Automatic stacking device for shaving board production and using method

Abstract

The invention belongs to the technical field of automatic stacking devices, and discloses an automatic stacking device for shaving board production, which comprises a machine body, a plurality of guide wheels are rotatably arranged at the top end of the machine body, sliding columns are fixedly connected to the left and right inner walls of the machine body, a base is slidably connected between the two sliding columns, and two first electric telescopic rails are fixedly mounted on the upper surface of the base; a tray is arranged on the upper portion of the first electric telescopic rail, and a plurality of sliding rods are fixedly connected to the upper surface of the base. According to the device, a shaving board is tightly adsorbed through the multiple suction cups, then the driving motor and the second electric telescopic rail continue to work in a matched mode, and therefore the shaving board is placed above the tray, in the process, exhaust holes continuously exhaust gas, heat dissipation is conducted while the shaving board is cleaned, and the service life of the shaving board is prolonged. Therefore, the problems that existing automatic stacking equipment cannot stack the single plates, and plate operation among all working procedures is difficult to meet are solved.

Description

Technical Field

[0001] The invention belongs to the technical field of automatic stacking devices, in particular to an automatic stacking device for particleboard production. Background Art

[0002] With the development of the modern machinery industry, the automation level of particleboard product transportation and storage, and automated stacking devices has also developed and improved greatly in recent years. In particular, due to the large-scale production, packaging, transportation, and storage of particleboard, it is bound to require the development of corresponding storage, transportation, and stacking mechanized facilities. Stacking machinery is one of the key equipment to realize the modernization of particleboard product storage, transportation, and packaging, which can greatly reduce labor and reduce labor intensity. In order to meet the needs of instant production and distribution of particleboard, automated stacking equipment, such as aisle stackers, are often used. During the operation of existing equipment, only the already stacked particleboard can be transported, stored, and stacked, and single particleboard cannot be stacked, which makes it difficult to meet the operation and distribution of board production between various processes. Summary of the invention

[0003] The object of the present invention is to provide an automatic stacking device for particleboard production and a method of use to solve the problems raised in the above background technology.

[0004] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic stacking device for particle board production, comprising a machine body, a plurality of guide wheels are rotatably arranged at the top of the machine body, the left and right inner walls of the machine body are fixedly connected with sliding columns, a base is slidably connected between two of the sliding columns, two electric telescopic rails 1 are fixedly installed on the upper surface of the base, a tray is arranged on the upper part of the electric telescopic rail 1, a plurality of sliding rods are fixedly connected to the upper surface of the base, a movable plate is slidably connected to the middle part of the sliding rod on the same side, an electric telescopic rail 2 is fixedly installed on the inner side of the movable plate, a suction mechanism is fixed to the bottom of the two electric telescopic rails 2, a limiting plate is fixedly connected to the upper end of the sliding rod on the same side, and a lifting mechanism is fixedly installed on the left side of the machine body.

[0005] Preferably, the suction mechanism includes a top plate, an air suction pump and a control motor are fixedly installed on the upper surface of the top plate, an air intake pipe is fixedly connected to the front of the air suction pump, an air outlet pipe is fixedly connected to the back of the air suction pump, control valves are fixedly installed in the middle of the air intake pipe and the air outlet pipe, a rotating plate is rotatably installed on the lower surface of the top plate, a gear ring is fixedly connected to the inner side of the rotating plate, a spur gear is meshed on the inner side of the gear ring, a plurality of suction cups are fixedly installed on the bottom of the rotating plate, and the spur gear is fixedly installed on the output shaft of the control motor.

[0006] Preferably, the lifting mechanism includes a connecting box, a driving motor is fixedly installed on the upper surface of the connecting box, the output shaft of the driving motor is fixedly connected to a driving bevel gear, a driven bevel gear is meshed on one side of the driving bevel gear, a transmission rod is fixedly connected to the middle part of the driven bevel gear, a cable reel is fixedly installed on the front and rear parts of the transmission rod, and two cables are fixedly installed inside the cable reel.

[0007] Preferably, the movable plate is slidably connected to the sliding column, and the movable end of the second electric telescopic rail is fixedly connected to the top plate.

[0008] Preferably, the cylindrical space formed between the top plate and the rotating plate is a suction chamber, the annular space formed between the top plate and the rotating plate is an exhaust chamber, a plurality of exhaust holes are provided at the bottom of the exhaust chamber, and a circular hole is provided in the middle of the suction cup.

[0009] Preferably, the lower end of the air inlet pipe is communicated with the suction chamber, one end of the air outlet pipe is communicated with the suction chamber, and the other end of the air outlet pipe is communicated with the exhaust chamber.

[0010] Preferably, the transmission rod is rotatably connected to the connection box, and the cable passes through the guide wheel on the same side and is fixedly connected to the movable plate.

[0011] Preferably, a method for using an automatic stacking device for particleboard production comprises the following steps:

[0012] S1, the suction cup contacts the surface of the object through the cooperation between the electric telescopic rail 2 and the lifting mechanism;

[0013] S2, through the suction pump working, multiple suction cups adsorb objects, exhaust holes discharge gas, the surface of the object is cleaned and heat is dissipated;

[0014] S3, the electric telescopic rail 2, the lifting mechanism and the suction pump work together to stack the adsorbed objects together;

[0015] During step S4, the motor can be controlled to rotate the adsorbed object to a certain angle;

[0016] S5. The lifting mechanism cooperates with the machine body to move the particleboard stack to a suitable position, and the electric telescopic rail drives the particleboard stack and the pallet to be placed on the shelf.

[0017] The beneficial effects of the present invention are as follows:

[0018] 1. The present invention uses the cooperation of the lifting mechanism and the electric telescopic rail 2 to move the movable plate until the suction cup contacts the particle board, and the suction pump works to extract the gas between the suction cup and the particle board and inside the suction chamber, so that multiple suction cups tightly adsorb the particle board, and then the driving motor and the electric telescopic rail 2 continue to work in cooperation, so as to place the particle board on the top of the pallet. During the process, the exhaust hole continuously discharges the gas, cleans the particle board and dissipates the heat at the same time, thereby solving the problem that the existing automatic stacking equipment cannot stack a single particle board and is difficult to meet the operation and distribution work of the board production between various processes.

[0019] 2. The present invention controls the motor to work and drive the spur gear to rotate before the electric telescopic rail 2 is reset. The spur gear will drive the gear ring and the rotating plate to rotate, so that the particle board adsorbed below follows and rotates at a certain angle, thereby crossing the particle board or aligning the misaligned particle board. The driving motor drives the driving bevel gear to rotate, and the driving bevel gear will drive the driven bevel gear to rotate, thereby rotating the transmission rod and the winding drum, thereby loosening the cable and moving the particle board to the top of the pallet, thereby completing staggered stacking or aligned stacking. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structural appearance of the present invention;

[0021] Figure 2 For the present invention Figure 1 The enlarged schematic diagram at A in the middle;

[0022] Figure 3 It is a schematic diagram of the lifting mechanism of the present invention;

[0023] Figure 4 A half-section schematic diagram of the top plate of the present invention;

[0024] Figure 5 It is a schematic diagram of the top plate structure of the present invention;

[0025] Figure 6 It is a schematic diagram of the rotating plate structure of the present invention.

[0026] In the figure: 1. body; 2. guide wheel; 3. slide column; 4. base; 5. electric telescopic rail 1; 6. tray; 7. slide rod; 8. moving plate; 9. electric telescopic rail 2; 10. suction mechanism; 101. top plate; 102. suction pump; 103. air inlet pipe; 104. air outlet pipe; 105. control valve; 106. rotating plate; 107. gear ring; 108. spur gear; 109. suction cup; 1010. control motor; 11. limit plate; 12. lifting mechanism; 121. connection box; 122. drive motor; 123. drive bevel gear; 124. driven bevel gear; 125. transmission rod; 126. cable reel; 127. cable. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] like Figures 1 to 6 As shown, an embodiment of the present invention provides an automatic stacking device for particleboard production, comprising a machine body 1, a plurality of guide wheels 2 are rotatably arranged at the top of the machine body 1, a slide column 3 is fixedly connected to the left and right inner walls of the machine body 1, a base 4 is slidably connected between the two slide columns 3, two electric telescopic rails 5 are fixedly installed on the upper surface of the base 4, a tray 6 is arranged on the upper part of the electric telescopic rail 5, a plurality of slide bars 7 are fixedly connected to the upper surface of the base 4, a moving plate 8 is slidably connected to the middle part of the slide bar 7 on the same side, and an electric telescopic rail 5 is fixedly installed on the inner side of the moving plate 8. The bottom of the two electric telescopic rails 9 is fixed with a suction mechanism 10, the upper end of the same-side slide bar 7 is fixedly connected to the limit plate 11, and the left side of the body 1 is fixedly installed with a lifting mechanism 12. The suction mechanism 10 includes a top plate 101, and an air suction pump 102 and a control motor 1010 are fixedly installed on the upper surface of the top plate 101. The front of the air suction pump 102 is fixedly connected with an air inlet pipe 103, and the back of the air suction pump 102 is fixedly connected with an air outlet pipe 104. The middle parts of the air inlet pipe 103 and the air outlet pipe 104 are fixed. A control valve 105 is installed, a rotating plate 106 is rotatably installed on the lower surface of the top plate 101, a gear ring 107 is fixedly connected to the inner side of the rotating plate 106, a spur gear 108 is meshed on the inner side of the gear ring 107, a plurality of suction cups 109 are fixedly installed on the bottom of the rotating plate 106, and the spur gear 108 is fixedly installed on the output shaft of the control motor 1010, and its function is to move the movable plate 8 by cooperating with the lifting mechanism 12 and the electric telescopic rail 29 until the suction cup 109 contacts the particle board, and the suction pump 102 works to extract the gas between the suction cup 109 and the particle board and inside the suction chamber, so that the multiple suction cups 109 tightly adsorb the particle board, and then the drive motor 122 and the electric telescopic rail 29 continue to work together to place the particle board on the top of the tray 6. During the process, the exhaust hole continuously exhausts the gas, cleans the particle board and dissipates the heat at the same time, thereby solving the problem that the existing automatic stacking equipment cannot stack a single particle board and is difficult to meet the operation and distribution work of the board production between various processes.

[0029] Among them, the lifting mechanism 12 includes a connecting box 121, a driving motor 122 is fixedly installed on the upper surface of the connecting box 121, the output shaft of the driving motor 122 is fixedly connected to a driving bevel gear 123, one side of the driving bevel gear 123 is meshed with a driven bevel gear 124, the middle part of the driven bevel gear 124 is fixedly connected to a transmission rod 125, the front and rear parts of the transmission rod 125 are fixedly installed with a winding drum 126, and two cables 127 are fixedly installed inside the winding drum 126. The moving plate 8 is slidably connected to the sliding column 3, and its function is to control the electric telescopic rail 29 before it is reset. The braking motor 1010 works to drive the spur gear 108 to rotate, and the spur gear 108 will drive the ring gear 107 and the rotating plate 106 to rotate, so that the particle board adsorbed below follows and rotates at a certain angle, thereby crossing the particle board or aligning the misaligned particle board, and the driving motor 122 works to drive the driving bevel gear 123 to rotate, and the driving bevel gear 123 will drive the driven bevel gear 124 to rotate, thereby rotating the transmission rod 125 and the winding drum 126, thereby loosening the cable 127 and moving the particle board to the top of the tray 6, thereby completing the staggered stacking or aligned stacking.

[0030] Among them, the moving end of the electric telescopic rail 29 is fixedly connected to the top plate 101, the cylindrical space formed between the top plate 101 and the rotating plate 106 is the suction chamber, and the annular space formed between the top plate 101 and the rotating plate 106 is the exhaust chamber. A plurality of exhaust holes are provided at the bottom of the exhaust chamber, and a circular hole is provided in the middle of the suction cup 109. The lower end of the air inlet pipe 103 is connected to the suction chamber, one end of the air outlet pipe 104 is connected to the suction chamber, and the other end of the air outlet pipe 104 is connected to the exhaust chamber. The transmission rod 125 is rotatably connected to the connection box 121, and the cable 127 passes through the guide wheel 2 on the same side and is fixedly connected to the moving plate 8. Its function is that the front control valve 105 is in a state where the lower end of the air inlet pipe 103 is connected to the air pump 102, and the rear control valve 105 is in a state where the air pump 102 is connected to the exhaust chamber. The air pump 102 works to extract the gas between the suction cup 109 and the tray 6 and inside the suction chamber, so that multiple suction cups 109 tightly adsorb the objects below; the front control valve 105 will be changed to a state where the upper end of the air inlet pipe 103 is connected to the air pump 102, and the gas sucked by the air pump 102 enters the exhaust chamber through the air outlet pipe 104, and is finally discharged from the exhaust hole to clean the surface of the object below.

[0031] Among them, a method for using an automatic stacking device for particleboard production includes the following steps:

[0032] S1, the electric telescopic rail 29 and the lifting mechanism 12 cooperate to make the suction cup 109 contact with the surface of the object;

[0033] S2, the suction pump 102 works to make the multiple suction cups 109 absorb the object, and the exhaust holes discharge gas to clean the surface of the object and dissipate heat;

[0034] S3, the electric telescopic rail 29, the lifting mechanism 12 and the suction pump 102 cooperate to stack the adsorbed objects together;

[0035] During step S4 and step S3, the motor 1010 can be controlled to rotate the adsorbed object by a certain angle;

[0036] S5, the lifting mechanism 12 cooperates with the machine body 1 to move the particle board stack to a suitable position, and the electric telescopic rail 5 drives the particle board stack and the pallet 6 to be placed on the shelf.

[0037] Working principle:

[0038] The present invention is installed on the existing guide rail, and the base 4 is located at the bottom of the slide column 3. When the driving component in the body 1 drives the body 1 to move to the placement position of the tray 6, it stops moving, and the driving motor 122 works to drive the driving bevel gear 123 to rotate, and the driving bevel gear 123 will drive the driven bevel gear 124 to rotate, so that the transmission rod 125 and the winding drum 126 rotate, thereby tightening or loosening the cable 127, so that the movable plate 8 moves up or down accordingly. When the movable plate 8 moves to a suitable position, the driving motor 122 stops working, and the electric telescopic rail 29 works to extend in the direction of placing the tray 6. When a plurality of suction cups 109 are located directly above the tray 6, the electric telescopic rail 29 stops working, and the driving motor 122 works until the suction cup 109 is in close contact with the upper surface of the tray 6, and then the front control valve 105 is at the lower end of the intake pipe 103 and the suction pump 10 2 connected state, the rear control valve 105 is in a state of connection between the suction pump 102 and the exhaust chamber, the suction pump 102 works to extract the gas between the suction cup 109 and the tray 6 and inside the suction chamber, so that multiple suction cups 109 tightly adsorb the tray 6, the front control valve 105 will be changed to a state where the upper end of the air inlet pipe 103 is connected to the suction pump 102, the gas sucked by the suction pump 102 enters the exhaust chamber through the outlet pipe 104, and is finally discharged from the exhaust hole to clean the surface of the tray 6, the electric telescopic rail 29 works until it is reset, the drive motor 122 works, so that the base 4 first contacts the bottom surface of the machine body 1, and then the movable plate 8 moves downward, so that the bottom surface of the tray 6 contacts the upper surface of the base 4, the rear control valve 105 is in a state of connection between the suction pump 102 and the suction chamber, so that the suction cup 109 no longer adsorbs the tray 6, and the tray 6 is prevented from being on the upper surface of the base 4;

[0039] The machine body 1 moves to the conveying place of the particle board just produced, and the electric telescopic rail 29 is extended to make the suction cup 109 located at the center of the particle board, and then the driving motor 122 works to make the suction cup 109 closely contact with the surface of the particle board, and the suction pump 102 makes the suction cup 109 tightly adsorb the particle board to drive it to move. During the process, the exhaust hole continuously discharges gas, cleans the particle board and dissipates heat at the same time, and then the electric telescopic rail 29 works until it is reset, and the driving motor 122 works to drive the moving plate 8 and the particle board to move downward. Until the lower surface of the particle board contacts the upper surface of the tray 6, then the suction pump 102 supplies air to the suction chamber to place the particle board on the top of the tray 6. During the process, if the particle board is cross-stacked or aligned, before the electric telescopic rail 29 is reset, the control motor 1010 is operated to drive the spur gear 108 to rotate, and the spur gear 108 will drive the gear ring 107 and the rotating plate 106 to rotate, so that the particle board adsorbed below follows and rotates at a certain angle, thereby crossing the particle board or aligning the misaligned particle board;

[0040] When a proper amount of particleboard is stacked on the upper surface of the pallet 6, the body 1 moves to the corresponding storage place, the drive motor 122 cooperates to raise the base 4 to a suitable position, and the electric telescopic rail 15 drives the pallet 6 and the particleboard stack to move until the pallet 6 and the particleboard stack are placed on the shelf, and then the electric telescopic rail 15 is reset.

[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic stacking device for particleboard production, comprising a body (1), a plurality of guide wheels (2) are rotatably mounted on the top of the body (1), a slide column (3) is fixedly connected to the left and right inner walls of the body (1), a base (4) is slidably connected between two of the slide columns (3), two electric telescopic rails (5) are fixedly mounted on the upper surface of the base (4), a tray (6) is arranged on the upper part of the electric telescopic rail (5), and the device is characterized in that: A plurality of slide bars (7) are fixedly connected to the upper surface of the base (4); a movable plate (8) is slidably connected to the middle of the slide bars (7) on the same side; an electric telescopic rail (9) is fixedly installed on the inner side of the movable plate (8); a suction mechanism (10) is fixedly installed at the bottom of the two electric telescopic rails (9); a limiting plate (11) is fixedly connected to the upper end of the slide bars (7) on the same side; and a lifting mechanism (12) is fixedly installed on the left side of the machine body (1).

2. The automatic palletizing device for particleboard production according to claim 1, characterized in that: The suction mechanism (10) comprises a top plate (101), an air suction pump (102) and a control motor (1010) are fixedly mounted on the upper surface of the top plate (101), an air inlet pipe (103) is fixedly connected to the front of the air suction pump (102), an air outlet pipe (104) is fixedly connected to the back of the air suction pump (102), control valves (105) are fixedly mounted in the middle of the air inlet pipe (103) and the air outlet pipe (104), a rotating plate (106) is rotatably mounted on the lower surface of the top plate (101), a gear ring (107) is fixedly connected to the inner side of the rotating plate (106), a spur gear (108) is meshed with the inner side of the gear ring (107), a plurality of suction cups (109) are fixedly mounted on the bottom of the rotating plate (106), and the spur gear (108) is fixedly mounted on the output shaft of the control motor (1010).

3. The automatic palletizing device for particleboard production according to claim 2, characterized in that: The lifting mechanism (12) comprises a connection box (121), a driving motor (122) is fixedly mounted on the upper surface of the connection box (121), an output shaft of the driving motor (122) is fixedly connected to a driving bevel gear (123), a driven bevel gear (124) is meshed on one side of the driving bevel gear (123), a transmission rod (125) is fixedly connected to the middle of the driven bevel gear (124), a cable reel (126) is fixedly mounted at the front and rear parts of the transmission rod (125), and two cables (127) are fixedly mounted inside the cable reel (126).

4. The automatic stacking device for particleboard production according to claim 3, characterized in that: The movable plate (8) is slidably connected to the sliding column (3), and the movable end of the second electric telescopic rail (9) is fixedly connected to the top plate (101).

5. The automatic palletizing device for particleboard production according to claim 4, characterized in that: The cylindrical space formed between the top plate (101) and the rotating plate (106) is a suction chamber, and the annular space formed between the top plate (101) and the rotating plate (106) is an exhaust chamber. A plurality of exhaust holes are provided at the bottom of the exhaust chamber, and a circular hole is provided in the middle of the suction cup (109).

6. The automatic stacking device for particleboard production according to claim 5, characterized in that: The lower end of the air inlet pipe (103) is connected to the suction chamber, one end of the air outlet pipe (104) is connected to the suction chamber, and the other end of the air outlet pipe (104) is connected to the exhaust chamber.

7. The automatic stacking device for particleboard production according to claim 6, characterized in that: The transmission rod (125) is rotatably connected to the connection box (121), and the cable (127) passes through the guide wheel (2) on the same side and is fixedly connected to the moving plate (8).

8. A method for using an automatic stacking device for particleboard production, characterized in that: The following steps are involved: S1, the suction cup (109) is brought into contact with the surface of the object through the cooperation between the electric telescopic rail (9) and the lifting mechanism (12); S2, the suction pump (102) operates to make the plurality of suction cups (109) absorb the object, and the exhaust holes discharge gas, thereby cleaning the surface of the object and dissipating heat; S3, the electric telescopic rail 2 (9), the lifting mechanism (12) and the suction pump (102) cooperate to stack the adsorbed objects together; During step S4 and step S3, the motor (1010) can be controlled to rotate the adsorbed object by a certain angle; S5, the lifting mechanism (12) cooperates with the machine body (1) to move the particle board stack to a suitable position, and the electric telescopic rail (5) drives the particle board stack and the tray (6) to be placed on the shelf.

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