An assembling device based on fan production
By designing guide plates and straightening strips, the problem of low assembly efficiency caused by the uncertainty of blade insertion was solved, and accurate blade insertion and stable fixation were achieved, thereby improving the assembly efficiency of wind turbine production.
Patent Information
- Application Number
- CN202510340545.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2045-03-21
AI Technical Summary
The traditional method of inserting a single blade into the hopper has low assembly efficiency, while inserting multiple blades together makes it difficult to ensure that all blades are accurately inserted into the storage slots of the hopper, resulting in reduced assembly efficiency.
An assembly device based on wind turbine production is used, including a workbench, placement ring, bending device, push rod, rotating hopper and discharge device. The blades are guided into the storage tank by a guide plate, the protruding part of the blade is corrected by a straightening strip, and the blade is fixed by a bending rod to ensure that the blades are accurately inserted and fixed.
This improves impeller assembly efficiency, avoids jamming problems caused by uncertain blade insertion positions, ensures stable blade fixation and uniform bending, and enhances production efficiency.
Smart Images

Figure CN119878455B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the fan production field, especially to an assembling equipment based on fan production. BACKGROUND
[0002] In the process of fan manufacturing, the assembly of the impeller is a very critical step. This task requires the blades to be inserted one by one into the storage slots of the hopper through the assembling equipment, and the lower protruding part of the blade is inserted into the matching hole of the lower disc, and then the upper disc is placed on all the blades, so that the upper protruding part of the blade is inserted into the matching hole of the upper disc, and after all the blades are inserted, the blade and the lower disc rotate together with the upper disc, and then the upper and lower protruding parts of the blade are bent through the extrusion device, so as to fix the blade between the upper and lower discs, thereby completing the assembly of the impeller. However, the traditional single blade insertion method has low assembly efficiency, and when multiple blades are inserted together, it is difficult to ensure that the blades can be accurately inserted into the storage slots of the hopper due to the close size of the blades and the matching slots on the hopper. SUMMARY
[0003] In order to overcome the shortcomings of the traditional single blade insertion method in the assembly process of the impeller, which has low assembly efficiency and is difficult to ensure that all blades can be inserted into the correct position when multiple blades are inserted together, the present application provides an assembling equipment based on fan production.
[0004] Technical scheme: An assembling equipment based on fan production, comprising a workbench, a placing ring, a bending device, a push rod I, a support plate, a motor I, a rotating hopper and a discharging device; the workbench is fixedly connected with the placing ring; the workbench is fixedly connected with the bending device; the workbench is fixedly connected with a plurality of push rods I; the extension ends of all the push rods I are fixedly connected with the support plate; the support plate is fixedly connected with the motor I; the output end of the motor I is fixedly connected with the rotating hopper through a connecting block, and the rotating hopper is provided with a plurality of storage slots, which can be set in different numbers according to requirements; the workbench is fixedly connected with a plurality of discharging devices, and the number of the discharging devices can be increased or decreased according to use requirements; further comprising a fixed ring I, a rotating ring, a guide plate, a pressing device and a driving unit; the workbench is connected with the driving unit; the driving unit is connected with the fixed ring I, and is used to drive the fixed ring I to move upward or downward; the fixed ring I is rotatably connected with the rotating ring, and the rotating ring is engaged with the rotating hopper; the rotating ring is rotatably connected with a plurality of guide groups through torsional springs, and the number of the guide groups can be increased or decreased according to requirements; each guide group is composed of two symmetrical guide plates, and an elastic film is arranged between the two guide plates of the same guide group; the driving unit is connected with the pressing device, and is also used to drive the pressing device to move upward or downward.
[0005] As the improvement of the above-mentioned scheme, the traction unit is further included; the traction unit includes a gear ring, a motor II, a gear, a sliding plate and a rope; the fixed ring I is rotatably connected with the gear ring, and the gear ring is rotatably connected with the rotating ring; the fixed ring I is fixedly connected with the motor II; the output shaft of the motor II is fixedly connected with the gear, and the gear is engaged with the gear ring; all the guide plates are slidably connected with a sliding plate, and all the sliding plates are provided with a rubber layer, and the rubber layers of the two sliding plates on the same guide group are arranged on the opposite sides; all the sliding plates are fixedly connected with the rope, and the other end of the rope is fixedly connected with the rotating ring and the gear ring.
[0006] As the improvement of the above-mentioned scheme, the correction unit is further included, and the rotating bin and the rotating ring are jointly connected with the correction unit, and the correction unit is used for correcting the convex part of the blade; the correction unit includes a correction strip I; the rotating ring is fixedly connected with a plurality of correction strips I, and all the correction strips I are located above the guide plate, and an eight-shaped inclined surface is arranged above the adjacent two correction strips I.
[0007] As the improvement of the above-mentioned scheme, the correction unit further includes a spring telescopic rod I, a fixed ring II, a correction strip II, a push rod III and a pressing ring I; the rotating bin is fixedly connected with a plurality of spring telescopic rods I; all the spring telescopic rods I are jointly fixedly connected with the fixed ring II; the fixed ring II is rotatably connected with a plurality of correction strips II, and all the correction strips II are located below the guide plate, and an eight-shaped inclined surface is arranged below the adjacent two correction strips II, and the fixed ring II is provided with a baffle part outside the rotating position of the correction strip II; the rotating bin is fixedly connected with a plurality of push rods III; the telescopic ends of all the push rods III are jointly fixedly connected with the pressing ring I, and the pressing ring I is in contact with the end of the correction strip II close to the center of the rotating bin.
[0008] As the improvement of the above-mentioned scheme, the storage block is further included; one storage block is fixedly connected in all the storage grooves of the rotating bin, and a plurality of rubber blocks are arranged in the storage block.
[0009] As the improvement of the above-mentioned scheme, the rubber blocks located at the upper part of the same storage block are arranged in an inverted eight-shaped inclined manner, and the rubber blocks located at the lower part of the same storage block are arranged in a normal eight-shaped inclined manner.
[0010] As the improvement of the above-mentioned scheme, the end of the rubber block in the storage block is provided with a metal block, and the left side and the right side of the storage block are both provided with an electromagnet.
[0011] As the improvement of the above-mentioned scheme, the push rod IV is further included; the rotating bin is fixedly connected with the push rod IV, the telescopic end of the push rod IV is fixedly connected with the corresponding storage block, and the storage block fixedly connected with the push rod IV is slidingly connected with the rotating bin.
[0012] As the improvement of the above scheme, the bending unit is further included; the workbench and the rotary stock bin are jointly connected with the bending unit, and the bending unit is used for bending the blade; the bending unit includes a push rod V, a fixed plate, a bending rod, a push rod VI and an extrusion strip; the workbench is fixedly connected with a plurality of push rods V; the output end of the push rod V is fixedly connected with the fixed plate; the fixed plate is rotationally connected with the bending rod; the fixed plate is fixedly connected with a plurality of push rods VI; the output end of the push rod VI is fixedly connected with the extrusion strip, and the extrusion strip is rotationally connected with the bending rod.
[0013] As the improvement of the above scheme, the bending unit further includes a support strip; the rotary stock bin is fixedly connected with a plurality of support strips, and all the support strips are distributed in a staggered manner with the storage groove of the rotary stock bin.
[0014] The beneficial effects are: the guide plate guides the blade to ensure that the blade can be smoothly inserted into the storage groove, avoids the position of the blade and the storage groove of the rotary stock bin cannot be determined, and rotates the blade to be consistent with the inclination angle of the storage groove on the rotary stock bin through the guide plate, and then moves the blade to the direction close to the rotary stock bin through the sliding plate, so that all the blades are accurately inserted into the storage groove of the rotary stock bin, thereby preventing the problem that the blade cannot be placed into the storage groove on the rotary stock bin due to the inconsistency of the inclination angle of the blade and the inclination angle of the storage groove on the rotary stock bin;
[0015] The convex part of the blade is corrected by the correction strip I, the convex part of the blade is corrected by the correction strip II, and the inclined surface on the correction strip I and the correction strip II enables the correction strip I and the correction strip II to be inserted into the folded part of the convex part, thereby correcting the convex part close to the folded bending, avoiding the state that the convex part of the blade is close to the normal part of the blade, and enabling the correction strip I and the correction strip II to be difficult to enter between the folded convex part and the normal part of the blade, thereby preventing the problem that the correction cannot be corrected;
[0016] The rubber block in the storage block is arranged in an eight-shaped inclination, so that the blade cannot move up and down when the correction strip I and the correction strip II are corrected, thereby avoiding the problem that the correction strip I or the correction strip II pushes the blade out of the storage groove of the rotary stock bin, and the correction strip I and the correction strip II cannot correct the convex part of the blade;
[0017] The convex part below one blade is first inserted into the matching hole of the lower wheel disc, and then the matching hole of the lower wheel disc is aligned with the convex part below other blades, so that only the convex part below other blades needs to be moved downward to be inserted into the matching hole of the lower wheel disc, thereby avoiding the problem that the blade and the matching hole of the lower wheel disc need a certain time to be aligned, and reducing the efficiency;
[0018] The present application bends the blade by bending the rod extruding the blade, inserts the fixed plate between the blade and the rubber block, so that the blade is extruded on the rubber block, and the blade is fixed on the rubber block and the fixed plate, which ensures the stability of the blade when it is bent, thereby avoiding the problem that the upper and lower bending of the blade is inconsistent after the blade is extruded due to the uneven force on the blade in the prior art. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 The structure schematic view of the assembling equipment for fan production disclosed by the present application is disclosed.
[0020] Figure 2 The combination structure schematic view of the workbench, the placing ring, the rotary stock bin, the fixed ring I, the sliding rail and the sliding block I of the assembling equipment for fan production disclosed by the present application is disclosed.
[0021] Figure 3 The combination structure schematic view of the push rod I, the supporting plate, the motor I, the fixed ring I and the guide plate of the assembling equipment for fan production disclosed by the present application is disclosed.
[0022] Figure 4 The combination structure schematic view of the tooth ring, the motor II, the gear, the spring telescopic rod I, the fixed ring II, the push rod III and the extrusion ring I of the assembling equipment for fan production disclosed by the present application is disclosed.
[0023] Figure 5 The combination structure schematic view of the Figure 4 of the assembling equipment for fan production disclosed by the present application is disclosed.
[0024] Figure 6 The combination structure schematic view of the spring telescopic rod I, the fixed ring II, the correction strip II, the push rod III and the extrusion ring I of the assembling equipment for fan production disclosed by the present application is disclosed.
[0025] Figure 7 The combination structure schematic view of the rotary stock bin, the fixed ring I, the guide plate and the push rod IV of the assembling equipment for fan production disclosed by the present application is disclosed.
[0026] Figure 8 The structure schematic view of the storage block of the assembling equipment for fan production disclosed by the present application is disclosed.
[0027] Figure 9 The combination structure schematic view of the workbench, the placing ring, the rotary stock bin, the discharging device, the push rod V and the fixed plate of the assembling equipment for fan production disclosed by the present application is disclosed.
[0028] Figure 10 The combination structure schematic view of the push rod V, the fixed plate, the bending rod, the push rod VI and the extrusion strip of the assembling equipment for fan production disclosed by the present application is disclosed.
[0029] Figure 11 This is a state diagram of the assembly equipment for wind turbine production disclosed in this invention.
[0030] Labels in the diagram: 1-Workbench, 2-Placement ring, 3-Bending device, 4-Push rod I, 5-Support plate, 6-Motor I, 7-Rotating hopper, 8-Discharging device, 9-Fixed ring I, 10-Rotating ring, 11-Guide plate, 12-Pressing device, 100-Lower wheel, 101-Slide rail, 102-Slider I, 103-Slider II, 201-Gear ring, 202-Motor II, 203-Gear, 204-Sliding plate, 20 5-Rope, 301-Correcting bar I, 302-Spring telescopic rod I, 303-Fixing ring II, 304-Correcting bar II, 305-Push rod III, 306-Compression ring I, 401-Storage block, 402-Push rod IV, 501-Supporting bar, 502-Push rod V, 503-Fixing plate, 504-Bending rod, 505-Push rod VI, 506-Compression bar, 11a-Elastic membrane, 303a-Baffle part, 401a-Rubber block. Detailed Implementation
[0031] The embodiments of the present invention will now be described in detail with reference to the accompanying drawings.
[0032] Example 1
[0033] An assembly equipment based on wind turbine production, such as Figures 1-5 As shown, the system includes a workbench 1, a placement ring 2, a bending device 3, push rods I 4, a support plate 5, a motor I 6, a rotating hopper 7, and a discharging device 8. The workbench 1 is fixedly connected to the placement ring 2. The workbench 1 is fixedly connected to the bending device 3. The workbench 1 is fixedly connected to two push rods I 4. The telescopic ends of all push rods I 4 are fixedly connected to the support plate 5. The support plate 5 is bolted to the motor I 6. The output end of the motor I 6 is fixedly connected to the rotating hopper 7 via a connecting block. The rotating hopper 7 is equipped with thirty storage slots, the number of which can be adjusted according to requirements. The workbench 1 is fixedly connected to several discharging devices 8, and the number of discharging devices 8 can be increased or decreased according to usage requirements.
[0034] It also includes fixed ring I 9, rotating ring 10, guide plate 11, pressing device 12 and driving unit; the workbench 1 is connected with the driving unit; the driving unit is connected with the fixed ring I 9, and the driving unit is used to drive the fixed ring I 9 to move upward or downward; the fixed ring I 9 is rotatably connected with the rotating ring 10, and the rotating ring 10 is engaged with the rotary bin 7; the rotating ring 10 is rotatably connected with thirty guide groups through torsional spring, the number of guide groups can be increased or decreased according to demand, each guide group is composed of two symmetrical guide plates 11, and the two guide plates 11 of the same guide group are provided with elastic film 11a, and the blade pushed out by the discharging device 8 is guided into the storage groove of the rotary bin 7 through the guide plate 11; the driving unit is connected with the pressing device 12, and the driving unit is also used to drive the pressing device 12 to move upward or downward.
[0035] The driving unit includes slide rail 101, slide block I 102 and slide block II 103; the workbench 1 is fixedly connected with two slide rails 101; all the slide rails 101 are slidably connected with a slide block I 102, and all the slide blocks I 102 are fixedly connected with the fixed ring I 9; all the slide rails 101 are slidably connected with a slide block II 103, and all the slide blocks II 103 are fixedly connected with the pressing device 12.
[0036] It also includes a traction unit; the traction unit includes a tooth ring 201, a motor II 202, a gear 203, a sliding plate 204 and a rope 205; the fixed ring I 9 is rotatably connected with the tooth ring 201, and the tooth ring 201 is rotatably connected with the rotating ring 10; the fixed ring I 9 is bolted with the motor II 202; the output shaft of the motor II 202 is fixedly connected with the gear 203, and the gear 203 is engaged with the tooth ring 201; all the guide plates 11 are slidably connected with a sliding plate 204, and all the sliding plates 204 are provided with a rubber layer, and the rubber layers of the two sliding plates 204 on the same guide group are arranged on the opposite sides, and the blade is sent into the storage groove of the rotary bin 7 through the sliding plate 204; all the sliding plates 204 are fixedly connected with the rope 205, and the other end of the rope 205 penetrates through the rotating ring 10 and is fixedly connected with the tooth ring 201.
[0037] The working steps of the above embodiment are: first, manually place the lower disc 100 on the placing ring 2, and drive the rotating hopper 7 to rotate through the motor I 6, at this time, the plurality of dispensing devices 8 push the blades into the corresponding storage grooves of the rotating hopper 7, so that a plurality of blades are placed in the corresponding storage grooves of the rotating hopper 7 at a time, so as to improve the assembly efficiency of the impeller, but since the rotating hopper 7 is rotating, when the plurality of dispensing devices 8 push the blades into the corresponding storage grooves of the rotating hopper 7, the position of the blades and the storage grooves cannot be determined, the blades and the storage grooves of the rotating hopper 7 are not aligned, so that the blades are easily stuck, affecting the normal assembly of the impeller, therefore, by arranging the guide group on the rotating ring 10 which is aligned with the storage grooves of the rotating hopper 7, when the rotating hopper 7 is driven to rotate by the motor I 6, since the rotating hopper 7 is engaged with the rotating ring 10, the rotating ring 10 will rotate synchronously with the rotating hopper 7, the guide group arranged on the rotating ring 10 is always opposite to the corresponding storage groove, so that when the plurality of dispensing devices 8 push the blades into the corresponding storage grooves, the blades will first contact the guide group, and the blades are guided by the guide plate 11 on the guide group, so as to ensure that the blades can be smoothly inserted into the storage grooves, avoiding that the position of the blades and the storage grooves cannot be determined, resulting in that the blades and the storage grooves of the rotating hopper 7 are not aligned, affecting the assembly efficiency of the impeller;
[0038] It should be noted that the two guide plates 11 on the same guide group are arranged in a funnel shape, and the funnel-shaped opening faces the corresponding dispensing device 8, so as to facilitate the dispensing device 8 to push the blades to the guide group, so that the blades will move along the funnel-shaped opening to the storage groove;
[0039] When all the storage tanks of the rotary hopper 7 have blades, the fixed ring I 9 and all the parts connected thereto are moved upward by the sliding block I 102, and then the support plate 5 and all the parts connected thereto are moved downward by the push rod I 4, thereby moving the rotary hopper 7 downward, and then the protruding part below the blade is inserted into the matching hole of the lower disc 100, and then the push rod I 4 stops pulling, and then the sliding block I 102 stops moving after the fixed ring I 9 moves upward by a certain distance, and then the upper disc is placed on the blade by hand, and the protruding part above the blade is inserted into the matching hole of the upper disc, and then the pressing device 12 is moved downward by the sliding block II 103, thereby pressing the upper disc by the pressing device 12, and then the bending device 3 is moved to the left end of the lower disc 100 and the upper disc, and then the rotary hopper 7, the blade, the lower disc 100 and the upper disc are rotated by the motor I 6, and in the process of rotating the blade, the lower disc 100 and the upper disc, the upper protruding part and the lower protruding part of the blade are bent by the bending device 3, thereby fixing the blade between the lower disc 100 and the upper disc, thereby completing the assembly of the fan impeller, so that the blades are inserted into the storage tank of the rotary hopper 7 through the plurality of discharging devices 8, and the blades are guided into the storage tank of the rotary hopper 7 through the guide plate 11, so that the efficiency of inserting the blades of the present application is much higher than that of the prior art by inserting the blades into the hopper and the disc one by one through a discharging machine, thereby improving the production efficiency;
[0040] It should be noted that since the blade is thin plate-shaped and the storage groove on the rotary bin 7 is inclined at an angle, when placing the blade, the inclination angle of the blade needs to be consistent with the inclination angle of the storage groove on the rotary bin 7, so that the blade can be placed into the storage groove on the rotary bin 7. The guide plate 11 in the shape of an eight-shaped funnel can only play a guiding role and cannot rotate the inclination angle of the blade to be consistent with the inclination angle of the storage groove on the rotary bin 7, so that the blade still cannot enter the storage groove on the rotary bin 7. Therefore, by arranging the guide plate 11 to be connected by a torsion spring, and the inclination angle of the guide plate 11 in the initial state is consistent with the inclination angle of the storage groove on the rotary bin 7, so that in the process of the discharging device 8 pushing the blade into the storage groove of the rotary bin 7, the blade will press the guide plate 11, so that the guide plate 11 rotates. At this time, the torsion spring connecting the guide plate 11 is in a compressed state, so that the distance between the two guide plates 11 of the same guide group is further increased, and the elastic film 11a is stretched. Subsequently, after the blade is completely pushed out of the discharging device 8 by the discharging device 8, the blade no longer presses the guide plate 11, and then the torsion spring connecting the guide plate 11 drives the guide plate 11 to reset, so that the guide plate 11 pushes the blade to rotate, so that after the guide plate 11 completes the reset, the blade will be clamped between the two guide plates 11 of the same guide group. At this time, the two sliding plates 204 are in contact with the blade and make the blade rotate to be consistent with the inclination angle of the storage groove on the rotary bin 7, so as to facilitate subsequent pushing of the blade into the storage groove on the rotary bin 7. At this time, the elastic film 11a can support the blade to prevent the blade from falling, thereby temporarily storing the blade between the two guide plates 11 of the same guide group.
[0041] Subsequently, when all the guide groups temporarily store the blades, the motor I 6 stops moving. At this time, the motor II 202 drives the gear 203 to rotate, thereby driving the gear ring 201 to rotate, so that the gear ring 201 pulls the rope 205, thereby driving the sliding plate 204 to move towards the rotary bin 7. Since the sliding plate 204 is in contact with the blade at this time, the sliding plate 204 drives the blade to move towards the rotary bin 7, thereby accurately inserting all the blades into the storage groove of the rotary bin 7, thereby preventing the problem that the blade cannot be placed into the storage groove on the rotary bin 7 due to the inconsistency between the inclination angle of the blade and the inclination angle of the storage groove on the rotary bin 7.
[0042] It should be noted that when the motor I 6 drives the rotary bin 7 to rotate, the motor II 202 synchronously drives the gear 203 to rotate, so that the gear ring 201 synchronously rotates with the rotary bin 7, avoiding that the gear ring 201 pulls the rope 205 to drive the sliding plate 204 to move.
[0043] Example 2
[0044] On the basis of embodiment 1, as shown in Figures 4-8 It also includes a correction unit, the rotary bunker 7 and the rotating ring 10 are jointly connected with the correction unit, and the correction unit is used for correcting the blade protruding part; the correction unit includes a correction strip I 301; the rotating ring 10 is fixedly connected with the correction strip I 301 consistent with the number of the guide plate 11, and all the correction strip I 301 is located above the guide plate 11, and the upper part of the adjacent two correction strip I 301 is provided with an eight-shaped slope; the upper part of the blade is corrected by the correction strip I 301.
[0045] The correction unit also includes a spring telescopic rod I 302, a fixed ring II 303, a correction strip II 304, a push rod III 305 and an extrusion ring I 306; the rotary bunker 7 is fixedly connected with three spring telescopic rods I 302; all the spring telescopic rods I 302 are fixedly connected with the fixed ring II 303; the fixed ring II 303 is rotatably connected with the correction strip II 304 consistent with the number of the guide plate 11, and all the correction strip II 304 is located below the guide plate 11, and the lower part of the adjacent two correction strip II 304 is provided with an eight-shaped slope, and the fixed ring II 303 is provided with a baffle part 303a outside the rotating position of the correction strip II 304; the rotary bunker 7 is fixedly connected with three push rods III 305; the telescopic end of all the push rods III 305 is fixedly connected with the extrusion ring I 306, and the extrusion ring I 306 is in contact with the end of the correction strip II 304 close to the center of the rotary bunker 7.
[0046] It also includes a storage block 401; all the storage grooves of the rotary bunker 7 are fixedly connected with one storage block 401, and a plurality of rubber blocks 401a are arranged in the storage block 401.
[0047] The rubber blocks 401a located on the upper part of the same storage block 401 are arranged in an inverted eight-shaped slope, and the rubber blocks 401a located on the lower part of the same storage block 401 are arranged in a positive eight-shaped slope.
[0048] The end of the rubber block 401a in the storage block 401 is provided with a metal block, and the left side and the right side of the storage block 401 are provided with electromagnets.
[0049] It also includes a push rod IV 402; the rotary bunker 7 is fixedly connected with the push rod IV 402, the telescopic end of the push rod IV 402 is fixedly connected with the corresponding storage block 401, and the storage block 401 fixedly connected with the push rod IV 402 is slidingly connected with the rotary bunker 7.
[0050] The working steps of the above embodiment are as follows: due to the fact that the protruding portions above and below the blade have a smaller width than other portions, the blade is prone to deformation after being pressed by other blades during production and transportation; and the deformed protruding portions of the blade make it difficult to insert the protruding portions of the blade into the matching holes of the wheel disc. Therefore, a plurality of correction bars 1301 on the fixing ring I 9 and a plurality of correction bars 1304 on the fixing ring II 303 are arranged to make the upper portion of the blade located between the corresponding adjacent two correction bars 1301 and the lower portion of the blade located between the corresponding adjacent two correction bars 1304 when the sliding plate 204 drives the blade to be inserted into the storage groove of the rotating stock bin 7, and the correction bars 1301 and the correction bars 1304 are in close contact with the blade, so that the fixing ring I 9 drives the correction bars 1301 to move upward when the fixing ring I 9 moves upward, thereby correcting the deformed protruding portions above the blade. Before the push rod I 4 drives the support plate 5 and all the parts connected thereto to move downward, the push rod III 305 drives the extrusion ring I 1306 to move downward, so that the extrusion ring I 1306 extrudes the correction bars 1304. Since the baffle part 303a blocks the correction bars 1304, the correction bars 1304 cannot rotate upward, so that the push rod III 305 drives the extrusion ring I 1306 to move downward, thereby driving the fixing ring II 303 to move downward, and the spring telescopic rod I 302 is stretched, so that the correction bars 1304 correct the deformed protruding portions below the blade, thereby avoiding the problem that the protruding portions of the blade are difficult to insert into the matching holes of the wheel disc due to the deformation of the protruding portions of the blade. When the blade is corrected, the push rod III 305 drives the extrusion ring I 1306 to move upward, the spring telescopic rod I 302 drives the fixing ring II 303 to reset, so that the correction bars 1304 reset, and before the protruding portions below the blade are inserted into the matching holes of the lower wheel disc 100, the push rod III 305 drives the extrusion ring I 1306 to move upward, so that the extrusion ring I 1306 is no longer in contact with the correction bars 1304 and a certain space is left. At this time, the correction bars 1304 will lose the restriction of the extrusion ring I 1306, and the correction bars 1304 will rotate downward around the connection between the correction bars 1304 and the fixing ring II 303 under the influence of gravity, thereby avoiding affecting the insertion of the protruding portions below the blade into the matching holes of the lower wheel disc 100.
[0051] It should be noted that due to the bending of the convex part of the blade, the bending angle of the convex part of the blade is close to one hundred and eighty degrees, at this time the convex part of the blade and the normal part of the blade are close to the folding state, so that the correction strip 301 and the correction strip 304 are difficult to enter between the folded convex part and the normal part of the blade, so that the correction strip 301 and the correction strip 304 on the inclined surface can be inserted into the folded convex part of the blade during the correction of the blade, and then after the correction strip 301 moves upward and the correction strip 304 moves downward, the folded convex part is corrected by the correction strip 301 and the correction strip 304, thereby avoiding the problem that the correction strip 301 and the correction strip 304 are difficult to enter between the folded convex part and the normal part of the blade due to the convex part of the blade and the normal part of the blade close to the folding state, resulting in the problem of being unable to correct;
[0052] It should be noted that due to the limited fixing effect of the storage groove of the rotary bin 7 on the blade, the blade is taken out of the storage groove of the rotary bin 7 during the correction of the blade by the correction strip 301 and the correction strip 304, so that the correction strip 301 and the correction strip 304 cannot correct the convex part of the blade, so the storage block 401 is arranged in the storage groove of the rotary bin 7, so that the rubber block 401a in the storage block 401 is rotated by the blade during the correction of the blade by the correction strip 301 and the correction strip 304, and when the rubber block 401a is rotated to be perpendicular to the blade, the length of the inclined side is higher than that of the straight side, so that the distance between the rubber blocks 401a is reduced, so that the rubber blocks 401a can generate stronger extrusion force on the blade, so that the friction force is greatly increased, so that the blade cannot move upward or downward, and thus the blade will not move up and down during the correction of the correction strip 301 and the correction strip 304, thereby avoiding the problem that the correction strip 301 or the correction strip 304 takes the blade out of the storage groove of the rotary bin 7, resulting in the problem that the correction strip 301 and the correction strip 304 cannot correct the blade;
[0053] And, when the blade lower protruding part is inserted into the matching hole of the lower disc 100, because the number of blades is large, it takes a certain amount of time to align all the blades with the matching hole of the lower disc 100, resulting in a decrease in efficiency, so before the blade lower protruding part is inserted into the matching hole of the lower disc 100, the connected storage block 401 is pushed downward by the push rod IV 402, and when the storage block 401 moves downward by a certain distance, the push rod IV 402 stops pushing, so that the blade lower protruding part in the storage block 401 connected by the push rod IV 402 is lower than the other blade lower protruding parts, so the blade lower protruding part in the storage block 401 connected by the push rod IV 402 will contact the lower disc 100 first, and at the same time, the rotating hopper 7 is repeatedly rotated by the motor I 6, so that the blade lower protruding part in the storage block 401 connected by the push rod IV 402 can be inserted into the matching hole of the lower disc 100, and when the blade lower protruding part in the storage block 401 connected by the push rod IV 402 is inserted into the matching hole of the lower disc 100, it means that the blade has been aligned with the matching hole of the lower disc 100 at this time, so that the subsequent other blade lower protruding parts can be directly inserted into the matching hole of the lower disc 100, and then after the rotating hopper 7 continues to move downward, the connected storage block 401 is pulled upward by the push rod IV 402 to reset, and the speed of the storage block 401 connected by the push rod IV 402 moving upward is kept consistent with the speed of the rotating hopper 7 moving downward, so that the blade in the storage block 401 connected by the push rod IV 402 does not move relative to the lower disc 100, and then after the push rod IV 402 is reset, all the blades are accurately inserted into the matching hole of the lower disc 100, so that by first inserting a blade lower protruding part into the matching hole of the lower disc 100, the matching hole of the lower disc 100 is aligned with the other blade lower protruding parts, so that subsequent only the other blade lower protruding parts need to be moved downward to be inserted into the matching hole of the lower disc 100, thereby avoiding the problem of a decrease in efficiency due to the time required to align the blades with the matching hole of the lower disc 100.
[0054] It should be noted that after the impeller is assembled, the electromagnets on the left and right sides of the storage block 401 are activated, so that the electromagnets on the left and right sides of the storage block 401 attract the metal blocks at the end of the rubber block 401a, so that the rubber block 401a in the storage block 401 will be attached to the inner wall of the storage block 401, so that the rubber block 401a no longer restricts the upward and downward movement of the blade, and then the impeller can be removed from the rotating hopper 7 after the impeller is assembled.
[0055] Example 3
[0056] Based on example 2, as Figures 9-11Also shown, further comprising a bending unit; the workbench 1 and the rotary hopper 7 are commonly connected with the bending unit, the bending unit is used for bending the blade; the bending unit comprises a push rod V 502, a fixed plate 503, a bending rod 504, a push rod VI 505 and an extrusion strip 506; the workbench 1 is bolted with two push rods V 502; the output end of the push rod V 502 is fixedly connected with the fixed plate 503; the fixed plate 503 is rotatably connected with the bending rod 504, and the blade is bent through the bending rod 504; the fixed plate 503 is fixedly connected with two push rods VI 505; the output end of the push rod VI 505 is fixedly connected with the extrusion strip 506, and the extrusion strip 506 is rotatably connected with the bending rod 504.
[0057] The bending unit further comprises a support strip 501; the rotary hopper 7 is fixedly connected with thirty support strips 501, and all the support strips 501 are distributed in a staggered manner with the storage groove of the rotary hopper 7; the middle part of the blade is supported through the support strip 501, so that the blade can be bent more uniformly.
[0058] The working steps of the above embodiment are: during the assembly of the impeller, the blade usually needs to be bent, and in the prior art, after the blade is inserted into the hopper and the lower protruding part of the blade is inserted into the lower disc 100, the blade is extruded to bend the blade, but since the upper protruding part of the blade has not been fixed, the upper and lower forces of the blade are uneven, which causes the upper and lower bending conditions of the blade to be inconsistent after the blade is extruded;
[0059] And the present application is to insert all the blades into the material placing device 8, and then sequentially insert all the blades into the upper disc and the lower disc 100, so that after all the blades are inserted into the rotary hopper 7, and the fixed ring I 9 moves upward, the rotary hopper 7 and the blades are rotated by the motor I 6, when the storage block 401 rotates to the position opposite to the fixed plate 503, the motor I 6 stops rotating, then the fixed plate 503 and all the parts connected thereto are pushed to move leftward by the push rod V 502, when the fixed plate 503 contacts with the rotary hopper 7, the push rod V 502 stops pushing, at this time the bending rod 504 is aligned with the outer side of the blade, then the extrusion strip 506 is pushed to move leftward by the push rod VI 505, so that the bending rod 504 rotates towards the blade, and the middle part of the blade is supported by the support strip 501, so that the end of the blade away from the rotary hopper 7 is extruded by the bending rod 504, thereby bending the blade, then after the bending of the blade is completed, the fixed plate 503 and the push rod VI 505 are reset by the push rod V 502 and the push rod VI 505, then the rotary hopper 7 and the blades are rotated by the motor I 6 again, so as to sequentially bend all the blades, thereby avoiding the problem that the upper and lower bending conditions of the blade are inconsistent after the blade is extruded due to the uneven upper and lower forces of the blade in the prior art;
[0060] It should be noted that since the blade is fixed by the rubber block 401a in the storage block 401, the rubber block 401a is soft and has deformation ability, so the fixing ability of the storage block 401 to the rubber layer is poor, so when the bending rod 504 bends the blade, the blade is easy to separate from the storage block 401, so when the fixed plate 503 moves to the left, the fixed plate 503 will be inserted between the blade and the rubber block 401a, so that the blade is pressed on the rubber block 401a, so that the blade is fixed on the rubber block 401a and the fixed plate 503, which ensures the stability of the blade when bending, prevents the blade from separating from the rubber block 401a when the bending rod 504 bends the blade, and then in the process of pulling out the fixed plate 503 after bending, the pushing rod VI 505 pushes the pressing strip 506 to move to the left, so that the blade is fixed by the pressing strip 506, preventing the blade from being taken out when the fixed plate 503 is pulled out, and then after the fixed plate 503 is pulled out from the storage block 401, the pressing strip 506 is pulled back by the pushing rod VI 505.
[0061] The above embodiments are only preferred embodiments of the present application and are not intended to limit the scope of the present application. Any equivalent changes made in accordance with the content described in the claims of the present application shall be included within the scope of the claims of the present application.
Claims
1. An assembly equipment based on fan production, comprising a workbench (1), a placement ring (2), a bending device (3), push rods I (4), a support plate (5), a motor I (6), a rotating hopper (7), and a feeding device (8); the workbench (1) is fixedly connected to the placement ring (2); the workbench (1) is fixedly connected to the bending device (3); the workbench (1) is fixedly connected to several push rods I (4); the telescopic ends of all push rods I (4) are fixedly connected to the support plate (5); the support plate (5) is fixedly connected to the motor I (6); the output end of the motor I (6) is fixedly connected to the rotating hopper (7) via a connecting block, and the rotating hopper (7) is provided with several storage slots, the number of which can be set according to requirements; the workbench (1) is fixedly connected to several feeding devices (8), the number of which can be increased or decreased according to usage requirements; its characteristic is that, It also includes a fixed ring I (9), a rotating ring (10), a guide plate (11), a pressing device (12), and a drive unit; the worktable (1) is connected to the drive unit; the drive unit is connected to the fixed ring I (9), and the drive unit is used to drive the fixed ring I (9) to move up or down; the fixed ring I (9) is rotatably connected to the rotating ring (10), and the rotating ring (10) is engaged with the rotating hopper (7); the rotating ring (10) is rotatably connected to several guide groups through a torsion spring, and the number of guide groups can be increased or decreased according to the needs. Each guide group consists of two symmetrical guide plates (11), and an elastic membrane (11a) is provided between the two guide plates (11) of the same guide group; the drive unit is connected to the pressing device (12), and the drive unit is also used to drive the pressing device (12) to move up or down; It also includes a traction unit; the traction unit includes a gear ring (201), a motor II (202), a gear (203), a sliding plate (204), and a rope (205); a fixed ring I (9) is rotatably connected to a gear ring (201), and the gear ring (201) is rotatably connected to a rotating ring (10); a fixed ring I (9) is fixedly connected to a motor II (202); the output shaft of the motor II (202) is fixedly connected to a gear (203), and the gear (203) meshes with the gear ring (201); all guide plates (11) are slidably connected to a sliding plate (204), and all sliding plates (204) are provided with a rubber layer, and the rubber layers of two sliding plates (204) on the same guide group are provided on opposite sides; all sliding plates (204) are fixedly connected to a rope (205), and the other end of the rope (205) passes through the rotating ring (10) and is fixedly connected to the gear ring (201); It also includes a correction unit. The rotating hopper (7) and the rotating ring (10) are connected together to the correction unit. The correction unit is used to correct the protruding part of the blade. The correction unit includes a correction strip I (301). The rotating ring (10) is fixedly connected to several correction strips I (301), and all correction strips I (301) are located above the guide plate (11). The two adjacent correction strips I (301) are provided with a figure-eight shaped inclined surface.
2. The assembly equipment based on wind turbine production according to claim 1, characterized in that, The straightening unit also includes a spring telescopic rod I (302), a fixing ring II (303), a straightening strip II (304), a push rod III (305), and a compression ring I (306); the rotating hopper (7) is fixedly connected to several spring telescopic rods I (302); all the spring telescopic rods I (302) are fixedly connected to the fixing ring II (303); the fixing ring II (303) is rotatably connected to several straightening strips II (304), and all the straightening strips II (304) are located on the guide plate (1 1) Below, and below the two adjacent straightening strips II (304), there is a V-shaped inclined surface, and the fixing ring II (303) is provided with a baffle part (303a) on the outside of the rotating position of the straightening strip II (304); the rotating hopper (7) is fixedly connected with several push rods III (305); the telescopic ends of all push rods III (305) are fixedly connected with the extrusion ring I (306), and the extrusion ring I (306) contacts the end of the straightening strip II (304) near the center of the rotating hopper (7).
3. The assembly equipment based on wind turbine production according to claim 2, characterized in that, It also includes a storage block (401); a storage block (401) is fixedly connected to each storage slot of the rotating hopper (7), and several rubber blocks (401a) are provided in the storage block (401).
4. The assembly equipment based on wind turbine production according to claim 3, characterized in that, The rubber block (401a) located on the upper part of the same storage block (401) is inclined in an inverted V-shape, and the rubber block (401a) located on the lower part of the same storage block (401) is inclined in a regular V-shape.
5. The assembly equipment based on wind turbine production according to claim 4, characterized in that, The storage block (401) has a metal block at the end of the rubber block (401a) and an electromagnet is provided on the left and right sides of the storage block (401).
6. The assembly equipment based on wind turbine production according to claim 5, characterized in that, It also includes push rod IV (402); the rotating hopper (7) is fixedly connected to push rod IV (402), the telescopic end of push rod IV (402) is fixedly connected to the corresponding storage block (401), and the storage block (401) fixedly connected to push rod IV (402) and the rotating hopper (7) are configured to be slidably connected.
7. An assembly equipment based on wind turbine production according to claim 6, characterized in that, It also includes a bending unit; the worktable (1) and the rotating hopper (7) are connected together to the bending unit, which is used to bend the blade; the bending unit includes push rod V (502), fixed plate (503), bending rod (504), push rod VI (505) and extrusion strip (506); the worktable (1) is fixedly connected to several push rods V (502); the output end of push rod V (502) is fixedly connected to fixed plate (503); the fixed plate (503) is rotatably connected to bending rod (504); the fixed plate (503) is fixedly connected to several push rods VI (505); the output end of push rod VI (505) is fixedly connected to extrusion strip (506), and the extrusion strip (506) is rotatably connected to bending rod (504).
8. An assembly equipment based on wind turbine production according to claim 7, characterized in that, The bending unit also includes support bars (501); the rotating hopper (7) is fixedly connected with several support bars (501), and all the support bars (501) are staggered with the storage tank of the rotating hopper (7).
Citation Information
Patent Citations
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