Continuous annealing furnace and continuous production method

By designing a continuous annealing furnace, the lifting rack and sealing rod structure are used to ensure uniform heating of the metal material, and rapid cooling and air-drying treatment is achieved through the cooperation of the water pump and the stirring shaft, the problems of uneven heating and low cooling efficiency in the existing annealing furnace are solved, and the overall efficiency and resource utilization are improved.

CN119876564AActive Publication Date: 2025-04-25JIEYANG ZHONGXIN MASCH IND FURNACE CO LTD
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Patent Information

Application Number
CN202510199301.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2025-04-25
Estimated Expiration
2045-02-24

AI Technical Summary

Technical Problem

When existing annealing furnaces heat metal materials, the bottom of the material cannot be effectively heated because it is attached to the moving plate, and the surface of the material is wet and needs to be additionally dry after cooling, which has problems such as waste of heat and inefficiency.

Method used

A continuous annealing furnace is designed, using a lifting frame and a bidirectional screw structure. The metal material in the working box is continuously lifted up and down through the up and down movement of the sealing rod to avoid long-term contact between the bottom and ensure uniform heating. During cooling, the water pump sprays out water to cool it, and the stirring member is driven through the agitating shaft to agitate the water to speed up the cooling effect, and the fan blade is air-dryed.

Benefits of technology

The uniform heating of metal materials is achieved, the problem of poor bottom heating is avoided, and the efficiency is improved through continuous heating and cooling processes, reducing heat waste, and the cooling effect is accelerated through water recycling and stirring.

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Abstract

The invention relates to the field of annealing furnaces, in particular to a continuous annealing furnace and a continuous production method.The continuous annealing furnace comprises a base, a lifting frame is fixedly installed at the top end of the base, a two-way lead screw is rotationally installed on the lifting frame through a bearing, the two-way lead screw is in threaded connection with two lifting blocks, and one lifting block is fixedly connected with an annealing assembly; the other lifting block is fixedly connected with an auxiliary assembly, a fixing frame is fixedly installed at the top end of the base, and a first rotating rod, a fan shaft and a stirring shaft are rotationally connected to the fixing frame through bearings. When the device is used, under driving of the first motor, the heating effect of metal materials in the working box below the annealing box is guaranteed, the metal materials in the working box above the cooling box can be air-dried after being cooled, water in the cooling box can be stirred, the temperature of the water in the cooling box can be reduced, and therefore the cooling effect is guaranteed; meanwhile, the filter cloth is shaken to accelerate the filtering speed.
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Description

Technical Field

[0001] The invention relates to the field of annealing furnaces, in particular to a continuous annealing furnace and a continuous production method. Background Art

[0002] Annealing furnace is a kind of equipment used for heat treatment of metal materials. Its main function is to keep the metal at high temperature for a certain period of time by heating and heat preservation, and then slowly cool it, so as to eliminate the internal stress in the material, improve its organizational structure, and then improve the plasticity and toughness of the material; the existing annealing furnace is provided with an adjustment mechanism, so that by starting motor one, motor one drives threaded rod one to rotate, threaded rod one drives extension block to move, and extension block drives annealing box downward, so that annealing box contacts with moving plate, so as to heat and anneal the metal material on the moving plate; by setting a moving mechanism, motor two can be started, motor two drives threaded rod two to rotate, threaded rod two drives moving plate to move, so that moving plate moves to the bottom of annealing box, so as to load and unload metal materials; by setting rectangular slots and rectangular limit blocks, metal materials can be limited in the rectangular limit blocks to avoid the movement of the moving plate The rectangular slot can improve the air tightness of the aluminum tube roller during the heating process; after the heating is completed, the suction pump is started, and the suction pump presses the hot air in the annealing box into the insulation box, reducing the waste of heat in the annealing furnace; however, after the annealing work is completed, the existing annealing furnace is usually provided with a cooling mechanism, so that the water pump can be started, and the water pump sprays the water in the water tank onto the heated metal material for cooling, and the cooled water flows from the water flow hole into the water collection tank for collection, which is convenient for recycling. However, after the cooling work is completed, the surface of the metal material will be wet, and an additional drying mechanism is required to dry the cooled metal material; and when the metal material is heated and annealed, because the bottom of the metal material is in contact with the moving plate, the bottom of the metal material cannot be effectively heated and annealed like other parts. For this reason, we propose a continuous annealing furnace and a continuous production method. Summary of the invention

[0003] The object of the present invention is to provide a continuous annealing furnace, comprising a base, a lifting frame is fixedly installed on the top of the base, a bidirectional screw is rotatably installed on the lifting frame through a bearing, the bidirectional screw is threadedly connected to two groups of lifting blocks, one group of lifting blocks is fixedly connected to an annealing component, and the other group of lifting blocks is fixedly connected to an auxiliary component, a fixing frame is fixedly installed on the top of the base, a rotating rod 1, a fan shaft and a stirring shaft are rotatably connected to the fixing frame through a bearing, the rotating rod 1 and the fan shaft are respectively fixedly connected to a group of bevel gears 1, and the two groups of bevel gears 1 mesh with each other The fan shaft is fixedly connected to the fan blades, a group of sprocket wheels 1 are fixedly installed on the rotating rod 1 and the outer wall of the stirring shaft respectively, and the two groups of sprocket wheels 1 are meshed with chain 1, a motor 1 is fixedly installed on the fixed frame, and the driving end of the motor 2 is fixedly connected to the stirring shaft, and a rotating shaft 1 and a rotating shaft 2 are rotatably installed on the fixed frame through bearings, and the rotating shaft 1 and the rotating shaft 2 are respectively fixedly connected to a group of sprocket wheels 2, and the two groups of sprocket wheels 2 are meshed with chain 1, and a group of bevel gears 2 are fixedly connected to the outer wall of the rotating shaft 1 and the stirring shaft respectively, and the two groups of bevel gears 2 are meshed with each other;

[0004] The auxiliary component includes an auxiliary plate, the auxiliary plate is fixedly connected to a group of lifting blocks, four groups of sliding rods slide through the inner side of the auxiliary plate, the top ends of the four groups of sliding rods are fixedly connected to the moving plate, the top end of the moving plate is fixedly connected to multiple groups of sealing rods, four groups of springs are arranged between the auxiliary plate and the moving plate, the auxiliary plate is fixedly connected to the auxiliary frame, the auxiliary frame is rotatably connected to the rotating rod 2 and the rotating member through the bearing, the rotating rod 2 and the rotating member are respectively fixedly connected to a group of bevel gears 3, the two groups of bevel gears 3 are meshed with each other, an elliptical wheel is fixedly installed on the outer wall of the rotating rod 2, the outer side of the elliptical wheel slides in contact with the top of the auxiliary plate and the bottom of the moving plate, and the hexagonal rod at the lower end of the rotating member is slidably connected to the hexagonal groove opened on the inner side of the rotating shaft 2.

[0005] Preferably: a second motor is fixedly mounted on the top of the lifting frame, a driving end of the second motor is fixedly connected to a bidirectional screw rod, two groups of guide rods are fixedly mounted on the lifting frame, both groups of guide rods slide through the inner sides of the two groups of lifting blocks, and a group of limit rings are fixedly mounted on the outer walls of the two groups of guide rods.

[0006] Preferably: the annealing assembly includes an annealing box, the annealing box is fixedly connected to a group of lifting blocks, an insulation box is fixedly installed on the top of the annealing box, an air suction pump and an air outlet pump are fixedly installed on the outer wall of the annealing box, the air inlet end of the air suction pump is connected to the annealing box, the air outlet end of the air suction pump is connected to one end of pipeline one, the other end of pipeline one is connected to the insulation box, the air outlet end of the air outlet pump is connected to the annealing box, the air inlet end of the air outlet pump is connected to one end of pipeline two, the other end of pipeline two is connected to the insulation box, and a group of solenoid valves are fixedly installed on pipeline one and pipeline two.

[0007] Preferably: a fixed frame is fixedly installed on the top of the base, a servo motor is fixedly installed in the fixed frame, the driving end of the servo motor is fixedly connected to gear one, the gear one meshes with gear two, the gear two is fixedly installed on the outer wall of the rotating column, the rotating column is rotatably connected to the fixed frame through a bearing, the top of the fixed frame is fixedly connected to a rotating frame, and the rotating frame is fixedly connected to four groups of working boxes.

[0008] Preferably, the working boxes are uniformly provided with a plurality of groups of through holes, and each group of through holes on the working boxes is matched with the sealing rods.

[0009] Preferably, the opening at the lower end of the annealing box matches the upper end of the working box.

[0010] Preferably, a plurality of sets of universal wheels are fixedly mounted on the bottom of the rotating frame, and the bottom of the universal wheels movably fits the top of the fixed frame.

[0011] Preferably: a plurality of groups of support columns are fixedly installed on the top of the base, a cooling box is fixedly installed on the top of the support columns, a fixed plate is fixedly installed on the top of the cooling box, a water pump is fixedly installed on the outer wall of the fixed plate, a water suction pipe is connected between the water inlet end of the water pump and the cooling box, a water outlet end of the water pump is connected to a water outlet pipe, the water outlet pipe runs through the inner side of the fixed plate, two groups of nozzles are connected to the water outlet pipe, the bottom of the cooling box is connected to a drain pipe, and a valve is provided on the drain pipe.

[0012] Preferably: the stirring shaft is rotatably connected to the cooling box via a sealed bearing, a plurality of stirring members are fixedly mounted on the outer wall of the stirring shaft, four groups of elastic heads are fixedly mounted on each of the stirring members, the elastic heads movably contact the bottom of the filter cloth, the filter cloth is fixedly mounted on the bottom of the collecting frame, the collecting frame is slidably mounted in the cooling box, and four groups of fixing bolts are threadedly connected between the collecting frame and the cooling box.

[0013] The present invention also provides a continuous production method of a continuous annealing furnace, which is characterized by comprising the following specific steps:

[0014] S1. When in use, place the metal materials in four groups of working boxes in sequence, start the servo motor to drive the rotating frame to rotate, and the rotation of the rotating frame will drive the four groups of working boxes to rotate, and each time the servo motor is started to control the rotating frame to rotate 90 degrees, so that the four groups of working boxes are moved to the bottom of the annealing box and the top of the cooling box in sequence;

[0015] S2, when the working box moves to the bottom of the annealing box, the second motor is started to drive the annealing assembly to move downward and the auxiliary assembly to move upward, so that the upper end of the working box is inserted into the annealing box, and the multiple sets of sealing rods are moved upward and inserted into the through holes opened in the corresponding working boxes, and then the metal material in the working box is heated by the annealing box. In this process, the multiple sets of sealing rods are continuously moved up and down, and the continuous up and down movement of the multiple sets of sealing rods will continuously lift up the metal material in the working box, so as to prevent the bottom of the metal material from contacting the working box for a long time, thereby preventing the bottom of the metal material from being heated poorly;

[0016] S3. When the working box moves to the top of the cooling box, the water pump is started to pump out the water in the cooling box and spray it from the two sets of nozzles. The water sprayed from the two sets of nozzles will spray on the metal material in the working box, thereby cooling the heated metal material. The cooled water will drip downward from the through hole and drip into the collection frame above the filter cloth. When the water cools the metal material and drips downward, it will inevitably bring impurities and some oxides attached to the surface of the metal material into the collection frame. The cooled water can be filtered through the filter cloth, and the filtered water returns to the cooling box. When the water cools the metal material, the temperature of the water will inevitably rise. When the water returns to the cooling box, it will inevitably increase the temperature of the water in the cooling box. At this time, the rotation of the stirring shaft drives the stirring member to rotate. The rotation of the stirring member will continuously stir the water in the cooling box, thereby accelerating the drop in the water temperature in the cooling box, thereby ensuring the cooling effect. At the same time, the fan blades rotate to air-dry the cooled and moist metal material.

[0017] S4. When the metal material in the working box directly below the annealing box is heated, start the suction pump to press the hot air in the annealing box into the insulation box. When a new working box moves to the bottom of the annealing box, start the exhaust pump to press the hot air in the insulation box back into the annealing box.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. When the present invention is used, the sealing rod is driven to move up and down by the motor 1, and the up and down movement of the sealing rod will continuously lift up the metal material in the working box to prevent the bottom of the metal material from contacting the working box for a long time, thereby preventing the bottom of the metal material from being heated poorly; similarly, the stirring member is driven to rotate by the motor 1, and the rotation of the stirring member will continuously stir the water in the cooling box, thereby accelerating the decrease in the temperature of the water in the cooling box, thereby ensuring the cooling effect; and the rotation of the stirring member will drive the elastic head to rotate, and the elastic head will contact the bottom of the filter cloth during the rotation process, and when contacting the bottom of the filter cloth, the elastic head will slightly lift up the filter cloth, so that The filter cloth vibrates to speed up the filtering speed; similarly, the fan blades are driven to rotate under the drive of motor one, and the rotation of the fan blades can air-dry the moist metal material after cooling; when the present invention is used, under the drive of motor one, not only the heating effect of the metal material in the working box below the annealing box is ensured, but also the metal material in the working box above the cooling box can be air-dried after cooling, and the water in the cooling box can be stirred to reduce the temperature of the water in the cooling box, thereby ensuring the cooling effect, and at the same time making the filter cloth vibrate to speed up the filtering speed, multiple effects are achieved through the drive of a group of motors one, while reducing the use cost and improving the work efficiency.

[0020] 2. The through hole on the working box of the present invention reserves space for the upward movement of the sealing rod during heating, and the sealing rod will block the through hole to prevent heat from overflowing from the through hole. It also reserves space for cooling water to drip back into the cooling box during cooling, so that the water in the working box can drip back into the cooling box through the through hole, thereby realizing the recycling of water. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a structural schematic diagram of the present invention;

[0022] Figure 2 This is a schematic diagram of the structure of the present invention from the second viewing angle;

[0023] Figure 3 This is a schematic diagram of the structure of the present invention from three viewing angles;

[0024] Figure 4 is a schematic diagram of auxiliary components;

[0025] Figure 5 Exploded view of cooling box and collection frame;

[0026] Figure 6 It is a partial structural schematic diagram of the present invention;

[0027] Figure 7 for Figure 6 Schematic diagram from another angle.

[0028] In the figure: 1. base; 2. lifting frame; 3. bidirectional screw rod; 4. lifting block; 5. annealing assembly; 501. annealing box; 502. insulation box; 503. suction pump; 504. exhaust pump; 505. pipeline 1; 506. pipeline 2; 6. auxiliary assembly; 601. auxiliary plate; 602. slide bar; 603. moving plate; 604. sealing rod; 605. spring; 606. auxiliary frame; 607. rotating rod 2; 608. rotating part; 609. bevel gear 3; 610. elliptical wheel; 7. fixed frame; 8. rotating rod 1; 9. fan shaft; 10. bevel gear 1; 11. fan blade; 12. stirring shaft; 13. sprocket 1; 14. Chain 1; 15. Motor 1; 16. Rotating shaft 1; 17. Rotating shaft 2; 18. Sprocket 2; 19. Chain 1; 20. Bevel gear 2; 21. Motor 2; 22. Guide rod; 23. Limit ring; 24. Fixed frame; 25. Servo motor; 26. Gear 1; 27. Gear 2; 28. Rotating column; 29. ​​Rotating frame; 30. Working box; 31. Through hole; 32. Universal wheel; 33. Support column; 34. Cooling box; 35. Fixed plate; 36. Water pump; 37. Suction pipe; 38. Water outlet pipe; 39. Nozzle; 40. Drain pipe; 41. Agitator; 42. Elastic head; 43. Filter cloth; 44. Collecting frame. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] Reference Figure 1 - Figure 7The present invention is a continuous annealing furnace, comprising a base 1, a lifting frame 2 is fixedly installed on the top of the base 1, and a bidirectional screw 3 is rotatably installed on the lifting frame 2 through a bearing, and the bidirectional screw 3 is threadedly connected to two groups of lifting blocks 4, one group of the lifting blocks 4 is fixedly connected to an annealing component 5, and the other group of the lifting blocks 4 is fixedly connected to an auxiliary component 6, a fixed frame 7 is fixedly installed on the top of the base 1, and a rotating rod 8, a fan shaft 9 and a stirring shaft 12 are rotatably connected to the fixed frame 7 through a bearing, and the rotating rod 8 and the fan shaft 9 are respectively fixedly connected to a group of bevel gears 10, and the two groups of bevel gears 10 are meshed with each other, and the fan shaft 9 is fixedly connected The fan blade 11, a group of sprockets 13 are fixedly installed on the outer wall of the rotating rod 18 and the stirring shaft 12, and the two groups of sprockets 13 are meshed with a chain 14, a motor 15 is fixedly installed on the fixed frame 7, and the driving end of the motor 15 is fixedly connected to the stirring shaft 12, and a rotating shaft 16 and a rotating shaft 2 17 are rotatably installed on the fixed frame 7 through bearings, and the rotating shaft 16 and the rotating shaft 2 17 are respectively fixedly connected to a group of sprockets 2 18, and the two groups of sprockets 2 18 are meshed with a chain 19, and a group of bevel gears 2 20 are fixedly connected to the outer wall of the rotating shaft 16 and the stirring shaft 12, and the two groups of bevel gears 20 are meshed with each other;

[0031] The auxiliary component 6 includes an auxiliary plate 601, which is fixedly connected to a group of lifting blocks 4. Four groups of sliding rods 602 slide through the inner side of the auxiliary plate 601. The top ends of the four groups of sliding rods 602 are fixedly connected to the moving plate 603. The top ends of the moving plate 603 are fixedly connected to multiple groups of sealing rods 604. Four groups of springs 605 are arranged between the auxiliary plate 601 and the moving plate 603. The auxiliary plate 601 is fixedly connected to an auxiliary frame 606. The auxiliary frame 606 is rotatably connected to a rotating rod 2 607 and a rotating member 608 through a bearing. The rotating rod 2 607 and the rotating member 608 are respectively fixedly connected to a group of bevel gears 3 609. The two groups of bevel gears 3 609 are meshed with each other. An elliptical wheel 610 is fixedly installed on the outer wall of the rotating rod 2 607. The outer side of the elliptical wheel 610 slides and fits the top of the auxiliary plate 601 and the bottom of the moving plate 603. The hexagonal rod at the lower end of the rotating member 608 is slidably connected to the hexagonal groove opened on the inner side of the rotating shaft 2 17.

[0032] A second motor 21 is fixedly installed on the top of the lifting frame 2, and the driving end of the second motor 21 is fixedly connected to the bidirectional screw rod 3. Two groups of guide rods 22 are fixedly installed on the lifting frame 2. The two groups of guide rods 22 slide through the inner sides of the two groups of lifting blocks 4, and a group of limit rings 23 are fixedly installed on the outer walls of the two groups of guide rods 22 respectively; when in use, the second motor 21 is started to drive the bidirectional screw rod 3 to rotate, and the rotation of the bidirectional screw rod 3 will drive the two groups of lifting blocks 4 to move closer to or away from each other along the two groups of guide rods 22.

[0033] The annealing assembly 5 includes an annealing box 501, the annealing box 1 is fixedly connected to a group of lifting blocks 4, a heat preservation box 502 is fixedly installed on the top of the annealing box 1, an air suction pump 503 and an air outlet pump 504 are fixedly installed on the outer wall of the annealing box 501, the air inlet end of the air suction pump 503 is connected to the annealing box 501, the air outlet end of the air suction pump 503 is connected to one end of the pipeline 1 505, the other end of the pipeline 1 505 is connected to the heat preservation box 502, the air outlet end of the air outlet pump 504 is connected to the annealing box 501, the air inlet end of the air outlet pump 504 is connected to one end of the pipeline 2 506, the other end of the pipeline 2 506 is connected to the heat preservation box 502, and a group of solenoid valves are fixedly installed on the pipeline 1 505 and the pipeline 2 506; when the working box 30 moves to the annealing box 5 01, start motor 21 to drive annealing assembly 5 downward and auxiliary assembly 6 upward, so that the upper end of working box 30 is inserted into annealing box 501, and multiple sets of sealing rods 604 are moved upward and inserted into the through holes 31 opened in corresponding working boxes 30, and then the metal material in working box 30 is heated by annealing box 501; when the metal material in working box 30 directly below annealing box 501 is heated, start suction pump 503 to press the hot air in annealing box 501 into insulation box 502, and when a new working box 30 is moved to the bottom of annealing box 501, start exhaust pump 504 to press the hot air in insulation box 502 back into annealing box 501; it should be noted that heating element is provided in annealing box 501 for heating.

[0034] A fixed frame 24 is fixedly installed on the top of the base 1, and a servo motor 25 is fixedly installed in the fixed frame 24. The driving end of the servo motor 25 is fixedly connected to a gear 1 26, and the gear 1 26 meshes with a gear 27. The gear 2 27 is fixedly installed on the outer wall of a rotating column 28. The rotating column 28 is rotatably connected to the fixed frame 24 through a bearing. The top of the fixed frame 24 is fixedly connected to a rotating frame 29, and the rotating frame 29 is fixedly connected to four groups of working boxes 30. When in use, the servo motor 25 is started to drive the gear 1 26 to rotate, and the rotation of the gear 1 26 will drive the gear 2 27 to rotate, and the rotation of the gear 2 27 will drive the rotating column 28 to rotate, and the rotation of the rotating column 28 will drive the rotating frame 29 to rotate, that is, starting the servo motor 25 will drive the rotating frame 29 to rotate, and the rotation of the rotating frame 29 will drive the four groups of working boxes 30 to rotate, and each time the servo motor 25 is started, the rotating frame 29 is controlled to rotate 90 degrees, so that the four groups of working boxes 30 are moved to the annealing box 501 directly below and the cooling box 34 directly above.

[0035] The working box 30 is evenly provided with a plurality of groups of through holes 31 , and each group of through holes 31 on the working box 30 corresponds to and matches the sealing rod 604 , ensuring that when the metal material in the working box 30 is heated, the sealing rod 604 moves upward to block the through holes 31 , thereby preventing heat from overflowing from the through holes 31 .

[0036] The open portion of the lower end of the annealing box 501 matches the upper end of the working box 30 ; when the working box 30 moves to just below the annealing box 1 , the annealing box 501 moves downward so that the upper end of the working box 30 is just inserted into the annealing box 501 .

[0037] A plurality of sets of universal wheels 32 are fixedly mounted on the bottom of the rotating frame 29 , and the bottom of the universal wheels 32 movably fits the top of the fixed frame 24 ; the universal wheels 32 are provided so that the rotating frame 29 can rotate smoothly.

[0038] A plurality of support columns 33 are fixedly mounted on the top of the base 1, a cooling box 34 is fixedly mounted on the top of the support columns 33, a fixing plate 35 is fixedly mounted on the top of the cooling box 34, a water pump 36 is fixedly mounted on the outer wall of the fixing plate 35, a water pumping pipe 37 is connected between the water inlet end of the water pump 36 and the cooling box 34, a water outlet end of the water pump 36 is connected to a water outlet pipe 38, the water outlet pipe 38 runs through the inner side of the fixing plate 35, two groups of nozzles 39 are connected to the water outlet pipe 38, a drain pipe 40 is connected to the bottom of the cooling box 34, and a valve is provided on the drain pipe 40; when the working box 30 moves to just above the cooling box 34, starting the water pump 36 can pump out the water in the cooling box 34 and spray it from the two groups of nozzles 39, and the water sprayed from the two groups of nozzles 39 will spray on the metal material in the working box 30, thereby cooling the heated metal material.

[0039] The stirring shaft 12 is rotatably connected to the cooling box 34 through a sealed bearing, and a plurality of stirring members 41 are fixedly installed on the outer wall of the stirring shaft 12, and four sets of elastic heads 42 are fixedly installed on each of the stirring members 41, and the elastic heads 42 movably contact the bottom of the filter cloth 43, and the filter cloth 43 is fixedly installed at the bottom of the collecting frame 44, and the collecting frame 44 is slidably installed in the cooling box 34, and four sets of fixing bolts are threadedly connected between the collecting frame 44 and the cooling box 34; the cooled water will drip downward from the through hole 31, and drip into the collecting frame 44 and above the filter cloth 43, and the water will cause the metal material to be cooled. When dripping downward after cooling, impurities attached to the surface of the metal material and some oxides will inevitably be brought into the collection frame 44. The cooled water can be filtered through the filter cloth 43, and the filtered water returns to the cooling box 34. When the water cools the metal material, the temperature of the water will inevitably rise. When the water returns to the cooling box 34, the temperature of the water in the cooling box 34 will inevitably increase. At this time, the rotation of the stirring shaft 12 drives the stirring member 41 to rotate. The rotation of the stirring member 41 will continuously stir the water in the cooling box 34, thereby accelerating the drop in the water temperature in the cooling box 34, thereby ensuring the cooling effect.

[0040] The present invention also provides a continuous production method of a continuous annealing furnace, which is characterized by comprising the following specific steps:

[0041] S1. When in use, place the metal materials in the four groups of working boxes 30 in sequence, start the servo motor 25 to drive the rotating frame 29 to rotate, and the rotation of the rotating frame 29 will drive the four groups of working boxes 30 to rotate, and each time the servo motor 25 is started to control the rotating frame 29 to rotate 90 degrees, so that the four groups of working boxes 30 are moved to the bottom of the annealing box 501 and the top of the cooling box 34 in sequence;

[0042] S2, when the working box 30 moves to the bottom of the annealing box 501, the motor 21 is started to drive the annealing assembly 5 to move downward and the auxiliary assembly 6 to move upward, so that the upper end of the working box 30 is inserted into the annealing box 501, and the multiple sets of sealing rods 604 are moved upward and inserted into the corresponding through holes 31 of the working box 30, and then the metal material in the working box 30 is heated by the annealing box 501, and in this process, the multiple sets of sealing rods 604 are continuously moved up and down, and the continuous up and down movement of the multiple sets of sealing rods 604 will continuously lift up the metal material in the working box 30, so as to prevent the bottom of the metal material from contacting the working box 30 for a long time, thereby preventing the bottom of the metal material from being heated poorly;

[0043] S3. When the working box 30 moves to the top of the cooling box 34, the water pump 36 is started to pump out the water in the cooling box 34 and spray it out from the two sets of nozzles 39. The water sprayed by the two sets of nozzles 39 will spray on the metal material in the working box 30, thereby cooling the heated metal material. The cooled water will drip downward from the through hole 31 and drip into the collection frame 44 and above the filter cloth 43. When the water cools the metal material and drips downward, it is inevitable that impurities and some oxides attached to the surface of the metal material will be brought into the collection frame 44 and passed through the filter cloth. 43 can filter the cooled water, and the filtered water returns to the cooling box 34. When the water cools the metal material, the temperature of the water will inevitably rise. When the water returns to the cooling box 34, the temperature of the water in the cooling box 34 will inevitably increase. At this time, the stirring shaft 12 rotates to drive the stirring member 41 to rotate. The stirring member 41 rotates to continuously stir the water in the cooling box 34, thereby accelerating the decrease of the water temperature in the cooling box 34, thereby ensuring the cooling effect. At the same time, the fan blades 11 rotate to air-dry the cooled and wet metal material.

[0044] S4. When the metal material in the working box 30 directly below the annealing box 501 is completely heated, the suction pump 503 is started to press the hot air in the annealing box 501 into the insulation box 502. When a new working box 30 moves to the bottom of the annealing box 501, the exhaust pump 504 is started to press the hot air in the insulation box 502 back into the annealing box 501.

[0045] Working principle of the present invention: when in use, metal materials are placed in four groups of working boxes 30 in sequence, and the servo motor 25 is started to drive the rotating frame 29 to rotate. The rotation of the rotating frame 29 will drive the four groups of working boxes 30 to rotate, and each time the servo motor 25 is started to control the rotating frame 29 to rotate 90 degrees, so that the four groups of working boxes 30 are moved to the bottom of the annealing box 501 and the top of the cooling box 34 in sequence, so as to achieve continuous production; it should be noted that the servo motor 25 adopts closed-loop control system, high-precision encoder, digital signal processing, high response speed and good mechanical structure and other technologies, so that each time the servo motor 25 is started, it can accurately drive the rotating frame 29 to rotate 90 degrees;

[0046] When the working box 30 moves to the bottom of the annealing box 501, the second motor 21 is started to drive the bidirectional screw 3 to rotate. The rotation of the bidirectional screw 3 will drive the two sets of lifting blocks 4 to approach each other along the two sets of guide rods 22, thereby driving the annealing assembly 5 to move down and the auxiliary assembly 6 to move up, until a set of lifting blocks 4 fixedly connected to the annealing assembly 5 contacts the two sets of limit rings 23. At this time, the upper end of the working box 30 is inserted into the annealing box 501, and the multiple sets of sealing rods 604 are moved up and inserted into the corresponding through holes 31 opened in the working box 30. After that, the metal material in the working box 30 can be heated by heating the annealing box 501; and when the auxiliary assembly 6 moves up, the hexagonal rod at the lower end of the rotating member 608 will slide along the hexagonal groove opened on the inner side of the rotating shaft 17, and the hexagonal rod at the lower end of the rotating member 608 will not be separated from the hexagonal groove opened on the inner side of the rotating shaft 17;

[0047] In this process, the starting motor 15 drives the stirring shaft 12 to rotate. The stirring shaft 12 rotates and drives the two sets of mutually meshing bevel gears 20, which drives the rotating shaft 16 to rotate. The rotating shaft 16 rotates and drives the two sets of sprockets 2 18 and chains 1 19, which drives the rotating shaft 2 17 to rotate. The rotating shaft 2 17 rotates and drives the rotating member 608 to rotate. The rotating member 608 rotates and drives the rotating rod 2 607 to rotate under the transmission of the two sets of mutually meshing bevel gears 3 609. The rotating rod 2 607 rotates and drives the elliptical wheel 6 10 rotates. Due to the special shape of the elliptical wheel 610, and the outer side of the elliptical wheel 610 slides and fits the top of the auxiliary plate 601 and the bottom of the movable plate 603, and under the elastic action of the spring 605, the rotation of the elliptical wheel 610 will cause the movable plate 603 to move up and down continuously. The up and down movement of the movable plate 603 will drive the sealing rod 604 to move up and down. The up and down movement of the sealing rod will continuously lift up the metal material in the working box 2, preventing the bottom of the metal material from contacting the working box 30 for a long time, thereby preventing the bottom of the metal material from being heated poorly.

[0048] When the heating work is completed, the motor 21 is started again to drive the annealing assembly 5 to move up and the auxiliary assembly 6 to move down, so that the working box 30 of the heating can rotate away;

[0049] When the heated working box 30 moves to the top of the cooling box 34, the water pump 36 is started to pump out the water in the cooling box 34 and spray it out from the two sets of nozzles 39. The water sprayed from the two sets of nozzles 39 will be sprayed on the metal material in the working box 30, thereby cooling the heated metal material. After a certain amount of water is sprayed, the water pump 36 stops working, and the cooled water will drip downward from the through hole 31 and drip into the collecting frame 44 and be above the filter cloth 43. When the water cools the metal material and drips downward, it is inevitable that impurities attached to the surface of the metal material and some oxides will be brought into the collecting frame 44. The cooled water can be filtered through the filter cloth 43, and the filtered water returns to the cooling box 34. When the water cools the metal material, the temperature of the water will inevitably rise. When the water returns to the cooling box 34, it will inevitably increase the temperature of the water in the cooling box 34. At this time, the stirring shaft The rotation of the stirring member 41 drives the stirring member 41 to rotate. The rotation of the stirring member 41 will continuously stir the water in the cooling box 34, thereby accelerating the decrease in the temperature of the water in the cooling box 34, thereby ensuring the cooling effect. The rotation of the stirring member 41 will drive the elastic head 42 to rotate. The elastic head 42 will contact the bottom of the filter cloth 43 during the rotation process. When contacting the bottom of the filter cloth 43, the elastic head 42 will slightly push up the filter cloth 43 (the filter cloth 43 is made of nylon filter cloth, which has a certain elasticity), so that the filter cloth 43 shakes and accelerates the filtering speed; at the same time, the stirring shaft 12 rotates and drives the rotating rod 8 to rotate under the transmission of the two sets of sprockets 13 and the chain 14. The rotating rod 8 rotates and drives the fan shaft 9 under the transmission of the two sets of mutually meshing bevel gears 10. The rotation of the fan shaft 9 drives the fan blades 11 to rotate. The rotation of the fan blades 11 can air-dry the wet metal material after cooling;

[0050] It should be noted that when the metal material in the working box 30 directly below the annealing box 501 is heated, the suction pump 503 is started to press the hot air in the annealing box 501 into the heat preservation box 502. When a new working box 30 moves to the bottom of the annealing box 501, the exhaust pump 504 is started to press the hot air in the heat preservation box 502 back into the annealing box 501, thereby reducing the waste of heat.

[0051] During the use of the present invention, while the annealing assembly 5 is heating the metal material in a group of working boxes 30, a group of heated working boxes 30 will be located directly above the cooling box 34 and will be cooled and air-dried.

[0052] It should be noted that the present invention needs to be connected to a suitable external power supply when in use, and the external power supply provides power support for the work of the servo motor 25, the motor 21, the water pump 36, the motor 15, the air suction pump 503, the air outlet pump 504, etc.; the present invention needs to be connected to various suitable external controllers when in use, and the work of the servo motor 25, the motor 21, the water pump 36, the motor 15, the air suction pump 503, the air outlet pump 504, etc. can be controlled by the external suitable controller;

[0053] The above content is a further detailed description of the present invention in combination with specific implementation methods. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as belonging to the scope of protection determined by the claims submitted for the present invention.

Claims

1. A continuous annealing furnace, comprising a base (1), characterized in that: A lifting frame (2) is fixedly mounted on the top of the base (1). A bidirectional screw (3) is rotatably mounted on the lifting frame (2) via a bearing. The bidirectional screw (3) is threadedly connected to two groups of lifting blocks (4). One group of lifting blocks (4) is fixedly connected to an annealing component (5), and the other group of lifting blocks (4) is fixedly connected to an auxiliary component (6). A fixing frame (7) is fixedly mounted on the top of the base (1). A rotating rod (8), a fan shaft (9) and a stirring shaft (12) are rotatably connected to the fixing frame (7) via a bearing. The rotating rod (8) and the fan shaft (9) are respectively fixedly connected to a group of bevel gears (10). The two groups of bevel gears (10) are meshed with each other. The fan shaft (9) is fixedly connected to a fan blade (11). A group of sprockets (13) are fixedly mounted on the outer walls of the rotating rod (8) and the stirring shaft (12), respectively, and the two groups of sprockets (13) are meshed with chains (14); a motor (15) is fixedly mounted on the fixed frame (7), and the driving end of the motor (15) is fixedly connected to the stirring shaft (12); a rotating shaft (16) and a rotating shaft (17) are rotatably mounted on the fixed frame (7) through bearings; the rotating shaft (16) and the rotating shaft (17) are fixedly connected to a group of sprockets (18) respectively, and the two groups of sprockets (18) are meshed with chains (19); a group of bevel gears (20) are fixedly mounted on the outer walls of the rotating shaft (16) and the stirring shaft (12), respectively, and the two groups of bevel gears (20) are meshed with each other; The auxiliary component (6) comprises an auxiliary plate (601), the auxiliary plate (601) is fixedly connected to a group of lifting blocks (4), four groups of sliding rods (602) are slidably penetrated inside the auxiliary plate (601), the top ends of the four groups of sliding rods (602) are fixedly connected to a moving plate (603), the top ends of the moving plate (603) are fixedly connected to multiple groups of sealing rods (604), four groups of springs (605) are arranged between the auxiliary plate (601) and the moving plate (603), the auxiliary plate (601) is fixedly connected to an auxiliary frame (606), the auxiliary frame (606) The rotating rod 2 (607) and the rotating member (608) are rotatably connected through the bearing. The rotating rod 2 (607) and the rotating member (608) are respectively fixedly connected to a group of bevel gears 3 (609). The two groups of bevel gears 3 (609) are meshed with each other. An elliptical wheel (610) is fixedly installed on the outer wall of the rotating rod 2 (607). The outer side of the elliptical wheel (610) is slidably fitted to the top of the auxiliary plate (601) and the bottom of the movable plate (603). The hexagonal rod at the lower end of the rotating member (608) is slidably connected to the hexagonal groove opened on the inner side of the rotating shaft 2 (17).

2. A continuous annealing furnace according to claim 1, characterized in that: A second motor (21) is fixedly mounted on the top of the lifting frame (2), and a driving end of the second motor (21) is fixedly connected to a bidirectional screw rod (3). Two groups of guide rods (22) are fixedly mounted on the lifting frame (2), and both groups of guide rods (22) slide through the inner sides of the two groups of lifting blocks (4), and a group of limit rings (23) are fixedly mounted on the outer walls of the two groups of guide rods (22).

3. A continuous annealing furnace according to claim 1, characterized in that: The annealing assembly (5) comprises an annealing box (501), the annealing box (1) is fixedly connected to a group of lifting blocks (4), a heat preservation box (502) is fixedly installed on the top of the annealing box (1), an air suction pump (503) and an air outlet pump (504) are fixedly installed on the outer wall of the annealing box (501), the air inlet end of the air suction pump (503) is connected to the annealing box (501), and the air outlet end of the air suction pump (503) is connected to a pipeline The first pipe (505) is connected to one end of the pipeline, the other end of the pipeline (505) is connected to the heat preservation box (502), the outlet end of the air outlet pump (504) is connected to the annealing box (501), the inlet end of the air outlet pump (504) is connected to one end of the second pipe (506), the other end of the second pipe (506) is connected to the heat preservation box (502), and a group of solenoid valves are fixedly installed on the first pipe (505) and the second pipe (506).

4. A continuous annealing furnace according to claim 1, characterized in that: A fixed frame (24) is fixedly mounted on the top of the base (1), a servo motor (25) is fixedly mounted inside the fixed frame (24), a driving end of the servo motor (25) is fixedly connected to a gear 1 (26), the gear 1 (26) meshes with a gear 2 (27), the gear 2 (27) is fixedly mounted on the outer wall of a rotating column (28), the rotating column (28) is rotatably connected to the fixed frame (24) via a bearing, the top of the fixed frame (24) is fixedly connected to a rotating frame (29), and the rotating frame (29) is fixedly connected to four groups of working boxes (30).

5. A continuous annealing furnace according to claim 4, characterized in that: The working box (30) is evenly provided with a plurality of groups of through holes (31), and the through holes (31) on each group of the working box (30) are correspondingly matched with the sealing rod (604).

6. A continuous annealing furnace according to claim 3, characterized in that: The open portion at the lower end of the annealing box (501) matches the upper end of the working box (30).

7. A continuous annealing furnace according to claim 4, characterized in that: A plurality of sets of universal wheels (32) are fixedly mounted on the bottom of the rotating frame (29), and the bottom of the universal wheels (32) is movably fitted to the top of the fixed frame (24).

8. A continuous annealing furnace according to claim 1, characterized in that: A plurality of groups of support columns (33) are fixedly mounted on the top of the base (1); a cooling box (34) is fixedly mounted on the top of the support columns (33); a fixing plate (35) is fixedly mounted on the top of the cooling box (34); a water pump (36) is fixedly mounted on the outer wall of the fixing plate (35); a water pump (37) is connected between the water inlet end of the water pump (36) and the cooling box (34); a water outlet end of the water pump (36) is connected to a water outlet pipe (38); the water outlet pipe (38) runs through the inner side of the fixing plate (35); two groups of nozzles (39) are connected to the water outlet pipe (38); a drainage pipe (40) is connected to the bottom of the cooling box (34); a valve is provided on the drainage pipe (40).

9. A continuous annealing furnace according to claim 1, characterized in that: The stirring shaft (12) is rotatably connected to the cooling box (34) through a sealed bearing. A plurality of stirring members (41) are fixedly mounted on the outer wall of the stirring shaft (12). Four groups of elastic heads (42) are fixedly mounted on each of the stirring members (41). The elastic heads (42) movably contact the bottom of a filter cloth (43). The filter cloth (43) is fixedly mounted on the bottom of a collecting frame (44). The collecting frame (44) is slidably mounted in the cooling box (34). Four groups of fixing bolts are threadedly connected between the collecting frame (44) and the cooling box (34).

10. A continuous annealing furnace according to any one of claims 1 to 9, the present invention further provides a continuous production method of the continuous annealing furnace, characterized in that: The specific steps include: S1. When in use, metal materials are placed in four groups of working boxes (30) in sequence, and the servo motor (25) is started to drive the rotating frame (29) to rotate. The rotation of the rotating frame (29) will drive the four groups of working boxes (30) to rotate, and each time the servo motor (25) is started to control the rotating frame (29) to rotate 90 degrees, so that the four groups of working boxes (30) are moved in sequence to the bottom of the annealing box (501) and the top of the cooling box (34); S2, when the working box (30) moves to the bottom of the annealing box (501), the second motor (21) is started to drive the annealing assembly (5) to move downward and the auxiliary assembly (6) to move upward, so that the upper end of the working box (30) is inserted into the annealing box (501), and the plurality of sealing rods (604) are moved upward and inserted into the corresponding through holes (31) provided in the working box (30), and then the metal material in the working box (30) is heated by the annealing box (501), and in this process, the plurality of sealing rods (604) are continuously moved up and down, and the continuous up and down movement of the plurality of sealing rods (604) will continuously lift up the metal material in the working box (30), so as to prevent the bottom of the metal material from contacting the working box (30) for a long time, thereby preventing the bottom of the metal material from being heated poorly; S3. When the working box (30) moves to the top of the cooling box (34), the water pump (36) is started to pump out the water in the cooling box (34) and spray it out from the two groups of nozzles (39). The water sprayed by the two groups of nozzles (39) will spray on the metal material in the working box (30), thereby cooling the heated metal material. The cooled water will drip downward from the through hole (31) and drip into the collection frame (44) above the filter cloth (43). When the water cools the metal material and drips downward, it is inevitable that impurities and some oxides attached to the surface of the metal material will be brought into the collection frame (44). The cloth (43) can filter the cooled water, and the filtered water returns to the cooling box (34). When the water cools the metal material, the temperature of the water will inevitably rise. When the water returns to the cooling box (34), it will inevitably increase the temperature of the water in the cooling box (34). At this time, the stirring shaft (12) rotates to drive the stirring member (41) to rotate. The rotation of the stirring member (41) will continuously stir the water in the cooling box (34), thereby accelerating the decrease of the water temperature in the cooling box (34), thereby ensuring the cooling effect. At the same time, the fan blades (11) rotate to air-dry the cooled wet metal material. S4. When the metal material in the working box (30) directly below the annealing box (501) is completely heated, the suction pump (503) is started to press the hot air in the annealing box (501) into the heat preservation box (502). When a new working box (30) moves to the bottom of the annealing box (501), the exhaust pump (504) is started again to press the hot air in the heat preservation box (502) back into the annealing box (501).

Citation Information

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