceramsite to be transported is fed into the storage box at one time. At this time, the quantitative feeding box located below the storage box carries a specific amount of ceramsite. The spiral conveying rod rotating inside the conveying channel drives the guide sleeve to rotate through the main pulley assembly, thereby driving the guide threaded rod connected to the internal thread and the quantitative feeding box to slide to the left. The quantitative feeding box containing the quantitative ceramsite drives the sealing partition synchronously, so that the sealing partition can seal the storage box to prevent the remaining ceramsite from leaking.

[0022] S2: When the quantitative feeding box moves to the feeding channel, the driving rack meshes with the driving gear ring and the feeding cone to rotate, and the feeding cone is threadedly connected with the lifting screw when rotating, and then moves to the top of the feeding channel and drops to open the quantitative feeding box, so that the quantitative ceramsite falls through the feeding channel and enters the interior of the conveyor body for transportation;

[0023] S3: When the ceramsite is transported inside the conveyor body through the spiral conveying rod, the separation circulation pool pumps the cleaning liquid to the top of the spray washing platform. At the same time, the spiral conveying rod drives the bidirectional screw to rotate through the secondary pulley assembly, so that the threaded spray washing platform is driven to reciprocate in the left and right directions. At the same time, the rotating bidirectional screw intermittently meshes with the spray washing drum through the incomplete bevel gear group, thereby driving the spray washing drum to spray the cleaning liquid in a reciprocating rotation manner, assisting the cleaning and dust removal of the ceramsite during the transportation process, and improving the subsequent processing efficiency;

[0024] S4: The expanded clay transported to the separation channel falls downward and is guided by the inclined separation filter plates inside the separation channel, while the cleaning liquid that follows drives debris and other impurities to separate downward, and then enters the right side of the separation circulation pool through the separation filter plates. At the same time, the flowing cleaning liquid drives the drive fan module to rotate, and drives the reciprocating threaded rod to rotate by driving the bevel gear group, so that it moves the threaded separation partition and the separation screen plate. The unidirectionally installed separation screen plate flips when it moves to the left to prevent the reset of the separation partition from driving the debris and affecting the separation work.

[0025] Compared with the prior art, the beneficial effects of the present invention are as follows: the multi-channel high-efficiency conveyor for ceramsite processing and the processing method thereof, the conveyor body realizes the feeding of ceramsite by a feeding mechanism, avoids blockage during the conveying and spraying process, and the spraying mechanism adopts a circumferential covering cleaning for the ceramsite, and separates the ceramsite from the debris by a separation mechanism, and the cleaning liquid is recycled after being filtered, thereby improving the efficiency of conveying and processing. The specific contents are as follows:

[0026] 1. The storage box of the feeding mechanism carries the expanded clay, and the spiral conveying rod drives the fixed-feed feeding box to store a certain amount of expanded clay and then move, and connect with the feeding channel. During the movement, the driving gear ring drives the feeding cone to engage with the driving rack, so that the feeding cone descends to open the quantitative feeding box, so that the quantitative expanded clay enters the interior of the conveyor body through the feeding channel.

[0027] During the movement, the quantitative feeding box drives the sealing partition on the right to move, and then seals the storage box to prevent the remaining expanded clay from leaking. When the quantitative feeding box resets and moves, it drives the sealing partition and the storage box to be staggered, so that the expanded clay inside the storage box can be quantitatively fed again, avoiding the situation where the conveyor body is blocked by one-time feeding.

[0028] 2. The expanded clay is transported by a spiral conveying rod, which drives the bidirectional screw to rotate through the secondary pulley assembly, so that the threaded spray platform is driven to reciprocate in the left and right directions. At the same time, the rotating bidirectional screw intermittently meshes with the spray drum through the incomplete bevel gear group, thereby driving the spray drum to spray the cleaning liquid in a reciprocating rotation, assisting in cleaning and dust removal of the expanded clay during the transportation process, and improving subsequent processing efficiency.

[0029] 3. The spiral conveying rod inside the conveying channel drives the expanded clay to move to the separation channel and fall downward, and is guided by the separation filter plate distributed obliquely inside the separation channel. The cleaning liquid that follows drives the debris and other impurities to separate downward, and then passes through the separation filter plate into the right side of the separation circulation pool, thereby assisting the recovery of the cleaning liquid for circulation.

[0030] The flowing cleaning fluid drives the driving fan module to rotate, and drives the reciprocating threaded rod to rotate by driving the bevel gear group, so that it moves the threaded separation partition and separation screen plate. The one-way installed separation screen plate flips when it moves to the left to prevent the resetting of the separation partition from driving debris and affecting the separation work. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0032] Figure 2 It is a structural schematic diagram of the feeding mechanism of the present invention;

[0033] Figure 3 This is a schematic diagram of the installation structure of the material storage box of the present invention;

[0034] Figure 4 This is a schematic diagram of the installation structure of the feeding cone and the quantitative feeding box of the present invention;

[0035] Figure 5 For the present invention Figure 4 The enlarged structural diagram at A in the middle;

[0036] Figure 6 This is a schematic diagram of the three-dimensional structure of the feeding cone disk of the present invention;

[0037] Figure 7 This is a schematic diagram of the installation structure of the spray washing platform of the present invention;

[0038] Figure 8 This is a schematic diagram of the installation structure of the spray-washing drum of the present invention;

[0039] Fig. 9 This is a schematic diagram of the connection structure between the spray drum and the bidirectional screw of the present invention;

[0040] Fig.10 This is a schematic diagram of the three-dimensional structure of the separation circulation pool of the present invention;

[0041] Fig.11 This is a schematic diagram of the installation structure of the separation filter plate of the present invention.

[0042] In the figure: 1. Conveyor body; 2. Conveying channel; 3. Screw conveying rod; 4. Feeding channel; 5. Quantitative feeding box; 6. Feeding cone disk; 7. Spraying channel; 8. Spraying platform; 9. Separation channel; 10. Storage box; 11. Guide bracket; 12. Sealing partition; 13. Driving gear ring; 14. Driving rack; 15. Guide threaded rod; 16. Guide sleeve; 17. Main pulley assembly; 18. Bidirectional screw; 19. Secondary pulley assembly; 20. Spraying drum; 21. Incomplete bevel gear group; 22. Retaining bracket; 23. Separation filter plate; 24. Driving fan module; 25. Separation circulation pool; 26. Reciprocating threaded rod; 27. Separation partition; 28. Lifting screw; 29. ​​Separation screen plate; 30. Driving bevel gear group. DETAILED DESCRIPTION

[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] See also Figure 1-Figure 11 , the present invention provides the following technical solutions:

[0045] Embodiment 1: In order to solve the problems existing in the existing conveyor for ceramsite processing during operation, this embodiment adopts the following technical scheme, a multi-channel high-efficiency conveyor for ceramsite processing and a processing method thereof, comprising a conveyor body 1, and a conveying channel 2 opened inside the conveyor body 1, and a spiral conveying rod 3 is rotatably arranged inside the conveying channel 2 through a bearing; a feeding mechanism is arranged on the left side of the top surface of the conveyor body 1, and the feeding mechanism includes a feeding channel 4, and a quantitative feeding box 5 is slidably arranged above the feeding channel 4, and a feeding cone disk 6 is rotatably arranged on the bottom surface of the quantitative feeding box 5; the feeding mechanism includes a storage box 10, and the storage box 10 is fixedly installed on the left side of the top surface of the conveyor body 1, and guide brackets 11 are fixedly arranged on both sides of the front and rear of the bottom of the storage box 10, and the left end of the guide bracket 11 is sleeved and connected to the outside of the quantitative feeding box 5, and a sealing baffle 12 is fixedly arranged on the right side of the quantitative feeding box 5.

[0046] like Figure 2-Figure 3 As shown, the required expanded clay to be transported is fed into the storage box 10 at one time. At this time, the quantitative feeding box 5 located below the storage box 10 carries a specific amount of expanded clay. The spiral conveying rod 3 rotating inside the conveying channel 2 drives the guide sleeve 16 to rotate through the main pulley assembly 17, thereby driving the internally threaded guide threaded rod 15 and the quantitative feeding box 5 to slide to the left. The quantitative feeding box 5 containing the quantitative expanded clay drives the sealing partition 12 synchronously, so that the sealing partition 12 can seal the storage box 10 to prevent the remaining expanded clay from leaking.

[0047] The feeding mechanism includes a driving gear ring 13, and the driving gear ring 13 is fixedly installed on the outside of the feeding cone 6, and the rear of the driving gear ring 13 is meshed with a driving rack 14, and the driving rack 14 is fixedly installed on the lower rear part of the storage box 10, and the internal thread of the feeding cone 6 is connected with a lifting screw 28; the lifting screw 28 included in the feeding mechanism is fixedly installed on the middle part of the bottom surface of the quantitative feeding box 5, and a guide threaded rod 15 is fixedly provided on the left side of the quantitative feeding box 5, and the left end of the guide threaded rod 15 is threaded with a guide sleeve 16, and the guide sleeve 16 bearing is installed on the left side of the top surface of the conveyor body 1, and the guide sleeve 16 is connected to the left end of the spiral conveying rod 3 through the main pulley assembly 17.

[0048] like Figure 5-Figure 6As shown, when the quantitative feeding box 5 moves to near the feeding channel 4, the driving rack 14 engages the driving gear ring 13 and the feeding cone disk 6 to rotate, and the feeding cone disk 6 is threadedly connected with the lifting screw 28 when rotating, and then descends when moving above the feeding channel 4 to open the quantitative feeding box 5. At the same time, the rotating and descending feeding cone disk 6 dredges the expanded clay through the guiding and stirring rod on the top surface to avoid residue caused by blockage, so that a certain amount of expanded clay falls through the feeding channel 4 and enters the interior of the conveyor body 1 for transportation.

[0049] Embodiment 2: In order to solve the problems existing in the operation of the existing conveyor for expanded clay processing, this embodiment adopts the following technical scheme: a spraying mechanism is provided on the right side of the top surface of the conveyor body 1, and the spraying mechanism includes a spraying channel 7 opened on the top surface of the conveyor body 1, and a spraying platform 8 is slidably provided inside the spraying channel 7; wherein, a separation mechanism is provided on the bottom surface of the conveyor body 1, and the separation mechanism includes a separation channel 9, and the separation channel 9 is installed through the right side of the bottom surface of the conveyor body 1.

[0050] The spraying mechanism includes a bidirectional screw 18, and the bidirectional screw 18 is rotatably arranged on the top surface of the conveyor body 1 through a bearing, and the right end of the bidirectional screw 18 is connected to the right end of the spiral conveying rod 3 through a secondary pulley assembly 19, and the thread of the bidirectional screw 18 passes through the top of the spraying platforms 8 on the left and right sides, and at the same time, the lower middle part of the spraying platform 8 is rotatably connected to the top of the spraying drum 20 through a torsion spring; the top of the spraying drum 20 included in the spraying mechanism and the bidirectional screw 18 are meshed and connected with each other through an incomplete bevel gear group 21, and the incomplete bevel gear group 21 on the outer wall of the bidirectional screw 18 realizes sliding and rotation through a concave-convex structure, and the outer parts of the incomplete bevel gear groups 21 on the upper and lower sides are fitted with retaining brackets 22.

[0051] like Figure 7-Figure 9 As shown, when the expanded clay is transported inside the conveyor body 1 through the spiral conveying rod 3, the separation circulation tank 25 pumps the cleaning liquid to the top of the spraying platform 8, and at the same time, the spiral conveying rod 3 drives the bidirectional screw 18 to rotate through the secondary pulley assembly 19, so that the threaded spraying platform 8 is driven to reciprocate in the left and right directions. At the same time, the rotating bidirectional screw 18 intermittently meshes with the spraying drum 20 through the incomplete bevel gear group 21, thereby driving the spraying drum 20 to spray the cleaning liquid in a reciprocating rotation manner, thereby assisting in cleaning and dust removal of the expanded clay during the transportation process, and improving subsequent processing efficiency.

[0052] Embodiment 3: In order to solve the problems existing in the existing conveyor for expanded clay processing during operation, the present embodiment adopts the following technical scheme: the separation mechanism includes a separation filter plate 23, and the separation filter plate 23 is fixedly installed at the lower part of the separation channel 9, and a driving fan module 24 is arranged at the lower part of the separation channel 9, and the left side of the bottom end of the separation filter plate 23 passes through the outside of the separation channel 9, and the left end of the separation filter plate 23 extends to the interior of the separation circulation pool 25; the separation circulation pool 25 included in the separation mechanism is arranged at the lower part of the conveyor body 1, and a reciprocating threaded rod 26 is rotatably arranged in front of the separation circulation pool 25 through a bearing, and the right end of the reciprocating threaded rod 26 is meshedly connected to the rotating shaft of the driving fan module 24 through a driving bevel gear group 30, and the outer wall of the reciprocating threaded rod 26 is threadedly connected to the front end of the separation partition 27.

[0053] The separation mechanism includes a separation baffle 27 whose rear end is slidably arranged inside the separation circulation tank 25, and a separation screen plate 29 is installed below the separation baffle 27 through a one-way rotation of a torsion spring, and the separation screen plate 29 is used to separate the crushed expanded clay during movement, and the cleaning liquid after separation inside the separation circulation tank 25 is pumped to the inside of the spray platform 8.

[0054] like Figure 7 , Figure 10-11 As shown, the spiral conveying rod 3 inside the conveying channel 2 drives the ceramsite to move to the separation channel 9 and fall downward, and is guided by the separation filter plate 23 obliquely distributed inside the separation channel 9, and the cleaning liquid that follows drives the debris and other impurities to separate downward, and then enters the right side of the separation circulation pool 25 through the separation filter plate 23. At the same time, the flowing cleaning liquid drives the driving fan module 24 to rotate, and drives the reciprocating threaded rod 26 to rotate by driving the bevel gear group 30, so that it moves the threaded separation partition 27 and the separation screen plate 29, and the unidirectionally installed separation screen plate 29 is flipped when it moves to the left (the separation partition 27 slides to the right side through the unidirectional installation to prevent the separation screen plate 29 from rotating, and drives the debris to be screened, and after the reverse movement, the separation screen plate 29 is rotated by the water flow impact, so that the separation partition 27 drives the separation screen plate 29 to reset), so as to avoid the reset of the separation partition 27 driving the debris to affect the separation work.

[0055] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A multi-channel high-efficiency conveyor for ceramsite processing, comprising a conveyor body (1), and a conveying channel (2) provided inside the conveyor body (1), wherein a spiral conveying rod (3) is rotatably arranged inside the conveying channel (2) via a bearing; It is characterized in that Also includes: A feeding mechanism is arranged on the left side of the top surface of the conveyor body (1), and the feeding mechanism comprises a feeding channel (4), and a quantitative feeding box (5) is slidably arranged above the feeding channel (4), and a feeding cone disk (6) is rotatably arranged on the bottom surface of the quantitative feeding box (5); A spray washing mechanism is arranged on the right side of the top surface of the conveyor body (1), and the spray washing mechanism comprises a spray washing channel (7) opened on the top surface of the conveyor body (1), and a spray washing platform (8) is slidably arranged inside the spray washing channel (7); The bottom surface of the conveyor body (1) is provided with a separation mechanism, and the separation mechanism includes a separation channel (9), and the separation channel (9) is installed through the right side of the bottom surface of the conveyor body (1).

2. A multi-channel high-efficiency conveyor for ceramsite processing according to claim 1, characterized in that: The feeding mechanism comprises a material storage box (10), and the material storage box (10) is fixedly installed on the left side of the top surface of the conveyor body (1), and guide brackets (11) are fixedly arranged on both the front and rear sides below the material storage box (10), and the left end of the guide bracket (11) is sleeved and connected to the outside of the quantitative feeding box (5), and a sealing partition (12) is fixedly arranged on the right side of the quantitative feeding box (5).

3. A multi-channel high-efficiency conveyor for ceramsite processing according to claim 1, characterized in that: The feeding mechanism comprises a driving gear ring (13), and the driving gear ring (13) is fixedly mounted on the outside of the feeding cone (6), and the rear of the driving gear ring (13) is meshedly connected with a driving rack (14), and the driving rack (14) is fixedly mounted on the lower rear part of the material storage box (10), and the internal thread of the feeding cone (6) is connected with a lifting screw (28).

4. The multi-channel high-efficiency conveyor for ceramsite processing according to claim 1 is characterized in that: The feeding mechanism comprises a lifting screw (28) fixedly mounted on the middle part of the bottom surface of the quantitative feeding box (5), and a guide threaded rod (15) is fixedly arranged on the left side of the quantitative feeding box (5), and a guide sleeve (16) is threadedly penetrated through the left end of the guide threaded rod (15), and a bearing of the guide sleeve (16) is mounted on the left side of the top surface of the conveyor body (1), and the guide sleeve (16) is connected to the left end of the spiral conveying rod (3) through a main pulley assembly (17).

5. The multi-channel high-efficiency conveyor for ceramsite processing according to claim 1 is characterized in that: The spray cleaning mechanism comprises a bidirectional screw (18), and the bidirectional screw (18) is rotatably arranged on the top surface of the conveyor body (1) through a bearing, and the right end of the bidirectional screw (18) is connected to the right end of the spiral conveying rod (3) through a secondary pulley assembly (19), and the thread of the bidirectional screw (18) passes through the top of the spray cleaning platform (8) on the left and right sides, and at the same time, the lower middle part of the spray cleaning platform (8) is rotatably connected to the top of the spray cleaning drum (20) through a torsion spring.

6. The multi-channel high-efficiency conveyor for ceramsite processing according to claim 1 is characterized in that: The top end of the spray drum (20) included in the spray mechanism is meshed with the bidirectional screw (18) via an incomplete bevel gear set (21), and the incomplete bevel gear set (21) on the outer wall of the bidirectional screw (18) is slidable and rotatable via a concave-convex structure, and retaining brackets (22) are provided on the outer sides of the incomplete bevel gear sets (21) on the upper and lower sides.

7. The multi-channel high-efficiency conveyor for ceramsite processing according to claim 1 is characterized in that: The separation mechanism comprises a separation filter plate (23), and the separation filter plate (23) is fixedly installed at the lower part of the separation channel (9), and a driving fan module (24) is arranged at the lower part of the separation channel (9), and the left side of the bottom end of the separation filter plate (23) penetrates the outside of the separation channel (9), and the left end of the separation filter plate (23) extends to the inside of the separation circulation pool (25).

8. The multi-channel high-efficiency conveyor for ceramsite processing according to claim 1 is characterized in that: The separation mechanism includes a separation circulation pool (25) which is arranged below the conveyor body (1), and a reciprocating threaded rod (26) is rotatably arranged in front of the separation circulation pool (25) through a bearing, and the right end of the reciprocating threaded rod (26) is meshedly connected to the rotating shaft of the driving fan module (24) through a driving bevel gear set (30), and the outer wall of the reciprocating threaded rod (26) is threadedly connected to the front end of the separation partition (27).

9. The multi-channel high-efficiency conveyor for ceramsite processing according to claim 1 is characterized in that: The separation mechanism comprises a separation baffle (27) whose rear end is slidably arranged inside the separation circulation tank (25), and a separation screen plate (29) is installed below the separation baffle (27) by a torsion spring for unidirectional rotation, and the separation screen plate (29) is used to separate the crushed ceramsite during movement, and the cleaning liquid after separation inside the separation circulation tank (25) is pumped to the inside of the spray washing platform (8).

10. The method for processing a multi-channel high-efficiency conveyor for ceramsite processing according to claim 1, characterized in that: The steps include: S1: The ceramsite to be transported is fed into the storage box (10) at one time, and the quantitative feeding box (5) located below the storage box (10) carries a specific amount of ceramsite. The spiral conveying rod (3) rotating inside the conveying channel (2) drives the guide sleeve (16) to rotate through the main pulley assembly (17), thereby driving the internally threaded guide threaded rod (15) and the quantitative feeding box (5) to slide to the left, and the quantitative feeding box (5) containing the quantitative ceramsite drives the sealing partition (12) synchronously, so that the sealing partition (12) seals the storage box (10) to prevent the remaining ceramsite from leaking; S2: When the quantitative feeding box (5) moves to the vicinity of the feeding channel (4), the driving rack (14) engages with the driving gear ring (13) and the feeding cone (6) to rotate, and the feeding cone (6) is threadedly connected with the lifting screw (28) when rotating, and then when it moves to the top of the feeding channel (4), it descends and opens the quantitative feeding box (5), so that a certain amount of ceramsite falls through the feeding channel (4) and enters the interior of the conveyor body (1) for transportation; S3: When the ceramsite is transported inside the conveyor body (1) through the screw conveying rod (3), the separation circulation tank (25) pumps the cleaning liquid to the top of the spraying platform (8), and at the same time, the screw conveying rod (3) drives the bidirectional screw (18) to rotate through the secondary pulley assembly (19), so that the threaded spraying platform (8) is driven to reciprocate in the left and right directions. At the same time, the rotating bidirectional screw (18) intermittently meshes with the spraying drum (20) through the incomplete bevel gear group (21), thereby driving the spraying drum (20) to spray the cleaning liquid in a reciprocating rotation manner, thereby assisting in cleaning and dust removal of the ceramsite during the transportation process, and improving the subsequent processing efficiency; S4: The ceramsite transported to the separation channel (9) falls downward and is guided by the separation filter plate (23) distributed obliquely inside the separation channel (9), while the cleaning liquid that follows drives the debris and other impurities to separate downward, and then enters the right side of the separation circulation pool (25) through the separation filter plate (23). At the same time, the flowing cleaning liquid drives the driving fan module (24) to rotate, and drives the reciprocating threaded rod (26) to rotate by driving the bevel gear group (30), so that the threaded separation partition (27) and the separation screen plate (29) are moved. The unidirectionally installed separation screen plate (29) is turned over when it moves to the left, so as to prevent the reset of the separation partition (27) from driving the debris and affecting the separation work.

Citation Information

Patent Citations

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    CN211711866U

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