Combustor testing system and testing method

By designing a burner testing system including a cabinet, a fixed rotation mechanism, a pressurization mechanism, a measurement platform and an image acquisition element, the traditional detection error is solved, and the precise detection of the burner size and structure is achieved, and the stability and reliability of the quartz glass preparation process is improved.

CN119880480APending Publication Date: 2025-04-25CHINA BUILDING MATERIALS ACADEMY CO LTD +1
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Patent Information

Application Number
CN202510051697.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

The size specification detection error of traditional synthetic quartz glass preparation burner has a large error, resulting in unstable burner quality and affecting the stability of the quartz glass preparation process.

Method used

A burner testing system is designed, including a cabinet, a fixed rotating mechanism, a pressurization mechanism, a measuring platform and an image acquisition element. Through the coordinated work of these components, precise detection of the burner size and structure is achieved.

Benefits of technology

It improves the accuracy of burner testing, ensures the factory pass rate of burner, and improves the stability and reliability of the quartz glass preparation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a combustor testing system, which comprises a cabinet body, a fixed rotating mechanism, a pressurizing mechanism, a measuring platform and an image acquisition element, and is characterized in that the fixed rotating mechanism can clamp a to-be-tested combustor and drive the to-be-tested combustor to rotate, so that a nozzle of the to-be-tested combustor directly faces the measuring platform or the image acquisition element; the pressurizing mechanism can convey test liquid to a wick tube of the to-be-tested combustor, the relative position of the measuring platform and the cabinet body is adjusted, so that the test liquid sprayed out of the to-be-tested combustor forms an impact area at the measuring scale of the measuring platform, and the distance between a nozzle of the to-be-tested combustor and the measuring platform is measured at the moment. Comparing an impact area formed by the test liquid ejected by the to-be-tested burner with the measurement scales to obtain the blanking distance of the to-be-tested burner; and when the pressurizing mechanism does not work, the image acquisition element is used for acquiring lamp wick tube image information of the combustor to be detected. The invention further provides a combustor testing method which utilizes the combustor testing system.
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Description

Technical Field

[0001] The invention relates to the technical field of quartz glass preparation and peripheral facilities thereof, and in particular to a burner testing system and a testing method. Background Art

[0002] A burner is usually required in the preparation process of synthetic quartz glass. The burner is a key equipment in the production of synthetic quartz glass and is used to provide the necessary high temperature environment and chemical reaction conditions.

[0003] In order to ensure that the burner meets production requirements, it is very important to detect the size and specifications of the burner during the preparation of synthetic quartz glass. The traditional method of detecting the size and specifications of the burner in the preparation of synthetic quartz glass has large errors, resulting in uneven quality of the burners used in production, which greatly affects the stability of the quartz glass deposition process and prolongs the preparation process.

[0004] Therefore, how to change the current situation in which the burner detection error is large, which affects the burner quality and the quartz glass preparation process, has become an urgent problem to be solved by those skilled in the art. Summary of the invention

[0005] The purpose of the present invention is to provide a burner testing system and a testing method to solve the problems existing in the above-mentioned related technologies, improve the burner testing accuracy, ensure the factory qualified rate of the burner, and further improve the stability and reliability of the quartz glass preparation process.

[0006] To achieve the above object, the present invention provides the following solutions:

[0007] The present invention provides a burner testing system, comprising:

[0008] A cabinet having a test cavity;

[0009] A fixed rotating mechanism, which is disposed in the test chamber and can fix the burner to be tested and drive the burner to be tested to rotate;

[0010] A pressurizing mechanism, the pressurizing mechanism is connected to the wick tube of the burner to be tested and is capable of conveying a test liquid to the wick tube of the burner to be tested;

[0011] A measuring platform, which is arranged in the test chamber and below the fixed rotating mechanism, and has a measuring scale. The measuring platform is slidably connected to the cabinet to adjust the distance between the burner to be tested and the measuring platform, and enables the measuring scale to face the burner to be tested;

[0012] An image acquisition element is disposed in the test cavity and connected to the cabinet, and the image acquisition element can acquire image information of the burner to be tested.

[0013] Preferably, the cabinet body comprises a supporting frame and a plate connected to the supporting frame, and the plate forms a top wall, a side wall and a bottom plate of the cabinet body.

[0014] Preferably, the fixed rotating mechanism includes a support rod and a clamping hoop, one end of the support rod is connected to the cabinet; the other end of the support rod is rotatably connected to the clamping hoop, and a locking element is provided between the two, and the clamping hoop can fix the burner to be tested.

[0015] Preferably, the support rod is threadedly connected to the clamping hoop; the clamping hoop is a split structure, and the clamping hoop is detachably connected to the support rod;

[0016] A flexible protective layer is provided on the side of the clamping hoop in contact with the burner to be tested.

[0017] Preferably, the pressurizing mechanism comprises a test pipeline, one end of which is connected to an external test liquid source, and the other end of which passes through the cabinet and is connected to the wick tube of the burner to be tested, and a control valve is arranged on the test pipeline, and the control valve is arranged on the cabinet;

[0018] The number of the test pipelines is multiple groups, and the number of the test pipelines corresponds one-to-one to the wick tubes of the burner to be tested.

[0019] Preferably, the measuring platform is slidably connected to the inner wall of the cabinet by means of a lifting module;

[0020] The lifting module comprises a mounting bracket, which is slidably connected to the inner wall of the cabinet, and the sliding direction of the mounting bracket is parallel to the vertical direction, so as to adjust the distance between the burner to be tested and the measuring platform; the measuring platform is slidably connected to the mounting bracket, and the relative sliding direction between the measuring platform and the mounting bracket is parallel to the horizontal direction, so that the measuring scale can face the burner to be tested;

[0021] Locking elements are provided between the mounting bracket and the cabinet, and between the measuring platform and the mounting bracket.

[0022] Preferably, the lifting module also includes a lifting rail, which is connected to the inner wall of the cabinet, and has a lifting slot. The mounting bracket has a lifting slider matched with the lifting slot, and the lifting slider is slidably arranged in the lifting slot; the mounting bracket also has an adjustment hole, and the bottom of the measuring platform has an adjustment column matching the adjustment hole, and the adjustment column can slide through the adjustment hole; the locking element can fix the relative position of the lifting rail and the adjustment column and the mounting bracket.

[0023] Preferably, the lifting rail is provided with a scale; the mounting bracket is an L-shaped structure, and the mounting bracket is also provided with a level bubble for assisting leveling;

[0024] The number of the lifting modules is two groups, and the two groups of lifting modules are symmetrically arranged with the center line of the measuring platform as the axis.

[0025] Preferably, the image acquisition element is a camera, the image acquisition element is detachably connected to the cabinet, and the image acquisition element can be communicatively connected to an external image processing module.

[0026] The present invention also provides a burner testing method, using the above-mentioned burner testing system, comprising the following steps:

[0027] Clamp the burner to be tested by using the fixed rotating mechanism, and make the nozzle of the burner to be tested face the measuring platform downward; adjust the relative position of the measuring platform and the cabinet, so that the nozzle of the burner to be tested faces the measuring scale;

[0028] The pressurizing mechanism is used to deliver the test liquid to the wick tube of the burner to be tested, and the test liquid is sprayed out from the nozzle of the burner to be tested, and the relative position of the measuring platform and the cabinet is adjusted so that the test liquid sprayed from the burner to be tested forms an impact zone at the measuring scale of the measuring platform;

[0029] When the pressurizing mechanism is not working, the fixed rotating mechanism is used to drive the burner to be tested to rotate so that its nozzle faces the image acquisition element, and the image acquisition element is used to acquire the image information of the wick tube of the burner to be tested.

[0030] Compared with the related art, the present invention has achieved the following technical effects: the burner testing system of the present invention comprises a cabinet, a fixed rotating mechanism, a pressurizing mechanism, a measuring platform and an image acquisition element, wherein the cabinet has a testing cavity; the fixed rotating mechanism is arranged in the testing cavity, and the fixed rotating mechanism can fix the burner to be tested and drive the burner to be tested to rotate; the pressurizing mechanism is connected to the wick tube of the burner to be tested, and can transport the testing liquid to the wick tube of the burner to be tested; the measuring platform is arranged in the testing cavity and is located below the fixed rotating mechanism, and the measuring platform has a measuring scale, and the measuring platform can be slidably connected to the cabinet to adjust the distance between the burner to be tested and the measuring platform, and the measuring scale can be aligned with the burner to be tested; the image acquisition element is arranged in the testing cavity and connected to the cabinet, and the image acquisition element can acquire the image information of the burner to be tested.

[0031] The burner testing system of the present invention, when working, the fixed rotating mechanism can clamp the burner to be tested and drive it to rotate, so that the nozzle of the burner to be tested is directly opposite to the measuring platform or directly opposite to the image acquisition element; the pressurizing mechanism can transport the test liquid to the wick tube of the burner to be tested, adjust the relative position of the measuring platform and the cabinet, so that the test liquid sprayed from the burner to be tested forms an impact zone at the measuring scale of the measuring platform, measure the distance between the nozzle of the burner to be tested and the measuring platform at this time, and compare the impact zone formed by the test liquid sprayed from the burner to be tested with the measuring scale to obtain the feeding distance of the burner to be tested; when the pressurizing mechanism is not working, the fixed rotating mechanism is used to drive the burner to be tested to rotate, so that the wick tube of the burner to be tested is directly opposite to the image acquisition element, so as to collect the image information of the wick tube of the burner to be tested, and calculate the size of the wick tube through image processing, compare it with the design size of the wick tube, and judge and evaluate the test result of the wick tube. The burner testing system of the present invention realizes accurate detection of the actual processing size of the burner, effectively improves the factory qualification rate of the burner, reduces production loss, improves the stability and reliability of the quartz glass preparation process, and provides a guarantee for the standardized production of synthetic quartz glass and the acceptance assessment of the burner.

[0032] The present invention also provides a burner testing method. By utilizing the above-mentioned burner testing system, the burner testing method of the present invention can naturally also achieve the above-mentioned beneficial effects. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or related technologies, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0034] Figure 1A schematic diagram of the structure of a burner test system disclosed in an embodiment of the present invention;

[0035] Figure 2 It is a structural schematic diagram of a fixed rotating mechanism of a burner testing system disclosed in an embodiment of the present invention;

[0036] Figure 3 A schematic diagram of the structure of a lifting module of a burner test system disclosed in an embodiment of the present invention;

[0037] Figure 4 A schematic diagram of the structure of a measurement platform of a burner test system disclosed in an embodiment of the present invention;

[0038] Figure 5 A partial structural schematic diagram of a pressurizing mechanism of a burner testing system disclosed in an embodiment of the present invention;

[0039] Figure 6 A schematic diagram of the structure of an image acquisition element of a burner test system disclosed in an embodiment of the present invention;

[0040] Figure 7 This is a schematic diagram of clamping and fixing a burner to be tested in a burner testing system disclosed in an embodiment of the present invention.

[0041] In the figure: 1. cabinet; 2. burner to be tested; 3. fixed rotating mechanism; 4. lifting module; 5. measuring platform; 6. pressurizing mechanism; 7. image acquisition element; 8. image processing module; 9. lifting rail; 10. level bubble; 11. locking element; 12. adjusting column; 13. mounting bracket; 14. measuring scale; 15. support rod; 16. clamping hoop; 17. adjusting hole; 18. control valve. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0043] The purpose of the present invention is to provide a burner testing system and a testing method to solve the problems existing in the above-mentioned related technologies, improve the burner testing accuracy, ensure the factory qualified rate of the burner, and further improve the stability and reliability of the quartz glass preparation process.

[0044] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0045] Embodiment 1

[0046] This embodiment provides a burner testing system. Figure 1-Figure 7 , including a cabinet 1, a fixed rotating mechanism 3, a pressurizing mechanism 6, a measuring platform 5 and an image acquisition element 7, wherein the cabinet 1 has a test cavity; the fixed rotating mechanism 3 is arranged in the test cavity, and the fixed rotating mechanism 3 can fix the burner 2 to be tested and drive the burner 2 to be tested to rotate; the pressurizing mechanism 6 is connected to the wick tube of the burner 2 to be tested, and can transport the test liquid to the wick tube of the burner 2 to be tested; the measuring platform 5 is arranged in the test cavity and is located below the fixed rotating mechanism 3, and the measuring platform 5 has a measuring scale 14, and the measuring platform 5 can be slidably connected to the cabinet 1 to adjust the distance between the burner 2 to be tested and the measuring platform 5, and make the measuring scale 14 face the burner 2 to be tested; the image acquisition element 7 is arranged in the test cavity and connected to the cabinet 1, and the image acquisition element 7 can collect image information of the burner 2 to be tested.

[0047] The burner testing system of the present invention, when working, the fixed rotating mechanism 3 can clamp the burner 2 to be tested and drive it to rotate, so that the nozzle of the burner 2 to be tested is facing the measuring platform 5 or the image acquisition element 7; the pressurizing mechanism 6 can transport the test liquid to the wick tube of the burner 2 to be tested, adjust the relative position of the measuring platform 5 and the cabinet 1, so that the test liquid sprayed from the burner 2 to be tested forms an impact zone at the measuring scale 14 of the measuring platform 5, measure the distance between the nozzle of the burner 2 to be tested and the measuring platform 5 at this time, and compare the impact zone formed by the test liquid sprayed from the burner 2 to be tested with the measuring scale 14 to obtain the feeding distance of the burner 2 to be tested; when the pressurizing mechanism 6 is not working, the fixed rotating mechanism 3 is used to drive the burner 2 to be tested to rotate, so that the wick tube of the burner 2 to be tested is facing the image acquisition element 7, so as to collect the image information of the wick tube of the burner 2 to be tested, and calculate the size of the wick tube through image processing, compare it with the design size of the wick tube, and judge and evaluate the test result of the wick tube. The burner test system of the present invention realizes accurate detection of the actual processing size of the burner, effectively improves the factory qualification rate of the burner, reduces production losses, improves the stability and reliability of the quartz glass preparation process, and provides a guarantee for the standardized production of synthetic quartz glass and the acceptance assessment of the burner. In this specific embodiment, water is used as the test liquid, which is convenient for observation and saves test costs. In practical applications, other types of test liquids can also be used, but care should be taken to avoid corrosion of the burner 2 to be tested and other parts of the system.

[0048] The cabinet 1 includes a support frame and a plate connected to the support frame, and the plate forms the top wall, side wall and bottom plate of the cabinet 1. A drain is provided on the bottom plate of the cabinet 1 to facilitate the discharge of the test liquid. In this specific embodiment, the front side wall of the cabinet 1 is open to facilitate observation and operation by the test personnel; in actual application, the cabinet 1 can also be set as a split structure for easy operation, and a transparent observation window can be set on the cabinet 1 to improve the testing convenience of the cabinet 1.

[0049] Specifically, the fixed rotating mechanism 3 includes a support rod 15 and a clamping hoop 16. One end of the support rod 15 is connected to the cabinet 1, and the other end of the support rod 15 is rotatably connected to the clamping hoop 16. The clamping hoop 16 can fix the burner 2 to be tested to support the burner 2 to be tested, providing convenience for the burner test; the clamping hoop 16 is rotatably connected to the support rod 15, which is convenient for adjusting the angle of the burner 2 to be tested. A locking element is set between the support rod 15 and the clamping hoop 16 to fix the relative position between the two. After adjusting the angle, the locking element is used to lock it to ensure the structural stability of the burner 2 to be tested during the test and to ensure the test accuracy.

[0050] In other specific embodiments that can be realized by the present invention, the support rod 15 is threadedly connected to the clamping hoop 16 to facilitate adjustment of the angle between the two. In practical applications, the clamping hoop 16 can be set as a split structure to facilitate operation and fixation of the burner 2 to be tested, and the clamping hoop 16 and the support rod 15 are detachably connected to facilitate selection of clamping hoops 16 of different specifications according to different test requirements, thereby improving the flexibility and adaptability of the fixing rotating mechanism 3.

[0051] In addition, in order to provide effective protection for the burner 2 to be tested, a flexible protective layer is provided on the side of the clamping hoop 16 that contacts the burner 2 to be tested. The flexible protective layer can be made of an elastic material to ensure stable clamping of the burner 2 to be tested while preventing the clamping hoop 16 from causing damage to the burner 2 to be tested, thereby ensuring the quality of the burner.

[0052] More specifically, the pressurizing mechanism 6 includes a test pipeline, one end of which is connected to an external test liquid source, and the other end of the test pipeline passes through the cabinet 1 and is connected to the wick tube of the burner 2 to be tested. The test pipeline can also adopt a segmented structure to meet the connectivity requirements. A control valve 18 is provided on the test pipeline, and the control valve 18 is provided on the cabinet 1. The control valve 18 can adjust the test liquid pressure in the test pipeline to meet different test requirements and ensure the working reliability of the burner test system.

[0053] It should also be noted that since there are multiple groups of test pipelines, the number of test pipelines corresponds one-to-one to the wick tubes of the burner 2 to be tested. The number of test pipelines can be adjusted according to the type of burner 2 to be tested to meet the testing requirements of different types of burners.

[0054] In this specific embodiment, the measuring platform 5 is connected to the inner wall of the cabinet 1 by sliding using the lifting module 4, thereby improving the convenience of adjusting the position of the measuring platform 5. The lifting module 4 includes a mounting bracket 13, which is slidably connected to the inner wall of the cabinet 1, and the sliding direction of the mounting bracket 13 is parallel to the vertical direction, so as to adjust the distance between the burner 2 to be tested and the measuring platform 5; the measuring platform 5 is slidably connected to the mounting bracket 13, and the relative sliding direction between the measuring platform 5 and the mounting bracket 13 is parallel to the horizontal direction, so that the measuring scale 14 can be directly opposite to the burner 2 to be tested; the mounting bracket 13 reciprocates in the vertical direction relative to the cabinet 1 to adjust the vertical position of the measuring platform 5, and the measuring platform 5 slides relative to the mounting bracket 13 to adjust the horizontal position of the measuring platform 5, so that the distance between the measuring platform 5 and the burner 2 to be tested meets the test requirements, and at the same time, the nozzle of the burner 2 to be tested is directly opposite to the measuring scale 14. In order to improve the structural stability of the lifting module 4, locking elements 11 are provided between the mounting bracket 13 and the cabinet 1, and between the measuring platform 5 and the mounting. After the position is adjusted, the mounting bracket 13 and the measuring platform 5 are locked to facilitate observation by the test personnel.

[0055] It is also necessary to explain here that during the test, the distance between the measuring platform 5 and the burner 2 to be tested, as well as the pressure of the test liquid, can be determined according to different types of burners 2 to be tested. Reasonable setting of test parameters and evaluation of the burner 2 to be tested based on the test structure are common practices of those skilled in the art and will not be repeated here.

[0056] In order to improve the position adjustment accuracy of the lifting module 4, the lifting module 4 also includes a lifting rail 9, which is connected to the inner wall of the cabinet 1, and has a lifting slot. The mounting bracket 13 has a lifting slider matched with the lifting slot, and the lifting slider is slidably arranged in the lifting slot to improve the reciprocating sliding accuracy of the mounting bracket 13; in practical applications, the lifting slider and the lifting slot can be selected as a dovetail structure, while ensuring the reciprocating motion accuracy, to prevent the lifting slider from coming out, and improve the movement safety of the lifting module 4. Correspondingly, the mounting bracket 13 also has an adjustment hole 17, and the bottom of the measuring platform 5 has an adjustment column 12 that matches the adjustment hole 17, and the adjustment column 12 can slide through the adjustment hole 17. In this specific embodiment, the adjustment hole 17 is a long hole parallel to the left and right direction of the cabinet 1, which is convenient for adjusting the left and right position of the measuring platform 5; in practical applications, the direction of the adjustment hole 17 can also be set according to actual adjustment requirements. The locking element 11 can fix the relative position of the lifting rail 9 and the adjustment column 12 and the mounting bracket 13.

[0057] In order to facilitate monitoring the position of the measuring platform 5, a scale is provided on the lifting rail 9. In the process of adjusting the measuring platform 5, it is also convenient for the tester to easily obtain the distance between the burner nozzle and the measuring platform 5, thereby improving the testing convenience of the system. In this specific embodiment, the mounting bracket 13 is an L-shaped structure with a stable structure. A level bubble 10 for assisting leveling is also provided on the mounting bracket 13, which is conducive to further improving the position adjustment accuracy of the measuring platform 5.

[0058] Among them, there are two groups of lifting modules 4, and the two groups of lifting modules 4 are symmetrically arranged with the center line of the measuring platform 5 as the axis, which improves the force uniformity of the measuring platform 5, thereby ensuring the structural stability of the measuring platform 5 during the test, which is conducive to improving the test accuracy.

[0059] In this specific embodiment, the image acquisition element 7 is a camera, which is detachably connected to the cabinet 1 for easy disassembly and maintenance. The image acquisition element 7 can communicate with the PC and the external image processing module 8 to export the captured image for analysis.

[0060] Embodiment 2

[0061] This embodiment provides a burner testing method, using the burner testing system of the first embodiment, including the following steps:

[0062] Clamp the burner 2 to be tested by using the fixed rotating mechanism 3, and make the nozzle of the burner 2 to be tested face the measuring platform 5 downward; adjust the relative position of the measuring platform 5 and the cabinet 1, so that the nozzle of the burner 2 to be tested faces the measuring scale 14;

[0063] The test liquid is delivered to the wick tube of the burner 2 to be tested by the pressurizing mechanism 6, and the test liquid is sprayed out from the nozzle of the burner 2 to be tested. The relative position of the measuring platform 5 and the cabinet 1 is adjusted so that the test liquid sprayed from the burner 2 to be tested forms an impact zone at the measuring scale 14 of the measuring platform 5;

[0064] When the pressurizing mechanism 6 is not working, the fixed rotating mechanism 3 is used to drive the burner 2 to be tested to rotate so that its nozzle faces the image acquisition element 7, and the image acquisition element 7 is used to collect the image information of the wick tube of the burner 2 to be tested.

[0065] The burner testing method of the present invention makes the test liquid sprayed from the burner 2 to be tested form an impact zone at the measuring scale 14 of the measuring platform 5, measures the distance between the nozzle of the burner 2 to be tested and the measuring platform 5 at this time, and compares the impact zone formed by the test liquid sprayed from the burner 2 to be tested with the measuring scale 14 to obtain the feeding distance of the burner 2 to be tested; when the pressurizing mechanism 6 is not working, the fixed rotating mechanism 3 is used to drive the burner 2 to be tested to rotate, so that the wick tube of the burner 2 to be tested is directly facing the image acquisition element 7 to collect the image information of the wick tube of the burner 2 to be tested, and calculates the size of the wick tube through image processing, compares it with the design size of the wick tube, and judges and evaluates the test result of the wick tube.

[0066] Embodiment 3

[0067] This embodiment provides a burner testing method, using the burner testing system of the first embodiment, including the following steps:

[0068] Fix the burner 2 to be tested on the burner fixing and rotating mechanism 3 and adjust it vertically;

[0069] Fix the measuring platform 5 to the lifting module 4 and adjust it horizontally;

[0070] Connect the pressurizing mechanism 6, connect the test pipeline, respectively connect different wick tubes of the burner 2 to be tested, and adjust the water pressure;

[0071] After the water is turned on, the height range of the measuring platform 5 is adjusted by the lifting module 4, the burner nozzle diameter is constrained by observing the measuring scale 14 on the surface of the measuring platform 5, the height range of the burner nozzle and the measuring platform 5 is measured, the feed distance of the burner is obtained, and the coaxiality of the burner wick tube is observed, and then the water is turned off;

[0072] Adjust the nozzle of the burner toward the image acquisition element 7, keeping it horizontal and coaxial;

[0073] The image of the burner nozzle wick tube is collected by the image acquisition element 7.

[0074] After acquiring the burner nozzle wick tube image, the image is processed as follows:

[0075] The image is edge filtered and grayscale processed. The cv.pyrMeanShiftFiltering image processing algorithm is used for edge filtering to effectively remove noise and smooth the image of the burner nozzle wick tube, while retaining the edge and detail information of the image.

[0076] Based on machine learning, using the Hough gradient method of OpenCV, the center and radius of the circle are detected through the accumulator, the size of the circular structure such as the wick tube and the external lampshade in the image is identified, and the actual length corresponding to each pixel is calculated according to the scale to obtain the radius of each identified wick tube;

[0077] Compare the design dimensions of the burner nozzle wick tube, judge and evaluate whether the size specification test results are qualified or unqualified, and the wick tube radius size measurement error is less than a certain range to be qualified.

[0078] The present invention uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. At the same time, for those skilled in the art, according to the ideas of the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.

Claims

1. A burner testing system, characterized in that: include: A cabinet having a test cavity; A fixed rotating mechanism, which is disposed in the test chamber and can fix the burner to be tested and drive the burner to be tested to rotate; A pressurizing mechanism, the pressurizing mechanism is connected to the wick tube of the burner to be tested and is capable of conveying a test liquid to the wick tube of the burner to be tested; A measuring platform, which is arranged in the test chamber and below the fixed rotating mechanism, and has a measuring scale. The measuring platform is slidably connected to the cabinet to adjust the distance between the burner to be tested and the measuring platform, and enables the measuring scale to face the burner to be tested; An image acquisition element is disposed in the test cavity and connected to the cabinet, and the image acquisition element can acquire image information of the burner to be tested.

2. The burner testing system according to claim 1, characterized in that: The cabinet body comprises a supporting frame and a plate connected to the supporting frame, wherein the plate forms a top wall, a side wall and a bottom plate of the cabinet body.

3. The burner testing system according to claim 1, characterized in that: The fixed rotating mechanism includes a support rod and a clamping hoop, one end of the support rod is connected to the cabinet; the other end of the support rod is rotatably connected to the clamping hoop, and a locking element is provided between the two, and the clamping hoop can fix the burner to be tested.

4. The burner testing system according to claim 3, characterized in that: The support rod is threadedly connected to the clamping hoop; the clamping hoop is a split structure, and the clamping hoop is detachably connected to the support rod; A flexible protective layer is provided on the side of the clamping hoop in contact with the burner to be tested.

5. The burner testing system according to claim 1, characterized in that: The pressurizing mechanism comprises a test pipeline, one end of which is connected to an external test liquid source, and the other end of which passes through the cabinet and is connected to the wick tube of the burner to be tested, and a control valve is arranged on the test pipeline, and the control valve is arranged on the cabinet; The number of the test pipelines is multiple groups, and the number of the test pipelines corresponds one-to-one to the wick tubes of the burner to be tested.

6. The burner testing system according to claim 1, characterized in that: The measuring platform is slidably connected to the inner wall of the cabinet by means of a lifting module; The lifting module comprises a mounting bracket, which is slidably connected to the inner wall of the cabinet, and the sliding direction of the mounting bracket is parallel to the vertical direction, so as to adjust the distance between the burner to be tested and the measuring platform; the measuring platform is slidably connected to the mounting bracket, and the relative sliding direction between the measuring platform and the mounting bracket is parallel to the horizontal direction, so that the measuring scale can face the burner to be tested; Locking elements are provided between the mounting bracket and the cabinet, and between the measuring platform and the mounting bracket.

7. The burner testing system according to claim 6, characterized in that: The lifting module also includes a lifting rail, which is connected to the inner wall of the cabinet, and has a lifting slot. The mounting bracket has a lifting slider matched with the lifting slot, and the lifting slider is slidably arranged in the lifting slot; the mounting bracket also has an adjustment hole, and the bottom of the measuring platform has an adjustment column matched with the adjustment hole, and the adjustment column can slide through the adjustment hole; the locking element can fix the relative position of the lifting rail and the adjustment column and the mounting bracket.

8. The burner testing system according to claim 7, characterized in that: The lifting rail is provided with a scale; the mounting bracket is an L-shaped structure, and the mounting bracket is also provided with a level bubble for assisting leveling; The number of the lifting modules is two groups, and the two groups of lifting modules are symmetrically arranged with the center line of the measuring platform as the axis.

9. The burner testing system according to claim 1, characterized in that: The image acquisition element is a camera, the image acquisition element is detachably connected to the cabinet, and the image acquisition element can be communicatively connected with an external image processing module.

10. A burner testing method, characterized in that: The burner testing system according to any one of claims 1 to 9 comprises the following steps: Clamp the burner to be tested by using the fixed rotating mechanism, and make the nozzle of the burner to be tested face the measuring platform downward; adjust the relative position of the measuring platform and the cabinet, so that the nozzle of the burner to be tested faces the measuring scale; The pressurizing mechanism is used to deliver the test liquid to the wick tube of the burner to be tested, and the test liquid is sprayed out from the nozzle of the burner to be tested, and the relative position of the measuring platform and the cabinet is adjusted so that the test liquid sprayed from the burner to be tested forms an impact zone at the measuring scale of the measuring platform; When the pressurizing mechanism is not working, the fixed rotating mechanism is used to drive the burner to be tested to rotate so that its nozzle faces the image acquisition element, and the image acquisition element is used to acquire the image information of the wick tube of the burner to be tested.